02 Compressorcheck834
02 Compressorcheck834
All wear conditions and wear tests appear in normal working range.
All oil conditions and oil tests appear in normal working range.
Gravimetric analysis (photos shown) indicate the oil is highly contaminated with sludge, dirt, metal and other debris.
Recommend check the oil filters for proper operation and suggest using an off-line filtration system to clean up the oil system.
Recommend resample in 500 hours from the time this sample was taken, to monitor.
Wasan C.
Iron D-6595 PPM 3.3 12.1 3.6 2.4 14.7 35.1 0 >20 >30 >45 >75
Chromium D-6595 PPM 0.3 0.7 0.0 0.2 0.3 0.6 0 >1 >2 >1 >2
Lead D-6595 PPM 0.0 0.6 0.1 1.1 2.3 W 2.1 0 >1 >2 >3 >5
Copper D-6595 PPM 0.3 0.9 0.7 0.7 0.0 2.5 0 >35 >40 >35 >40
Tin D-6595 PPM 0.0 0.0 0.0 0.0 0.0 3.1 0 >5 >8 >8 >15
Aluminum D-6595 PPM 0.0 1.3 0.2 0.0 0.0 1.2 0 >2 >3 >13 >25
Nickel D-6595 PPM 0.1 0.9 0.0 0.0 0.1 0.0 0 >1 >2 >3 >6
Silver D-6595 PPM 0.0 0.1 0.0 0.0 0.1 0.0 0
Molybdenum D-6595 PPM 0.0 2.0 0.0 0.0 0.4 1.0 0
Titanium D-6595 PPM 0.0 0.6 0.0 0.1 0.0 0.7 0
RO L-Warning L-Caution U-Caution U-Warning
Oil Condition
Viscosity @ 40 O C D-445 cSt 70.7 70.7 74.0 C 68.0 <34 <44.2 >71.4 >74.8
Viscosity @ 100 O C D-445 cSt
Oxidation FTIR Abs 4.0 3.7 10.8 W 5.0 >7.1 >8.6
Nitration FTIR Abs 3.8 2.3 4.5 5.5 >7 >8.4
TAN D-974 mg KOH/g. 0.03 0.03 0.31 0.01 >0.51 >1.01
TBN D-4739 mg KOH/g.
Note: Alarm Limits are variable and dependent upon dataset size and to be used as general guideline.
No Sign or : NORMAL , C or : CAUTION ( first level warning limit ) , W or : Warning ( second level warning limit )
U-Caution : Upper CAUTION Level L-Caution : Lower CAUTION Level First Level Alarm Alert Limit in Upper Level and/or Lower Level
U-Warning : Upper WARNING Level L-Warning : Lower WARNING required Level Second Level Alarm Alert Limit in Upper Level and/or Lower Level
Baseline will be data of either "The new oil" or "Reference oil" or "Oil specification". TNO = The new oil , RO = Reference oil , OS = Oil Specification
Samutprakan 10280, Thailand.
Accuracy of interpretation and recommendation are based on representatives sample and information supplied. No warranty is expressed or implied for this report.
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6
Page 1/6
ISO9001:2008 Certified FocusLab Ltd.
Gravimetric analysis (photos shown) indicate the oil is highly contaminated with sludge, dirt, metal and other debris.
Photo of
Insoluble Contamination
Retained on
Filter Membrane Disc
Photo of
Insoluble Contamination
Retained on
Filter Membrane Disc
Magnification 100x
Contaminant Retain on Filter Disk % Visual Rating % Visual Rating % Visual Rating % Visual Rating
Grey & Black Metal 20 10 10
Copper Base Metal
Bright & White Metal 10 10
Rust & Corrosion
Dirt & Dust 30 70 30 100
Fibers / Filters / Seals
Sludge & Varnish 50 10 50
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
Gravimetric Analysis:
- determines total solid and soft compound contamination level by weight - identifies particle contamination in oils by microscopic analysis
- determines oil contamination level by colorimetric (color density) In brief , will analyze oil cleanliness and source(s) of contamination.
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6
Page 2/6
ISO9001:2008 Certified FocusLab Ltd.
Lab ID : 222361 Date sampled : 30-Jun-13 Hours on Oil : 26681 Hours on Unit : 142157 Bottle ID : 959130
สภาพการสึกหรอและผลทดสอบการสึกหรอทั้งหมด พบวาอยูในชวงปกติ
คุณสมบัติของน้ํามันและผลทดสอบน้ํามันทั้งหมด พบวาอยูในชวงปกติ
ผลวิเคราะหจากการกรองผานกระดาษกรอง (แสดงดังภาพ) พบวาน้ํามันมีการปนเปอนปริมาณ สูงของคราบยางเหนียว ฝุนละออง เศษโลหะ และเศษโลหะสึก
หรออื่นๆ
แนะนําใหตรวจสอบการทํางานของกรองน้ํามัน เพื่อตรวจสอบหาการทํางานที่ผิดปกติ และแนะนําใชระบบกรองภายนอกรวมดวย เพื่อจัดการใหระบบน้ํามันสะอาด
ขึ้น
แนะนําเก็บตัวอยางซ้ําอีกครั้งภายใน 500 ชั่วโมง หลังจากเก็บตัวอยางครั้งนี้ เพื่อเฝาติดตาม
สวนที่ 4 : หนาของ Varnish and Sludge Potential Section 4 : Varnish and Sludge Potential
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6
Page 3/6
ISO9001:2008 Certified FocusLab Ltd.
Wear Condition
40 Iron - RDE Fine Wear Metal in PPM 250 Iron - RFS Coarse Wear Metal in PPM
30 200
150
20
100
10 50
0 0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
Chromium - RDE Fine Wear Metal in PPM Chromium - RFS Coarse Wear Metal in PPM
3 4
3
2
2
1 1
0 0
Copper - RDE Fine Wear Metal in PPM Copper - RFS Coarse Wear Metal in PPM
50 60
40
30 40
20 20
10
0 0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
6
Lead - RDE Fine Wear Metal in PPM
15 13-06-30Lead - RFS Coarse Wear Metal in PPM
4 10
2 5
0 0
Tin - RDE Fine Wear Metal in PPM Tin - RFS Coarse Wear Metal in PPM
10 20
8 15
6
10
4
2 5
0 0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6
Page 4/6
ISO9001:2008 Certified FocusLab Ltd.
Oil Condition
Viscosity at 40 C in cSt Viscosity at 100 C in cSt
100 1.5
80
60 1
40 0.5
20
0 0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
Oxidation in Abs Nitration in Abs
15 10
10
5
5
0 0
TAN in mg KOH/g TBN in mg KOH/g
1.5 1.5
1 1
0.5 0.5
0 0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
i-pH in mg KOH/g
1.5
0.5
0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6
Page 5/6
ISO9001:2008 Certified FocusLab Ltd.
Contamination Condition
Water by Co-Dis KF Water by FTIR
0.50 1.50
0.40
0.30 1.00
0.20 0.50
0.10
0.00 0.00
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
Fuel Contamination Soot Contamination
1.50 1.50
1.00 1.00
0.50 0.50
0.00 0.00
Silicon - RDE Fine Silicon - RFS Coarse
40.0 30.0
30.0
20.0
20.0
10.0
10.0
0.0 0.0
Aluminum - RDE Fine Aluminum - RFS Coarse
4.0 30.0
3.0
20.0
2.0
10.0
1.0
0.0 0.0
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
06-07-01
06-10-08
07-03-31
09-01-09
09-05-11
09-09-24
09-10-15
10-02-25
10-06-10
10-08-03
10-10-25
11-02-25
11-03-15
11-06-18
11-10-08
11-12-23
12-03-31
12-06-30
12-10-04
13-01-15
13-06-30
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | [Link] | Email: focuslab@[Link] | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.6
Page 6/6