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Product Design Engineering

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5 views8 pages

Product Design Engineering

Uploaded by

jaganmobileworld
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Advanced Product Design Engineer Curriculum

Industry-Oriented 6-Course Progressive Learning Roadmap

This curriculum is structured progressively, where each course builds upon the previous
one. The roadmap integrates mechanical engineering fundamentals, CAD methodologies,
manufacturing-oriented design, aerospace specialization, quality systems, reliability
engineering, and industrial product lifecycle practices.

COURSE 1 — Engineering Foundations & Core Mechanical Principles

Unit 1 — Engineering Physics for Designers


 Force systems
 Torque & moment
 Torsion
 Stress & strain
 Thermal conduction
 Bending moment
 Shear force
 Static & dynamic loading
 Vibration basics

Unit 2 — Strength of Materials


 Elasticity & plasticity
 Beam loading
 Buckling
 Stress concentration
 Thin wall structures
 Combined loading
 Fatigue basics

Unit 3 — Engineering Materials Fundamentals


 Metals
 Aluminum grades
 Steel grades
 Titanium
 Plastics & polymers
 Composite basics
 Material properties
 Corrosion resistance

Unit 4 — Engineering Drafting & Technical Drawings


 Orthographic projection
 Section views
 Assembly drawings
 Exploded views
 Surface finish symbols
 Welding symbols
 BOM creation
 Drawing standards

Unit 5 — Machine Elements Fundamentals


 Shafts
 Bearings
 Bushings
 Springs
 Keys & couplings
 Power transmission basics

COURSE 2 — CAD Modeling, Design Intent & Industrial Form Development

Unit 1 — Parametric CAD & Design Intent


 Sketch constraints
 Parent-child relations
 Reference geometry
 Feature hierarchy
 Scalable modeling
 Master sketches
 Robust modeling philosophy

Unit 2 — Advanced CAD Methodology


 Top-down design
 Skeleton modeling
 Multi-body modeling
 Configuration management
 Assembly references
 CAD workflow strategy

Unit 3 — Form Design & Industrial Design


 Ergonomics
 Human factors
 Product proportions
 Visual balance
 Design language
 Functional styling

Unit 4 — Surface Design


 Curves & splines
 Surface continuity
 Boundary surfaces
 Lofting
 Surface trimming
 Class-A surfacing

Unit 5 — Assembly Modeling & Motion Validation


 Assembly mates
 Interference detection
 Motion analysis
 Exploded assemblies
 Large assembly management

COURSE 3 — Manufacturing-Oriented Product Design

Unit 1 — Conventional Manufacturing Methods


 Machining
 Turning
 Milling
 Casting
 Forging
 Sheet metal fabrication
 Welding

Unit 2 — Advanced Manufacturing Technologies


 Additive manufacturing
 Composite manufacturing
 Injection molding
 Automation basics
 Hybrid manufacturing methods

Unit 3 — Design for Manufacturing (DFM)


 Tolerance-cost relationship
 Tool accessibility
 Wall thickness optimization
 Corner radii optimization
 Manufacturing simplification
 Design standardization

Unit 4 — Design for Assembly (DFA) & Fastening Systems


 Assembly simplification
 Part count reduction
 Assembly sequencing
 Serviceability
 Bolts & screws
 Thread standards
 Rivets
 Threaded inserts
 Torque & preload concepts

Unit 5 — Plastics & Sheet Metal Design


 Draft angles
 Snap fits
 Boss & rib design
 Sink marks
 Bend allowance
 Flanges
 Deep drawing limitations

COURSE 4 — Reliability, Analysis & Optimization Engineering

Unit 1 — GD&T & Tolerance Stack-Up


 Datums
 Form tolerances
 Orientation tolerances
 Position tolerances
 MMC/LMC concepts
 Cylindricity
 Profile tolerances
 Tolerance stack-up analysis

Unit 2 — Failure Analysis


 Fracture mechanics
 Fatigue failure
 Crack propagation
 Creep failure
 Corrosion failure
 Thermal failure
 Root cause analysis

Unit 3 — Reliability Engineering & Lifecycle Prediction


 S-N curves
 Duty cycles
 MTBF
 Accelerated life testing
 Reliability prediction
 Redundancy engineering

Unit 4 — Finite Element Analysis (FEA)


 Meshing fundamentals
 Constraints & boundary conditions
 Stress analysis
 Modal analysis
 Thermal analysis
 Convergence studies

Unit 5 — Topology Optimization & Generative Design


 Material distribution optimization
 Weight reduction
 Load path optimization
 AI-driven geometry generation
 Manufacturing constraints in generative design

COURSE 5 — Aerospace Product Design Specialization

Unit 1 — Aerodynamics for Designers


 Lift & drag
 Reynolds number
 Boundary layer
 Flow separation
 Stall behavior
 Propeller airflow interaction

Unit 2 — Aerospace Structural Design


 Factor of safety
 Load paths
 Flight loads
 Landing loads
 Gust loading
 Vibration loads
 Impact resistance
 Composite structures

Unit 3 — UAV Configuration & Integration


 CG calculations
 Propeller spacing
 Ground clearance
 Operational envelope
 Payload integration
 Design modularity
 Serviceability & maintenance access

Unit 4 — Aerospace Materials & Coatings


 Carbon fiber composites
 Honeycomb structures
 Protective coatings
 Thermal protection
 Resin systems
 Material selection strategy

Unit 5 — Environmental & Operational Engineering


 Temperature effects
 Humidity
 Rain & dust protection
 UV exposure
 Altitude effects
 Thermal cycling

COURSE 6 — Industrial Quality Systems & Product Lifecycle Management

Unit 1 — Quality Inspection Engineering


 Dimensional inspection
 Surface inspection
 Functional inspection
 Visible defect analysis
 Acceptance criteria
 Inspection workflows

Unit 2 — Advanced Metrology & Scanning


 Micrometers & gauges
 Height gauges
 CMM inspection
 Contour measurement
 3D scanning
 Optical inspection
 Surface roughness testing

Unit 3 — Destructive & Non-Destructive Testing


 Tensile testing
 Hardness testing
 Impact testing
 Dye penetrant testing
 Ultrasonic testing
 X-ray inspection
 Eddy current testing

Unit 4 — DFMEA, Validation & Testing


 Failure mode analysis
 Risk priority number
 Prototype testing
 Environmental testing
 Vibration testing
 Thermal cycling validation

Unit 5 — Engineering Change Management & PLM


 Revision control
 ECO/ECN workflows
 Part numbering systems
 Configuration management
 Traceability
 PLM systems
 Release workflows
Final Industry-Level Skill Outcome
 Designing production-ready products
 Applying professional GD&T practices
 Performing CAD-driven product development
 Conducting FEA and optimization workflows
 Designing aerospace/UAV systems
 Selecting suitable engineering materials
 Implementing DFM/DFA methodologies
 Managing engineering revisions and PLM systems
 Conducting quality inspection and reliability analysis
 Working in aerospace, automotive, robotics, or industrial R&D sectors

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