[YSAGHT _ wrEoe sey ‘Tha Fat hel otlomsrn Talon most S0 092 CaetenLYSAGHT ULTIMA HI-RIB" UU Alan Sorin LYSAGHT ULTIMA HLRIB® HLTEN nateuninjulmiveslames uuely wdoruvurndestion & intulniontomianaianéeuuufome wrawrrada sHocnowusis LSAGHT ULTIMA HLRIB® HLTEN. sheliiinalzendevmun: filisnelumsfindandinn dnuoviewsosmunaunacioonauvosurunion sbelissunhaulat uarvaansintquevdianddu vmaanindedourd LYSAGHT ULTIMA HRIB®H-TEN liteaaurraeatoamalnaliaarinuts LYSAGHT ULTIMA HLAIB® HLTEN. damrnushundnnd indeutomge (lane rogiiites toned) siqaannt@ltiemags AS 1387-2001 550, A150 (na ‘qpemibiitaun550 MPa, sFannieruemouitvaitubistioons 150 niin7.s.) Standard Profile enw vhuesnandedaudumurnnentivons Iserdayauinntuenawngega uacdhigalternebowianaane 7 4 aencifonaraiedon aTHBTT +0 nL, 10 9a, ernuntag 4 su ayuoradusdga uiosvin LYSAGHT ULTIMA HL-FIB® HLTEN. ynmmarrumnéiiseanuuy plaowitahdadowuitraredatruddltodwtininw vnwte sranaerundiméanannenduaiianigniiive 2 ove (1 slo 30) Heat Miro Fluted Profile qnaneiifiiund 1 ‘+ LYSAGHT ULTIMA HL-RIB® HL-TEN dénvaranutttloatiwhata uacseunenbehlifinnh, swhuruufifedslithe aemansants + ndorniuusiounng Huavomiieduuton muein + owmmeaounnrsnuseshemnyst | + ninlaoutvinfifumaunraiisarer aude ngifiariniagioate smn 1300 + ie fuse niflawi THERMOSAVE® mulummeasignmpfiiiunnh wsendiadh lusielumahennuthe fadholiaravtouaclentia midnuriundoribitiunenfehenn iuslinndadedamntuultaoangindeaamninion usclauturin LYSAGHT ULTIMA HI- RIB’ HITEN Sarmunadoiiiog dedwioneeuiundo Werausaun:lharndevtos mvBaushundinudats videfiiodivthuntaulifendaty smowndaitfunsindaseitoontsaméy vsusniiselanrsindindimanasa nocitilodwacmansaaddaLYSAGHT ULTIMA HI-RIB” HI-TEN Concealed-fixed steel roof cladding LYSAGHT ULTIMA HERIB® HI-TEN is the new generation in our wide-cover concesled-fxed root clasding, LYSAGHT ULTIMA HIRIB® HL-TEN provides extra span for competitive roofing soitons, The wide pans and high ribs inease the drainage capacity of the root. On-site roliorming eliminates the need for end ‘overlaps and our extensive research shows thermal expansion on long straight runs ‘doos not require expancion joints in most Asian environments. We are inthe process ‘of patenting this outstanding product innovation. Installation is easier. Results are superior LYSAGHT ULTIMA HERIB® HI-TEN is mado ffom: ZINCALUME® steele i aluminium/zine alloy coated steel complying with AS 1987-2001 G550, AZ 150 (550 [MPa minimum yl evength, 150 gn? minimum coating mass) Lengths Sheets are available cust cut. Chock maximum and minimum lengths with ‘lueScope Lysaght Tolerances Longth: + 0 mm, - 10 mm (Cover with: # 4 mm Minimum root pitch (ur unique ant-capilary sido lap allows you to use LYSAGHT ULTIMA HLAIB® HI- TEN on roo! pitches from as low as 2 degrees (tin 90) on all thicknesses. Competitive Advantages + LYSAGHT ULTIMA HLRIB® HI-TEN profle provides superior oot drainage and watortghness. + Economisal to purchase and instal 4 + Concealed thkod oladaling systom gives attractive clesn rot lines. ' ‘+ Design and performance tested at NATA-registred laboratory i + BlueScope Lysaght has been developing innovative building products for ver 190 yoars, + Optional THERMOSAVE® insulation system provides sigiicant savings in cooling costs over other roofing systems. Simple, low-cost installation Cour new fixing connector assists professional roofers with easy-o-dive hex head screws, Long, steight lengths of LYSAGHT ULTIMA HLRIG® HI-TEN can be laid In place and easly allgned. Fixing with our new conrectors Is simpler and faster than ever before. The ‘smaller number of connector for an area provides extra competiveness.CESyUF Ton ara Ura) -nonhugugmnenhuqesarty anawil 3 usnatloseuvsiegeqesenssqesasturunesint ‘ramoumaacMagT AS 1562.1-1982, AS 4040.1-1992 4 AS 4040.2-1992 Tnulénvamiouromuenuanstntnnns waduuuandoertiuda (unsdivitnstvludomigenion sdhundonsr) sone ‘verap -nuphwogerachmueliscfiarausiiowuseduanisly Sildinawhted: arerragslaifin 10 3. Ms = 085, Mi = 1.0, Mt 1.0 Tnattenenoytted wom Cpi = +0120, Cpe = -0.90, KI =20 drniunrsme udusraiesfiudzouiia drwdusowuulasanane Whieh Ki = 1.5 safe Cpl = +0.20, Ope = -0.6500, Ki -20 drnfunnzian urwdadartudauiiew dandidaemuleranes ‘Whith Kis 15 ‘Table 1 Physical Characteristics wrunbinwbaninrartanteutemn Total Coated Thickness (TCT) as7_| oss | 060 | oss Mes int en XB ee | 476 | sar | san | aas | ame | sae | soe es a nto KG ase | am | azz | ae | axe | are | azn | aos oe ie mo | an | ws | mo | 2s | ar | aco | aeSedu neal Maximum support spacings ‘The maximum recommended support spacings are based on testing in accordance with AS 1562.1-1982, AS 4040.1-1992 and AS 4040.2-1992. Roof epane consider both resistance to wind pressure and light roof traffic (afi arising irom incidental maintenance). Will spans consider resistanoa to wind pressure only. ‘The pressure considered is based on buildings up to ‘fom high in Region B, Terrain Category 3, Ms=0.85, Mi=1.0, Mi=1.0 withthe folowing assumptions made: Roofs: (Cpis+0.20, Cpe=0.90, KI=2.0 for single and end spans, Ki=1.5 for internal spans. Walls: Cpi=t0.20, Cpe=-0.6590, Kln2.0 for single and ond spans, Kie1.S for internal spans. Ga) Beso tata Ticks (BMT) srrannoveouhanin: (ONT) ae 042 48, 048, 055, 085 080 060 ranmatunloratiantoutinen (oT) “etal Cones Ticnase (TCT os | os | osm | oases | oso | oss | 06s | osns ‘Table 3 Maximum and Recommended Support Spacing aw | oss | oss | os | ose [| om | 055 | 000 “weohumabeeiud (ou) “eurvaagegneceoul (ue) ‘Recommend Support Spacing (mm) {Maximum Support Spacing (mim) 1500 | 1600 | soo | 1900 | veo | 1900 | 1900 | 2100 veoo | 70 | vaoo | zoo | veo | 1900 | 2000 | amo 10 | eis | eso | amo | ooo | 400 | 200 | 00 vo | x0 | am | aw | 20 | a0 | soo 200 ‘dovfomacnuvinoailondeyotntwrmtoniPinenAS Fran eg epg coves ead og ane sos poco ya al ee) * ninihwestnorunfornfanetiihimeomniaduseehim Soy foy (ureninranaennu (me wsomnand sue soca eat psc gene 5annainanlunsiuussdian ormefe usesta eveansodosuelulumsvuussmuny (Limit State Wind Pressures) flusinstummisusnoriiens staranbimstuussiinn Wiumsrnedouiautt Direct pressure test rig smneud’tey uneteunwAniiisannsgm sedulen mmmaseulAlgii maanmgm AS 1562.1-1992 ‘doe mrroenauuusetiads wihilaneagmiom/sttauneanengTy, AS 4040.2-1892 “nfauernaidiummnussnallufiuthinoeng, ‘elma Tn Serviceabilty Limit State chushussiiunsdisnims ‘Vira Tnurhmannsiousufiegniiehinalisiionoourlaitin Grsseminauusi20) + (seevanggeqauescing/30) uses Strength Limit Stato srnmsnasouudunfinensfognild ammaceuoraenaadhimmnsaufienammasultsiion 1th 1 ant dlosninrreMnaosuustnarionsdudaoscing Wht LYSAGHT ULTIMA HI-RIB® HI-TEN Wif@ourhuuanity ‘vaumeunuths Goltess System) Tre'lin HL-RIB Connector rreanuuentauenshexianafiaglnenfivaauiauriseas res sudonsonndim Viithedvénmbunamedanndianduay unvilstinginfiueawsos LYSAGHT ULTIMA HI-RIB® HI-TEN Wiathsihuas (itnntinditttunt 10-13) ‘Huidaomrglatnan Soya lAMugilod wnnedindunniléenmarnsbatutt ‘boglufemeuarglalnan saormuevasinargm AS 1170.2-1989 SAA hfunradurhéraasushanden aunseffousiuftuusst Vunsidilfooysuautuenaton sinwssiiadliang fends Trusunnang duedfumnamnuinuacermigonosui ua mstnangfigntounanutoit ~ heviauera + dafiulans erilihlowangnequalthuses inion userrnasiaae tial owumlatfiniormegis lou angiasafin (setf-driling fasteness) ufhilumssnesgu samenfu AS3ss6 Class 2 dhvfivan HI-RIB Connector ust: Class 2 or Class 4 dimiudouuluents Tauangeasfiqann emma thavensbifiniisqunvsol THERMOSAVE® avfias ing ‘#Slernsterantufsuveesingsedio sti Winegfaunl (Fastener Location) (End Support) (intemal Support) “urabangfin H-RIB Connooter 1 veg 3 Hol 4 Papi iy Gnwing 3 a) 1 esd rang 3 fal + nm 2. matnangfitoisen (48) ine Britosonutin Val Fig Location om vésforeon 3 rraBnarfushatontiy eee ‘ou ‘11 HeRib Connector Sidelep Fixing Location eeLimit State Wind Pressures The Limit State Wind Pressure capacities table is determined by full scale tests conducted in our NATA- registored laboratory, using the direct-pressure test rig. Testing was conducted in accordance with AS 1562.1- 1992 Design and Installation of sheet roof and wall cladding-Metal, and AS 4040.2-1992 Resistance to wind pressure for non-cycione regions. ‘Tho pressure capacities for serviceeblty are based on deflection limit of (span/120) + (maximum fastener pitehv), The pressure capacities for strength have been determined by testing the cladding to failure (timate capacity). These prassures ere applicable when the connectors are fixed to a minimum of 1.0 mm, @550 steel Non-cyclonic areas “The information inthis brochure is suitable for use only in areas where a tropical cyclone is unlikely to occur as defined in AS 1170.2-1989 SAA Loading Code. Fasteners ‘Where insulation is to be installed, you may need to increase the length ofthe sorews given table § (Fastener Selection), depending on the densiy and thickness of the insulation. When the sorew is properly tightened info metal there should be at least three threads protruding past the ‘support you are fixing to, but he Shankguard must not reach that support Soe. > <— Prvatizg nearer Fromme ‘eens Figur 1 Dcton ot ain rot 1 fewrarrmauiondomigniac | pi cok dunoumrsiada ata titalitgie i gaee eared Suaoudl + riowimaiadiuriundorn namndae Weiniedendelnsoauan Soo ataei i Spee qogeu Tadlioninuddoutuoyimmonsnomuunau aniferdedahuueuae ere erecta a ® ankines Shrousrriow wionlimaduddtlaan vimbuledendeyng ubasnacanuae snail (orn At-A2) domrists sehavarraoultudlyhndadaslaainiuuiundornana Funowi 2 rawhindomudueanvwndeuciusn Teslvaourastevoauiy agtruson Vileudundeeduduichunnobtueesitinomia (msi 3 -euevhagoqnuasscesunevinuondaaudntuwhuens) nefonnowtaiauacnow nereulutusndannardy Tnckiutinaudiaon wfoliifounnitoonurin fomnfbandaunuesinf (nw 81-82) 10 |Installation ULTIMA HL-RIB® HI-TEN Preparation Before starting installation, check the root support structure to ensure that +* All purfins lie in the sare plane '* The roof slope complies with specifications, and ++ The ridge and eave overhangs are within correct limits. If any adjustment or correction of the supports are necessary, it should be made before roof fixing, Corrections after root fixing can be cumbersome and costly. Fate ; ours om Orient sheets before lifting + Determine from which side of the roof the sheet laying should begin. The most effective direction of laying is from the down-wind side against the direction of the heaviest prevailing rains. (See Figure 1: Direction of root Laying) + Sheets should be stacked in the correct oriontation on the ground to avold having to turn them around after they have been lifted onto the roof. The female rb of the sheets should face the side of the roof from where laying is to start. '* Once on the roof, the sheet stacks should be laid over rigid supports and not en purlin mi-spans. Installation Procedure ‘Step 1. Install the fist row of connectors, one on each putin, stating withthe topmost and bottommost connectors. Position the clips so that their engaging log face outwards from the centre of the root. String @ straight line between the first two connectors and postion the in-between clips along the Ine. After the frst row of connectors has been socured, the second and subsequent rows can be installed. Caution: It ie important that the connectors are fixed squarely to the roof shoots ‘Step 2, Position the frst sheet over the fist row of connectors, placing the female rib outwards from the centr ofthe roof. Eneure the correct distance of the gutter overang (Table 9: Maximum and Recommended Support Spacing). Securely lock the sheet onto the tirstrow and second-row. connectors by pressing down on the ribs with your foot, or with a rubber hammer (Figures 81-82). 1 "4 :Saady ULTIMA Fanon 3 niourhwntoruilul 2 ereuivmda Tnotnunrlerunsilire Fuwhwan uscliltinmdotouewummdinauvaftentinowl 2 Tncliiaon Frtetvanwday stabfullachushuiverdasonmtads Wikunnndos “ada fifindustolichomdamstoetoune sntuinFoududollmetuteton (orm 4-06) Fanon 4 unnittintomndhutaesionlduademaundie Tnudasneeiios doaleneusbantemuietiostivhdon sinfivlifinds TOP CLOSURE (Falenew) (inuvinraln PE Tape fi TOP CLOSURE {ideutedurien)unesiwaldnnsan, ‘hvham TOP CLOSURE usiihinafiadiausing islsyndinau (gmn D1 - 08) ‘Top Closure and PE Tape fo PE Tape singnA - yD 12Installation ULTIMA HI-RIB® HI-TEN (Cont.) Step 3. Position the second sheet over the connectors, aligning the ‘overhanging end with the first. Press down on the ribs using foot pressure or a rubber hammer to lock the sheet onto the connectors. A ‘click’ should be audible when the fib is pressed down, which indicates proper locking, Continue fixing subsequent sheets in the same manner unil the opposite edge ofthe root is reached (Figures C1 — 08). ‘Step 4. I a ridge cap is required, the ridge ends of the roof sheets should be fumed up to prevent water from flowing upwards and into the building. In addition, a water block sirip should be installed across the troughs and sealed ‘on both sides with PE tape. The ridge cap is then positioned and secured with screws through the rp crests (Figures D1 ~ D6), 13 zULTIMA HIRIB® HITEN with THERMOSAVE® LYSAGHT ULTIMA HIRIB® LYSAGHT ULTIMA HIRIB® HITEN Avorage heat ransfer 0.9 Wat! per fastener LYSAGHT ULTIMA HIRIB*HITEN #histannateudeer 09 Fndvangniter abwiulsenedaylaaeiow mavhnraduludiaorens sinewdhush icresfowlnnjsoomeevimanaSausnmunen sfouiismunestandngmel uneaiaiigamagmnmhmenen Sehurationtianensnishati arenad aun luilegivevfindanunnivermn doen live Tustoud axthurrsend wwitodagafaverr ns avatauern, anunondawlnn) dnzannsfouse 50 ezderhmsdhtwerars shumendiem daseinmdsosiitudtiuatcuna unedtannn’l qantrdaduqeasoras doluseuundorisinedaatin amatouifined eae lictetumaliuemmetiiineldash att thai sFanaansfiaweinmeuaniidecnundemnigmulunense: £ ae sousit Fungiutetusiion Leureratoud @avwsarndoa rf 7 arte 7 madnomuanatousoouundonnfomin uasdaries nrthunenafongmela Mss:uwAoWSoUBoDKaDM dlondtomastiueradousinudounnqnagiidontomaasis: Suusiemadindtautareanenen ths laareanamaeolls + mamamnacieusantd (Convection) Ununssurinaunito am + meseifouusemsusitssamon (Radiation) naneinf vom + mraonfrinagtindusosorans isetansndnanaRannnnadoufignestiouunenrnusiteioan ‘ala winvarnsueh emittance wiaaiabeaniiosmmuntsa aration usemanetionuac doer finerafiaeaieuulastla mnenyrosndim Tnuftandcensamaosas iflasarne atin imianrdugouy douemafioufigneam aan bidaawtials inneh an@aFisiaqungizamdembmanon win Fuorneat Vornufionrsudenudaagaonasinndien nso uel laurindemnflysdauurhandindinouseman uuvidaud vaeSaudranadsiong usinaeiiundoen useunmifdssouduldsnn sinmadteneslsenen wah samftdautanstenetonslts oo asen + THERMOSAVE® anascuntl 2 du Rn emai so mm wacmatwnDNT 100 mmGe etcetera] costs with the Walser Conventional System Sunouausturutttdumnwfancn ‘Sole radian absentia dmaqnivisinnagamusstinn ‘ip made tom tick sel (vt seowe deat ee pun) produces an elective hest conductor saaintvernfamrusclafreengiatvesiaunes sduqoRutunrfow Average heat transfer 1.8 wat per fastener Aniotunrnudeudssinn 1.8 Sadangwisia In warm climates there is considerable cost in keeping the inside buildings cool. All or most of the unwanted heat flows from outside into the cooler interior of the building. its this heat we consider here. Many modern buildings are air-conditioned and the cost of air- conditioning is an important consideration when determining the cost of runing a business. By far the largest amount of heat comes through the roof-up to 50% of the total. This is because the roof has both a large area and is, much hotter thai other building elements. Thus, @ property designed roof insulation system will be the most costeffective way of reducing total air- conditioning costs. The amount of heat transferred from the outside through a roofing to the interior of a building is determined by the heat in the outside skin, the thermal resistance offered by the roof system itself, and the rate of heat transfer to the interior. Heat transfer to roof cladding ‘The surface temperature of roof cladding rises as a result of absorbing solar radiation. Heat is lost, and the temperature stabilised, + convection cooling from the outside air * reflection and radiative cooling from the cladding surface; and + heat flowing to the inside of the building. ‘The amount of solar radiation and radiative cooling can be readily calculated if the infra-red emittance ‘and solar reflectance are known but note that these values change substantially over the life of the roof as dit accumulates on surfaces of the cladding. Convective cooling is more difficult to determine precisely. We therefore rely heavily on temperature measurements on real roofs to help us understand the actual temperature rise. The coolest roof are those clad with unpainted ZINCALUME® roofing, or prepainted with very light Clean COLORBOND® colours. Even so our measurements show that the temperature reached by these good-performing roofs + can easily reach 80° C. * Type of THERMOSAVE® are 50 mm. thickness and 100 mm. thickness. 15osmiscady ULTIMA HI-RIB® HI-TEN with THERMOSAVE° iofuanfosiriondiada anaunlignfiamarauunin riowtanunmsaragh + Rarsondiuflersaenautuioutabintemianlaaiga + iliheatiuchentinFonnofleamduaty, arsdaaindiuldanvaitiamsandud mindaa vome + pmamndumpefemubiiumaderione wae suurbibufinstiadie (gpl 1) + eouinansududwoourhandyn vnuliiounqnuae + mrmapinduwinuntuliuasstenonnhilunsnuandin srogellsifiwiarimun odhuriouseunushdluSsenstio Vurhhugnfiemandoniy omndosnmnliualemutly a gala evmaeririnefssagourta. ‘Witnusitrwtinane du lliiaysionenséiatiantaissunturion sniten dioosnnnrauilumentsarassiildan + iloundhuada earnourhatnusiandtenastanmntin “Ginranouriumrsnmsin! Sheet 1 uiluusn Shoot 2 wivitaes Sheet 2 uriufianas ; Perec ea CE cece cee Direction of tying —> <— Provaling weather Frommers Fasneouvind Figure 1 Direction of laying roof ‘gl Hiamemsniausundamtignitas Fusoumstings Funoudt + nameunssaamnun! Tne lieingdwiatinnte imedton eluodu AaqfiGenlf sonmeunsesedasvimasslils (gp) A1) Gunaudl 2 Widufingiondalwunssnnoagreua) Taeltfandennavinum THERMOSAVES wagvimadoang htuun daundaunaorld Uéimimrfindsndtouiumantiedn (aq Bt, 82, 63, 84)Installation ULTIMA with THERMOSAVE” HI-RIB® HI-TEN Preparation Bofore starting installation, check the roof support structure to ensure that. + All purlins lie in the same plane + The roof slope complies with specifications, and + The ridge and eave overhangs are within correct limits. |f any adjustment or correction of the supports are necessary, it should be made before roof fixing. Corrections after roof fing can be cumbersome and costly, 17 Orient sheets before lifting + Determine from which side of the roof the sheet laying should begin. The most effective direction of laying is from the down-wind side against the irection of the heaviest prevailing rains. (See Figure 1: Direction of roof Laying) + Sheet should be stacked in the correct orientation fon the ground to avoid having to turn them around after they have been lfted onto the roof, The female rib of the sheets should face the side of the roof {rom where laying isto start. + Onve on the roof, the sheet stacks should be laid ‘over rigid supports and not on purlin mid spans, Installation Procedure ‘Stop 1. Lay the wire mesh over the purlins and secure it using either screws ‘or welding, whichever suits the material employed. The wire mesh should be stretched taut in all directions (See Figs At) ‘Step 2. install the first row of connectors. Position each clip on a ‘THERMOSAVE® block and fix it wth screws through the block to the support. Repeat the procedure for subsequent rows of connectors (See Figs Bi to B4)DSMISCaC) ULTIMA HI-RIB” HI-TEN With THERMOSAVE® (Cio) Fuooud 2 uhinnwhuerwfouludonehanl lushumistucuaniatas THERMOSAVES aetiassetinaeishilifioinsunedtoste Wibaitu Fs vintoatin amaffounnntimigoion (@qu C1, C2) Fowusrhiviaada oonjusiumautunmadan snansnyluunovnwtvusanon Ale uriuBeanchunnisunndaud aeostausiuanaylihaios malvern THERMOSAVE® {i arndlufisnsnsntientelionanind uneud 4 nSsoinrhimnwiveunadyndosd Wen fadaundymuabausn Tnelisoudadtuaddmuon Lhiawudandtsmdua libres rime, (qernell 3) naSonsewiauts uavaounandatundamadieulealtitinnun unavare sont ilofionusiantom mnie Windainanastinernialiinds whusiogly TauSiitradn (gg D1, 2) Funaud 5 tunsitiintomibudreetiosldusisdlonsounsim Tneduasnedaéin Umausiundenudnttostia iow ainifulsiad’s TOP CLOSURE (fiadlnaon) nonvsin PE Tope # TOP CLOSURE Witeuteuduriewnusshuraemaenks ‘MM TOP CLOSURE tatvinrnatingausnglfisiuynatunon (gna Et - £6)PSEC Cry Umi cred’ with THERMOSAVE®(Cont.) Step 3. Lay insulation sheets along the length of the purlins, ensuring close ‘contact between the sheets and the THERMOSAVE® blocks. No gaps should be allowed between the insulators in order to establish effective thermal Insulation (Figs C1, C2). Note. The insulation sheets may be laid across the puns (parallel to the roof sheets) With this method, however, slots must be cut away from the sheets directly above the purlins to allow for placement of the THERMOSAVE® blocks. ‘Step 4. All insulation blankets having been laid, the roof sheets can now be fixed. Position the first sheet with its female rib facing away from the centre, of the roof and its end extending a correct distance into the gutter (See table 3 for correct overhang limits). Engage the female rib and the centre, rib with the first and second rows of connectors, using foot pressure or light pounding with a rubber hammer until the sheets firmly locks in place. ‘Secure subsequent sheets in the same manner (Figs D1, 02). Step 5. If the roof structure requires a ridge cap, the upper ends of sheet troughs must be turned up to prevent water from flowing upwards. A top closure is used to close the gap between the sheet ends. Both sides of the closure base are sealed along the entire length with PE tape. Aridge cap is, then positioned over the top closure and fixed with screws through each crest of the roof sheets. (Figs E1-E6.)SisieUsuaen suit swan se) OSMISMUSLUIUUIAU Fie amnmanwFanusuda onnistlalehatlaqunaaldantontaentitulessstenmaiae ao rrerinwanulannaratousnonkomfimnaintasiion Tnelligaasislud Q = U* At (Ti-To) 4 Q ~ unnamtfenfichusn U = Rannirseinernaion, A = thafintoen, T= qoanghmat ny To = qaingiimean Tugeotl U Afloctoundimmonnaedunmunnaion nein #1 U Witaumaehecutimmunniaeusosoadusenew shaqamadammnuoniis (gainer) drfudnelumens Aencho WHioadhaunamedtumtnayiiiadasen, araaonehtdurhuansion AlllAesnntodsuiasenation lnarinmsgunsoldemsemednantitnd Fauuudownto ‘aidousing seid ovnannxionsimndoarlailnsatisd sostulawnss Table 5 Heat flow calculations using teditional methods einonaanmarwtowmants uaneind Saftedusnadhslauriemamnsasauns dale LUnfudh oseavesgngunstormanuuananfiechgmnmpysemiiy ueiundoenfualenin darhAusaarumanacawsedla) mratiuvodlamailétormntdeded mtontumib tals uflomtAned Feiraaraillfinalndidusernaribaate mennoanonnatoutciumasamunvdsen dude clowihoaduduionsiaslfuuusiaasmandiamaniinduiia ‘Vilesctndtiintifestunsitdle Biunsheeatitrscoatwtin Gifhutl amelumeeniuranmiom damatieretmnh Jumaliqunaniénuvuitin wlontiuldononlauitame 100 an. ay Houae 15 apenmatoudaseluashlluarars suet anonsiqunsntda disfiudooanuvuseuundin Jeans Sadinashitstatte tte LYSAGHT ULTIMA HL-RIB® HI-TEN Wearsmusfonte mrhlumanesoulutionnasnfoaiiuplnutiseran tins fos maflaciunnsiewtldnends aunsnflomamdeareuudys Worda Won ae smivomneraden rire HeDaSaufuang osetia etl dec wih recive ot. Oudow tm éurwormear| shernvfewsinusandon tinsel agua ‘ive Suetiturrsin 5 at ck ern a i pire sail uunedhagmulsnns vikimelwanens Mipoes chan sdameehe faund1 LYSAGHT ULTIMA ple HI-RIB® HI-TEN diquuuuaawuas el tt mn gmc Osa in areon oo nvdietusngilareh drama 2am gone cin ontnaen a, > eowanisnoninandnsldinn etl ch wh rm lsc & 4. Rateton ol whatnarmon ino in asm TOTAL rw 1. Odor a fam ure race fo! 2 ett dk fern iein Huseufetuervton San ges ata wala cst vaca 3, «Mid al whem {near an Rsnenra TOTAL 20A more accurate calculation of heat flow through a roof Traditional calculations It is very straightforward to determine the heat flow through an insulated roof If the connections between the cladcing and underlying structure are ignored. The following formula can be used. Q= U"A* (Ti- To) WHERE: Q= heat flow U= thermal transmittance ‘A= surface area T= inside temperature To = outside temperature Utsthe inverse ofthe thermal resistance andis determined by adding the thermal resistance of all the elements, that make up the roof system (see the adjacent Heat flow calouiations table). While the figures in the table can be used as a guide, they are simplistic and do not take into account increased heat flow through the fixing system, The fixing system, whether plerced-fiwed or concealed-fixed, acts as a direct conductor of heat ‘rom the cladding to the internal supporting roof frame. Afurther compllcdtion occurs because the insulation is not full thickness over the total areadt is usually squashed under connections, and between the cladding pans and the purlins. Our analysis takes this into account wih significant improvements being delivered. More realistic calculat ns Caloulating the actual heat transfer through a real root is very complex and requires a 3D finite element model to achieve an accurate result. We have used ‘an area-weighted model to help design our system. It shows that a typical roof using old-ganeration clip or connector systems, with 100mm glasswoo! insulation, 21 will experience up to 15% of the heat gain, which comes through the fastening system. itis important to take this into account when designing the system From theoretical models, and from mechanical design, LYSAGHT ULTIMA HI-RIB®, HI-TEN offers superior performance. Thermal and mechanical designs Heavy steel brackets with large contact areas and solid bolted connections guarantee high transfer of heat to the purlins and eventually inside the building, LYSAGHT ULTIMA HI-RIB®, HI-TEN offers you @ sophisticated, high-performance solution. Uri 8YSAGHT ULTIMA HI-RIB” HI-TEN / USS Oe MOT ea oh| fowoemsrtevooudundonlans halstuchtgdona awriovclunrloatintvdudhmeluorens Tnaionncode Jusocmaborluduittiannyn LYSAGHT ULTIMA HI-RIB® HI-TEN simsoanuuyplaaw fimsnetumiléenibuuainalne losrnudwndompal snarantinhehilindiessning snviatutnowiaiinansey Foutlatinurin Taoiiashsliiion wdauindmireilstianh shuudagnaanindoathags dlonsenundienforslnadion Ublnfromunuduntomnsousoutudraddla uw LYSAGHT ULTIMA HLRIB® HE-TEN finvansouusbidinn Fhovvionddoats shiscdindamgslunstositusety Wedutntily Jummeoumnsanusiindna enligunaeitiaosanrn Fignawie wacns=mundommaunresouuriniinnine Tell swviraosiiinrwaa 150 mus ermannsnbinsgimaotosaouuiundim Shunewocurhundeensildusoufusosaon asdnukoashilt Lunflewtunashudadtagly shwtitseanoshuueinndomnas geunbie anvocnstnavenhlunadadind dhdest SeonsfiamatilanuAeduty ctosnlitinnsnw itera osraunetnane avoownaucundim aarenaosoofintndld sunsets sheudarnawsnnrauuchudrudas ehwtundondauia erouutaiaeosmannrtishthutnlandemls Tnuacdast quuuufmansodactutihdudslumavosunusene urlundonrdgauituad (Ant-Capllay action) Souqmanl® deni witersefteusoustablitdun wtosolseran aastunandhumedaudianllamgen duorarh Murtundton Suaisesfouthesoorie srustilnareanssanclunranduntausaoudundimd muiaiars Wuitutntianactiocnowa), enantha Aathisdedinsaguuiiosoniw), evmuravesndtemms usomadunl), simaBovsoensem, Vonovhuuacussan wensinit auuainethiienademmbmeminy aefoa fUsavBamgs acsemuenhiaanhiltulisnat vunzmmonndoatn Sussdaeltsruundiniensans Jwnrateanentilimnitoana ar oTavaHaaR Tunsvionnndedinstil ilishdoyailasinmsivet ie sovaondy CSIRO daiumiranuituurpnaosanaas anidhuwnmedlunseanuyy LYSAGHT ULTIMA HI-RIB® HLTEN CSIRO larhmungesd aad ntumsinimannerivas dem Tionsataensudinandaudsdieg taefluadla donfuntistont LYSAGHT ULTIMA HI-RIB® HI-TEN riaanisneiat aussourmisseuiusdusaevoaaon shamaamagsganacniiar Jasnndidatiomamlésingns dotud flainem (6) n= nrnueiraslunassinenh watering a'= Hudlativtavactiomen (0012) m= damthwadiocen (singudnmsiunan-guénenadney) p= vareaniely (ma /am,) wa rmunthanecinhindeiiinaoruniioanon (0) anirefl 6 wanseheaweragdqnsosusin LYSAGHT ULTIMA HLRIB® HL-TEN dandundonniifiysimaudiadluoareineg 22Enhanced roof drainage with LYSAGHT ULTIMA HI-RIB’ HI-TEN The proflle (cross-sectional shape) of metal roof cladding has a very significant inluence on the ability of a roof to keep the inside of the building dry. This is even more important where the building is located in an area of high rainfall LYSAGHT ULTIMA HL-RIB® HI-TEN is particularly suitable for roofing in Asia. These products combine high rain carrying capacity and superior side-lap seals, Watertight seams Wind driven rain can test out the seams at the side-aps of roof cladding. The snep seams used on our LYSAGHT ULTIMA HI-RIB® HI-TEN ere inherently watertight, and this is very important because hand- crimped seams are not. To confirm this we have tested seams with our specially dovoloped rain machine that simulates rain being wind- blown at the side-laps in the root cladcing, at speeds of Up to 180 km per hour. Roof profile capacity [Aprofiled roots lke a series of open channels that carry rainwater down the roof to a guttering system. The behaviour of fluid flow in open channels is well known having been the subject of a lot of research, by many people. Sound metal root cladding remains watertight until the pans at the two sides of a sheot fil up to the side-lap. The laps have to provide a watertight joint, but at the ‘same time demand careful detail design of ant capillary features to stop water being ‘wicked up into the joint. Good anti-capilary design helps with waterighiness and eliminates the retention of molsture that could cause the corto prematurely. nprotection to fall 23 Factors that influence the capacity of a roof are the avaliable cross-sectional area of the profile; the width of the water surtace flow; the length of the roofing down the slope; the roof pitch, the rainfall intensity and the wind, For a roof cladding to periorm to specification, itis most important that the guttering and drainage system is able to carry away the design volume of water. Length of roofs In designing LYSAGHT ULTIMA HI-RIB® H-TEN we draw on the technical puatcations of Australia’s well respected Commonwealth Scientific and Industiat Research Organization (CSIRO). They, in turn, have considered oversees research, ‘The rain-carrying capecity of the open-channel pans in roof claddings Is controlled by a number of parameters that are combined in the CSIRO length formula, For LYSAGHT ULTIMA HERIB® HI-TEN the maximum length down the slope is derived from: “) 2.88mpvw WHERE: L = maximum length of roof sheeting measured down the slope (rm) = relative discharge capacity factor a’= avaliable cross-sectional area (mm2) matitch of deok(m) = rainfall intensity (mnvhr) w= width of water surface (mm) ‘The maximum lengths of ultima LYSAGHT ULTBUA Hi-B H8-TEN {or various pitches are shown in the following graph.Table 6 Maximum root lengths for drainage (Measured from ridge to gutter) amen guqnomdierduminsasanUnlaA Saerndudaferwe) Foot pitch aiarniBovsoenion Peak rainfall intensity (mw) tm a0 ingot im@C7S vinnie Qaim) @ @ 6 as) (10°) 200 Ea 252 er 80 448 250 178 210 asi se 358 300 8 175 a8 200 228 400 it 491 19 195 zs 500 * 105; 31 186 179 Table 7 mmieuansehanwerralsetntnaaaniion Effective roof lengths Valley fective length Siovnaw arnuuralscivina 125m (Base lng 25 x. (rmuag 2 Base engh + Ay B= 25454 10- 40m ermenrfiugs + Aa B= 254510 = 40 8 Baw gh +0 +0+84 2545418 + 10= 55m 25615 10-55 3 arnnuseavdnauayndim (Effective Length) yonarkosiarsnntisfufiusenmnensnasndier Sechaiud aetossndutefife ufaniiidoonfadonseumdier vethvneh uifethidatodaun: wtemidathutinh Huh: whedumratrtatiernemaliina tliihgn saldeufiennhidovnamtasnann’ifioa aomatwanligltnwday seituliivtessout 6. dethhenadoriasnnnfiqa Tavacdiudsnouhganntessoutl 1 adhwann Table 8 Typical design rainfall intensities Fianadwitlfamadawans For overtion pf eaves gutorg (mminour) vans diodradaiinnd (us) In considering the area of a root and the root length, iis important to take into account penetrations through the ‘oof, Penetrations will generally not ator the area of the roof catching rain; however, where they bfock the pane of the roof cladding, they can significantly inorease the \ater flow in adjacent pans and thus overtoad them, In tho dlagram the pans are numbered 1 to 6, it can be seen in the worked example that pan 6 (the worst case) carries a lot more water than pan 1 Ancaplary design nb erent waterihiness ‘Phuneduiinbn Viena Banghok(nqni) 20 on Kean (voir) a0 Phuket (sn) 0 He hi Minh City deStii ) 300 Oner neAccessories Top Closure and PE Tape Connector Skylightaussnuznintiond1s:uuKavnino aU LYSAGHT ULTIMA HI-RIB® HI-TEN ULTIMA HI-RIB® HI-TEN ROOF vs CONVENTIONAL ROOF les clean nes with low possiitty for amage tothe ste! coating or sealUsannvovlidunavnillia-wuvinaninagua Options for Pre-painted Steel «whuataorfnoud Clean COLORBOND® ynuthnarrs indoullaumennlsmusennattlumaasautdullma annagmueerienify As 2728 (Pro-painted organic film/ metal laminate products) Tnuuslaihalsannehseyiat Clean COLORBOND® XRW ; shntunatauasniomenenvara as Bundovimnan - denouthetsosiumn 5 tenson infioutiuiacflv@ioae’ won 20 ‘winro Fhundoutnahs -srenautnalnduonine’ Shacow Grey ‘nn 10'binzen ‘Clean COLORBOND® XPD : doydummafiionstmn main Fhuetlautnam - vsenauiteitaostin 5 lansan vniitivhaeil PVDF (PVF) wn 20 ‘bon Faniouthucns - vasnoutarsbvinaea’ Snowgum Green sn 10 Lamson Clean COLORBOND® Ultra : drvdunentlndsnellensauaevinadimataniongs hupfouiman - uenautnedsasty mn 6 mien, isieniutan Stes mn 20 ‘eno ftunfouttnsna - uscnoutheillvdiaaune’ Bass Grey on 15 tanaen Coated sheet is factory colled painted and oven~ baked to As 2728 (Pre-painted organic film/metal laminate products) Clean COLORBOND® XRW : for exterior roofing & Walling ‘Top Cost —_- Custom Formulated System (Polyastor) of ‘Romina fm thickness 20 ym over 5 um of ‘corrosion inibitve epoxy primer. Backing Coat - Custom Formulated Shadow Grey (Polyester of ominl fim thickness 10 um. Clean COLORBOND® XPD : for exterior premium durability “Top Goat - Custom Formulated Systom (PVDF oF PVF.) of nominal fim thickness 20 um ‘over 5 um of corrosion inhibitive epoxy primer Becking Goat - Custom Formulated Snowgum Green of nominal th thickness 10m Clean COLORBOND® Ultra : for exterior marine environment and for severe environment Top Goat - Custom Formulated System (Polyester) of nominal fm thicknass 20 ym over 5 um of corrosion Inhiiive epoxy primer Backing Coat - Custom Formulated Bass Grey (Polyester) (of nominal fm thickness 15 ym. ‘nnng ireu cloon COLoReONO vir Hunfou menue 220 ile sot 200 gir Coating maw) unRoveen wiamnfemrnne in clon cOLoReOND? 9Fo Wrsunfuan V2 Geis Runs) sanunuines nrnae $00 Fiidouunaeaty pvor vey sheds 70% seu omat : Clean COLOREONDP Uta, DNCALUME® ste! auberote AKO {Wple spot 200 am Coating mos, he extelor cost of ean {COLOROND 190 ssl 0 VDE V2) aIntnydene Foie) peat ‘stom moon ef he requramont of Porat Comat, KYNAR 00 poctcations of containing at eas! 70% ron nthe ety pee fnWhen you see the LYSAGHT® product range under the BlueScope Lysaght banner, the original manufacturer, you know you are getting the best; the best service, the best technical support and, of course, the best range of products. BlueScope Lysaght (Thailand) Limited uiiin ugalad ‘laaredi (usesnellng) dia drifting amar 2 soonanyngh manila ms doumdendtad Snot Sonat alors wae, eres Tam. 6s, 6 s7 BANGKOK 7972 Nes 2S Tongpen--F, Pahoa Rad, m0, Tanyb, abut 1259 Te 2 16 44, 460905 215.9 62 6 5, 46251697 shilnsrwsewasin. 167 n= ewutnsar, runtum feunodrwwon fonfesowuin oun 6257602 bran et05 743 HONK 467 Noo 9 Hittapap Read, Ban-Had, Khon Keen 40 Srila om docbuioes naxtinene dunaos 8 ciHanowar 379 Chlangsal Land, Changin Road, Chongmai SOL Te. +65 532725, +651 306 295 Fa. 30 68 Tel.+664 326 7450-2 Fax. 664 126 7453, 7a, 258 Ta. 9 a) Anifneronelng) 2 aunsrmygé uname Sonnavunn sx.oTns1ce74assom, +5647 so Tas .57-06 502 HAYA 21 Monroe Re, Hs Sng 99 Tl665 0, 7 2 Fah 6 182 Gripewwsenes cen $9 munleausesiwg’ shuatahie Gunoiorsao jar2000 In ma nono, ves ot RAYONG 45016 Pekorsoneeovat Ra, EMUByBEND [Link] Rayon, Rayong 71150 Tel. +555 B91 GSO Fx, +583 491 8301, Bisscop i a eacamart oF escope Ste Led, ZNCALUNE® and Caan COLORBOND® sre egeterd Traar of BuaScope Sto! ited ‘To see ere infraton please vet or horapage: win buescopesiodsia com, wrahussapoysaghtcah Rov. LYSAGHT ULTIMA HERIBHL-TEN BLUESCOPE LYSAGHT ‘April, 2006,