Solved Problems

MACHINE ELEMENTS
Volume 2

İ. Hüseyin Filiz

Professor

Gaziantep
2024
 © Copyright 2024
Printing, broadcasting and sales rights of this book are reserved to Academician Bookstore House Inc. All or parts of this book
may not be reproduced, printed or distributed by any means mechanical, electronic, photocopying, magnetic paper and/or other
methods without prior written permission of the publisher. Tables, figures and graphics cannot be used for commercial purposes
without permission. This book is sold with banderol of Republic of Türkiye Ministry of Culture.

ISBN Page and Cover Design

978-625-399-995-7 Typesetting and Cover Design by Akademisyen

Book Title Publisher Certificate Number

Solved Problems Machine Elements Volume 2 47518

Author Printing and Binding

İ. Hüseyin FİLİZ Vadi Printingpress
ORCID iD: 0000-0002-3870-1334
Bisac Code
Publishing Coordinator
TEC000000
Yasin DİLMEN
DOI
10.37609/akya.2789

Library ID Card
Filiz, İ. Hüseyin.
Solved Problems Machine Elements Volume 2 / İ. Hüseyin Filiz.
Ankara : Akademisyen Yayınevi Kitabevi, 2024.
480 p. : figure, table. ; 160x235 mm.
Includes Reference and Appendix.
ISBN 9786253999957
1. Technology--Machine.

GENERAL DISTRIBUTION
Akademisyen Kitabevi AŞ
Halk Sokak 5 / A Yenişehir / Ankara
Tel: 0312 431 16 33
siparis@[Link]

w w w. a k a d e m i s y e n . c o m
 ©All rights reserved.
No part of this book may not be reproduced
in any form without permission of the author
to my mother Şükriye Filiz
and
to my father M. Sait Filiz
 PREFACE

This book has been prepared for mechanical engineering students who
are taking a course of Mechanical Engineering Design. Methodic approaches for
the solution of the problems on machine elements have been provided. Most of
the problems are selected from previous years' examinations sheets.

The Author's previous book " Problems on the Design of Machine

Elements" is rearranged, introductory sections of the Chapters have been
extended, different types of problems are added and an effort is made to make
the examples more practical. Owing to an increased volume of the contents, it
was considered to be more practical and usable to present the book in two parts.

First part (volume 1) was devoted to the subjects : stress analysis,

deflection analysis, designing for static strength, designing for fatigue strength,
tolerances and fits, design of power screws, design of bolted joints, design of
riveted joints and design of welded joints.

This, second part (volume 2) is devoted to the subjects: design of

mechanical springs, selection of anti-friction bearings, design of journal bearings,
gearing and kinematic analysis of gear trains, design of spur gears, design of
helical gears, design of worm gears, design of bevel gears, design of brakes and
selection of flexible mechanical elements such as belts, chains and wire ropes.

The subjects are treated in seperate sections and they are incorporated
with introductory sections in which design and/or selection principles of the

vii
 Preface

II PREFACE

respective elements are briefly discussed by emphasizing important points in the

design. At the end of each section some selected problems are also included for
the students to study some other problems by themselves.

SI units are used in this book. Standard tables for Materials are not
included, but material properties are stated in the problems. Some design factors
used in the solution of the problems may be found in the figures and tables given
in the Appendix. They are adopted from some of the references given at the end
of the book. The reasons of including the tables and figures are first, to give the
students the opportunity to find the numerical values of some of the design
factors without needing any other source and second, to be consistent with the
text used in Machine Elements Courses.

I take this opportunity to thank my friends, for

or their encouregement in
preparing this book. I would like to thank to my undergraduate and graduate
students for their criticism and suggestions and reading some part of the
manuscript. I am indebted also Mr. Hacı Çelik, Instructor in Gaziantep Vocational
School of Higher Education, for his contribution in designing the cover pages of
my books.

Special appreciation is extended to my wife Prof. Dr. Ayten Filiz and my

daughters Gökçe and Bilge for their continuous support throughout my academic
life.

July 2024
Dr. I. Hüseyin Filiz

viii
CONTENTS

PREFACE İ
PREFACE.......................................................................................................................... v
LIST OF SYMBOLS İİİ
LIST OF SYMBOLS........................................................................................................ ix
C h a p t e 1r 1
Chapter
INTRODUCTION 1
INTRODUCTION............................................................................................................. 1
Chapter 2
Chapter
DESIGN2OF MECHANICAL SPRINGS 5
DESIGN OF MECHANICAL SPRINGS.......................................................................... 5
Chapter 3
SELECTION
Chapter 3 OF ANTIFRICTION BEARINGS 91
SELECTION OF ANTIFRICTION BEARINGS............................................................ 89
Chapter 4
DESIGN4OF JOURNAL BEARINGS
Chapter 151
DESIGN
C h a p t e rOF5 JOURNAL BEARINGS........................................................................... 149
GEARING AND KINEMATIC ANALYSIS 183
Chapter 5
C h a p t e r 6AND KINEMATIC ANALYSIS................................................................ 181
GEARING
DESIGN OF SPUR GEARS 231
Chapter 6
Chapter 7
DESIGN OF SPUR GEARS.......................................................................................... 229
DESIGN OF HELICAL GEARS 287
Chapter 7
Chapter 8
DESIGN
DESIGN OF HELICAL
OF W GEARS...................................................................................
ORM GEARS 331 283
Chapter
C h a p t e 8r 9
D ESIGN OF
DESIGN BEVEL G
OF WORM 353 325
EARS ......................................................................................
GEARS.
C h a p t e 9r 1 0
Chapter
DESIGN OF BRAKES 379
DESIGN OF STRAIGHT BEVEL GEARS.................................................................. 347
Chapter 11
Chapter 10
SELECTION OF FLEXIBLE MECHANICAL ELEMENTS 431
DESIGN OF BRAKES.................................................................................................. 373

Chapter
APPENDIX11 465
SELECTION OF FLEXIBLE MECHANICAL ELEMENTS...................................... 423
REFERENCES 467
APPENDIX.................................................................................................................... 457

REFERENCES.............................................................................................................. 467

ix
 LIST OF SYMBOLS

A Area; constant
a constant; dimension
B constant
b constant; fatigue strength exponent
C coefficient; spring index; column-end condition
constant; center distance
c clearance; distance
cw clockwise
ccw counterclockwise
D,d Diameter
E Modulus of elasticity
e Eccentricity; efficiency; strain value;
F Force; face width
f Frequency; coefficient of friction
G Shear modulus of elasticity
g Gravitational constant
H Hardness number; power
I Moment of inertia
J Polar moment of inertia
K Stress concentration factor;
k Spring scale; endurance limit modifying factor; radius
of gyration; stiffness

xi
 List of Symbols

II SYMBOLS

L Length; life; lead

l Length
M Moment
m Mass; margin of safety; speed ratio
N Number
n Rotational speed; number of start; factor of safety
P Force; unit load
p Pressure; circular pitch
q Notch sensitivity factor
R Reaction forces; radius
r Radius
S Strength;
T Torque
t Thickness
U Energy
u Unit energy
V Shear force; velocity
W Weight; width; load; force
x Distance
y Distance; Lewis form factor
 Angle; axial fatigue stress concentration factor
 shear strain
 Deformation; deflection
 Unit strain; efficiency
 angle of rotation, angle
 Lead angle
 Poisson's ratio; coefficient of friction
 Radius of curvature
 Normal stress
 Shear stress

xii
 REFERENCES

1. Dieter,G.," Engineering Design ", McGraw-Hill, Tokyo, 1983

2. Fenstermacher, Carl, “ Friction springs put damper on things”, Machine
Design by Engineers for [Link]
3. Koç, Erdem, “Makine Elemanları” Cilt 2, 2. Baskı Nobel Kitabevi, , 2006
4. Babalık Fatih C., “Makine Elemanları ve Konstrüksiyon Elemanları”, 2.
Baskı, Nobel yayınevi, 2006.
5. Shigley, E. J. and Mischke,C.R., " Mechanical Engineering Design", Fifth
Edition,McGraw-Hill, Singapore, 1989
6. Budynas and Nisbett, " Shigley's Mechanical Engineering Design", Eight
Edition,McGraw-Hill Primis on line, printed in USA,2006
7. Hamrock,B., Schmid, B.J. and Jacobson B.," Fundamentals of Machine
Elements", McGraw-Hill, New York, 2005
8. Norton, Robert L." Machine Design An Integrated Approach", Prentice
Hall, Third Edition,2006, New Jersey.
9. Spotts, M. F., " Design of Machine Elements", Prentice-Hall, New Jersey,
1971.
10. Faires V. M., "Design of Machine Elements", The Macmillan Company,
New York, 1962.
11. Sines G. and Weisman, J. L. "Metal Fatigue", McGraw Hill,New
York,1959, pp.296-298.
12. Peterson R.E. " Stress Concentration Factors in Design ", New York,
John Wiley & Sons, Inc., 1953.
13. Filiz, İ.H., “Computer Aided Design of Feed Drives for High Performance
NC Machine Tools”, PhD Thesis, UMIST, UK, 1981.

14. Filiz, İ.H. ve Bell, R., “Axial Preload on Bearings”, Machine Design, April
25, 1991, pp 78-82.

15. TIMKEN Catalogue, Printed France,1996

467
 References

468 MACHINE ELEMENTS - SOLVED PROBLEMS

16. SKF Catalogue 6000 EN,Printed in Germany,2005

17. INA Catalogue GB 303, Printed in Germany

18. Karslı, S. ve Filiz, İ.H., "Computer Aided Design of Gearbox Kinematical

Arrangement Diagrams", Proceedings of the IASTED International
Symposium on Computers and their Applications for Development,
Taormina, Italy, pp.174-178, September 3-5, 1986.
19. Karslı, S., “Computer Aided Design of Gearbox Kinematical
Arrangements”, [Link]. thesis, 1985
20. Lipp, R.,” Avoiding Tooth Interference in Gears,”, Machine Design,
Vol.54, No.1, 1982, pp122-124.
21. Dean P.M., Jr “Geometry and Theory of Gears,” Gear Manufacture and
Performance, The American Society of Metals, Chicago, p. 39, 1974.
22. Dudley, W.D. “ Gear Handbook” , McGraw-Hill Book Company, First
Edition, 1962,New York
23. [Link]
24. Chain Drive Notes and Data - Mechanical Design Data Manual & Notes -
3rd Ed.
[Link],
25. Filiz,I.H.
İ. H., “ Solved
“ Solved Problems
Problems Machine
Machine Elements,”
Elements,” Vol.1,
2020, 200, Gaziantep
Akademisyen
Yayınevi, Ankara

468