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03 CompressorCheck813

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0% found this document useful (0 votes)
5 views7 pages

03 CompressorCheck813

Uploaded by

aerophee
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ISO9001:2008 Certified FocusLab Ltd.

C Code : 28068005 E Unit ID : CDA 5 CB 15431


U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : 509 Rajavithi Rd., Rajthewee M
E Unit Make : CAMERON
E Bangkok 10400 N
R WD Bang Pa-In T Unit Model : TA 2000
Site :
O Oil type / : COOPER TURBO BLEND OIL 46
Location : I Viscosity
L
Test code : 813
Oil System Capacity : 80 Liters

Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation)

Note abnormal iron detected.


Particle count indicates that oil cleanliness level is in unacceptable range.
Varnish & Sludge Potential Index (VsPI) is in the moderate range and indicates that varnish & sludge is present in the oil system.
Continue routine sampling interval.

Andy Sitton

Current Sample Previous Sample Baseline and Alarm Limit


Condition History Wear Oil Cont. Wear Oil Cont. Wear Oil Cont.
Alarm Limit
B
A Alarm Limit Matrix -Set Name
Lab ID 222172 164163 149031 S
Test Method

(Equipment type / oil type)


Bottle ID 956152 921880 921870 E
Result

Date Sampled 02-Jul-13 01-Jul-11 26-Nov-10 L Comp Air Cooper Turbo VG 46


Oil Hours (Kms) Not Given 30982 25143 I
Unit Hours (Kms) 40285 30982 25143 N
Oil Added (Liters) 5 E
Filters Hours (Kms) 1744 Approx 4000 4919
Wear Condition Reference RDE fine RFS coarse
Oil
Wear Element Method Unit RDE fine RFS coarse RDE fine RFS coarse RDE fine RFS coarse (RO) U-Caution U-Warning U-Caution U-Warning

Iron D-6595 PPM 0.4 8.5 C 1.5 0.8 0.4 1.0 0 >8 >15 >7 >12
Chromium D-6595 PPM 0.1 0.0 0.0 0.0 0.0 0.1 0 >1 >2 >1 >2
Lead D-6595 PPM 0.0 0.0 0.6 0.5 1.4 0.8 0 >3 >5 >5 >9
Copper D-6595 PPM 0.0 0.0 0.1 0.1 0.0 0.5 0 >5 >9 >3 >6
Tin D-6595 PPM 0.0 1.7 0.1 0.0 0.6 0.0 0 >3 >5 >5 >8
Aluminum D-6595 PPM 0.0 0.0 0.0 1.8 0.0 0.4 0 >1 >2 >2 >3
Nickel D-6595 PPM 0.0 0.0 0.0 0.0 0.0 0.0 0 >1 >2 >2 >3
Silver D-6595 PPM 0.0 0.0 0.0 0.1 0.0 0.0 0
Molybdenum D-6595 PPM 0.0 0.0 0.0 0.0 0.0 1.5 0
Titanium D-6595 PPM 0.0 0.9 0.0 0.0 0.0 0.1 0
RO L-Warning L-Caution U-Caution U-Warning
Oil Condition
Viscosity @ 40 O C D-445 cSt 45.5 45.4 45.5 46.4 <41.1 <43.7 >48.3 >50.6
Viscosity @ 100 O C D-445 cSt
Oxidation FTIR Abs 2.1 3.3 3.3 3.2 >5 >6
Nitration FTIR Abs 1.6 1.8 1.9 2.0 >2.9 >3.5
TAN D-974 mg KOH/g. 0.09 0.09 0.09 0.06 >0.11 >0.16
TBN D-4739 mg KOH/g.

Contamination RO L-Warning L-Caution U-Caution U-Warning


Water T-H2O % (Wt.) 0.016 0.019 0.014 0.010 >0.05 >0.08
CheckTM
RDE fine RFS coarse
U-Caution U-Warning U-Caution U-Warning
Sodium D-6595 PPM 0 0 0 1
Silicon D-6595 PPM 2.2 1.3 2.2 2.3 1.8 2.6 0 >7 >12 >6 >10
Additive Element RO L-Warning L-Caution U-Caution U-Warning
Boron D-6595 PPM 0 0 0 0
Magnesium D-6595 PPM 0 0 0 0
Calcium D-6595 PPM 0 3 0 8
Barium D-6595 PPM 0 0 0 0
Phosphorus D-6595 PPM 0 12 4 21
Zinc D-6595 PPM 2 2 1 1 1 2 4
Additional Test RO L-Caution L-Warning U-Caution U-Warning

Flash Point D-3828 O


C
Viscosity Index D-2270

Note: Alarm Limits are variable and dependent upon dataset size and to be used as general guideline.
No Sign or : NORMAL , C or : CAUTION ( first level warning limit ) , W or : Warning ( second level warning limit )
U-Caution : Upper CAUTION Level L-Caution : Lower CAUTION Level First Level Alarm Alert Limit in Upper Level and/or Lower Level
U-Warning : Upper WARNING Level L-Warning : Lower WARNING required Level Second Level Alarm Alert Limit in Upper Level and/or Lower Level
Baseline will be data of either "The new oil" or "Reference oil" or "Oil specification". TNO = The new oil , RO = Reference oil , OS = Oil Specification
Samutprakan 10280, Thailand.
Accuracy of interpretation and recommendation are based on representatives sample and information supplied. No warranty is expressed or implied for this report.

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 1/7
ISO9001:2008 Certified FocusLab Ltd.

C Code : 28068005 E Unit ID : CDA 5 CB 15431


U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : d. 509 Rajavithi Rd., Rajthewee M
E Unit Make : CAMERON
E Bangkok 10400 N
R WD Bang Pa-In T Unit Model : TA 2000
Site :
O Oil type / : COOPER TURBO BLEND OIL 46
Location : I Viscosity
L
Test code : 813
Oil System Capacity : 80 Liters
Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation)

Particle count indicates that oil cleanliness level is in unacceptable range.

Current Sample Previous Sample Alarm LimitNAS 1638


Particle Count ISO 4406
Lab ID 222172 164163 149031
Bottle ID 956152 921880 921870
BASELINE Alarm Limit
Date Sampled 02-Jul-13 01-Jul-11 26-Nov-10
Oil Hours (Kms) Not Given 30982 25143 Comp Air Cooper Turbo VG 46
Unit Hours (Kms) 40285 30982 25143
Oil Added (Liters) 5
Filters Hours (Kms) 1744 Approx 4000 4919

Contamination
Particle Count NAS 1638 System Standard U-Caution U-Warning
Particle Size Range No. of No. of
No. of Particles / 100ml. Class No. of Particles / 100ml. Class No. of Particles / 100ml. Class Class Particles / 100ml. Class Particles / 100ml. Class
Particle Size 5-15 microns 127,900 9 W 115,400 9 W 207,800 10 W >32000 8 >64000 9
Particle Size 15-25 microns 11,700 9 W 10,500 8 C 18,900 9 W >5700 8 >11400 9
Particle Size 25-50 microns 3,300 9 W 3,000 9 W 5,400 10 W >1012 8 >2025 9
Particle Size 50-100 microns 300 8 300 8 500 9
Particle Size >100 microns <100 7 <100 7 <100 8
Particle Count ISO 4406:1999 System Standard
Particle Size Range No. of No. of
No. of Particles / ml. Class No. of Particles / ml. Class No. of Particles / ml. Class Class Particles / ml. Class Particles / ml. Class
Particle Size > 4 microns 3,838 19 3,463 19 6,233 20
Particle Size > 6 microns 1,074 17 969 17 1,745 18
Particle Size > 14 microns 151 14 136 14 244 15
ISO 4406 Class Rating 19 / 17 / 14 19 / 17 / 14 20 / 18 / 15

NAS 1638 ISO 4406


Particle Size 5-15 microns NAS Class Particle Size >4 microns ISO Code
15 30
12 25
9 20
15
6 10
3 5
0 0
Particle Size 15-25 microns NAS Class Particle Size >6 microns ISO Code
15 30
12 25
9 20
15
6 10
3 5
0 0
Particle Size 25-50 microns NAS Class Particle Size >14 microns ISO Code
15 30
12 25
9 20
15
6 10
3 5
0 0
08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 2/7
ISO9001:2008 Certified FocusLab Ltd.

C Code : 28068005 E Unit ID : CDA 5 CB 15431


U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : 509 Rajavithi Rd., Rajthewee M
E Unit Make : CAMERON
E Bangkok 10400 N
R WD Bang Pa-In T Unit Model : TA 2000
Site :
O Oil type / : COOPER TURBO BLEND OIL 46
Location : I Viscosity
L
Test code : 813
Oil System Capacity : 80 Liters
Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation)

Varnish & Sludge Potential Index (VsPI) is in the moderate range and indicates that varnish & sludge is present in the oil system.

Current Sample Previous Sample Alarm Limit


Lab ID 222172 164163 149031
Bottle ID 956152 921880 921870
Date Sampled 02-Jul-13 01-Jul-11 26-Nov-10
Oil Hours (Kms) Not Given 30982 25143
Unit Hours (Kms) 40285 30982 25143
Oil Added (Liters) 5
Filters Hours (Kms) 1744 Approx 4000 4919
Contamination
Varnish and Sludge Potential Index TM( VsPITM )
VPI (Varnish Potential Index) : Soluble Varnish Type Contamination in Oil Reference
The NewOilOil
(RO)
VPI View VPI View VPI View VPI View

VPI
TM
Varnish Potential Index
Soluble Varnish Contaminant

VPI Rating 30.3 37.7 34.8


SPI (Sludge Potential Index) : or MPC test (Membrane Patch Colorimetry) ASTM D02.C0.01 WK 13070 : Insoluble Varnish Type Contamination in Oil Reference
The NewOilOil
(RO)
SPI View SPI View SPI View SPI View

SPI
TM
Sludge Potential Index
(MPC Membrane Patch Colormetry)
Insoluble Varnish Contaminant

SPI Rating 5.1 12.4 15.8


Sludge Weight 2.1 mg/100 ml 1.5 mg/100 ml 2.1 mg/100 ml mg/100 ml

Alarm Limit Name


Comp Air Cooper Turbo VG 46

RO Caution Warning
VsPI TM 17.7 C 25.1 W 25.3 W 0 >15 >25
VsPI = (VPI + SPI) / 2

VsPI Index Sludge Weight (mg/100 ml.)


100 3.5
3
80
2.5
60 2
40 1.5
1
20
0.5
0 0
08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 3/7
ISO9001:2008 Certified FocusLab Ltd.

C Code : 28068005 E Unit ID : CDA 5 CB 15431


U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : Ltd. 509 Rajavithi Rd., Rajthewee M
E Unit Make : CAMERON
E Bangkok 10400 N
R WD Bang Pa-In T Unit Model : TA 2000
Site :
O Oil type / : COOPER TURBO BLEND OIL 46
Location : I Viscosity
L
Test code : 813
Oil System Capacity : 80 Liters

Lab ID : 222172 Date sampled : 02-Jul-13 Hours on Oil : Not Given Hours on Unit : 40285 Bottle ID : 956152

สวนที่ 1 : หนาหลัก Section 1 : Main Page

สังเกต-อนุภาคเหล็กสึกหรอที่ผิดปกติ
ผลการตรวจนับอนุภาคสิ่งสกปรกชี้วาระดับความสะอาดของน้ํามันยอมรับไมไดแลว
คาดัชนีการเกิด Varnish อยูในระดับระดับปานกลาง และชี้วาเกิดคราบ Varnish ในน้ํามัน แตยังไมถึงขั้นอันตรายกับเครื่องจักรในขณะนี้
ยังคงเก็บตัวอยางตามความถี่ปกติอยางตอเนื่องไป

สวนที่ 2 : หนาของ Particle Count Section 2 : Particle Count

ผลการตรวจนับอนุภาคสิ่งสกปรกชี้วาระดับความสะอาดของน้ํามันยอมรับไมไดแลว

สวนที่ 3 : หนาของ Ferrographic Analysis Section 3 : Ferrographic Analysis

สวนที่ 4 : หนาของ Varnish and Sludge Potential Section 4 : Varnish and Sludge Potential

คาดัชนีการเกิด Varnish อยูในระดับระดับปานกลาง และชี้วาเกิดคราบ Varnish ในน้ํามัน แตยังไมถึงขั้นอันตรายกับเครื่องจักรในขณะนี้

สวนที่ 5 : หนาของ Gravimetric Analysis Section 5 : Gravimetric Analysis

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 4/7
ISO9001:2008 Certified FocusLab Ltd.

C Code : 28068005 E Unit ID : CDA 5 CB 15431


U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : Ltd. 509 Rajavithi Rd., Rajthewee M
E Unit Make : CAMERON
E Bangkok 10400 N
R WD Bang Pa-In T Unit Model : TA 2000
Site :
O Oil type / : COOPER TURBO BLEND OIL 46
Location : I Viscosity
L
Test code : 813
Oil System Capacity : 80 Liters

Wear Condition
20 Iron - RDE Fine Wear Metal in PPM 15 Iron - RFS Coarse Wear Metal in PPM

15
10
10
5
5
0 0

08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02
08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

Chromium - RDE Fine Wear Metal in PPM Chromium - RFS Coarse Wear Metal in PPM
3 3

2 2

1 1

0 0

Copper - RDE Fine Wear Metal in PPM Copper - RFS Coarse Wear Metal in PPM
10 8
8 6
6
4
4
2 2
0 0
08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02
Lead - RDE Fine Wear Metal in PPM Lead - RFS Coarse Wear Metal in PPM
6 10

4
5
2

0 0
Tin - RDE Fine Wear Metal in PPM Tin - RFS Coarse Wear Metal in PPM
6 10
8
4 6
2 4
2
0 0
08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 5/7
ISO9001:2008 Certified FocusLab Ltd.

C Code : 28068005 E Unit ID : CDA 5 CB 15431


U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : 509 Rajavithi Rd., Rajthewee M
E Unit Make : CAMERON
E Bangkok 10400 N
R WD Bang Pa-In T Unit Model : TA 2000
Site :
O Oil type / : COOPER TURBO BLEND OIL 46
Location : I Viscosity
L
Test code : 813
Oil System Capacity : 80 Liters

Oil Condition
Viscosity at 40 C in cSt Viscosity at 100 C in cSt
60 1.5

40 1

20 0.5

0 0
08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02
Oxidation in Abs Nitration in Abs
8 4
6 3
4 2
2 1
0 0
TAN in mg KOH/g TBN in mg KOH/g
0.2 1.5
0.15
1
0.1
0.5
0.05
0 0
08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02
i-pH in mg KOH/g
1.5

0.5

0
08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 6/7
ISO9001:2008 Certified FocusLab Ltd.

C Code : 28068005 E Unit ID : CDA 5 CB 15431


U Q
S Name : U
T I
O
P Unit Type : Compressor Centrifugal
M Address : td. 509 Rajavithi Rd., Rajthewee M
E Unit Make : CAMERON
E Bangkok 10400 N
R WD Bang Pa-In T Unit Model : TA 2000
Site :
O Oil type / : COOPER TURBO BLEND OIL 46
Location : I Viscosity
L
Test code : 813
Oil System Capacity : 80 Liters

Contamination Condition
Water by Co-Dis KF Water by FTIR
0.10 1.50
0.08
0.06 1.00

0.04 0.50
0.02
0.00 0.00
08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02
Fuel Contamination Soot Contamination
1.50 1.50

1.00 1.00

0.50 0.50

0.00 0.00
Silicon - RDE Fine Silicon - RFS Coarse
15.0 15.0

10.0 10.0

5.0 5.0

0.0 0.0
Aluminum - RDE Fine Aluminum - RFS Coarse
2.5 4.0
2.0 3.0
1.5
2.0
1.0
0.5 1.0
0.0 0.0
08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

08-12-27

09-07-01

10-02-16

10-05-22

10-11-26

11-07-01

13-07-02

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 7/7

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