Module 1
Module 1
Maintenance
Short Term Training Manual
LG -01
Unit of Competence Apply Principles of Photovoltaic
system Operation
Module Title Applying Principles of Photovoltaic
system Operation
LG Code EIS PIM2 M01 LO1 LG-1
TTLM Code EIS STT TTLM 0120v1
1
Information Sheet-1 Basic Electricity and Electronics
Conductors
Allow the flow of electricity
Contain atoms with free electrons one to three electrons in the outer orbit
Free electrons are not locked in orbit around the nucleus
electrons can be forced to move from one atom to another
Copper, gold, and silver are good conductors
Insulators
Resist the flow of electricity
Contain atoms with bound electrons five to eight electrons in
the outer orbit
Bound electrons will not leave their orbit around the nucleus
Plastic, rubber, and ceramics are good insulators
1.2.2. Voltage
Voltage is the electrical force that causes free electrons to move from one
atom to another. Just as water needs some pressure to force it through a
pipe, electrical current needs some force to make it flows. "Volts" is the
measure of "electrical pressure" that causes current flow. Voltage is
sometimes referred to as the measure of a potential difference between
two points along a conductor. Sometimes the symbol E is used for EMF
(Electro motive force).
1.2.3. Resistance
Resistance is the opposition to current flow. The electrical resistance of a
material is measured in units called "ohms"(Ω). The lower the resistance of
a material, the better the material acts as a conductor. For example,
copper has a lower electrical resistance than aluminum, copper is a better
conductor.
Figure 3: Types of wires/Cable
5
1.4. Electrical Circuits
An electrical circuit is a path or line through which an electrical current
flows. The path may be closed (joined at both ends), making it a loop. A
closed circuit makes electrical current flow possible. It may also be an
open circuit where the electron flow is cut short because the path is
7
Advantage:- Economical, less wire/cable is needed
Disadvantage:- if one of the lamps is broken the whole circuit will
be out of operation
VT=V1=V2=V3.............VN
Total resistance( RT ) is computed as
Product over sum method
8
1.5.3. Series-parallel circuit
Loads are connected partly in series and partly in paralle
9
1.6. Components of Basic Electronic Devices
Electronic devices are simplified as components in which electrical
conduction takes place by motions of electrons through them.
Components of electronics are divided in to three as shown in the chart
below
Figure 8: Components of electronics
1.6.1. P a s s i v e Component
Is an electronic component which can only receive energy, which it can
dissipate, observe or store an electric field or magnetic field. Common
10
examples of passive components are resistors, capacitors, inductors
,transformers passive transducers,
11
thermistors, thermostats, crystals, oscillators, resonators, fuses, batteries
connectors, mechanical relays, switches, wire, and cable.
Resistor
It resists or opposes the flow of electric current through a conductor,
causing a voltage drop. Resistance is measured in Ohms and can be
measured with an ohmmeter or a multimeter. Resistors are manufactured
in various sizes, values and tolerances to meet a wide range of
requirements for electronic circuits.
12
Figure 11: Electrolytic Capacitor and its Symbol
Inductor
An inductor is a coil with or without a ferrous metal core. The inductor is
also an electric current storage device, but it functions much differently
than a capacitor and operates by storing energy in magnetic fields.
Current passing through the coil creates a magnetic field within the coil,
which in turn induces an opposing voltage to the current that created it in
the first place.
Transformer
transformers are most commonly used for increasing low AC voltages at high
current (a step-up transformer) or decreasing high AC voltages at low
current (a step-down transformer) in electric power applications, and for
coupling the stages of signal processing circuits.
Transformers operate only on alternating current and are used to change
voltage from one value to another. Transformers are made from two
inductors. The primary coil accepts the input voltage and induces a voltage
in the secondary coil. The voltage level induced in the second coil is
directly related to the number of turns of wire in both coils. Transformers
find common use anywhere voltage changes are required such as battery
chargers, power supplies, household electronics and power distribution
grids.
13
Figure 13: Transformer Symbol and a Transformer
14
1.6.2. Active Components
Active components require a separate power supply to turn the device on
and function. Transistors, operational amplifiers and integrated circuits are
examples of active components that require a power supply in order to
work.
In general, active components require a bias voltage to break the internal
barrier and turn them "on." Common examples are diodes, LEDs,
transistors and integrated circuits, or chips. These components are
sometimes referred to as "digital" components. In most circuits, passive
components are combined with active to provide efficient and safe circuit
operation.
1.7.7 Semiconductor
Substances capable of acting as both a conductor and an insulator are
called semiconductors. This enables semiconductor devices to control
current without mechanical points.
• Semiconductor devices include
• diodes
• transistors
• integrated circuits
15
reference. Zener diode K
was designed for limiting
the voltage across its
terminals in
reverse
16
No. Semicondu Description Symbol
ctor
bias. This diode is
intended to operate at
that
voltage, and so finds its
greatest application as a
voltage regulator or voltage
reference, utilizing it’s so
called “reverse breakdown
voltage rating.” Recall the
discussion of diode. Diode
operates in forward bias but
Zener diode, the normal
operation is in reverse bias.
3. Light- A diode that emits light.
emittin
g
diode
(LED)
17
No. Semicondu Description Symbol
ctor
6. Bipolar A semiconductor device
Junction constructed with three
Transist doped semiconductor
or (BJT) regions collector,
base and emitter separate by
tow p-n junctions
18
1.7. Measuring Instruments
Electrical measurements are the methods, devices and calculations used to
measure electrical quantities. Measurement of electrical quantities may be
done to measure electrical parameters of a system.
14
T able 3: Standard basic electrical Units
Electrical Measuring
No Symbol Description
Parameter Unit
1 Electrical Potential
Voltage Volt V or E
V=I×R
2 Electrical Current
Current Ampere I
I=V÷R
3 DC Resistance
Resistance Ohm(Ω) R
R=V÷I
4 Siemens
Reciprocal of
Conductance (S) or G Resistance
seldomly G=1÷R
Mho (℧)
5 Capacitance
Capacitance Farad(F) C
C=Q÷V
6 Electrical Charge
Charge Coulomb(C) Q
Q=C×V
7 Inductance
Inductance Henry(H) L
VL = -L(di/dt)
8 Power
Power Watts(W) p
P = V × I or I2 × R
9 AC Resistance
Impedance Ohm(Ω) Z
Z 2 = R 2 + X2
10 Frequency
Frequency Hertz(Hz) f
ƒ=1÷T
15
1.8. Necessary tools and equipment
The following tools and equipment are required to perform the tasks mentioned
cutter knife
Permanent marker
Chalk Line
16
Set of screwdrivers (flat and cross-
headed)
Gripper/pincer (set)
Set of pliers
Set Square
Spirit Level
Hand Files
Required if rails will be cut
17
Hack Saw
Required if rails will be cut
Electrical tools
Cordless screwdriver with bits
Optional – the cordless drilling machine
can also perform this functionality
Drilling machine
18
1.9. OHS hazards and suitable PPE
Occupational health and safety:- is a cross-disciplinary area concerned with
protecting the safety, health and welfare of people engaged in work or
employment. The goal of all occupational health and safety programs is to
foster a safe work environment. As a secondary effect, it may also protect
co-workers, family members, employers, customers, suppliers, nearby
communities, and other members of the public who are impacted by the
workplace environment
20
Self-Check -1 Written Test
I. Choose the best option & circle the letter of your choice.
1. What is the name for the flow of electrons in an electric circuit?
Resistance
6. What is the name of the pressure that forces electrons to flow through a circuit?
A. Magneto motive force, or inductance
C. A voltmeter D. An ammeter
21
9. Which instrument would you use to measure electric potential or
electromotive force?
22
A. Potential difference B. Electric power C. Electrical energy D. Charge
Answer Sheet
Score =
Rating:
Name: Date:
23
Information Sheet-2 Identifying And Describing Types Of Renewable Energy
2.1. Introduction
Renewable energy:-
is energy generated from natural resources
is energy that is generated from natural processes
Renewable resources are replenished naturally
They are found in unlimited supplies
They can never be depleted
On the other hand resources that can be depleted such as petroleum and
natural gas are called non-renewable resources
24
water and good height difference (termed as head) between the water
level and turbine. Hydropower is the main source of electricity in Ethiopia.
hot spots.
Figure 19: Geothermal heat energy System
2.2.5. Biomass
Biomass energy is organic material that comes from plants and animals,
and includes crops, waste wood, and trees. When biomass is burned, the
chemical energy is released as heat and can generate electricity with a
steam turbine.
Examples of biomass and their uses for energy
Wood and wood processing wastes—burned to heat buildings,
to produce process heat in industry, and to generate electricity
Agricultural crops and waste materials—burned as a fuel or
converted to liquid bio fuels
Food and wood waste in garbage—burned to generate
electricity in power plants or converted to biogas in
landfills
Animal manure and human sewage—
converted to biogas.
26
2.2.6. Wind energy:
Wind energy (or wind power) describes the process by which wind is used to
generate electricity. Wind turbines convert the kinetic energy in the wind into
mechanical power. Mechanical power can also be utilized directly for specific
tasks such as pumping water
Wind turbines operate on a simple principle. The energy in the wind turns two
or three propeller-like blades around a rotor. The rotor is connected to the
main shaft, which spins a generator to create electricity.
27
Self-Check -2 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
I. Choose the best answer for the following questions below
1. Which one of the following is a renewable resource:
a) Petroleum b) Natural gas c) Bio mass d) All
2. Energy from organic materials such as plants and animals is
3. Which one of the renewable resources is widely used to produce electricity in Ethiopia?
a) Wind energy b) Solar energy c) Hydropower d) Geothermal
4. The machines that convert kinetic energy in the flow air into mechanical power are called
a) Hydro turbines b) Wind turbines c) Pumpsd) All
5. The heat that we use in hot springs comes from
a) Solar radiation b) Geothermal energy c) Natural gas d) All
Answer Sheet
Score =
Rating:
Name: Date:
28
Information Sheet-3 Basic Working Principles of Renewable Energy
29
Self-Check -3 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
No Column A Column B
Note:
Satisfactory rating - 3 points
Unsatisfactory - below 3 points
You can ask you teacher for the copy of the correct answers.
Answer Sheet
Score = Rating:
Name: Date:
30
Information Sheet-4 Applications of Renewable Energy
32
collector, for which the most common is the flat plate collector (FPC). An
efficient solar collector traps the maximum solar radiation incident on its
surface, and converts it to thermal energy for use with minimum losses.
Solar water heating systems can be either active or passive systems. The
active systems, which are most common, rely on pumps to move the liquid
between the collector and the storage tank. The passive systems rely on
gravity and the tendency for water to naturally circulate as it is heated.
Some industrial applications of solar water heaters are Hotels, Textiles,
Breweries &Distilleries, etc.
Solar air heating:
hot air is needed for drying crops and for warming the area. Solar air
heating is the same as for water heating where the fluid is heated while
in contact with the surface of the radiation absorber. More specifically, the
influence of the collector’ s orientation and the heat losses from the
blowing of the wind, etc. for the two heating systems are very similar.
Passive heating system
The concept of passive heating systems is the selection of an absorber
surface facing the sunlight as to capture an optimal amount of solar
energy for a given construction building applications for solar air heating
systems include both building ventilation air heating and process air
heating.
Solar Cooker:
is a device, which uses solar energy for cooking, thus saving fossil fuels,
fuel wood and electrical energy to a large extent. It is a simple cooking
33
unit, ideal for domestic cooking throughout most of the year except during
the monsoon season, cloudy days and winter months.
The box type solar cookers, with a single reflecting mirror, are the most
popular. These cookers have proved immensely popular in rural areas
where women spend considerable time collecting firewood.
34
Self-Check -4 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
Say true or false for the following questions
1. By using PV effect, electricity can be generated directly from sun light
without going through thermal process
2. An individual cell in PV can typically produces above 0.5 V
3. Solar water heater is not used for household application
4. Wind energy can be used to desalinate water.
5. In PV system individual cells are connected in series, parallel
combination to meet the voltage power and reliability requirement
Note:
Satisfactory rating - 3 points Unsatisfactory - below 3 points
You can ask you teacher for the copy of the correct answers.
Answer sheet
Score=
Rating
Name: Date:
35
Information Sheet-5 Advantage and disadvantages of renewable energy sources
36
Self-Check -5 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
Choose the best answer for the following questions.
1. The main disadvantage of renewable energy resources is
a. Pollution b. Cost c. Space d. Technology development
2. The advantage of solar energy can be
a. Produced free of charge
b. Low maintenance
c. Pollution free
d. All of the above
3. Most of the renewable energy resources are location specific.
a. False b. True
4. One of the disadvantages of solar energy is expensive energy storage.
a. True b. False
5. Employing renewable energy resources reduces dependence on fuels
a. True b. False
Note:
Satisfactory rating - 3 points Unsatisfactory - below 3 points
You can ask you teacher for the copy of the correct answers.
Answer sheet
Score=
Rating
Name: Date:_
37
Operation Sheet 1 Basic electricity
38
Figure 38:-Ohms Law Circuit Measurement
39
LAP Test Practical Demonstration
40
List of Reference
1. Jan Kai Dobelmann and Antje Klauss-Vorreiter, Promotion of the Efficient Use of
2. Renewable Energies in Developing Countries, Level 2 Technician
Training Manual, DGS REEPRO, 2009.
3. Bhatia,S.C., &Gupta,R.K., Textbook of Renewable Energy,Woodhead
Publishing India, 2018.
4. [Link]
5. [Link]
6. [Link]
7. [Link]
disadvantages-of-solar- energy-2/
8. [Link]
9. [Link]
41
Solar PV System Installation and
Maintenance
Short Term Training
LG -02
Unit of Competence Apply Principles of Photovoltaic
system Operation
Module Title Applying Principles of Photovoltaic
system Operation
LG Code EIS PIM2 M01 LO2 LG-2
TTLM Code PIM STT TTLM 0120v1
42
Instruction Sheet-1 Learning Guide:-02
This learning guide is developed to provide you the necessary information regarding
the following content coverage and topics
• Basic terms of PV technology
• Conversion of sunlight into electric current
• Different types of photovoltaic cells
• Identifying different PV configurations
This guide will also assist you to attain the learning outcome stated in the
cover page. Specifically, upon completion of this Learning Guide, you will
be able to:-
• state and describe basic terms of PV technology
• Describe conversion of sunlight into electric current
• Describe different types of photovoltaic cells
• describe different PV configurations
43
Information Sheet-1 Basic terms of PV technology
The term photo voltaic (PV) is drive from Greek word meaning:
Photo.....light and
Voltaic.....Electricity
Photovoltaic (PV) Technology
Is a process of generating electrical energy from the Energy of solar radiation.
The principle of conversion of solar energy into electrical Energy is based on the
effect called photovoltaic effect. The smallest part of the device that converts
solar energy into electrical energy is called solar cell. Solar cells are in fact large
area semiconductor diodes, which are made by combining silicon material with
different impurities. The sand, a base material for semiconductor, is the most
abundantly available raw material in the world. The ordinary sand (SiO2) is the
raw form of silicone.
45
Self-Check -1 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
I. Say true or false for the following questions below
1. The term photo voltaic (PV) is derived from England word
Note:
Satisfactory rating - 1 points Unsatisfactory - below 1 points
You can ask you teacher for the copy of the correct answers.
Answer sheet
Score=
Rating
Name: Date:_
46
Information sheet -2 Conversion of sunlight in to electric current
To make use of solar energy, we must convert it into useful forms. Solar
energy can be usefully transformed in three ways:
48
1.3.1. Solar energy to heat energy
Solar heating devices transform solar energy into heat that is used for
drying, water- heating and space-heating, cooking and distilling water. CSP
plants convert water to steam that is used to generate electricity.
1.3.2. Solar energy to electrical energy
Solar electric devices transform solar energy into electrical energy. This
can be used to directly power electrical devices such as pumps and fans –
or it can be stored in batteries to power lights, televisions, refrigerators
and other appliances (these appliances are often used mainly at night
when the sun has gone down).
49
Self-Check -2 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
Say true or false for the following questions below
1. Solar cells, also called photovoltaic (PV) cells by scientists, convert
sunlight indirectly into electricity
2. Photovoltaic cells, or solar cells, convert solar radiation into
electricity using a process known as the photovoltaic effect.
3. Solar-powered photovoltaic (PV) panels convert the sun's rays into fuel
energy by exciting electrons in silicon cells using the photons of light
from the sun.
4. A photovoltaic cell is a mechanical device usually made from silicon alloys.
5. Photovoltaic Array is the core of the system, composed of several
solar modules which are in turn composed of solar cells.
Note:
Satisfactory rating - 5 points Unsatisfactory - below 5 points
You can ask you teacher for the copy of the correct answers.
Answer sheet
Score=
Rating
Name: Date:_
50
Information Sheet-3 Different types of photovoltaic cells
51
1.1. Types of photo voltaic cells
1.1.1. Mono crystalline silicon PV Cells
These are made slicing cells from a single cylindrical crystal of silicon. This
is the most efficient photovoltaic technology, with cells typically converting
around 23% of the sun's energy into electricity. The manufacturing process
required to produce mono- crystalline silicon is complicated, resulting in
slightly higher costs than other technologies.
12%.
52
Figure 30:-Steps of production of crystalline PV cells
53
Figure 32:-Amorphous
54
Self-Check -3 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
I. Choose the best answer for the following questions below
1. All are components of photo voltaic cell except one
a. Photovoltaic cell.
b. Solar panel.
c. P-n junction.
d. Semiconductor.
e. Concentrated photovoltaic.
f. Voltmeter
2. Identify the one which is not types of photovoltaic cell
a. mono crystalline silicon
b. polycrystalline silicon
c. Thin film.
d. Tetra crystalline cupper
You can ask you teacher for the copy of the correct answers.
Answer sheet
Score=
Rating
Name: Date:_
55
Information Sheet-4 Identifying different PV configurations
3.1. PV connection
A bulk silicon PV module consists of multiple individual solar cells
connected, nearly always in series, to increase the power and voltage
above that from a single solar cell. There are two main types of connecting
solar panels
3.1.1. In series
In series connection when two cells are connected, voltages are added
while the current remains same. You connect solar panels in series when
you want to get a higher voltage
56
1.1.1. Parallel connection:
In parallel connection voltage remains same and the amperage adds up.
If you need to get higher current, you should connect your panels in
parallel.
Strictly parallel connections are mostly utilized in smaller, more basic
systems, and usually with PWM Controllers, although they are
exceptions. Connecting your panels in parallel will increase the amps
and keep the voltage the same. This is often used in 12V systems with
multiple panels as wiring 12V panels in parallel allows you to keep your
charging capabilities 12V.
• [Link]
connections-XwXbe
57
1.1.1. Series parallel PV connection
When connecting multiple solar panels in a 12-48 volt off-grid system, you
have a few options: parallel, series, or a combination of the two
58
1.1. Application of PV Power
Photovoltaic (PV) cells are one of the ways to harness solar energy. PV
cells convert sunlight directly to electricity and can be influential in
meeting the world's energy demand. PV systems are being used in a
variety of applications.
59
No. Application Description Symbol
6 Health In health centres PV
systems are used to power
refrigerators to preserve
medicine and vaccination
60
Needs to be recycled at the end of lifetime, especially battery waste
needs to be collected to not harm the environment
61
1.1. Define PV configurations
Solar modules can be used for many different applications. Depending on
the purpose different system configurations are being used. Solar
modules can be used in very simple systems with only a few components
(e.g. solar lamps or pico systems) or can be combined in more complex
systems to supply more power (e.g. Solar Home Systems). Solar energy
can even be used on a utility scale to produce power for the public grid.
In the following paragraphs some system configurations or types of PV
systems are introduced.
Pico Solar Systems are becoming more common place with us using Pico
solar cells in our daily lives without even knowing it. Pico solar systems are
much smaller and cheaper than traditional solar systems but have the
potential to provide useful amounts of electrical power to charge the
increasing number of low power gadgets such as calculators, toys,
cameras, mp3 players, cell phones, tablets, and other portable electronic
62
devices etc., as well as a variety of chargers all use Pico solar cells to
charge
63
batteries.
64
Figure 39: DC-coupled Solar Home System (DC only)
Solar Home Systems:
Like in the DC only Solar Home System, PV modules are connected to a
charge controller which charges the battery and provides a DC power
outlet. Additionally, there is an inverter connected to the battery which
converts the DC power into AC. Conventional AC appliances like AC fridges
or TVs can be connected to the inverter - under the condition that the
consumption of the appliances matches the size of the PV system.
These systems typically have PV generators in the range of 100W – 5000W.
If a public grid is available. DC coupled solar home systems can also be
connected to the grid. To connect them, an inverter charger is needed
instead of the simple inverter. It must be able to connected to the grid and
create an island grid in case of power failure. This type of system is often
used when the available grid is rather unstable.
65
Figure 40: Solar Home System (with AC outlet)
67
also supply an island grid which enables the system to supply power
during power failures of the public grid. This system configuration is called
AC-coupled backup system. The major parts of a DC-coupled Solar Home
System
PV modules (which together form a PV array) with racking.
A battery-based inverter
A combiner box (for systems with more than 2 strings)
A charge controller.
A battery bank.
DC over current protection.
AC disconnects (for stationary
SHS). Table 7: Basic Tools Needed for
Installation
No Tool No Tool
1 Angle finder 14 Wire strippers
2 Torpedo level 15 Crimpers
3 Fish tape 16 Needle-nose pliers
4 Chalk line 17 Lineman's pliers
5 Cordless drill (14.4V or greater), 18 Slip-joint pliers
multiple catteries
6 Uni bit and multiple drill bits (wood, 19 Small cable cutters
metal, masonry)
7 Hole saw 20 Large cable cutters
8 Hole punch 21 AC/DC multimeter
9 Torque wrench with deep sockets 22 Hacksaw
10 Nut drivers (most common PV 23 Wire strippers
sizes are 7/16”, ½”, 9/16”)
11 Tape measure 24 Caulking gun
12 Blanket, cardboard or black plastic to 25 Fuse Pullers
keep modules from going “live” during
installation
13 Heavy duty extension cords 26 Screwdriver (flat and
Philips)
68
Self-Check -4 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
Say true or false for the following questions below
1. In urban Home System a simple 12 volt DC system provides lighting.
2. In Log Cabin System larger panels providing 200- 400 volts are connected
3. In country Home System panels providing 24- 96 volts are connected
4. Photovoltaic cells are connected electrically in series and/or
parallel circuits to produce higher voltages, currents and power
levels.
5. Photovoltaic modules consist of PV cell circuits sealed in an
environmentally protective laminate, and are the fundamental
building blocks of PV systems.
Note:
Satisfactory rating - 5 points Unsatisfactory - below 5 points
You can ask you teacher for the copy of the correct answers.
Answer sheet
Score=
Rating
Name: Date:_
69
Operation Sheet 1 Identify PV Components
70
LAP Test Practical Demonstration
Name: Date
Time started Time finished
Instructions: Given necessary materials, tools and measuring
instruments you are required to perform the following tasks within 1 hour.
Task [Link] each components of Photovoltaic (PV) system
63
List of Reference
LG -03
Unit of Competence Apply Principles of Photovoltaic
system Operation
Module Title Applying Principles of Photovoltaic
system Operation
LG Code EIS PIM2 M01 LO1 LG-3
TTLM Code PIM2 STT TTLM 0120v1
LO 3: Describe PV components
65
Instruction Sheet Learning Guide - 03
66
Information Sheet-1 PV components
1. PV components
Photovoltaic systems consist of some or all of the following components:
• PV modules (groups of PV cells), which are commonly called PV panels;
• One or more batteries;
• A charge regulator or controller for a stand-alone system;
• An inverter when alternating current (ac) rather than direct current
(dc) is required and inverter-charger for a utility-grid-connected
system;
• Wiring; and
• Mounting hardware or a framework.
Figure 42:Components
67
Self-Check -1 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next
page:
Choose the best answer from the following question below
1. All are PV components except
a) PV modules
b) Solar batteries;
c) A charge controller
d) An inverter
e) Wind energy
You can ask you teacher for the copy of the correct answers.
Answer sheet
Score=
Rating
Name: Date:_
68
Information Sheet-2 Explaining PV components
2. Explaining PV components
71
producing power.
The battery is one of the most expensive parts of the solar system. It also
has the shortest life and is the part most easily damaged by poor
maintenance or improper use. The most important thing a PV technician
can learn is how to take care of batteries and how to tell if the people
using a PV system are causing battery damage through improper use.
2.4 Inverter
Used when there are AC loads to be used in the solar system it converts
DC from the batteries to AC.
72
Figure 47 : Inverter
2.5 Loads
An electrical load is an electrical component or portion of a circuit that
consumes (active) electric power. This is opposed to a power source, such
as a battery or generator, which produces power. Typical loads are in off-
grid systems are lights, computer, radio, TV
73
Figure 49: Output Load (source: [Link]/)
2.6 Wires
Connect the other various components together. Solar cables have a
double insulation and better UV protection because they must resist the
sunlight on the roof.
74
Figure 51: General Installation
75
Self-Check -2 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
[Link] COLUMN B TO COLUMN A
A B
1. Converts sun light to electricity A. inverter
2. Converts DC power to AC B. battery
3. Stores electricity C. solar panel
4. Manages the flow of
electricity
B/n the solar panel & load D. charge
controller
5. Produced by PV modules &
Stored in batteries E. AC
F. DC
You can ask you teacher for the copy of the correct answers.
Answer sheet
Score=
Rating
76
Information sheet -3 Characteristics of PV components
3. Characteristic PV Components
Irradiance (sunlight intensity or power), in Watts per square meter
falling on a flat surface.
Air Mass refers to “thickness” and clarity of the air through which
the sunlight passes to reach the modules (sun angle affects this
value).
Cell temperature , which will differ from ambient air temperature.
4. typical applications of PV
78
4.1.2. Disadvantages
Cost- Photovoltaic systems have a high initial cost. Each installation
must be evaluated from an economic perspective and compared
to existing alternatives.
Variability of Available Solar Radiation- Weather can adversely affect
the power output of any PV system. If there is no sunshine there is
no power.
Energy Storage- Some photovoltaic systems use batteries for
storing energy which will be used at a later time. The battery
increases the system’s size and cost can make the system more
complex.
Lack of awareness- Photovoltaic systems use a new technology
with which many people are unfamiliar. Few people understand its
applicability. This lack of information slows market and
technological growth.
79
Self-Check -3 Written Test
Directions: Answer all the questions listed below. Use the Answer
sheet provided in the next page:
I. Choose the best answer for the following questions below
1. Which one of the following is a wave types of inverter
a. Square wave
b. Modified sine wave
c. triangular wave
d. A& B
e. B&C
f. None
2. Typical applications of PV
a) Stand-alone power systems for cottages and remote residences,
b) Remote telecommunication sites for utilities and the military,
c) Water pumping for farmers,
d) Emergency call boxes for highways and college campuses,
e) Street Lighting
f) all
Note:
Satisfactory rating – 1 and above points Unsatisfactory - below 1 points
Answer sheet
Score=
Rating
Name: Date:_
80
Information Sheet-4 Limitations of the various PV components
81
Self-Check -4 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
I. Choose the best answer for the following questions below
Note:
Satisfactory rating – 1 and above points Unsatisfactory - below 1 points
You can ask you teacher for the copy of the correct answers.
Answer sheet
Score=
Rating
Name: Date:_
82
Information Sheet-5 Strengths and weaknesses of different PV system components
6.1. Introduction
There are many different types of PV equipment available on the market. It
is important to understand the various components and technology’s
strengths and weaknesses to make informed decisions on which
equipment to procure.
In this section, we will look at the following components:
PV Modules
Batteries
Charge Controllers
Inverters
Fig. 8 Comparison between crystalline and thin-film
83
Self-Check -5 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
Say true or false for the following questions below
1. Thin film modules are the most common used modules
2. Crystalline cells are the most common used modules
You can ask you teacher for the copy of the correct answers.
Answer sheet
Score=
Rating
Name: Date:_
84
Operation Sheet 1 Identify PV Components
85
LAP Test Practical Demonstration
Name: Date:
Time started: Time finished
Instructions: Given necessary components of PV system, tools and
measuring instruments you are required to perform the
following tasks within 1 hour.
86
List of Reference
LG -04
Unit of Competence Apply Principles of Photovoltaic
system Operation
Module Title Applying Principles of Photovoltaic
system Operation
LG Code EIS PIM2 M01 LO1 LG-4
TTLM Code PIM2 STT TTLM 0320v1
86
Instruction Sheet Learning Guide:-04
87
Information Sheet-1 Discussing differences between DC and AC appliances
89
When to use AC (and an inverter)
Many larger off-grid PV systems (i.e. above 200W) will find that having an
inverter is useful. As long as the PV charge is properly sized (and the right
inverter type is chosen) it may be a good idea to include an inverter in the
system. Choose an inverter when:
• You already have an efficient AC appliance (or appliances). If, for
example, you have a music system or a laptop that operates on 230V
AC, there is no need to throw it away and look for a 12V DC music
system. Use what you have through a properly chosen inverter.
• There is no 12V DC appliance available. In isolated countries or regions,
it may not be easy to find 12V DC televisions, laptops or radios. Run
what is available through an inverter.
• There is a 110 or 230V AC circuit already wired in the building where
the PV system is to be installed (which had been, for example,
previously run by a generator). Again, as long as the appliances are
carefully selected and energy use is managed, an inverter may be right
for this type of system.
1.2. AC Appliances
91
Figure 52: Air conditioning units outside a building
1.1.1. Electric water boiler
An electric water boiler, also called a thermo pot, is a consumer electronics
small appliance used for boiling water and maintaining it at a constant
temperature. It is typically used to provide an immediate source of hot
water for making tea, hot chocolate, coffee, instant, or baby formula, or for
any other household use where clean hot water is required. They are a
common component of Japanese kitchens and the kitchens of many East
Asian countries but are found in varying use globally. Some thermo pots
are designed with a feature that can purify water.
92
Figure 54: A stainless steel kettle with handle
1.1.1. Refrigerator
A refrigerator (colloquially fridge) consists of a thermally insulated
compartment and a heat pump (mechanical, electronic or chemical) that
transfers heat from the inside of the fridge to its external environment so
that the inside of the fridge is cooled to a temperature below the ambient
temperature of the room. Refrigeration is an essential food storage
technique in developed countries.
The lower temperature lowers the reproduction rate of bacteria, so the
refrigerator reduces the rate of spoilage. A refrigerator maintains a
temperature a few degrees above the freezing point of water. Optimum
temperature range for perishable food storage is 3 to 5 °C (37 to 41 °F). A
similar device that maintains a temperature below the freezing point of
water is called a freezer. The refrigerator replaced the icebox, which had
been a common household appliance for almost a century and a half.
In most households AC fridges are used, especially when they have a grid
connection or a Diesel generator.
1.1.2. Washing machine
A washing machine (laundry machine, clothes washer, or washer) is a home
appliance used to wash laundry. The term is mostly applied to machines that
use water as opposed to dry cleaning (which uses alternative cleaning
fluids, and is performed by specialist businesses) or ultrasonic cleaners.
The user adds laundry detergent, which is sold in liquid or powder form, to
the wash water.
93
Figure 55: A typical front-loader washing machine
94
1.1.1. Dishwasher
A is a machine for cleaning dishware and cutlery automatically. Unlike
manual dishwashing, which relies largely on physical scrubbing to remove
soiling, the mechanical dishwasher cleans by spraying hot water, typically
between 45 and 75 °C (110 and 170 °F), at the dishes, with lower
1.2. DC Appliances
Nowadays, you can find almost any load you need for rural areas as DC
loads, where by the most common loads are lamps and fridges. giz
95
published 2016 a catalogue of DC-Appliances under the title “Photovoltaics
for Productive Use Applications”
96
Figure 58: Typical DC Loads from the company Solar Works
These DC loads are nice in the sense that they can pull power directly from
the battery bank without the help of an inverter, which increases the
overall efficiency of the system because the loads use the same type of
electricity produced by the PV array and stored in the batteries. However,
DC loads are found in special locations and must be matched to the
voltage available from the batteries and the clients need to have the
budget to invest in those loads.
The following sections is based on (Karina Garbesi, 2011) and presents DC
appliances for three dominant electricity end-uses—cooling, lighting, and
refrigeration, which together consume about 40% of total electricity in
residential and commercial markets (see Error! Reference source not
found.). For each of these products market information, power
characteristics, and a comparison of their energy efficiencies with their AC
counterparts are provided. This is followed by a brief summary of DC
products for other miscellaneous end-uses.
97
Table 9: DC Lighting Product Manufacturers.
Manufacturer Applications Product Voltage Source
Ablamp Ltd Home, street, CFL Edison 12V [Link]
boat, outdoor Socket lamps
Ablamp Ltd Home, office, hotel, LED Edison 12V/24V [Link]
shop, landscape, socket and
security pin lamps
Ablamp Ltd Caravan, boat, LED floodlamp 12V/24V [Link]
landscape
Ablamp Ltd Residential, T8-LED fixture, 12V [Link]
commercial, tube, source
vehicle
Nextek Power Residential, Ballasts for 24V/48V [Link].
Systems commercial T5, T8, and com
CFL
lamps
Phocos Home, street CFL lamps 12V/24V [Link]
Phocos Home LED lamp 12V [Link]
Steca Home CFL floodlight 12V [Link]
SunWize Public building, Lighting 12V/24V [Link]
restroom, garage, systems:
park, sign, wall Fluorescent,
washing, CFL
driveway,
security
SunWize Bus stop, porch, Lighting systems: 12V/24V [Link]
outbuilding LED
Thin-Lite Home, industrial, Fluorescent 12V [Link]
commercial sites, and CFL
area, fixtures and
security ballasts
Thin-Lite Indoor, outdoor Incandescent, 12V [Link]
halogen fixtures
98
1.1.1. DC Lighting
99
Self-Check -1 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
I. Matching from column B to column A
A B
1. Refrigerator A) home appliance used to wash
laundries
2. Tea kettle B) a device which is used to
transfers
heat from the inside to its external
environment
3. Electric water boiler C) a small kitchen appliance
4. Air conditioning D) thermo pot
5. Washing machine E) used to cool the air and to
remove a
moisture
You can ask you teacher for the copy of the correct answers.
Answer sheet
Score=
Rating
Name: Date:_
10
0
Information Sheet-2 Identifying voltage, current and power ratings of AC and DC ap
10
1
Self-Check -2 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet
provided in the next page:
NO A B
1. Freezers A. 51%
2. Dish wisher B. 53%
3. Incandescent lamp C. 73%
4. Electric water heater D. 50%
You can ask you teacher for the copy of the correct answers.
Answer sheet
Score=
Rating
Name: Date:_
10
2
List of Reference
Materials
10
3