ISO9001:2008 Certified FocusLab Ltd.

C Code : 10065 E Unit ID : C20 C21 Comp

U Q
S Name : . U
T I
O
P Unit Type : Compressor Centrifugal
M Address : Lot P.T. 2317, No.21, Jalan PTB 1, M
E Unit Make : COOPER
E Kawasan Perindustrian Tangga Batu, N
R Mukim Sungai Udang, 76400 Melaka. T Unit Model : GR3MSGEP-5RCD/30
Site :
O Oil type / : SHELL TURBO T ISO 46
Location : I Viscosity
L
Test code : C823
Oil System Capacity : 2080 Liters

Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation)

Particle count indicates that oil cleanliness level is in unacceptable range.

VsPI analysis indicates that the majority of the Varnish is in the insoluble state (MPC value is higher than VPI value).
Note abnormal wear metals.
Abnormal wear may be from poor lubrication due to the varnish build-up and other insoluble matter in the oil.
Suggest using an off-line filtration system, that is capable of varnish and sludge removal, to clean up the oil system. A variety of different suppliers of such machines can be
supplied upon request.
Andy Sitton

Current Sample Previous Sample Baseline and Alarm Limit

Condition History Wear Oil Cont. Wear Oil Cont. Wear Oil Cont.
Alarm Limit
B
A Alarm Limit Matrix -Set Name
Lab ID 246176 229766 218326 S
Test Method

(Equipment type / oil type)

Bottle ID 2000669 2002243 2000780 E
Result

Date Sampled 09-Jan-14 18-Sep-13 08-May-13 L Comp Centrifugal General SH

Oil Hours (Kms) I
Not Given Not Given Not Given Turbo T 46 (Air Liquid
Unit Hours (Kms) Not Given Not Given Not Given N Malaysia)
Oil Change E
Oil Added (Liters)
Filters Hours (Kms)
Wear Condition The New Fine wear Coarse wear
Fine(small) Coarse(large) Fine(small) Coarse(large) Fine(small) Coarse(large) Oil
Wear Element Method Unit (TNO) U-Caution U-Warning U-Caution U-Warning
Wear Wear Wear Wear Wear Wear
Iron D-6595 PPM 2.7 W 12.7 W 2.3 W 3.7 0.7 9.6 W 0 >1 >2 >5 >8
Chromium D-6595 PPM 0.0 0.1 0.1 0.1 0.3 0.1 0 >1 >2 >1 >2
Lead D-6595 PPM 0.0 0.9 0.2 0.7 0.0 1.0 0 >1 >2 >5 >9
Copper D-6595 PPM 0.7 2.4 W 5.4 W 5.5 W 0.4 0.4 0 >1 >2 >1 >2
Tin D-6595 PPM 0.0 0.0 2.0 C 0.0 1.8 0.0 0 >2 >3 >2 >3
Aluminum D-6595 PPM 0.0 0.0 0.0 3.8 C 0.0 0.0 0 >1 >2 >3 >4
Nickel D-6595 PPM 0.0 1.0 0.1 0.9 0.7 1.2 0 >1 >2 >2 >4
Silver D-6595 PPM 0.0 0.0 0.0 0.0 0.0 0.0 0
Molybdenum D-6595 PPM 0.0 0.0 0.3 0.0 0.3 0.9 0
Titanium D-6595 PPM 0.0 0.0 0.0 0.0 0.1 2.0 0
TNO L-Warning L-Caution U-Caution U-Warning
Oil Condition
Viscosity @ 40 OC D-445 cSt 47.9 46.9 47.5 47.9 <43.1 <45.5 >50.3 >52.7
Viscosity @ 100 OC D-445 cSt
Oxidation FTIR Abs 7.5 7.1 7.3 7.1 >10.7 >12.4
Nitration FTIR Abs 7.2 7.3 7.2 7.1 >10.7 >12.4
TAN D-974 mg KOH/g. 0.07 0.06 0.06 0.07 >0.17 >0.37
TBN D-4739 mg KOH/g.

Contamination TNO L-Warning L-Caution U-Caution U-Warning

Water T-H2O % (Wt.) 0.011 0.029 0.012 0.020 >0.03 >0.05
CheckTM
Fine wear Coarse wear
U-Caution U-Warning U-Caution U-Warning
Sodium D-6595 PPM 0 0 0 0
Silicon D-6595 PPM 1.2 2.0 0.5 1.6 0.0 5.0 0 >3 >5 >5 >8
Additive Element TNO L-Warning L-Caution U-Caution U-Warning
Boron D-6595 PPM 0 0 0 0
Magnesium D-6595 PPM 0 0 0 0
Calcium D-6595 PPM 0 0 0 0
Barium D-6595 PPM 0 0 0 0
Phosphorus D-6595 PPM 5 0 36 35
Zinc D-6595 PPM 3 2 2 2 1 2 0
Additional Test TNO L-Caution L-Warning U-Caution U-Warning
Flash Point D-3828 O
C
Viscosity Index D-2270

Note: Alarm Limits are variable and dependent upon dataset size and to be used as general guideline.
No Sign or : NORMAL , C or : CAUTION ( first level warning limit ) , W or : Warning ( second level warning limit )
U-Caution : Upper CAUTION Level L-Caution : Lower CAUTION Level First Level Alarm Alert Limit in Upper Level and/or Lower Level
U-Warning : Upper WARNING Level L-Warning : Lower WARNING required Level Second Level Alarm Alert Limit in Upper Level and/or Lower Level
Baseline will be data of either "The new oil" or "Reference oil" or "Oil specification". TNO = The new oil , RO = Reference oil , OS = Oil Specification
Samutprakan 10280, Thailand.
Accuracy of interpretation and recommendation are based on representatives sample and information supplied. No warranty is expressed or implied for this report.

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
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Page 1 / 7
 ISO9001:2008 Certified FocusLab Ltd.

C Code : 10065 E Unit ID : C20 C21 Comp

U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : Lot P.T. 2317, No.21, Jalan PTB 1, M
E Unit Make : COOPER
E Kawasan Perindustrian Tangga Batu, N
R Mukim Sungai Udang, 76400 Melaka. T Unit Model : GR3MSGEP-5RCD/30
Site :
O Oil type / : SHELL TURBO T ISO 46
Location : I Viscosity
L
Test code : C823
Oil System Capacity : 2080 Liters
Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation)

Particle count indicates that oil cleanliness level is in unacceptable range.

Current Sample Previous Sample Alarm LimitNAS 1638

Particle Count ISO 4406
Lab ID 246176 229766 218326
Bottle ID 2000669 2002243 2000780 BASELINE Alarm Limit
Date Sampled 09-Jan-14 18-Sep-13 08-May-13
Oil Hours (Kms) Not Given Not Given Not Given
Unit Hours (Kms) Not Given Not Given Not Given Comp Centrifugal General SH
Oil Change Turbo T 46 (Air Liquid Malaysia)
Oil Added (Liters)
Filters Hours (Kms)

Contamination
Particle Count NAS 1638 System Standard U-Caution U-Warning
Particle Size Range No. of No. of
No. of Particles / 100ml. Class No. of Particles / 100ml. Class No. of Particles / 100ml. Class Class Particles / 100ml. Class Particles / 100ml. Class
Particle Size 5-15 microns 552,200 12 W 508,600 11 W 51,700 8 W >16000 7 >32000 8
Particle Size 15-25 microns 50,200 11 W 46,200 11 W 4,700 7 C >2850 7 >5700 8
Particle Size 25-50 microns 14,300 11 W 13,200 11 W 1,300 8 W >506 7 >1012 8
Particle Size 50-100 microns 1,500 11 1,400 10 100 7
Particle Size >100 microns <100 9 <100 9 <100 5
Particle Count ISO 4406:1999 System Standard
Particle Size Range No. of No. of
No. of Particles / ml. Class No. of Particles / ml. Class No. of Particles / ml. Class Class Particles / ml. Class Particles / ml. Class
Particle Size > 4 microns 16,565 21 15,256 21 1,548 18
Particle Size > 6 microns 4,637 19 4,271 19 434 16
Particle Size > 14 microns 650 17 599 16 60 13
ISO 4406 Class Rating 21 / 19 / 17 21 / 19 / 16 18 / 16 / 13
NAS 1638 ISO 4406
Particle Size 5-15 microns NAS Class Particle Size >4 microns ISO Code
15 30
12 25
9 20
15
6 10
3 5
0 0
Particle Size 15-25 microns NAS Class Particle Size >6 microns ISO Code
15 30
12 25
9 20
15
6 10
3 5
0 0
Particle Size 25-50 microns NAS Class Particle Size >14 microns ISO Code
15 30
12 25
9 20
15
6 10
3 5
0 0
12-06-19

13-05-08

13-09-18

14-01-09

12-06-19

13-05-08

13-09-18

14-01-09

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
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 ISO9001:2008 Certified FocusLab Ltd.

C Code : 10065 E Unit ID : C20 C21 Comp

U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : Lot P.T. 2317, No.21, Jalan PTB 1, M
E Unit Make : COOPER
E Kawasan Perindustrian Tangga Batu, N
R Mukim Sungai Udang, 76400 Melaka. T Unit Model : GR3MSGEP-5RCD/30
Site :
O Oil type / : SHELL TURBO T ISO 46
Location : I Viscosity
L
Test code : C823
Oil System Capacity : 2080 Liters
Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation)

VsPI analysis indicates that the majority of the Varnish is in the insoluble state (MPC value is higher than VPI value).

Current Sample Previous Sample ASTM

AlarmD7843
Limit M
Lab ID 246176 229766 218326
Bottle ID 2000669 2002243 2000780
Date Sampled 09-Jan-14 18-Sep-13 08-May-13
Oil Hours (Kms) Not Given Not Given Not Given
Unit Hours (Kms) Not Given Not Given Not Given
Oil Change
Oil Added (Liters)
Filters Hours (Kms) New Oil and Alarm Limit Name
Contamination New Oil Limit Name
Comp Centrifugal General SH Turbo T
Varnish and Sludge Potential Index TM( VsPITM )
46 (Air Liquid Malaysia)
VPI (Varnish Potential Index) : Soluble Varnish Type Contamination in Oil

TM
VPI
VPI View

VPI View

VPI View
Varnish Potential Index
Soluble Varnish Contaminant
VPI View - New oil
New Oil Caution Warning
VPI Rating 13.5 9.5 8.1
SPI (Sludge Potential Index) : Conform to ASTM D7843 - MPC (Membrane Patch Colorimetry) : Insoluble Varnish Type Contamination in Oil

TM
SPI Sludge Potential Index
SPI View

SPI View

SPI View

(MPC Membrane Patch Colormetry)

Insoluble Varnish Contaminant
SPI (MPC) View - New oil
New Oil Caution Warning
SPI(MPC) Rating 18.5 16.4 17.0

Vs PI TM 16.0 12.9 12.6 0 >22 >30

Sludge Weight 4.6 mg/100 ml 3.2 mg/100 ml 5.0 mg/100 ml

VPI - MPC ∆E SPI(MPC) - MPC ∆E

20 20
15 15
10 10
5 5
0 0
VsPI Index Sludge Weight (mg/100 ml.)
40 6
30
4
20
2
10
0 0
06/19/12

05/08/13

09/18/13

01/09/14

06/19/12

05/08/13

09/18/13

01/09/14

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
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Page 3 / 7
 ISO9001:2008 Certified FocusLab Ltd.

C Code : 10065 E Unit ID : C20 C21 Comp

U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : Lot P.T. 2317, No.21, Jalan PTB 1, M
E Unit Make : COOPER
E Kawasan Perindustrian Tangga Batu, N
R Mukim Sungai Udang, 76400 Melaka. T Unit Model : GR3MSGEP-5RCD/30
Site :
O Oil type / : SHELL TURBO T ISO 46
Location : I Viscosity
L
Test code : C823
Oil System Capacity : 2080 Liters
Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation)

Copper (bronze or brass) fatigue particles are present.

Corrosion particles appear to make the majority of the ferous particles present. Recommend check for root cause of the corrosion.

Current Sample Previous Sample Alarm Limit

Lab ID 246176 229766 218326
Bottle ID 2000669 2002243 2000780
Date Sampled 09-Jan-14 18-Sep-13 08-May-13
Oil Hours (Kms) Not Given Not Given Not Given
Unit Hours (Kms) Not Given Not Given Not Given
Oil Change
Oil Added (Liters) ASTM D 7690 M
Filters Hours (Kms)
Wear Condition
Ferrographic Analysis Typical Normal Condition
Volume of Sample Used 3.00 ml 3.00 ml 3.00 ml ml

Image of
Wear & Contaminants
(Ferrogram)
Magnification 50X

Image of
Wear & Contaminants
(Ferrogram)
Magnification 500X

Image of
Wear & Contaminants
(Filtergram)
Magnification 500X

Wear & Contaminants %Rating Size Particle %Rating Size Particle %Rating Size Particle %Rating Size Particle
Particles (Micron) Type (Micron) Type (Micron) Type (Micron) Type
Normal Rubbing Wear 65 2-3 1 65 2-3 1 85 2-3 1
Fatigue Gear Wear 5 5-10 1 5 5-20 1 5 5-40 1
Fatigue Bearing Wear
Fatigue Sphere
Severe Sliding Wear
Cutting Wear
Black Oxides 10 5-40 1 5 5-40 1
Red Oxides 5 5-60 1
Corrosive Wear 10 20-40 1
Dirt and Dust 5 10-60 3 10 10-80 3 5 5-60 3
Copper 5 5-40 2 5 5-60 2
White Metal 5 5-20 2
5 5-15 2

Ferrographic Analysis Rating

(FAR) rating in grade

%Rating : Percent area covered by wear debris particles or contaminant particles. Ferrographic Analysis Rating (FAR) , rating in grade
Size : Size in micron unit (0.001 mm) A : Excellent - normal rubbing wear condition
Particle Type : 1 : Ferrous Wear Particles
1.1: Low Alloy 1.2 :Medium Alloy 1.3: High Alloy 1.4 Case Hardened B : Good - normal rubbing wear condition
2 : Non-ferrous Wear Particles C : Fair or moderate - normal rubbing wear condition
2.1: Copper 2.2 : White Metal 2.3: Babbitting D : Severe and/or critical - wear condition
3 : Contamination Particles F : Extreme severe and/or extreme critical - wear condition
3.1:Fibers
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
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 ISO9001:2008 Certified FocusLab Ltd.

C Code : 10065 E Unit ID : C20 C21 Comp

U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : Lot P.T. 2317, No.21, Jalan PTB 1, M
E Unit Make : COOPER
E Kawasan Perindustrian Tangga Batu, N
R Mukim Sungai Udang, 76400 Melaka. T Unit Model : GR3MSGEP-5RCD/30
Site :
O Oil type / : SHELL TURBO T ISO 46
Location : I Viscosity
L
Test code : C823
Oil System Capacity : 2080 Liters

Wear Condition
4 Iron - Fine(small) Wear Particles in PPM 15 Iron - Coarse(large) Wear Particles in PPM

3
10
2
5
1
0 0

12-06-19

13-05-08

13-09-18

14-01-09
12-06-19

13-05-08

13-09-18

14-01-09

Chromium - Fine(small) Wear Particles in PPM Chromium - Coarse(large) Wear Particles in PPM
3 3

2 2

1 1

0 0

Copper - Fine(small) Wear Particles in PPM Copper - Coarse(large) Wear Particles in PPM
6 6

4 4

2 2

0 0
12-06-19

13-05-08

13-09-18

14-01-09

12-06-19

13-05-08

13-09-18

14-01-09

Lead - Fine(small) Wear Particles in PPM Lead - Coarse(large) Wear Particles in PPM
3 10

2
5
1

0 0
Tin - Fine(small) Wear Particles in PPM Tin - Coarse(large) Wear Particles in PPM
4 4
3 3
2 2
1 1
0 0
12-06-19

13-05-08

13-09-18

14-01-09

12-06-19

13-05-08

13-09-18

14-01-09

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
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 ISO9001:2008 Certified FocusLab Ltd.

C Code : 10065 E Unit ID : C20 C21 Comp

U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : Lot P.T. 2317, No.21, Jalan PTB 1, M
E Unit Make : COOPER
E Kawasan Perindustrian Tangga Batu, N
R Mukim Sungai Udang, 76400 Melaka. T Unit Model : GR3MSGEP-5RCD/30
Site :
O Oil type / : SHELL TURBO T ISO 46
Location : I Viscosity
L
Test code : C823
Oil System Capacity : 2080 Liters

Oil Condition
Viscosity at 40 C in cSt Viscosity at 100 C in cSt
60 1.5

40 1

20 0.5

0 0
12-06-19

13-05-08

13-09-18

14-01-09

12-06-19

13-05-08

13-09-18

14-01-09
Oxidation in Abs Nitration in Abs
20 15
15
10
10
5
5
0 0
TAN in mg KOH/g TBN in mg KOH/g
0.4 1.5
0.3
1
0.2
0.5
0.1
0 0
12-06-19

13-05-08

13-09-18

14-01-09
i-pH in mg KOH/g
1.5

0.5

0
12-06-19

13-05-08

13-09-18

14-01-09

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
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 ISO9001:2008 Certified FocusLab Ltd.

C Code : 10065 E Unit ID : C20 C21 Comp

U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : Lot P.T. 2317, No.21, Jalan PTB 1, M
E Unit Make : COOPER
E Kawasan Perindustrian Tangga Batu, N
R Mukim Sungai Udang, 76400 Melaka. T Unit Model : GR3MSGEP-5RCD/30
Site :
O Oil type / : SHELL TURBO T ISO 46
Location : I Viscosity
L
Test code : C823
Oil System Capacity : 2080 Liters

Contamination Condition
Water by Co-Dis KF Water by FTIR
0.06 1.50

0.04 1.00

0.02 0.50

0.00 0.00

12-06-19

13-05-08

13-09-18

14-01-09
12-06-19

13-05-08

13-09-18

14-01-09

Fuel Contamination Soot Contamination

1.50 1.50

1.00 1.00

0.50 0.50

0.00 0.00
Silicon - RDE Fine Silicon - RFS Coarse
6.0 10.0

4.0
5.0
2.0

0.0 0.0
Aluminum - RDE Fine Aluminum - RFS Coarse
2.5 5.0
2.0 4.0
1.5 3.0
1.0 2.0
0.5 1.0
0.0 0.0
12-06-19

13-05-08

13-09-18

14-01-09

12-06-19

13-05-08

13-09-18

14-01-09

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
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