Encryption
Encryption
[Link]
RESEARCH
Abstract
Securing data communication in Internet of Things (IoT) networks is challenging due to limited power, processing capacity,
and the heterogeneous nature of devices. Traditional encryption methods are often resource-intensive, while conventional
authentication schemes lack adaptability, limiting their applicability in mission-critical domains such as healthcare, smart
surveillance, and autonomous systems. This study presents a unified security framework that integrates lightweight Hybrid
Encryption Algorithms (HEA) with machine learning–based authentication to enhance secure communication across
diverse sensor nodes. A real-time testbed comprising temperature sensors, ECG modules, and Raspberry Pi-based image
sensors was developed for evaluation. The proposed hybrid encryption scheme, optimized for low-power, low-memory
IoT devices, outperforms AES and RSA in speed and efficiency, while a novel S-box design improves non-linearity and
cryptanalysis resistance. A machine learning-driven authentication module enables real-time anomaly detection and access
control, adapting dynamically to device behaviour patterns. Comparative analysis against benchmark algorithms, including
PRESENT, SIMON, SPECK, TEA, and a custom S-box-based approach, demonstrates lower latency, reduced computational
overhead, and improved scalability. The results validate the framework’s practicality for secure, low-latency communication
in next-generation IoT applications.
1 Introduction
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adopt lightweight encryption techniques that provide strong ● Proposed a machine learning-based node authentication
cryptography while maintaining the confidentiality, integrity, system that detects anomalies and unauthorized access
and privacy of data [9–12]. with high accuracy, dynamically learning from node
To address these challenges, this research proposes a behaviour patterns.
novel architecture that integrates lightweight encryption and ● Integrated the encryption and authentication mechanisms
machine learning-based authentication to secure IoT systems. into a unified framework capable of end-to-end protection
The proposed framework is built on three key aspects: — from data generation at IoT nodes to reception at the
cloud/server, addressing both confidentiality and trust.
(1) Sensor Input: where data is collected from distributed ● Demonstrated practical implementation on a real
IoT devices and sensors; network of heterogeneous IoT nodes in a client-side
(2) Data Encryption: where a lightweight hybrid robotics environment, validating real-world feasibility
encryption technique is employed to protect the data and performance.
during transmission; and. ● Evaluation of the proposed framework based on key security
(3) Authentication using Machine Learning: where and performance metrics, such as encryption efficiency,
intelligent models are used to verify the legitimacy of authentication accuracy, and computational overhead.
communicating nodes and detect anomalies in real time. ● Comparative analysis with existing encryption
techniques to highlight suitability for resource-
Let D = {d₁, d₂, …, dₙ} be the set of data packets generated constrained IoT environments.
by n IoT nodes, and N = {n₁, n₂, …, nₙ} be the corresponding ● Integration of IoT-based robotics security considerations,
set of IoT nodes. Each data packet di ∈ D is encrypted using focusing on critical applications like healthcare,
the proposed lightweight hybrid encryption algorithm Eₖ that autonomous navigation, and industrial automation,
uses a cryptographic key k and an S-box transformation S. The where secure data transmission is essential.
encryption function E maps each data packet to its encrypted
form C, such that C = E(D). To ensure that only legitimate The remainder of this paper is organized as follows:
nodes send data, an authentication function A: N → {0, 1} Sect. 2 reviews related work, highlighting the strengths
is utilized, which returns 1 if a node ni is authenticated and and limitations of existing approaches. Section 3 describes
0 otherwise. This function is implemented using a machine the proposed methodology, detailing the encryption and
learning model 𝓜 trained on features F(ni) extracted from authentication processes. Section 4 presents experimental
the behaviour of node ni. The objective of this framework is to results and comparative analysis, followed by conclusions and
design a secure, intelligent, and resource-efficient system that future directions in Sect. 5.
maximizes data confidentiality and authentication accuracy
while minimizing computational overhead, all within the
strict resource constraints of IoT nodes. This integrated 2 Related work
approach ensures both the trustworthiness of the data source
and the confidentiality of transmitted information, making it This section presents recent studies related to the hybrid
particularly well-suited for mission-critical IoT applications. encryption techniques. A hybrid encryption approach that
combines the Blowfish symmetric algorithm with Elliptic Curve
1.1 Contributions Cryptography (ECC) is presented in [13]. This method aims
to secure data transmission in IoT devices while minimizing
The following are the main contributions of the study: computational overhead. The results demonstrated that this
combination provides a balanced trade-off between security
● Introduced a custom hybrid encryption scheme and performance, making it suitable for resource-limited
specifically optimized for low-power and low-memory IoT devices. Another study proposed a lightweight hybrid
IoT nodes, outperforming standard AES and RSA cryptographic framework utilizing the Advanced Encryption
combinations in terms of speed and resource usage. Standard (AES) in conjunction with ECC. This framework
Development of a novel framework that integrates addresses the need for secure communication in IoT-enabled
hybrid encryption and machine learning-based systems by ensuring data confidentiality and integrity without
authentication to enhance IoT-based robotics security. imposing significant computational burdens on the devices [14].
● Developed a novel S-box structure tailored to the Authentication remains a critical aspect of IoT security, ensuring
proposed encryption algorithm to improve non-linearity that only legitimate devices can access the network. Machine
and resistance against linear and differential cryptanalysis, learning (ML) techniques have been employed to enhance
significantly increasing cryptographic strength. authentication processes by analysing patterns and behaviours
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associated with device interactions. A comprehensive survey devices with different processing capabilities and security
highlighted the application of reinforcement learning methods, requirements. Many encryption algorithms are designed for
such as Q-learning, for IoT device authentication. These methods different IoT architectures, but they fail to account for the
detect anomalies and potential security breaches by learning varying computational capacities of smart sensors and industrial
from the environment, thereby enhancing the robustness of the IoT devices. In the context of machine learning for secure
authentication process [15]. authentication, several gaps exist in terms of model reliability,
Further, a federated machine learning approach was adaptability, and training data quality. Many authentication
developed to bolster authentication and authorization in IoT models depend on large, labeled datasets, but obtaining high-
ecosystems. This system utilizes data collected from IoT quality IoT authentication datasets remains a challenge due
devices to train models that can identify and authenticate to privacy concerns and data variability. Additionally, most
devices based on their unique physical layer characteristics, machine learning-based authentication frameworks assume
thereby enhancing security without compromising user privacy stationary threat environments, making them ineffective against
[16, 17]. Table 1 presents an analysis of existing studies. emerging zero-day attacks and adversarial manipulations.
Despite significant advancements in securing IoT-based
systems through various encryption techniques, several
challenges still persist. One of the primary challenges is the 3 Proposed approach
computational overhead introduced by hybrid encryption
schemes. While combining symmetric and asymmetric The proposed system architecture comprises two primary
encryption enhances security, it often results in increased modules: the client side and the server side. At the client side,
processing time and energy consumption, which is problematic data is generated by various sensors and transmitted to the
for resource-constrained IoT devices. Additionally, existing server side for storage. However, during transmission, the data
research primarily focuses on optimizing encryption techniques is vulnerable to potential intrusions. To safeguard the data from
without fully considering real-time constraints, making it unauthorized access, encryption is applied before transmission.
difficult to implement these methods in real-time IoT networks. Prior to storage on the server side, the system verifies whether
Furthermore, most studies evaluate encryption schemes using the data originates from an authenticated node or not. The
traditional security metrics but fail to assess their performance proposed framework implements an adaptive hybrid Encryption
under real-world adversarial conditions or large-scale and intelligent authentication framework for heterogeneous
deployments. Device heterogeneity in IoT networks presents networks, ensuring both data confidentiality and authenticity.
another critical challenge. IoT ecosystems consist of diverse The basic flow of the framework is shown in Fig. 1. Data from
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heterogeneous IoT devices is encrypted at the client side using 3.2 Server-side
the proposed HEA algorithm, while machine learning–based
authentication verifies node legitimacy. Authenticated data is In the proposed framework, data transmitted from the client
decrypted at the server and then securely stored or used for side to the server side is transferred in the form of packets
actuation, ensuring end-to-end security in resource-constrained and frames, which contain information such as frame headers,
IoT environments. Each module employed in the network frame footers, IP headers, and data payload. This frame
architecture is elaborated in the subsequent subsections. information is divided into two parts: the data block and the
auxiliary information block. The system extracts the data
3.1 Client-side block separately while isolating the auxiliary information
block to verify the node’s authentication status.
The client side utilizes various sensors integrated with distinct The server accepts incoming data only if the transmitting
processors to create a heterogeneous environment. The client- node is authenticated by the pre-trained model. If the
side process is further subdivided into two sub-categories, as data is received from an unauthenticated node, the server
depicted in Fig. 2. The first phase involves data Capturing, discards the frame to prevent unauthorized access. The
where three distinct sensor nodes are employed to establish pre-trained model checks the node’s authentication status
a real-time heterogeneous environment. These nodes include based on the auxiliary information block. If the node is
a camera sensor for capturing image data, a temperature and authenticated, the server receives the encrypted data,
humidity sensor for generating digital data, and an ECG sensor applies the decryption algorithm, and stores the original
for producing analog signals. This diverse data collection data securely on the server side, as illustrated in Fig. 3.
facilitates the simulation of a heterogeneous IoT network by
providing different data types. The second phase is the data 3.3 Hybrid encryption algorithm HEA
encryption phase, where the captured sensor data is encrypted
using the proposed novel lightweight Hybrid Encryption In this subsection, the novel algorithm employed at the client
Algorithm (HEA). The encryption process converts the sensor side to provide data security is explained. The proposed
data into a secure coded format to ensure data confidentiality encryption algorithm is designed to operate on 64-bit input
during transmission. The HEA is specifically designed to data, as depicted in Fig. 4. Initially, the input data received
accommodate the constrained computational resources of IoT from the sensors is converted into its binary representation
devices, making it more suitable than conventional encryption of 64 bits, where each bit is labelled as B0, B1, …, B63. The
algorithms. Implementing encryption at the physical layer 64-bit data is then divided into sixteen 4-bit blocks, denoted as
(node level) enhances the security of data by preventing B0, B1, …, B15. In the first substitution layer, each 4-bit block
unauthorized access and mitigating various attacks that may undergoes substitution using the novel S-Box 1, producing the
occur during data transmission. substituted blocks labelled as Bs0, Bs1, …, Bs15. The second
This approach significantly improves the overall substitution layer is applied to the output of the first layer,
resilience of the IoT network without imposing excessive where each block is substituted again using the novel S-Box
computational overhead on resource-constrained devices. 2, generating the updated 64-bit data. Subsequently, an XOR
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Fig. 2 Framework for data security using novel lightweight encryption algorithm HEA at client-side
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operation is performed between the 64-bit data and a 64-bit the round key. To generate keys for the subsequent 19 rounds,
round key to introduce randomness. This process is iterated a 16-bit right circular shift operation is applied to the 128-bit
for 20 rounds to enhance the randomness and unpredictability key. After each shift, the right-most 64 bits are selected as the
of the ciphertext. After completing all rounds, the final output round key. This process is repeated iteratively to produce a total
represents the encrypted 64-bit data, ensuring high security of 20 round keys, ensuring a unique key for each encryption
and resistance against cryptographic attacks. In Algorithm 1, a round, thereby enhancing the security and randomness of the
step-by-step procedure to encrypt the data is explained. For the algorithm. A graphical representation of the same procedure is
first round, the right-most 64 bits are extracted and utilized as shown in Fig. 5.
3. Encryption_function:
for i=1 to 20
a. Divide 64-bit data into 4-bit blocks: B0, B1, ..., B15
b. Perform substitution on each 4-bit block using S-Box 1
c. Perform substitution on each 4-bit block using S-Box 2
d. XOR the resulting 64-bit data with the round key
e. Return 64-bit message
4. End
The key generation process begins by selecting 128 ran-
dom bits. In algorithm 2, step by step procedure to generate
20 different key values is explained.
4. End
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Fig. 3 Framework for hecking authentication of nodes using intelligent approach at server-side
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The Substitution Box (S-Box) plays a critical role in i. Non-Linearity and Confusion
lightweight encryption algorithms by introducing non- The primary function of the S-Box is to introduce
linearity into the cryptographic process, which is essential confusion into the encryption process by transforming
for enhancing the security and robustness of the encryption input bits into output bits in a nonlinear manner.
system. In lightweight encryption algorithms, particularly This transformation makes it difficult for attackers
those designed for resource-constrained devices such as IoT to predict the relationship between plaintext and
sensors, S-Box is carefully designed to provide high security ciphertext, thereby strengthening the encryption.
with minimal computational complexity. ii. Resistance Against Cryptographic Attacks
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A well-designed S-Box improves the algorithm’s In Figs. 6 and 7, the total number of gate equivalents is
resistance to common cryptographic attacks such as described to implement the proposed s-box on a hardware
differential cryptanalysis and linear cryptanalysis. By platform.
providing non-linear mappings, the S-Box reduces the In Table 4, a comparative analysis for GE is performed
likelihood that small changes in the input will produce based on a number of different gate requirements. From
predictable changes in the output. Table 4, it can be inferred that the proposed s-boxes 1 and 2
iii. Randomness and Entropy utilized a smaller number of total GE as compared to other
The S-Box enhances the randomness of the ciphertext by existing standardized s-boxes.
creating highly unpredictable outputs. This randomness Evaluation of S-boxes based on different properties,
increases the entropy of the encrypted data, making it such as whether the S-box is perfectly nonlinear,
more challenging for attackers to reverse-engineer the balanced, permutable, etc., has been performed as shown
encryption process. in Fig. 8.
iv. Lightweight Design Comparative analysis of proposed S-boxes based on
In lightweight encryption algorithms, S-Boxes are often several properties with existing S-boxes is shown in Table 5.
designed to be small in size with simple lookup tables to From Table 5, it can be revealed easily that the proposed
minimize memory usage and computational overhead. S-boxes satisfied all the properties same as the benchmark
This makes the algorithm suitable for devices with S-boxes.
limited processing power and storage capacity, such as
IoT sensors and embedded systems. 3.4 Authentication using ML
v. Multiple Layers of Security
Lightweight encryption algorithms often employ The ML-based authentication system is designed to
multiple S-Box layers to increase the complexity of detect unauthorized or anomalous devices by leveraging
the encryption process without significantly affecting device-specific and communication-level features that
performance. This layered approach provides better serve as unique fingerprints. The dataset is compiled from
diffusion, ensuring that small changes in the plaintext real-time sensor streams originating from heterogeneous
result in significant changes in the ciphertext. sources such as Arduino-connected temperature/humidity
In the proposed encryption framework, two novel S-Boxes sensors, Raspberry Pi-based image sensors, and ECG
are utilized, each with distinct substitution patterns as modules. Figure 9, depicts the overall process. Feature
shown in Tables 2 and 3. This dual substitution process engineering involved the extraction of temporal, statistical,
enhances the algorithm’s security while maintaining and hardware-bound characteristics, including packet
low computational complexity, making it ideal for inter-arrival times, variance in analog sensor readouts,
heterogeneous networks with limited resources. transmission frequencies, unique hardware IDs, and noise
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signatures in analog-to-digital conversion. These features which offered resilience against minor fluctuations in fea-
are selected based on their non-replicable nature, which ture distributions. The RF model, built with 100 estimators
helps in establishing device identity with high fidelity and Gini impurity as the splitting criterion, provided robust
[23–25]. ensemble learning with improved generalization. All mod-
Three supervised classifiers, Decision Tree (DT), els are trained on 80% of the dataset and validated on the
K-Nearest Neighbors (KNN), and Random Forest (RF), are remaining 20%, using 10-fold cross-validation to prevent
employed to model the authentication layer. The DT classi- overfitting.
fier provided a baseline interpretability with its binary split- Quantitatively, the RF model outperformed others with
based decision rules. For KNN, Euclidean distance is used an authentication accuracy of 97.6%, a false acceptance
as the metric, and optimal performance is observed at k = 5, rate (FAR) of 1.8%, and a false rejection rate (FRR) of
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system was utilized for centralized processing, including e) Security Metrics: Analysis confirmed resistance
authentication checking of nodes, decryption of the data, to common lightweight cryptanalysis techniques,
and storage of information. The server was configured with ensuring that the hybrid approach maintains security
39 M Cache, 12 × 16 GB RDIMM Dual Rank RAM, and without compromising speed or resource efficiency.
4 × 600 GB 15 K SAS HDD. Table 5 shows the detailed
description of the devices utilized to create a heterogeneous The overall results affirm that the proposed hybrid lightweight
real-time network. cryptography algorithm is practical for deployment in real-
world IoT scenarios, offering a promising balance between
4.2 Experimental results security, performance, and resource optimization. The
summarized results are presented in Table 7; Fig. 10. Further,
The proposed cryptographic algorithm was implemented among the three evaluated classification algorithms, RF
and deployed across the environment. The results highlight achieved the best performance with over 98% accuracy,
the algorithm’s efficiency, lightweight processing footprint, indicating high reliability and balance.
and robustness against computational limitations of To address the trade-offs associated with the proposed
constrained devices. HEA, we have incorporated a detailed analysis highlighting
Key observations include: the balance between security and computational efficiency,
particularly in the context of resource-constrained IoT
a) Execution Time: The encryption and decryption operations environments. While our custom S-box-based encryption
demonstrated low latency across microcontrollers, achieves notably low encryption latency (as low as 3.6
remaining well within acceptable thresholds for real-time nanoseconds), we acknowledge that this efficiency may
applications. involve compromises in cryptographic strength when
b) Memory Consumption: The algorithm exhibited compared to more robust, yet resource-intensive, standards.
minimal RAM and flash usage, validating its The HEA is therefore designed to ensure sufficient data
suitability for low-power and memory-constrained protection while remaining lightweight enough for real-
devices. time applications such as wearable healthcare devices,
c) Energy Efficiency: Power profiling of the microcon- autonomous systems, and smart industrial platforms.
trollers showed a negligible increase in energy consump- Additionally, we have elaborated on the challenges
tion, indicating optimized performance. associated with training machine learning models for
d) Cross-Platform Compatibility: The algorithm func- authentication in IoT scenarios, specifically the issues of
tioned consistently across all heterogeneous devices, limited, imbalanced, and heterogeneous datasets. To address
confirming its robustness and flexibility. these, we incorporate data augmentation techniques and
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ECG Sensor AD8232 Heart rate monitoring, Analog output, 3- Powered via
Module lead ECG ESP 8266
module
online learning mechanisms that enable the models to adapt robustness of the proposed framework in ensuring secure and
over time and generalize across varying device behaviours. reliable communication in next-generation IoT environments.
Furthermore, we recognize the increasing risk of adversarial
attacks in IoT networks. To strengthen our system’s resilience,
the authentication framework has been extended to include 5 Comparative analysis
anomaly detection and adversarial training techniques,
enabling the model to better detect spoofing, poisoning, This section provides a comparative analysis of existing
and other manipulation attempts. These enhancements studies with the proposed approach, highlighting their
collectively reinforce the practicality, adaptability, and strengths and limitations.
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Table 7 Key observations of the proposed hybrid encryption algorithm models that merge the strengths of symmetric and asymmetric
Device Data Encryption Encryption Decryp- File techniques. In [13], a novel encryption framework was presented,
Type Type Technique Time (avg, tion Time Size
ns) (avg, ns) (KB/ integrating Blowfish with elliptic curve cryptography (ECC).
MB) This combination leverages the speed of symmetric encryption
Temp Sen- Digital PRESENT 207.2 ns ~ 210 ns ~ 0.1 and the robust security of asymmetric methods, ultimately
sor + Ardu- (Sen- KB enhancing system throughput and reducing processing delays.
ino sor
Similarly, the authors in [26] developed a hybrid cryptographic
Data)
Temp Sen- Digital TEA 264.8 ns ~ 265 ns ~ 0.1
protocol that employs AES alongside ECC to facilitate secure
sor + Ardu- (Sen- KB data sharing. Their method also incorporates a Message
ino sor Authentication Code (MAC) to validate data integrity and
Data) authenticity. The encrypted data is stored on the cloud, helping
Temp Sen- Digital SIMON 166.4 ns ~ 170 ns ~ 0.1 to optimize storage efficiency. Experimental results validate the
sor + Ardu- (Sen- KB
ino sor proposed approach’s effectiveness, outperforming traditional
Data) solutions in various performance metrics. Furthermore, the
Temp Sen- Digital SPECK 165.2 ns ~ 170 ns ~ 0.1 study in [27] focuses on improving IoT security by utilizing a
sor + Ardu- (Sen- KB hybrid model that fuses the Advanced ElGamal signature with
ino sor
the Data Encryption Standard (DES).
Data)
Temp Sen- Digital Custom 3.6 ns ~ 4 ns ~ 0.1 The encryption process is designed to be non-
sor + Ardu- (Sen- SBOX KB deterministic, producing unique ciphertexts even when
ino sor encrypting identical plaintext multiple times, thanks to its
Data) dynamic round key generation. The implementation, carried
Raspberry Image PRESENT ~ 800,000 ~ 810,000 ~ 500
out using Python, reported strong performance indicators:
Pi + Camera (JPEG/ ns (0.8 ms) ns (0.81 KB
PNG) ms) – 2 MB a throughput of 99.68%, a 100% transmission rate, and
Raspberry Image TEA ~ 1,000,000 ~ 1 ms ~ 500 a delay time of just 0.3 s. Authors in [28] developed a
Pi + Camera (JPEG/ ns (1 ms) KB hybrid encryption model for IoT-based irrigation systems
PNG) – 2 MB utilizing ECC, RC4, and SHA-256 to protect sensitive data.
Raspberry Image SIMON ~ 700,000 ~ 0.7 ms ~ 500 Simulation results indicate that the proposed model reduces
Pi + Camera (JPEG/ ns (0.7 ms) KB
PNG) – 2 MB encryption and decryption time compared to existing studies.
Raspberry Image SPECK ~ 680,000 ~ 0.68 ms ~ 500 Table 8 depicts a comparative analysis with existing studies.
Pi + Camera (JPEG/ ns (0.68 KB
PNG) ms) – 2 MB
ECG Sen- Signal PRESENT ~ 350 ns ~ 360 ns ~ 1 KB 6 Conclusion
sor + Micro- (ECG (per
controller wave- read-
form) ing) In the expanding domain of IoT and embedded systems,
ECG Sen- Signal TEA ~ 400 ns ~ 410 ns ~ 1 KB ensuring secure and timely data transmission remains a
sor + Micro- (ECG (per pressing challenge, particularly in environments constrained
controller wave- read- by limited processing power and energy resources. This study
form) ing)
explored the effectiveness of lightweight encryption methods
ECG Sen- Signal SIMON ~ 320 ns ~ 330 ns ~ 1 KB
sor + Micro- (ECG (per and machine learning-based authentication to address these
controller wave- read- limitations. A detailed evaluation was carried out on embedded
form) ing) platforms using real-time sensor data from temperature, ECG,
ECG Sen- Signal SPECK ~ 310 ns ~ 320 ns ~ 1 KB and image-based modules. Among the encryption algorithms
sor + Micro- (ECG (per
controller wave- read- assessed PRESENT, TEA, SIMON, SPECK, and a custom-
form) ing) designed S-box-based method the proposed method was
evaluated and found to outperform the others in terms of
The proposed approach, which integrates encryption with encryption speed, achieving a minimum encryption time of 3.6
machine learning, addresses key challenges such as throughput, nanoseconds. This result highlights its suitability for real-time
latency, and scalability while maintaining very high security applications, though it may involve trade-offs in cryptographic
levels. Throughput is compared based on different data sizes robustness. To reinforce data integrity and access control,
(50 kb, 1024 kb, 2048 kb) and is optimized. The decryption machine learning models were integrated into the system to
process is similar to encryption but uses the subkeys in reverse perform user authentication and anomaly detection. These
order. Several recent studies have explored hybrid encryption models achieved over 96.5% classification accuracy, enhancing
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the reliability of the system against unauthorized access. Acknowledgments The authors gratefully acknowledge the support
and facilities provided by the Department of Computer Science
The combination of lightweight cryptography and adaptive
and Information Technology, Central University of Jammu, Rahya-
ML-based security yielded a practical, low-latency solution Suchani (Bagla), Jammu – 181143, India, which greatly contributed to
for data protection in resource-constrained environments. the completion of this research.
The results confirm that the proposed framework can support
secure, real-time communication in critical applications such Author contributions G.S. was involved in data collection, initial
drafting, and manuscript review. N.V. carried out the formal analysis,
as wearable health devices, environmental monitoring, and validation, visualization, and contributed to writing and editing. S.J.
smart industrial systems. Looking ahead, the development of and R.S.S. provided overall supervision and guidance.
context-aware encryption strategies and the deployment of
edge-level intelligence will further strengthen the scalability Funding Not applicable.
and adaptability of security mechanisms in next-generation
IoT ecosystems. Data availability No datasets were generated or analysed during the
current study.
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