Notes
Notes
PRIMARY SENSING ELEMENT: The quantity under measurement makes its first contact with
the primary sensing element of a measurement system.
VARIABLE CONVERSION ELEMENT: It converts the output of the primary sensing element
into suitable form to preserve the information content of the original signal.
TRANSDUCER ELEMENT: Normally ,a transducer sense the desired input in one physical
form and converts it to an output in another physical form. For example, the input variable to the
transducer could be pressure, acceleration or temperature and the output of the transducer may be
displacement, voltage or resistance change depending on the type of transducer element.
Sometimes the dimensional units of the input and output signals may be same. In such cases the
functional element is termed a transformer.
Depending on the transducer signal the signal conditioning may be any one of the
following,
[Link] amplifying elements such as levers , gears or a combination of the two, designed
to have a multiplying effect on the input transducer signal.
[Link]/Pneumatic amplifying elements employing various types of valves or
constrictions ,such as venturimeter/orificemeter,to get significant variation in pressure with small
variation in the input parameters.
[Link] amplifying elements in which lenses, mirrors and combinations of lenses and mirrors
or lamp and scale arrangement are employed to convert the small input displacement into an
output of sizeable magnitude for a convenient display of the same.
[Link] amplifying elements employing transistor circuits, integrated circuits, etc, for
boosting the amplitude of the transducer signal. In such amplifiers we have either of the following
Signal filtration: The term signal filtration means the removal of unwanted noise signals
that tend to obscure the transducer signal. The signal filtration element could be any of the
following depending on the type of situation, nature of signal ,etc..
[Link] Filters that consist of mechanical elements to protect the transducer
element from various interfering extraneous signals. For ex: the reference junction of a
thermocouple is kept in a thermos flask containing ice. This protects the system from the ambient
temperature changes.
[Link] filters consisting of a small orifice or venturi to filter out fluctuations in a
pressure signal.
[Link] filters are employed to get rid of stray pick-ups due to electrical and magnetic
fields. They may be simple R-C circuits or any other suitable electrical filters compatible with the
transduced signal.
DATA PRESENTATION ELEMENT:
The information about the quantity under measurement has to be conveyed to the
personnel handling the instrument or the system for monitoring, control or analysis purpose
This system gathers the output of the signal conditioning element and presents the same to
be read or seen by the experimenter. This element should:
[Link] as fast a response as possible
[Link] as little drag on the system as possible, and
[Link] very small inertia, friction, stiction, etc..(hence using light rays and electron beam
is advantageous).
This element may be either of the visual display type, graphic recording type or a magnetic
tape. In the visual display type element, devices such as pointer and scale/panel meter, multi-
channel CRO, storage CRO, etc.., may be employed. The graphic recording type of element gives
a permanent record of the input data. The device in this element may be pen recorders using
heated stylus, ink recorders on paper charts, optical recording systems such as mirror
galvanometer recorders or ultraviolet recorders on special photosensitive paper. Further , a
magnetic tape may be used to acquire input data which could be reproduced at a later date for
analysis.
In case the output of the signal conditioning element is in digital form, then the same may
be displayed visually on a digital display device. Alternatively, it may be suitably recorded either
on punched cards, perforated paper tape, magnetic type, typewritten page or a combination of
these systems for further processing
dependence on one reading but take at least three separate readings , preferably under conditions
in which instruments are switched OFF-ON.
SYSTEMATIC ERROR:
These types of errors are divided into three categories such as instrumental, environmental
and observational errors
[Link] ERRORS:
These errors arise due to inherent short comings in the instrument, misuse of the
instruments and loading effects.
[Link] short comings of instruments:
These errors are inherent in instruments because of their mechanical structure. They may
be due to construction, calibration or operation of the instruments or measuring devices.
For ex: if the spring of a permanent magnet instrument has become weak, the instrument will
always read high.
Errors may be caused because of friction, hysteresis or even gear backlash. These errors
may be eliminated or reduced by using the following methods:
[Link] factors should be applied after determining the instrumental errors.
[Link] instrument may be re-calibrated carefully.
[Link] procedure of measurement must be carefully planned. Substitution methods or
calibration against standards may be used for the purpose.
[Link] of instruments:
Some of the errors caused in measurements are due to the fault of the operator than that of
the instrument. A good instrument used in an unintelligent way may give erroneous results.
For ex: Failure to adjust the zero of instruments, poor initial adjustments, using leads of too high a
resistance etc..,
[Link] effects:
In any measurement, the loading effect of the instrument should be considered and
corrections for these effects should be made or more suitable instruments should be used.
For ex: A well calibrated voltmeter may give a misleading voltage reading when connected across
a high resistance circuit. The same voltmeter when connected in a low resistance circuit, may give
a more dependable reading and the voltmeter has a loading effect on the circuit, altering the actual
circuit conditions by the measurement process. The errors caused by loading effects of the meters
can be avoided by using them intelligently.
[Link] ERRORS:
These errors are due to conditions external to the measuring device including conditions in
the area surrounding the instrument. These may be effects of temperature, pressure, humidity,
dust, vibrations or of external magnetic or electrostatic fields. The corrective measures employed
to eliminate or to reduce these undesirable effects are:
[Link] should be made to keep the conditions as nearly as constant as possible.
For ex: temperature can be kept constant by keeping the equipment in a temperature controlled
enclosure.
[Link] equipment which is immune to these effects. For ex; variations in resistance with
temperature can be minimized by using resistance materials which have a very low resistance
temperature co-efficient.
[Link] techniques which eliminate the effects of these disturbances, For ex: the
effect of humidity, dust etc can be entirely eliminated by hermetically sealing the instrument.
[Link] case it is suspected that external magnetic or electrostatic fields can affect the readings
of the instruments, magnetic or electrostatic shields may be provided.
Applying computed corrections; Efforts are normally made to avoid the use of application
of computed corrections, but where these corrections are needed they are incorporated for the
computations of the results.
[Link] ERRORS:
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
There are many sources of observational errors. As an ex :the pointer of a voltmeter rests
slightly above the surface of the scale. Thus, an error on account of parallax will be incurred
unless the line of vision of the observer is exactly above the pointer. To minimise parallax errors,
highly accurate meters are provided with mirrored scales. There are human factors involved in
measurement. The sensing capabilities of individual observers affect the accuracy of
measurement. No two persons observe the same situation exactly the same way, where small
details are concerned.
RANDOM ERROR:
These errors are due to unknown causes and are observed when the magnitude and polarity
of a measurement fluctuate in an unpredictable manner. Some of the most common random errors
are:
[Link] error:
This occurs when readings are between scale graduations and the reading is rounded up or
down to the nearest graduation.
[Link] error:
This occurs when an analog meter reading swings or fluctuate about the correct reading. In
addition, the meter reading quickly changes in the immediate vicinity of the corrected value, but
changes slowly at the extremes of the swing.
LIMITING ERROR:
Instruments having analog meters are usually guarenteed to the accurate within certain
percentage limits, called limiting errors or guarentee errors. For ex an analog voltmeter may have
a tolerance of 3% of full scale reading.
Limiting error=accuracy * full scale value
On the other hand the percentage error of the actual meter reading is computed from
percentage error =
Precision = 1-
c)Sensitivity: It is a measure of the change in reading of an instrument for a given change in the
measured quantity
d)Resolution: It is the smallest change in the measured quantity that will produce a deductable
change in the instrument reading.
e)Error: It is the deviation from the true value of the measured quantity. Absolute error is defined
as the difference between the expected value of a quantity and the measured value.
Absolute error = Xe - Xm
where Xe is the expected value, Xm is the measured value
% error =
f)Range: The range of an instrument describes the limits of magnitude over which a quantity may
be measured .It is normally specified by stating its lower and upper limits.
g)Span: The span of an instrument is the algebraic difference between the upper and lower limits
of the instrument range.
h)Drift: It is the variation of the measured value with time. Perfect reproducibility means that the
instrument has no drift. There are 3 types of drifts: Zero, span and zonal drift.
i)Dead zone : It is defined as the largest change of input quantity for which there is no output of
the instrument. The factors which produce dead zone are hysteresis and backlash in the
instrument.
j)Threshold: It is clear that if the input into the instrument is increased very gradually from 0,
there will be some minimum value below which no output change can be detected.
k)Significant figure: In stating the numerical results of a measurement, only those figures that are
meaningful should be recorded.
i)Retaining digits: While recording values of known precision, the convention
is to retain the last digit that is not uncertain by more than ten units.
ii)Rounding off:
Significant figures: After the number of figures to be retained is determined,
the last retained figure is increased by one unit, if the first dropped figure is greater than 5, or is a
5 followed by any other number other than zero.
Significant Zeros: To avoid giving indication of a higher degree of precision that is
warranted, zeros that are not significant, but which serve only to indicate the position of the point,
should not be used in writing a value.
2. DYNAMIC CHARACTERISTICS:
Speed Of Response: It is defined as the rapidity with which a measurement system responds to
changes in measured quantity. It is one of the dynamic characteristics of a measurement system
Fidelity: It is defined as the degree to which a measurement system indicates changes in the
measured quantity without any dynamic error.
Dynamic Error :It is the difference between the true value of the quantity changing with time and
the value indicated by the measurement system if no static error is assumed. It is also called
measurement error. It is one the dynamic characteristics
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
Measuring Lag :It is the retardation delay in the response of a measurement system to changes in
the measured quantity. It is of 2 types:
Retardation type: The response begins immediately after a change in measured quantity has
occurred.
Time delay: The response of the measurement system begins after a dead zone after the
application of the input.
Calibration of the measurement system.
All measuring instruments are to prove themselves their ability to measure reliably and accurately.
For this the results of measurements are to be compared with higher standards which are traceable
to National or International standards. The procedure involved is termed as calibration.
It is a set of operations that establish the relationship between the values that are indicated
by the measuring instrument and corresponding known values of measurand.
Thus calibration of a measuring instrument means introducing an accurately known
sample of the variable that is to be measured and then observing the system's response. Then the
measuring instrument is checked and adjusted until its scale reads the introduced accurately
known samples of the variable.
It should be further noted that an instrument is calibrated at one place and is put to use at
some other place. Care should be taken to see that the instrument is used at a place where the
environment has the same conditions as that of the place where the instrument was calibrated to
ensure that the instrument gives correct readings.
CALIBRATION PROCEDURE:
The two types of the calibration procedures are as follows:
(a)Primary calibration:
If the instrument is calibrated against primary standards then it is primary calibration.
After the primary calibration, the instrument can be used as a secondary calibration instrument.
Meter
Primary standard
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
(b)Secondary calibration:
The secondary calibration instrument is used as secondary for further calibration of other
devices of lesser accuracy. This type of instruments are used in general laboratory practice as well
as in the industry because they are practical calibration sources.
Test Meter
Secondary standard
Secondary standard can be further be classified into two types.
(i)Direct calibration:
Direct calibration with a known input source is in general of the same order of
accuracy as primary calibration. So, the instruments which are calibrated directly are also used as
secondary calibration instruments.
For eg:
Voltage Voltmeter
standard
(ii)Indirect calibration
This procedure is based on the equivalence of two different devices adopting same similarity
concept.
Test instrument
Meter 1
Source
Meter 1
Standard instrument
standards of measurement
A standard is a physical representation of a unit of measurement. A known accurate
measure of physical quantity is termed as standard. These standards are used to determine the
values of other physical quantities by the comparison method.
Different standards have been developed for other units of measurements and all these
standards are preserved at the International Bureau of Weight and Measures at Serves, Paris.
Based on the functions and applications, substrate are classified into four categories as
(i) International standards
(ii) Primary standards
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
change with the change in current thus producing an unidirectional torque. This is the operating
principle of electrodynamometer type instrument.
Diagram:
We know that,
+ i2M di1+ i1 i2 dM
Energy stored in the magnetic field = i12 L1+ i22 L2+ i1i2M---------------(6)
= i12d L1+ L1i1di1 + i22d L2+ L2i2di2+ i1M di2+ i2M di1+ i1 i2 dM-----------(7)
Since the self inductances L1,& L2 are constants dL1 = 0 and dL2 = 0
Hence , Mechanical energy = i1 i2 dM -------------------------------------(10)
Suppose Ti is the instantaneous deflecting torque and d is the change in deflection, then
Mechanical energy = Work done = Ti d -----------------------------------(11)
Equating equ (10 & 11) we get
Ti d = i1 i2 dM
Ti = i1 i2 ----------------------------------(12)
Equations (12) gives the expression for the instantaneous deflecting torque of an electrodynamic
type instrument.
Operating with D.C :
In case of D.C measurement we can consider the rms value of current as the constant value.
Ks = I1 I2
= ------------------------------(13)
Construction and principle of operation of single phase induction type energy meter.
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
Induction type of energy meters are universally used for measurement of energy in domestic
and industrial a.c circuits because of the following advantages.
(i)Have the lower friction and higher torque/weight ratio.
(ii)Inexpensive
(iii)Accurate over a wide range of loads and temperature conditions.
Basic principle:
It is an integrating type instrument which works on the principle of induction.(i.e) In this
type of instrument, alternating fluxes are produced because of 1 A.C supply. This alternating
fluxes induces the generation of eddy current in the moving systems which interacts with each
other to produce a driving torque which causes the aluminium disc to rotate and thus records the
energy.
Construction details:
Four main parts of the induction type energy meter are,
(i)Driving system:
It consists of two electromagnets whose core is made up of silicon steel laminations. The
coil of one of the electromagnets which is excited by the load current is called coil and the
corresponding electromagnet is called series magnet. The coil of the second electromagnet which
is connected across the supply carries a current proportional to the supply voltage and is called
pressure coil and the corresponding electromagnet is called shunt magnet. Adjustable copper
shading bands are provided on the central limb of shunt magnet whose function is to bring the flux
produced by the shunt magnet exactly in quadrature with the applied voltage
The moving system consists of an aluminium disc mounted on a light alloy shaft. The disc is
positioned in the air gap between the series and shunt magnets. The moving system is connected
to a hardened steel pivot which is screwed to the foot of the shaft. The pivot is supported by a
jewel bearing. In this type of energy meter as there is no controlling torque, continuous rotation
of the disc is produced due to the driving torque only.
(iii)Braking system:
It consists of a permanent magnet positioned near the edge of the aluminium disc. The
aluminium disc moves in the field of this magnet and thus provides a braking torque can be
adjusted.
(iv)Registering/counting mechanism:
The function of this is to record continuously a number which is proportional to the
revolutions made by the moving system. By a suitable system, a train of reduction gears on the
pinion of the shaft which drives a series of 5 or 6 pointers. The pointer rotates on round dials
which are marked with ten equal divisions.
PRINCIPLE OF OPERATION:
When the pressure coil wound on the shunt magnet is connected across the supply voltage, it
carries a current Ip proportional to the supply voltage, thus producing an alternating flux p is
alternating in nature, it induces an emf Eep in the disc which inturn produces eddy current Iep. When
the current coil wound on the series magnet carries the load current I, it produces an alternating
flux c. This flux c induces an emf Eec in the disc which inturn produces eddy current I ec. Now the
eddy current Iep interacts with c and produces a torque T1. Eddy current Iec interacts with p and
produces the another torque T2.
Let V = supply voltage
Ip = Current through the pressure coil which is proportional to supply voltage.
I = Load current
= Phase angle of load
p = Flux produced by the current through pressure coil
c = Flux produced by the current through current coil
Eep = Eddy emf induced by flux p
Eec = Eddy emf induced by flux c
Iep = Eddy current due to flux p
Iec = Eddy current due to flux c
Net driving torque, Td T2 - T1
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
As the pressure coil is highly inductive in nature, I p lags V by 90o, neglecting the resistance in
pressure coil. Since is the phase angle of load, load current I lags the supply voltage by the angle
.However p will be in phase with Ip as p is the flux produced due to current Ip .Similarly c will
be in phase with I, as c is the flux produced due to load current I.
Let T1 = c Iep cos(angle between c and Iep )
T1 = c Iep cos(90o + 90o - )
T1 = c Iep cos(180o - ) -----------------------------------------(1)
T2 = p Iec cos(angle between p and Iec )
T2 = p Iec cos ------------------------------------------(2)
Net driving torque Td T2 - T1
Hence Td p Iec cos - = c Iep cos(180o - ) --------------------------------------(3)
Since cos(180o - ) = - cos
Td p Iec cos + c Iep cos -------------------------------------------(4)
We know that, p Ip V
Iep Eep V, Hence in equ (4)
p can be replaced by V
Iec can be replaced by I
c can be replaced by I
and Iep can be replaced by V
Now equ (4) becomes,
Td = K1 VI cos + K2 VI cos
Td = (K1 + K2)VI cos -------------------------------------------(5)
Td VIcos i.e., power consumed by the load----------------------------------(6)
Now, braking torque is proportional to the speed of revolution of the disc. Hence Tb N
where, Tb = braking torque
For constant speed of operation Tb = Td
N VIcos --------------------------------------(7)
Multiplying the equ (7) by t on both sides we get
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
(a)PMMC Instruments
TORQUE EQUATION:
The deflecting torque of a moving coil instrument can be derived from the basic equation of
the electromagnetic torque.
Deflecting torque, Td = NBAI
where Td = deflecting torque in N-m
N= Number of turns of the coil
A=Effective coil area in m2
I= Current passing through the moving coil in ampere
B= Flux density in air gap in Wb/m2
Let G = NBA = constant
Now Td = GI
Controlling torque is provided by the spring and is proportional to the angular deflection of the
pointer.
Tc
Tc = Ks
where
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
= ,, Hence I------------------(1)
From the equ (1) ,it is further noted that the deflection of the pointer is directly proportional
to the current i.e.., quantity to be measured.
As the direction of the current through the coil changes, the direction of the deflection of the
pointer also changes. Hence PMMC instruments are well situated for the d.c., measurements.
In micro-ammeters and low range milli-ammeters upto 20 mA, the entire current to be
measured can be sent through the moving coil, because the instrument springs serve as current
leads to the moving coil. The current carrying capacity of the springs limit the current they can
carry safely to about 20 mA.
CURRENT TRANSFORMER:
It cosits of two windings called primary and secondary and transfers the energy from one
side to another by changing the voltage and current. It is a device used to decrease the current
level by stepping up the voltage and keeping the energy as constant. Hence these are basically step
up transformers.
Current Transformer
In the above circuit, the primary of the C.T is connected in series with the line carrying the
current to be measured and therefore the 1 0 current is dependent on the load connected to the
system whose current is to be measured,The 2 o is connected to the low range ammeter. As the 2 o
winding has more number of turns compared to the 1 o winding and the voltage is higher in this.
The secondary current is less than the primary current.
where, = Number of turns of primary winding
For a C.T, = =
where they represent the primary current in A, Secondary current in A, Primary and secondary
voltage in V.
From the above equ it is clear that, if the range of C.T is 500:5
Therefore., n= = 100
= 100
V2 =100V1
In order to decrease the secondary current by 100 times, the secondary voltage should be
increased by 100 times.
Effect of secondary winding open:
(i) C.T. are always used with the secondary winding closed
Never open the secondary windings circuit of a C.T. while its primary winding is
energized
Failure to this may lead to serious consequences for both.
(ii)In case of P.T., the current flowing in the primary winding is largely the reflection of that
flowing in the secondary circuit.
whereas, in case of a C.T., the primary winding is connected in series with the
line whose current is being measured.
This current is in no ways controlled or determined by the condition of secondary
winding circuit.
(iii)Under normal operating conditions, both primary and secondary windings produces mmf,
which act against each other
(iv)If the secondary winding is open-circuited when the primary winding is carrying current
the primary mmf remains same while the open secondary mmf reduces to zero
therefore, the resultant mmf is very large (i.e., equal to primary mmf =IpNp) – this
large mmf produces a large flux in core till it saturates
this large flux linking the turn of secondary winding would induce a high voltage
in the secondary winding which could be dangerous to the transformer insulation
and to the person operating it
Also, the eddy current and hysteresis loses would be very high under this
condition
• thus the transformer may be overheated and completely damaged
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
POTENTIAL TRANSFORMER(P.T):
The basic principle of P.T is same as that of C.T., i.e., the primary winding is connected
across the high voltage line whose voltage is to be measure and the secondary is connected to the
low range voltmeter coil. One end of the secondary winding is always grounded for safety
purpose.
Potential Transformer
From the above circuit diagram it is clear that the primary winding of C.T is connected in
series with the load and the secondary is connected in series with an ammeter and the current coil
of a wattmeter. The primary winding of P.T is connected across the supply voltage and the
secondary is connected across voltmeter and the pressure coil of the wattmeter.
Measurement of Energy using C.T and P.T :
The circuit connections of single phase energy meter is exactly similar to the connections
of wattmeter along with C.T and P.T for power measurement. The only difference in that, the
pressure coil of wattmeter is replaced by pressure coil of energymeter and the current coil of
wattmeter is replaced by current coil of energy meter.
Advantages of Instrument transformers:
(i) High voltage and high current can be measured using low range voltmeter and ammeter
along with the instrument transformer
(ii)The rating of low range meter can be fixed irrespective of the value of high voltage or
current to be measured.
(iii)Wide range of voltage or current can be measured using a single low range meter.
(iv)A single transformer can economically feed several instruments.
The disadvantage the instrument transformers can be used only for a.c circuits and not for d.c
circuits.
When the four resistive arms of the basic Wheatstone bridge are replaced by impedances
and the bridge is excited by an AC source and it is shown in the figure.
Basic AC bridge
It is capable of measuring complex impedances. Unlike the Wheatstone bridge, two balance
conditions must be statisfied. Such a bridge must balance both the resistive and reactive
components before the detector indicates a null. In general, the balance equations, in polar form, of
the bridge are
(Z1 1)(Zx x) = (Z2 1)(Z3 x)
Z1 Z x 1 X) = Z 2 Z3 2 3)
Balance for the resistive component in an AC bridge is usually obtained by the adjustment of a
precision variable resistance. Balance for the reactive component is obtained from a similar
reactance in an adjacent arm of the bridge, or from an opposite reactance in an opposite arm. In
most circuits, the reactance is in the form of a fixed precision capacitor, either in series or parallel,
with a variable resistance. Two conditions must be met for the AC bridge to be balanced. The first
condition requires that the magnitudes of the four impedances satisfy this relationship.
Z1 Z x = Z2 Z 3
1 + x = 2 + 3
As a consequence , when the bridge is balanced, the voltage across Zx and Z2 must be equal both
in amplitude and phase.
Maxwell bridge:
The Maxwell bridge or Maxwell-Wien bridge is used to measure both a given inductance and its
series resistance by comparison to a standard capacitance. Using a capacitance as a standard offers
several advantages. Capacitors are easy to shield and they produce almost no external field of their
own. In addition, they are compact and fairly expensive.
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
For balance, the resistors R1 and R2 are variable and R3 and C1 are fixed value standards. At
balance, the equations are
Z x = Z 2Z 3Y 1 ---------------------------(1)
Rx = and Lx = R2 R3 C1
The balance is independent of frequency. When used in a balanced commercial bridge with
calibrated dials, both the values of the inductance and Q factor are read directly from the dial
settings. Using the Q factor for a series L-R equivalent circuit, the series resistance can be
found from Rx =
Advantages:
(i) The frequency does not appear in any of the two equations
(ii) The two balance equations are independent, if the values of R1 and C1 as variable elements
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
(iii) This bridge yields simple expression for unknown L x and Rx in terms of known bridge
elements.
(iv) This bridge is very useful for measurement of a wide range of inductance at power and
audio frequencies.
Disadvantages:
(i)This bridge is limited to measurement of low Q coils (1< Q < 10)
(ii)It requires a variable standard capacitor which may be very expensive if calibrated to a high
degree of accuracy.
Kelvin double bridge and how it is used in the measurement of low resistance.
This consists of the double bridge. Because it incorporates a second set of ratio arms. The
second set of arms, m and l, connect the galvanometer to a point f at the appropriate potential
between c and d and it eliminates the effect of the resistance R y. The ratio of the resistances of
arms m and l is the same as the ratio of R 1 and [Link] galvanometer indication is zero when
the potentials at a and f are equal. Vab = Vbef
But,
Vab = ---------------------(1)
and V= I
---------------------(2)
Similarly,
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
but
The simplest form of bridge is for the purpose of measuring resistance and is called the
wheatstone bridge. This bridge is widely used for precision measurement of resistance from 1Ω to
the low mega ohm range. It is the most accurate method available for measuring resistance and is
popular for laboratory use.
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
Wheatstone bridge
This bridge consists of four resistive arms, together with a DC source V and null detector. The
null detector may be galvanometer (G) or other sensitive current meter.
The current through the galvanometer depends on the potential difference between C and D.
When the current through the galvanometer is Zero, the circuit said to be balanced. Here the
bridge is balanced when the potential difference across C and D is zero.
i.e., I1 R1 = I2 R2 -----------------------(1)
I1 = I3 =
I2 = I4 =
The above equ is the well known expression for balance of the wheatstone bridge. Here, the
unknown resistor is R4 and R4 can be focused as follows;
The resistors R1 and R2 are called ratio arms and resistor R3 is called standard arm of the
bridge.
The basic wheatstone bridge circuit is useful in most cases, but its performance deteriorates
substantially when measuring high resistances, such as the insulation of cables and other
materials.
Resistances of this type are generally greater than 1 MΩ. The major problem of high
resistance measurement is the leakage current that travels around and over the binding post of the
resistor being measured. Because these currents can bypass the resistor being measured and flow
through the detector branch, they affect the measurement.
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
To reduce this measurement error, the leakage current is diverted away from the unknown
resistance by using a guard wire and guarding. The guarding surrounds the positive terminal post
of the bridge circuit , and minimizes the leakage current by minimising the potential difference.
Only the current flowing through Rx flows through the detector , as a result , of which a true
reading is obtained.
(i) To measure the D.C resistance of various types of wire either for the purpose of quality control
of the wire itself, or of some assembly in which it is used.
(ii)This bridge is also used extensively by telephone companies and others to locate cable faults.
Disadvantages;
(i0For low resistance measurements, the resistance of the leads and contacts become significant
and introduces an error. This error can be eliminated by kelvin's double bridge.
(ii)The other main difficulty in wheatstone bridge is the change in resistance of the bridge arms
due to the heating effect of current through the resistance. The rise in temperature causes a change
in the value of the resistance and excessive current may cause a permanent change in value.
5(a).Find the equivalent parallel and capacitance that causes a wien bridge to null if the
following components are given:R1 = 8kΩ, C1 = 6µF, R2 = 30kΩ, f= 2.5 kHz, R3 = 1kΩ, R4 =
100kΩ. ([Link]/EEE-Dec 2008)
Solution:
= 375.16 Ω
= 589.13 mF.
UNIT 4
TRANSDUCERS FOR MEASUREMENT OF NON- ELECTRICAL PARAMETERS
Analog transducer converters input signal into output signal, which is a continuous function
of time such as thermistor, strain gauge, LVDT, thermocouple.
Digital transducer converts input signal into the output signal, which is in the form of
pulses, i.e., it gives discrete output.
(v)Transducers and Inverse Transducers:
An inverse transducer is defined as a device which converts an electrical quantity into a
non-electrical quantity. It is a precision actuator having an electrical input and a low power non-
electrical output.
For ex:
A piezoelectric crystal and translational and angular moving coil elements can be employed
as inverse transducers. Many data indicating and recording devices are basically inverse
transducers. An ammeter or voltmeter converts electric current into mechanical movement and the
characteristics of such an instrument placed at the output of a measuring system are important.
Inverse transducers are most widely used in feedback measuring system.
Different types of inductive transducers
Inductive transducers may be either of the self generating or the passive type. The self
generating type utilises the basic generator principle. An inductive transducer is a device that
converts physical motion into a change in inductance. Transducers on the variable inductance type
work upon one of the following principles.
[Link] of turns
[Link] configuration
[Link] of the magnetic material or magnetic circuits
Transducer based on principle of change in self inductance with Number of turns;
The output may be caused by a change in the number of turns. The transducers shown below
are transducers used for the measurement of displacement of linear and angular movement
respectively. In both cases, as the number of turns are changed , the self inductance and the output
also change.
In this the inductive transducer works on the principle of variation of permeability causing a
change in self inductance. The iron core is surrounded by a winding. If the iron core is inside the
winding, its permeability is increased , and so is the inductance. When the iron core is moved out
of the winding, the permeability decreases, resulting in a reduction of the self inductance of the
coil. The transducer can be used for measuring displacement
voltage signal, the two secondaries S 1 and S2 are connected in series opposition. Therefore the
output voltage of the transducer is the difference of the two voltages.
Differential output voltage E0 = Es1 = Es2
When the core is at its normal (NULL) position , the flux linking with both the secondary
winding are equal and hence equal emfs are induced in them. Thus at null position E s1 = Es2 .Since
the output voltage of the transducer is the difference of the two voltages, the output voltage E 0 is
zero at null position.
Now if the core is moved to the left of the NULL position, move flux links with winding S 1
and less with winding S2 . Hence output voltage Es1 , of the secondary winding S1 , is more than
Es2, the output voltage of secondary winding S2 . The magnitude of the output voltage is , thus , E 0
= Es1 = Es2 and the output voltage is in phase with the primary voltage.
Construction
Similarly, if the core is moved to the right of the null position, the flux linking with
winding S2 becomes larger than that linking with winding S [Link] output voltage Es2 of the
secondary winding is more than Es1, the output voltage of secondary winding S 1 . The magnitude
of output voltage is thus, E0 = Es1 = Es2 and is 180o out of phase with the primary voltage.
Thus the LVDT output voltage is a function of the core position. The amount of the voltage
change in either secondary winding is proportional to the amount of movement of the core. Here,
we have an indication of amount of linear motion. By noting which output voltage is increasing
or decreasing we can determine the direction of motion. Any physical displacement of the core
causes the voltage of one secondary winding to increase while simultaneously reducing the
voltage in the other secondary winding. The amount of output voltage may be measured to
determine the displacement.
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
Basic circuit
The figure shows the variation of the output voltage against displacement for various
position of the core. The curve is practically linear to small displacements. Presence of harmonics
in input supply voltage or harmonics produced in the output voltage because of saturation of iron
core also contributes to residual voltage. Stray magnetic fields may also be the cause for residual
voltage, which may be overcome by using a magnetic shield slotted longitudinally and fitted over
the transducer.
Advantages:
1. The output of LVDT is practically linear for displacements upto 5mm. The LVDT have a very
high range of measurement of displacement.
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
2. LVDT has infinite resolution as it gives stepless output and it has got no mechanical element to
change output in discrete steps.
[Link] has high sensitivity. It usually varies from 10 mv/mm to 40 v/mm.
[Link] LVDT gives a high output and many time there is need for amplification.
[Link] LVDTs consume less than 1W of power.
Data Acquisition system and its types.
Data acquisition system consists of individual sensors with the necessary signal
conditioning, data conversion, data processing, multiplexing, data handling and associated
transmission, storage and display system.
Data acquisition generally relates to the process of collecting the input data in digital form
as rapidly, accurately, and economically as necessary. The basic instrumentation used may be a
standard digital panel meter with digital output, a shaft digitizer or a sophisticated high-speed high
resolution device. To increase the speed with which information is accurately converted, sample
and hold(S/H) circuits are used.
Objectives of Data Acquisition system:
1. It must acquire the necessary data, at correct speed and at the correct time.
[Link] of all data efficiently to inform the operator about the state of the plant
[Link] must be able to collect, summarise and store data for diagnosis of operation and record
purpose.
[Link] must be able to compute unit performance indices using on-line, real time data.
[Link] must be reliable , and not have a down time greater than 0.1%
Classification of Data Acquisition system:
[Link] data acquisition system:
The components of the analog data acquisition system are as follows;
(a)Transducer:
It is used to convert the physical quality into an electrical signal. The transducers such as
strain gauge , thermocouple piezoelectric devices, photosensitive devices are used. The transducer
generates an emf proportional to the physical quantity being processed.
(b)Signal conditioner:
It is for amplifying, modifying or selecting certain portions of such [Link]
conditioning equipment includes any equipment that assists in transforming the transducer output
to the desired magnitude or form required by the next stage of the data acqisition system.
(c)Multiplexing:
It is the process of sharing a single channel with more than one input. It accepts multiple
analog inputs with the help of multiplexer, we can transmit more than one quantity using same
channel. It becomes necessary in measurement systems when the distance between transmitting
and receiving point is large and many quantities are to be transmitted. Multiplexing is commonly
accomplished by either time or frequency sharing of the transmission channel between the
individual quantities.
(d)Calibrating Equipment:
Before each test there is a pre-calibration, and often after each test there is a post-
calibration. This usually consists of a millivolt calibration of all input circuits and shunt
calibration of all bridge type transducer circuits
(e)Integrating Equipment:
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
This block is used for integration of summation of a quantity. The digital techniques are
normally used for integration purposes.
(f)Visual Display devices:
These are necessary to monitor the input signal continuously. These devices include panel
mounted meters, numerical displays, single or multichannel CROs and storage CROs.
(g)Analog Recorders:
These are required to record type output signal. Analog recorders include strip chart
recorders, Duddell's oscillograph, magnetic tape recorders.
(h)Analog computers:
The function of a DAS is not only to record data acquired by the transducers and the sensors
but also to reduce this data to the desired form. An analog computer may be used as a data
reduction device. The output voltage of an analog computer can either be recorded in analog form
or be converted to a digital form for further computations.
(i)High speed cameras and T.V equipment:
In any industrial process such as engine testing, and aerodynamic testing it is not possible
for the test operator to have a view of the equipment being tested. Therefore , closed circuit TV is
used to enable the operator to make visual observation of the test. Also high speed cameras are
employed to obtain a complete visual record of the process for further analysis.
It consists of instruments for system programming functions and digital data processing.
Typical Auxilliary functions include linearising and limit comparison. Such functions may be
performed by individual instruments or by a digital computer.
(vii)Digital Recorder:
It records digital information on punched cards, perforated paper tape, magnetic tape,
typewritten pages or a combination of such systems. A digital printer used provides a high quality
hard copy for records amd minimising the labour of the operating staff.
When START command is given, SAR sets MSB, d 1=1 with all other bits to zero so that the
trial code is 10000 0000. The output V d from DAC is now compared with analog input V a. If Va
Vd , then 1000 0000 is less than correct digital representation.
The MSB will remains at '1' and next bit is made '1' and further tested. But, when V a Vd it
indicates that 1000 0000 is greater than correct digital representation. Now MSB is reset to '0' and
goes on to the next lower significant bit.
This procedure is repeated for all subsequent bits, one at a time , until all bit positions have
been tested. When DAC output crosses Va the comparator changes the state and this is taken as
end of conversion command. Now, the data available on SAR will be the digital equivalent of the
given analog signal.
Advantages:
[Link] resolution
[Link] is very versatile
[Link] speed.
------------(1)
A large input signal produces a large slope(that of line A) and a smaller input signal
produces a smaller slope.(that of line C) .
Since t1 , the time for the MSB of the counter to reach a logic one is constant, the peak value
of ramp is proportional to the value of V in. The slope of the negative going ramp is constant ,
meaning that large values of the peak ramp voltage take proportionally longer time than smaller
values to return to zero. Thus time t 2 is a linear function of the value of V in and the number of
clock pulses counted during the time period t2 is proportional to the analog input voltage Vin. The
MSB of the count is not included in the final display value, as it is used only to control the
selection of Vin or - Vref.
The time period t1 produces full count, time period t2 must not exceed t1 or MSB of the
counter will again change to a logic zero on the way down, preventing the ramp from reaching
zero. This then establishes upper range limit for Vin i.e., equal to the absolute value of - Vref.
The products of the slope and time must be equal during the time period t 1 and t2, because the
changes in ramp values are equal.
-----------------(2)
-------------------(3)
Advantages:
[Link] accuracy
[Link] high input impedance
[Link] series mode rejection
[Link]-back signal is low
[Link] cost
[Link] sensitive to temperature variations and weather conditions
Diadvantages:
Slow conversion.
Digital to Analog converters and its types.
Digital to Analog converters are those which is used to convert digital signals into analog
signals. The role of DAC in instrumentation systems are that, in some applications it is required to
convert digital to analog signal before processing like computer driver CRT display and digital
control of automatic process control systems etc..,
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
The input is n-bit binary word and is combined with reference voltage to give an analog output
signal. The output of digital to analog converter is either a voltage or current.
The output voltage of n-bit DAC is given by,
Here, the switch positions are controlled by the digital inputs. When the digital input is one,
the corresponding switch is closed and digital input is zero, the switch is opened.
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
Here, the operational amplifier is used as a summing amplifier. Due to the high input
impedance of op-amp, summing current will flow through feedback resistor R f .Now the total
current is,
From the above equation analog output voltage is directly proportional to the input digital data..
2.R-2R Ladder:
In this the input to the ladder must switch from a voltage representing '1' to ground
representing '0'. It should never be left open circuited. The resistor which is load, is same for all
bits of digital input.
The switch positions d1, d2, d3 correspond to the binary word '100'. The circuit can be
simplified to the equivalent form. From the figure above , the equivalent resistance at node A with
respect to ground is R.
SEM/YEAR: IV/II EE3403 Measurements and Instrumentation
The output voltage of digital to analog converter is proportional to the sum of the weight
represented by the switches.
Advantages:
[Link] resolution
[Link] accuracy
[Link] requires only two values of resistors, R and 2R, regardless of number of bits digital
input.
The current produced by the reference voltage Vref at the node A is given by
This splits equally into two branches I which also have equal resistance, each of value 2R. The
current I2 on the horizontal line, then splits equally into two branches at node B and so on(I/4, I/16
and so on) resulting in the binary weighted currents. These currents are summed by the op-amp.
By the principle of superposition, the output voltage is
(since R=R0)
The R-2R ladder and inverted R-2R ladder network is called as 'current switched ' R-2R ladder.
Advantages:
[Link] is constructed by resistors having two values only. They are R and 2R.
[Link] R-2R ladder networks are available on monolithic ICs, thus giving a high degree of
precision.
Disadvantage:
[Link] additional resistor is required for each bit as compared to the weighted resistor DAC.
[Link] is meant by piezoelectric transducer and explain its modes of operation:
mechanical force. This potential is produced by the displacement of charges. The effect is
reversible also., i.e., if a varying potential is applied to the proper axis of the crystal, it will change
the dimensions of the crystal thereby deforming it.
This phenomenon is known as piezoelectric effect. The word piezo is a Greek word
meaning force or pressure. Elements exhibiting piezoelectric qualities are called electro-resistive
elements .
----------(1)
where d= crystal charge sensitivity in coulombs per newton (C/N)and is constant for a given
crystal cut.
F= applied force in newton
The force F causes a change in thickness of the crystal by in metre and so
--------(2)
---------------(3)
where Cp =Capacitance between the electrodes of the crystal
Since ;
The source is a charge generator. The value of the charge is Q=dF. The charge generated is
across the capacitance Cp of the crystal and its leakage resistance is Rp.
The charge generator can be replaced by an equivalent voltage source having a voltage of