PT.

INDURO INTERNASIONAL

Document No. :

IND-010

Document Title :

INSPECTION / TESTING REPORT

PT. SOUTH PACIFIC VISCOSE

Item No. :
~

00 09 Jul 2018 For Approval

NS NHT AKD
Rev. Prepared Checked Approved
Date Description
No. by by by

Vendor Name : PT. INDURO INTERNASIONAL

Manufacture Name : PT. INDURO INTERNASIONAL

 INSPECTION RECORD
PRODUCT NO :

PRODUCT NAME :

FRP DUCTING CHIMNEY

MOD LINE 123
CUSTOMER :

PT. SOUTH PACIFIC

VISCOSE
JOB NO :

D/13/06/18
FABRICATOR :
 MANUFACTURING DATA RECORD
Table of Content
No Description Page
1 Raw Material Used

2 Inspection Record of Mould

3 Inspection Record Laminate Composition

4 Inspection Record of Visual Defect

5 Inspection Record of Dimension

6 Inspection Record of FRP Pipe & Fitting

7 Shop Drawing
 Form No. : G 01 C / 0102 / 00 / 0102

PAGE. NO. :

INSPECTION RECORD JOF. NO. : D / 13 / 06 / 18

CUSTOMER : PT. South Pacific Viscose
OF EQUIP. NAME : FRP Ducting Chimney Mod Line 123

RAW MATERIAL USAGE EQUIP. NO :

PT. INDURO INTERNASIONAL DATE :

SPECIFICATION
NO DESCRIPTION LOT NO MANUFACTURER VISUAL CHECK REMARKS
STANDARD ACTUAL
1 . NON FRP :

2. GLASS :
2.1 SM 27 gr/m² (P300 SA) Regina Glass Fibre Pty Ltd
2.2 CSM 450 gr/m² (MC 450A-186WS) Nitto Boseki Co.,Ltd
2.3 WR 600 gr/m² Taiwan Glass Ind. Corp.
2.4 Glass Roving (ER2400 - 1200 - 2400TEX) Owens Corning

3. RESIN :
3.1. Vinyl Ester Ripoxy R-802 EX Showa Denko KK

4. ADDITIVE :
4.1. Cobalt PT. Justus Sakti Raya
4.2. Tinuvin 326 Basf
4.3. DMA PT. Justus Sakti Raya

5 CATALYST :
5.1 Mepoxe PT. Kawaguchi Kimia Indonesia

INSPECTION RESULT : ACCEPTED REPAIRED REJECTED

Note : Prepared by , Checked by, Confirmed by, Approved by,

QAC Inspector QAC Leader QAC Asst./Supervisor QAC Asst./Manager

 Form No. : G 01 T / 0102 / 00 / 0102

PT. INDURO INTERNASIONAL

VEIL AND MAT REINFORCEMENT LOG SHEET

Fabricator's name : PT Induro Internasional Mat manufacturer : Regina Glass Fibre Pty Ltd
QC file no. : Mat nomenclature : Surfacing mat (P300 SA)
Mat treatment (if given) [Note(1)
Mat weight [ Note ( 2 ) : SM 27 gr/m²

1. 2. 3. 4. 5. 6. 7. 8.
Roll Reinforcement Lot No. Packaging Width Weight Property Visual
No. Production ( Note ( 1 ) ) Inspection ( gr/M² ) Inspection Inspection
Date Sample (cols 5 and 6)
(if given ) By Date ( mm ) Spec Actual By Date By Date

Inspection weight : Size :

Actual Weight :

Comments on visual and packaging inspection (indicate which roll) :

Note : 1. Lot,Batch,Product code,or other label identifikation

2. Manufacturer's label weigh

Prepared by, Checked by, Confirmed by, Approved by,

QAC Inspector QAC Leader QAC Asst./Supervisor QAC Asst./Manager

 Form No. : G 01 T / 0102 / 00 / 0102

PT. INDURO INTERNASIONAL

VEIL AND MAT REINFORCEMENT LOG SHEET

Fabricator's name : PT Induro Internasional Mat manufacturer : Nitto Boseki Co., Ltd.
QC file no. : Mat nomenclature : Chopped Strand Mat (MC 450A-186WS)
Mat treatment (if given) [Note(1)
Mat weight [ Note ( 2 ) : 450gr/m²

1. 2. 3. 4. 5. 6. 7. 8.
Roll Reinforcement Lot No. Packaging Width Weight Property Visual
No. Production ( Note ( 1 ) ) Inspection ( gr/M² ) Inspection Inspection
Date Sample (cols 5 and 6)
(if given ) By Date ( mm ) Spec Actual By Date By Date

Inspection weight Size :

Actual Weight

Comments on visual and packaging inspection (indicate which roll) :

Note : 1. Lot,Batch,Product code,or other label identifikation

2. Manufacturer's label weigh

Prepared by, Checked by, Confirmed by, Approved by,

( QAC Inspector ) ( QAC Leader ) ( QAC Asst./Supervisor ) ( QAC Asst./Manager)

 Form No. : G 01 V / 0102 / 00 / 0102

PT. INDURO INTERNASIONAL

FABRIC REINFORCEMENT LOG SHEET

Fabricator's name : PT Induro Internasional Fabric manufacturer : Taiwan Glass Ind. Corp.
QC file no. : Fabric nomenclature : Woven Roving 600 gr/m²
Fabric weight : 600 gr/m²
Fabric construction : 6x7

1. 2. 3. 4. 5. 6. 7 8 9
Roll Reinforcement Lot No. Packaging Width Weight Construction Property Visual
No. Production ( Note ( 1 ) ) Inspection ( gr/M² ) Inspection Inspection
Date Sample (cols 5 and 6)
(if given ) By Date ( mm ) Spec Actual By Date By Date

Inspection weight : Size :

Actual Weight :

Comments on visual and packaging inspection (indicate which roll) :

Note : 1. Lot,Batch,Product code,or other label identifikation

Prepared by, Checked by, Confirmed by, Approved by,

( QAC Inspector ) ( QAC Leader ) ( QAC Asst./Supervisor ) ( QAC Asst./Manager)

 Form No. : G 01 U / 0102 / 00 / 0102

PT. INDURO INTERNASIONAL

ROVING REINFORCEMENT LOG SHEET

Fabricator's name : PT Induro Internasional Roving manufacturer : Owens Corning

. Roving nomenclature : Glass Roving (ER2400 1200 - 2400TEX)
. Roving Tex : 2400
QC file no. :

1. 2. 3. 4. 5. 7. 8.
Roll Reinforcement Lot No. Packaging Tex Property Visual
No. Production ( Note ( 1 ) ) Inspection Inspection Inspection
Date (cols 5 and 6)
(if given ) By Date By Date By Date

Inspection weight : Size :

Actual Weight :

Comments on visual and packaging inspection (indicate which roll) :

Note : 1. Lot,Batch,Product code,or other label identifikation

Prepared by, Checked by, Confirmed by, Approved by,

( QAC Inspector ) ( QAC Leader ) ( QAC Asst./Supervisor ) ( QAC Asst./Manager)

 Form No : G 01 S / 0102 / 01 / 0416

PT. INDURO INTERNASIONAL

RESIN LOG SHEET

Manufacturer : Showa Denko KK QC contact :
Resin Type : Vinyl Ester Ripoxy R-802 EX Address : PT Induro Internasional
Spidle no. : Brookfield #2 - 30 Rpm QC file no . :
QC file no . :

Gel Time Viscosity @ 25 ºC

Visual
Date Lot No. @ 33 ºC (dPa.s )
Examination
(minutes) spec actual

Prepared by, Checked by, Confirmed by, Approved by,

( QAC Inspector ) ( QAC Leader ) ( QAC Asst./Supervisor ) ( QAC Asst./Manager)

 Form No : G 01 Q / 0102 / 00 / 0102

PT. INDURO INTERNASIONAL

MIXING DATA SHEET

Resin type : Vinyl Ester Ripoxy R-802 EX Shop Order No. ;
.
Batch / Lot No. : Gel Time : -

Viscosity ( ASTM D 2393 ) : dPa.s (actual)

Brookfield #2 - 30 Rpm

To be used for ( circle one ) :

( 1 ) Spray - Up and / or Shell Production

( 2 ) Finishing and Assembly
( 3 ) Hand Lay - Up
( 4 ) Paraffinated Top Coat

Formula : Geltime & curing :

- Resin type : Ripoxy R-802 EX : = gr

- Cobalt Napt . 6% : = gr

- Dma : = gr 0.00 gr

- Reolosil : = gr

- Tinuvin :- = - gr

- Parafin :- = - gr

- Catalyst / MEKP : = gr

* Geltime = Minutes

* Curing time = Minutes

Note :

Prepared by, Checked by, Confirmed by, Approved by,

( QAC Inspector ) ( QAC Leader ) ( QAC Asst./Supervisor ) ( QAC Asst./Manager)

 Form No. : G 01 D / 0102 / 00 / 0102

PAGE :
INSPECTION RECORD JOF NO. : D / 13 / 06 / 18

OF CUSTOMER : [Link] Pacific Viscose

EQUIP. NAME : FRP Ducting Chimney Mod Line 123
MOULD EQUIP. NO. :-
PT. INDURO INTERNASIONAL Part name : Mould Pipe DATE :

DRAWING ITEM CHECK ALLOWANCE STANDARD RESULT REMARKS

DIMENSION ;
A1 + ,- mm mm mm
A2

A2 + ,- mm mm mm
A1 B1 + ,- mm mm mm
B2 + ,- mm mm mm
A
C + ,- mm mm mm

B
B2

VISUAL :
Suarfaces None Smooth
B1
Clarity None Clean
INSPECTION RESULT : ACCEPTED REPAIRED REJECTED
NOTE : Prepared by , Checked by, Confirmed by, Approved by ,

QAC Inspector QAC Leader QAC Asst. /Supervisor QAC Asst. /Manager
 Form No. : G 01 E / 0102 / 00 / 0102
PAGE NO. :
INSPECTION RECORD
JOF. NO. : D / 13 / 06 / 18 / A

OF CUSTOMER : PT. South Pacivic Viscose

EQUIP. NAME : FRP Ducting Chimney Mod Line 123
LAMINATE COMPOSITION
EQUIP. NO. :
PT. INDURO INTERNASIONAL Part name : FRP Pipe DATE :

L A Y E R S T R U C T U R E
NO MATERIAL TYPE REMARKS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PVC/UPVC/CPVC/TC Standard
1
( ______ t ) Actual
Surfacing Mat Standard
2
27 gr/m² ( C ) Actual
Nexus Standard
3
40 gr/m² ( N) Actual
Chopped Strand Mat Standard
4
300 gr/m² ( m ) Actual
Chopped Strand Mat Standard
5
450 gr/m² ( M ) Actual
Woven Roving Standard
6
600 gr/m² (W6) Actual
Woven Roving Standard
7
800 gr/m² (W8) Actual
Roving Yarn Standard
8
2400 gr/Km ( R ) Actual
Filament Angle : Actual = °. (Applicated for filament Winding only) Resin Used : For Corrosion Barier Date : Temp :
Band Wide : Actual = mm. (Applicated for filament Winding only) For Structure Layer Date : Temp :

INSPECTION RESULT : ACCEPTED REPAIRED REJECTED

Prepared by , Checked by, Confirmed by, Approved by ,

QAC Inspector QAC Leader QAC Asst. /Supervisor QAC Asst. /Manager
 Form No. : G 01 H / 0102 / 00 / 0102

Page No. :
INSPECTION RECORD JOF No. : D / 13 / 06 / 18
OF Customer : PT. South Pacific Viscose
VISUAL DEFECT Equip. Name : FRP Ducting Chimney Mod Line 123
Equip. No. :
PT. INDURO INTERNASIONAL
Part name : FRP Pipe Date :
Inner Layer (Surface Veil) Interior Layer Structural Layer
Item Check Result Result Result
Standard Standard Standard
1 2 1 2 1 2
Burned area / white
None None None
glass
Crack None None None
Delamination None None None in three plies
adjacent to interior layer,
none large than 1sq in.
total area
Dry spot None None None
Edge exposure /
None None None
expose glass
Foreign inclusion 6 mm long max. by 12 mm long max. by Nickel size never to
dia or thick not more dia or thick not more penetrate lamination
than 50% of veil(s) thick than 50% of interior thick to lamination
Gaseous bubbles or Max dia 1/16" by 50% Max dia ⅛" Max dia ¼"
blisters of veil(s) thick deep
Pits / pin hole None 3 mm long and 0.5 thick 5 mm long and 0.5 thick
Scratches None over 1.21mm deep Non over 1mm deep or Non over 2mm deep or
or more than 75 mm more than 100 mm long more than 100 mm long
Wrinkles and creases Max deviation 20% of Max deviation 20% of
wall thickness but not None wall thickness but not
exceeding 3 mm exceeding 4.5 mm
Colour Thickness Stain Surface
Required
Gel Coat - - mm None Smooth
Result - - mm - -
Colour Thickness Stain Surface
Required
Top Coat mm None Smooth
Result mm
INSPECTION RESULT : Accepted Repaired
SPOT MARKING LEGEND : ፨ = Accepted X = Repair = Accepted After Repair
Note : Visual Inspection refer to Doc II - AC - QA - P - 02

Prepared by, Checked by, Confirmed by, Approved by,

QAC Inspector QAC Leader QAC Asst./Supervisor QAC Asst./Manager

 Form No. : G 01 G / 0102 / 00 / 0102
PAGE :
INSPECTION RECORD JOF NO. : D / 13 / 06 / 18
OF CUSTOMER : PT. South Pacific Viscose
Equip. Name : FRP Ducting Chimney Mod Line 123
FRP PIPE & FITTINGS Equip. No. :
PT. INDURO INTERNASIONAL Part name : Pipe DATE :

MARK d1 d2 t1 t2 t3 t4 t L RESULT
BASIC VALUE
Baccol
Acetone Dimension Visual
TOLERANCE AVERAGE
test
Hardness
Check Check
Min 32
DIRECTION
Item No. 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
INSPECTION RESULT : ACCEPTED REPAIRED REJECTED
Note : Prepared by , Checked by, Confirmed by, Approved by ,

QAC Inspector QAC Leader QAC Asst. /Supervisor QAC Asst. /Manager
 Form No. : G 01 G / 0102 / 00 / 0102
DOC NO. :
INSPECTION RECORD JOF NO. : D / 13 / 06 / 18
OF CUSTOMER : PT. south Pacific Viscose
EQUIP. NAME : FRP Ducting Chimney Mod Line 123
FITTINGS EQUIP. NO. :
PT. INDURO INTERNASIONAL
Part name : FRP Flange DATE
Dimension [mm] Barcol
Drawing Description Acetoe Test Flatness Judge
A B C D E F G H øI Qty I Hardness
Standard
Allowance
Result :
39
40
41
42
H 43
44
G

45
øI Qty I 46
F

47
E

48
A
B 49
C 50
D 51
52
53
54
55
56
57
NOTES : Prepared by Checked by, Confirmed by ; Approved by;
Barcol hardness test according to ASTM D 2583
Barcol hardness spec value 32 minimal
Visual inspection according to ASTM D 2563
Resin Used : Derakane D-411 QAC Inspector QAC Leader QAC Asst/Supervisor QAC Asst/Manager
 Form No. : G 01 G / 0102 / 00 / 0102
DOC NO. :
INSPECTION RECORD JOF NO. : D / 13 / 06 / 18A

OF CUSTOMER : PT. South Pacific Viscose

EQUIP. NAME : FRP Ducting Chimney Mod Line 123
FITTINGS EQUIP. NO. :
PT. INDURO INTERNASIONAL
Part name : FRP Tee DATE :
Dimension [mm] Barcol
Drawing Description Visual Flatness Remark
A B C D E F G Hardness
Standard 80 80 10 10 180 180 360
Good Min 32 Good
Allowance ± 1.59 ± 1.59 +2;-0.5 +2;-0.5 +3,6;-0 +3,6;-0 +3,6;-0
Result : 1 Good Good
2 Good Good
C A
3 Good Good

F
D
G
B

NOTES : Prepared by , Checked by, Confirmed by, Approved by ,

Barcol hardness test according to ASTM D 2583
Barcol hardness spec value 32 minimal
Visual inspection according to ASTM D 2563
Resin Used : Derakane D-411 QAC Inspector QAC Leader QAC Asst. /Supervisor QAC Asst. /Manager
 Form No. : G 01 G / 0102 / 00 / 0102
PAGE :
INSPECTION RECORD JOF NO. : D / 13 / 06 / 18A

OF CUSTOMER : PT. South Pacific Viscose

EQUIP. NAME : FRP Ducting Chimney Mod Line 123
FRP PIPE & FITTINGS EQUIP. NO. :
PT. INDURO INTERNASIONAL
Part name : FRP Elbow DATE :
Dimension [mm] Acetone Barcol
Drawing Description Visual Remark
A B C D E F G Test Hardness
Standard 50 50 6.5 6.5 75 75 90°
No Tacky Min 32 Good
Allowance ± 1.59 ± 1.59 +1;-0.25 +1;-0.25 +0;-2 +0;-2 ± 1°
Item 1
No. 2

G°

C A

NOTES : Prepared by , Checked by, Confirmed by, Approved by ,

Barcol hardness test according to ASTM D 2583
Barcol hardness spec value 32 minimal
Visual inspection according to ASTM D 2563
Resin Used : Ripoxy R-802-EX QAC Inspector QAC Leader QAC Asst. /Supervisor QAC Asst. /Manager
 Form No. : G 01 G / 0102 / 00 / 0102
PAGE :
INSPECTION RECORD JOF NO. : D / 13 / 06 / 18A

OF CUSTOMER : PT. South Pacific Viscose

EQUIP. NAME : FRP Ducting Chimney Mod Line 123
FRP PIPE & FITTINGS EQUIP. NO. :
PT. INDURO INTERNASIONAL
Part name : FRPDucting Chimney Mod Line Reducer DATE :

Dimension [mm] Acetone Barcol

Drawing Description Visual Remark
A B C D E Test Hardness
Standard 20 15 5 5 12.5
No Tacky Min 32 Good
Allowance ± 1.59 ± 1.59 +1;-0.25 +1;-0.25 +0;-2
C

D
A

Item
B

No.
E

NOTES : Prepared by , Checked by, Confirmed by, Approved by ,

Barcol hardness test according to ASTM D 2583
Barcol hardness spec value 32 minimal
Visual inspection according to ASTM D 2563
Resin Used : Ripoxy R 802 Ex QAC Inspector QAC Leader QAC Asst. /Supervisor QAC Asst. /Manager