PLC programming
Training Part 2 Course
content
PLC Programming Training Part 2 Course Content
Introduction
Programmable Logic Controllers (PLCs) are essential components in
industrial automation, enabling the control of machinery and processes.
Building on the foundational knowledge acquired in Part 1 of the PLC
programming training, Part 2 delves deeper into advanced programming
techniques, troubleshooting, and practical applications. This course is
designed for individuals who have a basic understanding of PLCs and wish to
enhance their skills for more complex automation tasks.
Course Objectives
By the end of this course, participants will be able to:
Understand advanced PLC programming concepts.
Develop and implement complex ladder logic diagrams.
Utilize function blocks and structured text programming.
Troubleshoot and debug PLC programs effectively.
Integrate PLCs with Human-Machine Interfaces (HMIs) and other devices.
Apply PLC programming skills in real-world scenarios.
Course Outline
Module 1: Advanced Ladder Logic Programming
Introduction to Advanced Ladder Logic: Review of basic ladder logic
concepts and introduction to advanced techniques.
Timers and Counters: In-depth exploration of timer and counter functions,
including TON, TOF, and CTU instructions.
Data Handling: Techniques for managing data types, including integers,
floating-point numbers, and strings.
Comparison Instructions: Utilizing comparison instructions to make
decisions based on data values.
Module 2: Function Block Programming
Understanding Function Blocks: Introduction to function block diagrams
(FBD) and their advantages in programming.
Creating Custom Function Blocks: Step-by-step guide on how to create
and implement custom function blocks for specific applications.
Using Predefined Function Blocks: Overview of commonly used
predefined function blocks and their applications in industrial settings.
Module 3: Structured Text Programming
Introduction to Structured Text (ST): Overview of ST as a high-level
programming language for PLCs.
Syntax and Structure: Detailed examination of ST syntax, including
variables, data types, and control structures (IF statements, loops).
Practical Applications: Hands-on exercises to develop ST programs for
real-world scenarios.
Module 4: Troubleshooting and Debugging
Common PLC Issues: Identification of common problems encountered in
PLC programming and operation.
Debugging Techniques: Strategies for debugging PLC programs, including
simulation tools and online monitoring.
Case Studies: Analysis of real-world troubleshooting scenarios to reinforce
learning.
Module 5: Integration with HMIs and Other Devices
Introduction to HMIs: Overview of Human-Machine Interfaces and their
role in industrial automation.
Communication Protocols: Understanding various communication
protocols (e.g., Modbus, Ethernet/IP) used for PLC-HMI integration.
Practical Integration Exercises: Hands-on projects to connect PLCs with
HMIs and other devices, focusing on data exchange and control.
Module 6: Real-World Applications
Industry Case Studies: Examination of successful PLC implementations in
various industries, including manufacturing, food processing, and water
treatment.
Project Development: Participants will work on a capstone project that
involves designing and programming a PLC system for a specific
application.
Presentation and Feedback: Participants will present their projects to the
class for peer review and feedback.
Assessment and Certification
Participants will be assessed through a combination of practical exercises,
quizzes, and a final project presentation. Upon successful completion of the
course, participants will receive a certificate of completion, validating their
advanced PLC programming skills.