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02 Compressorcheck834

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0% found this document useful (0 votes)
3 views6 pages

02 Compressorcheck834

Uploaded by

aerophee
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ISO9001:2008 Certified FocusLab Ltd.

C Code : 29049 E Unit ID : R 15 Before Filter


U Q
S Name : U
T I
Limited P Unit Type : Compressor Screw
O
M Address : 10 I-4 Rd., Map Ta Phut Industrial Estate T. Map Ta Phut, M
E Unit Make : CARRIER
E [Link] N
R Rayong 21150 T Unit Model : 130(031)
Site : RY-ASU
O Oil type / : MOBIL GARGOYLE ARCTIC 300 ISO 68
Location : I Viscosity
L
Test code : C834
Oil System Capacity : 170 Liters

Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation)

All wear conditions and wear tests appear in normal working range.
All oil conditions and oil tests appear in normal working range.
Gravimetric analysis (photos shown) indicate the oil is highly contaminated with sludge, dirt, metal and other debris.
Recommend check the oil filters for proper operation and suggest using an off-line filtration system to clean up the oil system.
Recommend resample in 500 hours from the time this sample was taken, to monitor.

Wasan C.

Current Sample Previous Sample Baseline and Alarm Limit


Condition History Wear Oil Cont. Wear Oil Cont. Wear Oil Cont.
Alarm Limit
B
A Alarm Limit Matrix -Set Name
Lab ID 222361 205590 197168 S
Test Method

(Equipment type / oil type)


Bottle ID 959130 1004780 959160 E
Result

Date Sampled 30-Jun-13 15-Jan-13 04-Oct-12 L Comp Refrig General MB


Oil Hours (Kms) 26681 23514 21364 I Gargoyle Artic 300
Unit Hours (Kms) 142157 138990 136840 N
Oil Added (Liters) E
Filters Hours (Kms)

Wear Condition Reference RDE fine RFS coarse


Oil
Wear Element Method Unit RDE fine RFS coarse RDE fine RFS coarse RDE fine RFS coarse (RO) U-Caution U-Warning U-Caution U-Warning

Iron D-6595 PPM 3.3 12.1 3.6 2.4 14.7 35.1 0 >20 >30 >45 >75
Chromium D-6595 PPM 0.3 0.7 0.0 0.2 0.3 0.6 0 >1 >2 >1 >2
Lead D-6595 PPM 0.0 0.6 0.1 1.1 2.3 W 2.1 0 >1 >2 >3 >5
Copper D-6595 PPM 0.3 0.9 0.7 0.7 0.0 2.5 0 >35 >40 >35 >40
Tin D-6595 PPM 0.0 0.0 0.0 0.0 0.0 3.1 0 >5 >8 >8 >15
Aluminum D-6595 PPM 0.0 1.3 0.2 0.0 0.0 1.2 0 >2 >3 >13 >25
Nickel D-6595 PPM 0.1 0.9 0.0 0.0 0.1 0.0 0 >1 >2 >3 >6
Silver D-6595 PPM 0.0 0.1 0.0 0.0 0.1 0.0 0
Molybdenum D-6595 PPM 0.0 2.0 0.0 0.0 0.4 1.0 0
Titanium D-6595 PPM 0.0 0.6 0.0 0.1 0.0 0.7 0
RO L-Warning L-Caution U-Caution U-Warning
Oil Condition
Viscosity @ 40 O C D-445 cSt 70.7 70.7 74.0 C 68.0 <34 <44.2 >71.4 >74.8
Viscosity @ 100 O C D-445 cSt
Oxidation FTIR Abs 4.0 3.7 10.8 W 5.0 >7.1 >8.6
Nitration FTIR Abs 3.8 2.3 4.5 5.5 >7 >8.4
TAN D-974 mg KOH/g. 0.03 0.03 0.31 0.01 >0.51 >1.01
TBN D-4739 mg KOH/g.

Contamination RO L-Warning L-Caution U-Caution U-Warning


Water T-H2O % (Wt.) 0.026 C 0.053 W 0.028 C 0.010 >0.02 >0.03
CheckTM
RDE fine RFS coarse
U-Caution U-Warning U-Caution U-Warning
Sodium D-6595 PPM 1 2 6 0
Silicon D-6595 PPM 1.2 2.9 0.6 0.4 0.7 1.8 0 >20 >30 >15 >20
Additive Element RO L-Warning L-Caution U-Caution U-Warning
Boron D-6595 PPM 0 0 1 0
Magnesium D-6595 PPM 1 0 1 0
Calcium D-6595 PPM 1 0 1 0
Barium D-6595 PPM 0 0 5 0
Phosphorus D-6595 PPM 0 0 0 0
Zinc D-6595 PPM 5 12 4 3 14 39 0
Additional Test RO L-Caution L-Warning U-Caution U-Warning

Flash Point D-3828 O


C
Viscosity Index D-2270

Note: Alarm Limits are variable and dependent upon dataset size and to be used as general guideline.
No Sign or : NORMAL , C or : CAUTION ( first level warning limit ) , W or : Warning ( second level warning limit )
U-Caution : Upper CAUTION Level L-Caution : Lower CAUTION Level First Level Alarm Alert Limit in Upper Level and/or Lower Level
U-Warning : Upper WARNING Level L-Warning : Lower WARNING required Level Second Level Alarm Alert Limit in Upper Level and/or Lower Level
Baseline will be data of either "The new oil" or "Reference oil" or "Oil specification". TNO = The new oil , RO = Reference oil , OS = Oil Specification
Samutprakan 10280, Thailand.
Accuracy of interpretation and recommendation are based on representatives sample and information supplied. No warranty is expressed or implied for this report.

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 1/6
ISO9001:2008 Certified FocusLab Ltd.

C Code : 29049 E Unit ID : R 15 Before Filter


U Q
S Name : U
T I
Limited P Unit Type : Compressor Screw
O
M Address : 10 I-4 Rd., Map Ta Phut Industrial Estate T. Map Ta Phut, M
E Unit Make : CARRIER
E [Link] N
R Rayong 21150 T Unit Model : 130(031)
Site : RY-ASU
O Oil type / : MOBIL GARGOYLE ARCTIC 300 ISO 68
Location : I Viscosity
L
Test code : C834
Oil System Capacity : 170 Liters
Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation)

Gravimetric analysis (photos shown) indicate the oil is highly contaminated with sludge, dirt, metal and other debris.

Current Sample Previous Sample Alarm Limit


Lab ID 222361 205590 197168
Bottle ID 959130 1004780 959160
Date Sampled 30-Jun-13 15-Jan-13 04-Oct-12
Oil Hours (Kms) 26681 23514 21364
Unit Hours (Kms) 142157 138990 136840 (Mod. ASTM D-4898)
Oil Added (Liters)
Filters Hours (Kms)
Contamination
Gravimetric Analysis : Test Method for Insoluble Contamination of Fluid The New Oil (TNO)
Fluid Volume 10 ml 10 ml 10 ml 10 ml
Filter Type 0.8 micron 0.8 micron 0.8 micron 0.8 micron
Photo of Insoluble Contamination Retained on Filter Membrane Disc

Photo of
Insoluble Contamination
Retained on
Filter Membrane Disc

Photo of Insoluble Contamination Retained on Filter Membrane Disc - Magnification 100x

Photo of
Insoluble Contamination
Retained on
Filter Membrane Disc
Magnification 100x

Contaminant Retain on Filter Disk % Visual Rating % Visual Rating % Visual Rating % Visual Rating
Grey & Black Metal 20 10 10
Copper Base Metal
Bright & White Metal 10 10
Rust & Corrosion
Dirt & Dust 30 70 30 100
Fibers / Filters / Seals
Sludge & Varnish 50 10 50

TNO Caution Warning


Contamination Weight 39.8 mg/100 ml W 34.0 mg/100 ml W 130.0 mg/100 ml W 2 >20 >30
(mg/100 ml)

Contamination Weight (mg/100 ml.)


250
200
150
100
50
0
06-07-01

06-10-08

07-03-31

09-01-09

09-05-11

09-09-24

09-10-15

10-02-25

10-06-10

10-08-03

10-10-25

11-02-25

11-03-15

11-06-18

11-10-08

11-12-23

12-03-31

12-06-30

12-10-04

13-01-15

13-06-30

Gravimetric Analysis:
- determines total solid and soft compound contamination level by weight - identifies particle contamination in oils by microscopic analysis
- determines oil contamination level by colorimetric (color density) In brief , will analyze oil cleanliness and source(s) of contamination.
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 2/6
ISO9001:2008 Certified FocusLab Ltd.

C Code : 29049 E Unit ID : R 15 Before Filter


U Q
S Name : U
T I
Limited P Unit Type : Compressor Screw
O
M Address : 10 I-4 Rd., Map Ta Phut Industrial Estate T. Map Ta Phut, M
E Unit Make : CARRIER
E [Link] N
R Rayong 21150 T Unit Model : 130(031)
Site : RY-ASU
O Oil type / : MOBIL GARGOYLE ARCTIC 300 ISO 68
Location : I Viscosity
L
Test code : C834
Oil System Capacity : 170 Liters

Lab ID : 222361 Date sampled : 30-Jun-13 Hours on Oil : 26681 Hours on Unit : 142157 Bottle ID : 959130

สวนที่ 1 : หนาหลัก Section 1 : Main Page

สภาพการสึกหรอและผลทดสอบการสึกหรอทั้งหมด พบวาอยูในชวงปกติ
คุณสมบัติของน้ํามันและผลทดสอบน้ํามันทั้งหมด พบวาอยูในชวงปกติ
ผลวิเคราะหจากการกรองผานกระดาษกรอง (แสดงดังภาพ) พบวาน้ํามันมีการปนเปอนปริมาณ สูงของคราบยางเหนียว ฝุนละออง เศษโลหะ และเศษโลหะสึก
หรออื่นๆ
แนะนําใหตรวจสอบการทํางานของกรองน้ํามัน เพื่อตรวจสอบหาการทํางานที่ผิดปกติ และแนะนําใชระบบกรองภายนอกรวมดวย เพื่อจัดการใหระบบน้ํามันสะอาด
ขึ้น
แนะนําเก็บตัวอยางซ้ําอีกครั้งภายใน 500 ชั่วโมง หลังจากเก็บตัวอยางครั้งนี้ เพื่อเฝาติดตาม

สวนที่ 2 : หนาของ Particle Count Section 2 : Particle Count

สวนที่ 3 : หนาของ Ferrographic Analysis Section 3 : Ferrographic Analysis

สวนที่ 4 : หนาของ Varnish and Sludge Potential Section 4 : Varnish and Sludge Potential

สวนที่ 5 : หนาของ Gravimetric Analysis Section 5 : Gravimetric Analysis

ผลวิเคราะหจากการกรองผานกระดาษกรอง (แสดงดังภาพ) พบวาน้ํามันมีการปนเปอนปริมาณ สูงของคราบยางเหนียว ฝุนละออง เศษโลหะ และเศษโลหะสึก


หรออื่นๆ

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 3/6
ISO9001:2008 Certified FocusLab Ltd.

C Code : 29049 E Unit ID : R 15 Before Filter


U Q
S Name : U
T I
Limited P Unit Type : Compressor Screw
O
M Address : 10 I-4 Rd., Map Ta Phut Industrial Estate T. Map Ta Phut, M
E Unit Make : CARRIER
E [Link] N
R Rayong 21150 T Unit Model : 130(031)
Site : RY-ASU
O Oil type / : MOBIL GARGOYLE ARCTIC 300 ISO 68
Location : I Viscosity
L
Test code : C834
Oil System Capacity : 170 Liters

Wear Condition
40 Iron - RDE Fine Wear Metal in PPM 250 Iron - RFS Coarse Wear Metal in PPM

30 200
150
20
100
10 50
0 0

06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30

Chromium - RDE Fine Wear Metal in PPM Chromium - RFS Coarse Wear Metal in PPM
3 4
3
2
2
1 1

0 0

Copper - RDE Fine Wear Metal in PPM Copper - RFS Coarse Wear Metal in PPM
50 60
40
30 40

20 20
10
0 0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30

06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
6
Lead - RDE Fine Wear Metal in PPM
15 13-06-30Lead - RFS Coarse Wear Metal in PPM

4 10

2 5

0 0
Tin - RDE Fine Wear Metal in PPM Tin - RFS Coarse Wear Metal in PPM
10 20
8 15
6
10
4
2 5
0 0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30

06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 4/6
ISO9001:2008 Certified FocusLab Ltd.

C Code : 29049 E Unit ID : R 15 Before Filter


U Q
S Name : U
T I
Limited P Unit Type : Compressor Screw
O
M Address : 10 I-4 Rd., Map Ta Phut Industrial Estate T. Map Ta Phut, M
E Unit Make : CARRIER
E [Link] N
R Rayong 21150 T Unit Model : 130(031)
Site : RY-ASU
O Oil type / : MOBIL GARGOYLE ARCTIC 300 ISO 68
Location : I Viscosity
L
Test code : C834
Oil System Capacity : 170 Liters

Oil Condition
Viscosity at 40 C in cSt Viscosity at 100 C in cSt
100 1.5
80
60 1

40 0.5
20
0 0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30

06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
Oxidation in Abs Nitration in Abs
15 10

10
5
5

0 0
TAN in mg KOH/g TBN in mg KOH/g
1.5 1.5

1 1

0.5 0.5

0 0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
i-pH in mg KOH/g
1.5

0.5

0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 5/6
ISO9001:2008 Certified FocusLab Ltd.

C Code : 29049 E Unit ID : R 15 Before Filter


U Q
S Name : U
T I
Limited P Unit Type : Compressor Screw
O
M Address : 10 I-4 Rd., Map Ta Phut Industrial Estate T. Map Ta Phut, M
E Unit Make : CARRIER
E [Link] N
R Rayong 21150 T Unit Model : 130(031)
Site : RY-ASU
O Oil type / : MOBIL GARGOYLE ARCTIC 300 ISO 68
Location : I Viscosity
L
Test code : C834
Oil System Capacity : 170 Liters

Contamination Condition
Water by Co-Dis KF Water by FTIR
0.50 1.50
0.40
0.30 1.00

0.20 0.50
0.10
0.00 0.00
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30

06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
Fuel Contamination Soot Contamination
1.50 1.50

1.00 1.00

0.50 0.50

0.00 0.00
Silicon - RDE Fine Silicon - RFS Coarse
40.0 30.0
30.0
20.0
20.0
10.0
10.0
0.0 0.0
Aluminum - RDE Fine Aluminum - RFS Coarse
4.0 30.0
3.0
20.0
2.0
10.0
1.0
0.0 0.0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30

06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6

Page 6/6

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