CONTROL PLAN

Control Plan Category Key Contact Name Date (Orig) Date (Rev) Page
Pilot Production
William 2020.05.25
Control Plan Number Key Contact Phone Customer Engineering Approval (If Req'd) Date (If Req'd)
03-3222371#228
Part Number Revision Level Supplier / Plant Approval / Date Customer Quality Approval (If Req'd) Date (If Req'd)
030363 A-2020-01-28 CHIN LAN RUBBER / 2020.05.25
Part Name / Description Other supplier approval by (If Req'd) Other Approval (If Req'd) Date (If req'd)
VELOCITY STACK,REAR
Supplier / Plant Supplier Code Other Approval Date (If Req'd)
金連興
Core team Members & Titles
Include M.E., Q.A., Operations, Purchasing

All Critical List Items must be documented on Control Plan

Characteristics Methods
Product / Process Evaluation /
Part / Process Name / Machine, Device, Jig,
No. Product Process Special Char. Class. Specification / Measurement Sample Size Sample Freq. Control Method Reaction Plan
Proc # Operation description Tools For Mfg.
Tolerance Technique
Visual /
Description,
Mooney Per vendor
Incoming Raw Rubber / Quantity Raw Material
1 == 1 viscosity Tester delivered Once / lot QA inspector
Inspection Pharmaceuticals Appearance, Certificate
/ Material quantity
Features
Certificate /

Electronic
Scale / Each batch
BP117 Formulated Weight of AII910 Per Formula Process Control
Dispensing Elec. Scale 2-1 Automatic for the Checking List
Pack compound list Measure
foolproof operation
system

According to the
Kneading per Kneading Each Batch
Blending with Raw Thermometer / Process Control
Kneading Kneader 2-2 Operation Operation for the Checking List
Rubber timer Measure
Standard Procedure operation
Procedure

2
According to the
Rubber per Rolling Each Batch
Thickness of Rolling Operation Process Control
Rolling Roller 2-3 thickness Operation for the Checking List
Rubber Material Standard Measure
gauge Procedure operation
Procedure

In accordance
Width of Rubber with Slitting
Cutting Slitting machine 2-4 Visual Kneading Operator
Material machine
specifications

According to the
Rubber Material plastic bag
Packing == 2-5 Visual Kneading Operator
packaging sealing procedure
manual

According to 1Pc Each Batch

Vulcanization MH: ML: Control Vulcanization
Rheometer 3-1 Rheometer Rheometer Rheometer for the QA inspector
Curve Test Limits Curve Record
Control Limits test piece operation

Rubber
1Pc Each Batch
Hardness Hardness Vulcanization
Hardness Test Hardness Meter 3-2 Hardness at 60° Rheometer for the QA inspector
Specification at Meter Curve Record
test piece operation
90°±5°

First & Last

Temp . Of Upper According to the Molding
Piece Every
4-1 Mold Temp of molding operation Thermometer Once / Hour Operation Molding Operator
hour (one
Lower Mold standard Checking List
mold each)

First & Last

According to the First & Last Molding
Injection Pressure Piece Every
4-2 molding operation Pressure gauge Piece Once Operation Molding Operator
Injection Machine Process Features Control hour (one
standard / Hour Checking List
mold each)

4 Molding Work

First & Last

According to the First & Last Molding
Vulcanizing Piece Every
4-3 Vulcanizing Time molding operation Piece Once Operation Molding Operator
Timer hour (one
standard / Hour Checking List
mold each)
First & Last
According to the First & Last Molding
Molding pressure Piece Every
4-4 molding operation Pressure gauge Piece Once Operation Molding Operator
control hour (one
standard / Hour Checking List
mold each)
First & Last
According to the First & Last Molding
Exhaustion Times Exhaust Piece Every
4-5 molding operation Piece Once Operation Molding Operator
Control Counter hour (one
standard / Hour Checking List
mold each)
No breaking,
First & Last
Appearance of shortages, First & Last Molding
Piece Every
4-6 Semi-Finished clogging & poor Visual Piece Once Operation Molding Operator
hour (one
Product appearance / Hour Checking List
mold each)
acceptable
No residual burr
Diagonal pliers/ Rubber semi- allowed / Filling Burr Treatment
5 Trimming 5 Burr treatment Visual All Each Lot Trim operator
knife product finish dent or Checking List
break not allow

Packing / Manual Burr Treatment

6 Packing == 6 Quantity check 100 pcs / Bag Pcs / Bag All Each Lot Trim operator
Counting Checking List

Vernier
== 7-1 Inside Diameter Ø 44±0.5 4PCS Each Lot Inspection Data QA inspector
caliper
== 7-2 Inside Diameter Ø 44±0.5 2.5D Projector 4PCS Each Lot Inspection Data QA inspector
Vernier
== 7-3 Inside Diameter Ø 50±0.5 4PCS Each Lot Inspection Data QA inspector
caliper
Vernier
== 7-4 Dimension Ø 65.5±0.63 4PCS Each Lot Inspection Data QA inspector
caliper
Dimensional Vernier
== 7-5 inspection Dimension 4±0.2 4PCS Each Lot Inspection Data QA inspector
caliper
Finished product
7 Vernier
storage == 7-6 Dimension 4.9±0.2 4PCS Each Lot Inspection Data QA inspector
caliper
Vernier
== 7-7 Outside Diameter Ø 11.9±0.25 4PCS Each Lot Inspection Data QA inspector
caliper
Vernier
7-8 Inside Diameter Ø 7.9±0.2 4PCS Each Lot Inspection Data QA inspector
caliper
PRINTED BAR CODE 128
== 7-9 Appearance Visual All Each Lot Inspection Data QA inspector
CODE LOCATION P27200058
inspection No Crack/
== 7-10 Appearance Visual All Each Lot Inspection Data QA inspector
NO Air pockets
AQL
Mass
Parts number Parts number: Containment
== 8-1 Inspection Visual All production QA inspector
confirmed 030363 Inspection
for 30 days
Certification
AQL
Mass
Bar code label Bar code label Containment
== 8-2 Inspection Visual All production QA inspector
confirmed confirmed Inspection
for 30 days
Certification
AQL containment AQL
8 Finished Mass
inspection Appearance of the Containment
== 8-3 Inspection appearance: Visual All production QA inspector
product confirmed Inspection
black for 30 days
Certification
Finished Mass AQL
Appearance of the
== 8-4 Inspection appearance: Visual All production Containment QA inspector
product confirmed
No air-trapping, for 30 days Inspection
AQL
Appearance Referring to limit Mass
Containment
== 8-5 compared with Inspection sample of Visual All production QA inspector
Inspection
limit sample 86-0001 for 30 days
Certification
Check the
Description, Q'ty & Finished product Manual Completion
== 9-1 quantity against All Each Lot Warehouse Keeper
3. CONTROL PLAN, Page 1 of 1 Appearance storage
Finishing Voucher
Counting Sheet FRM 00822 REV 15
9 Shipping
Checking Part
Check Mold No., Finished product Manual
== 9-2 Drawing # Mold # All Each Lot Delivery Order Warehouse Keeper
Dwg No. & Q'ty shipping Counting
& Label