0% found this document useful (0 votes)
4 views84 pages

Module 5

Uploaded by

mahquadri10
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
4 views84 pages

Module 5

Uploaded by

mahquadri10
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Prerana Educational & Social Trust ®

PES Institute of Technology & Management

.IN
C
N
DEPARTMENT OF CIVIL ENGINEERING

SY
Design & Construction of Highway Pavements
U
Module 5
VT

Pavement Construction
Quality Control & Evaluation

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Pavement Evaluation

.IN
 Pavement evaluation is a technique used to

C
assess the condition of the pavement with

N
respect to
SY
U
1. Structural safety
VT

2. Pavement surface characteristics


Department of Civil Engineering 2 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Pavement Evaluation
To carry out pavement evaluation engineers need to

.IN
have knowledge about

C
1. Types of failures in pavement

N
2. Causes of pavement failure
3. Inspection methods SY
U
4. Maintenance requirement of pavement
VT

5. Repair techniques for pavement

Department of Civil Engineering 3 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Distresses - Flexible Pavement
1. Cracking

.IN
A. Alligator Cracking

C
B. Fatigue Cracking

N
2. Rutting
3. Local Depression SY
U
4. Potholes
VT

5. Bleeding
6. Shoving & Swelling
Department of Civil Engineering 4 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 1. A. Alligator Cracking

.IN
Causes
1. Poor quality surface course

C
2. Tensile stresses at base of

N
surface course

Remedies SY
U
1. Overlay
VT

2. Full depth patch

Department of Civil Engineering 5 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 1. B. Fatigue Cracking (Longitudinal)

.IN
Causes
1. Poor quality of construction

C
2. Shrinkage of asphalt

N
concrete
SY 3. Poor subgrade
U
Remedies
VT

1. Crack Sealing
2. Proper sub surface drainage

Department of Civil Engineering 6 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 1. B. Fatigue Cracking (Traverse)

.IN
Causes
1. Poor quality of construction

C
2. Shrinkage of asphalt

N
concrete
3. Poor subgrade
SY
U
Remedies
VT

1. Crack Sealing
2. Proper sub surface drainage

Department of Civil Engineering 7 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 2. Rutting

.IN
C
N
SY
U
Causes Remedies
VT

1. Improper Design 1. Surface patch


2. Lack of compaction 2. Overlay
3. Wheel Path
Department of Civil Engineering 8 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 3. Local Depression

.IN
Causes

C
1. Settlement in lower layers

N
2. Improper Construction

SY Remedies
U
1. Surface patch / Overlay
VT

2. Stabilization of subgrade

Department of Civil Engineering 9 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 4. Potholes

.IN
Causes

C
1. Continued deterioration

N
2. Poor Surface Quality

Remedies SY
U
1. Surface patch
VT

2. Injection

Department of Civil Engineering 10 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 5. Bleeding

.IN
Causes

C
1. High asphalt content

N
2. Excessive sealant for surface

SY
treatment
Remedies
U
1. Overlay
VT

2. Asphaltic surface treatment


(Chip Seal)

Department of Civil Engineering 11 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 6. Shoving & Swelling

.IN
C
N
SY
U
VT

Department of Civil Engineering 12 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Distresses - Rigid Pavement
1. Scaling of rigid pavement

.IN
2. Spalling of concrete

C
3. Pumping

N
4.
5.
Fatigue cracking
Shrinkage cracking
SY
U
VT

6. Faulting

Department of Civil Engineering 13 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 1. Scaling of Rigid Pavement

.IN
Causes
1. Poor construction practice

C
2. Chemical impurities

N
3. Improper surface finish

Remedies SY
U
1. Overlay
VT

Department of Civil Engineering 14 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 2. Spalling of Concrete

.IN
Causes
1. Wheel load repetitions

C
2. Improper joint construction

N
3. Higher stress at edges and
SY joints
U
Remedies
VT

1. Proper mix design


2. Local Repair / Filling

Department of Civil Engineering 15 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 3. Pumping

.IN
Causes
1. Excessive or very heavy load

C
2. Improper pavement

N
thickness
3. Voids in subgrade
SY
U
Remedies
VT

1. Sufficient thickness
2. Proper sub surface drainage

Department of Civil Engineering 16 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 4. Fatigue Cracking

.IN
Causes
1. Load repetitions

C
2. Varying weather conditions

N
3. Age effect
SY Remedies
U
1. Uniform thickness
VT

2. Proper mix design

Department of Civil Engineering 17 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 5. Shrinkage Cracking

.IN
Causes
1. Hydration of concrete

C
2. Improper Construction

N
3. Ambient temperature

Remedies SY
U
1. Proper Curing
VT

2. Use of admixtures

Department of Civil Engineering 18 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 6. Faulting

.IN
Causes
1. Relative settlement

C
2. Improper and uneven compaction

N
SY Remedies
U
1. Reinforced joints
VT

2. Grinding

Department of Civil Engineering 19 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Pavement Condition Survey
Surface Evaluation

.IN
 Unevenness of the road surface represented in

C
terms of mm per km

N
SY
 Roughness is measured using 5th wheel bump
U
integrator
VT

Department of Civil Engineering 20 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 5th Wheel Bump Integrator

.IN
C
N
SY
U
VT

Department of Civil Engineering 21 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 5th Wheel Bump Integrator

.IN
 Assembly consists of a single tyre wheel

C
 It is mounted with the help of a metal rectangular

N
SY
frame U
 Springs are provided for suspension
VT

 Tyre pressure is maintained at 2.1 kg/cm2

Department of Civil Engineering 22 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 5th Wheel Bump Integrator

.IN
C
N
SY
U
VT

Department of Civil Engineering 23 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 5th Wheel Bump Integrator
 Assembly consists of an integrator for measuring

.IN
unevenness

C
 The wheel assembly is towed to a jeep

N
 The jeep travels at a standard speed of 32kmph
SY
 Bumps corresponding to the length of travel is
U
recorded and displayed
VT

Department of Civil Engineering 24 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Benkelman Beam Method

.IN
C
N
SY
U
VT

Department of Civil Engineering 25 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Benkelman Beam Method
 Deflectometer is connected to a truck with

.IN
8170kg rear axle load

C
 Dual wheel truck is positioned at the specified

N
point
SY
 Truck is driven at a speed of 8-10 meters per
U
VT

second for a distance of 2.7m


 Dial gauge readings are recorded
Department of Civil Engineering 26 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Benkelman Beam Method

.IN
C
N
SY
U
VT

Department of Civil Engineering 27 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Benkelman Beam Method
 Truck is further moved to a distance of 9m and

.IN
the dial gauge readings are recorded.

C
 Test has to be carried out at a temperature of

N
3-30oC
SY
 Based on the dial gauge readings, deflection is
U
VT

calculated

Department of Civil Engineering 28 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Benkelman Beam Method

.IN
C
N
SY
U
VT

Department of Civil Engineering 29 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Falling Weight Deflectometer

.IN
C
N
SY
U
VT

Department of Civil Engineering 30 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Falling Weight Deflectometer
 Falling weight deflectometer is used to assess

.IN
whether the pavement is being overloaded.

C
 FWD may be built as an attachment and towed

N
SY
by a vehicle or may be constructed over a vehicle
itself.
U
VT

 FWD is designed to impart impulse on pavement


surface to record/observe behavior of pavement
Department of Civil Engineering 31 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Falling Weight Deflectometer

.IN
C
N
SY
U
VT

Department of Civil Engineering 32 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Falling Weight Deflectometer
 The load is produced by dropping weight on the

.IN
pavement

C
 300mm diameter circular plate is used for highway

N
pavement and for Airport pavements 450mm diameter
SY
 Deflection sensors are mounted at some specific
U
intervals of 0, 200, 300, 450, 600, 900, 1200 &
VT

1500mm and deflections are recorded

Department of Civil Engineering 33 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Ground Penetrating Radar

.IN
A typical GPR unit

C
consists of

N
SY
 Control Unit U
 Antenna
VT

 Power supply

Department of Civil Engineering 34 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Layers of Pavement
1. Subgrade

.IN
2. Granular sub base

C
3. Cement treated sub base

N
4. Wet Mix Macadam (WMM)
5. Hot Mix Asphalt (HMA) SY
U
6. Dry Lean Concrete (DLC)
VT

7. Paving Quality Concrete (PQC)

Department of Civil Engineering 35 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D 1. Subgrade

.IN
 Materials

C
 Soil Survey & Investigations

N
 Acceptable Limits SY
U
 Construction & Maintenance
VT

Department of Civil Engineering 36 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Materials

.IN
C
N
SY
U
VT

Department of Civil Engineering 37 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Materials

.IN
C
N
SY
U
VT

Department of Civil Engineering 38 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Materials
The following type of soils are considered unsuitable for

.IN
subgrade construction

C
N
 Materials from swamps marshes and bogs wetland


Organic soils OL, OI and OH
SY
U
Materials susceptible to spontaneous combustion
VT

 Materials in frozen condition


 Clays having LL > 70 and PI > 45

Department of Civil Engineering 39 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Materials
 Expansive soils with swell index > 50%

.IN
 Materials with salts that results in leaching of

C
embankment

N
 Materials with Sulphate (SO2) exceeding 0.5% by mass
SY
 The size of coarse materials in the mixture shall not
exceed 75mm
U
 For embankments and 50 mm when placed in
VT

subgrade

Department of Civil Engineering 40 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Soil Survey & Investigation

.IN
Following test results / data to be submitted 7 days before

C
the commencement of subgrade construction

N
 Soil classification test data
 CBR Report SY
U
VT

 Moisture content & Dry density relationship

Department of Civil Engineering 41 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Acceptable Limits
 The surface receiving the subgrade material shall be

.IN
compacted to a minimum of 98% of MDD

C
 When the difference between the top of subgrade and

N
ground level is less than 0.3m, 100% relative density to
be achieved
SY
 Subgrade work shall not commence until the density of
U
VT

top 300 mm of embankment is verified by the engineer

Department of Civil Engineering 42 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Construction of Subgrade

.IN
1. Spreading and Moisture control

C
2. Compaction

N
3. Compaction Equipment
SY
U
4. Control strips Roller passes
VT

Department of Civil Engineering 43 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Quality Control
Type of Test Frequency

.IN
1. Soil Classification as per BIS 1489

C
A. Sieve Analysis
(Wet sieve analysis except for cohesion less soils)

N
B. LL, PL and PI as per IS2720
2. Standard Proctor Test
SY One test from each source
for one km length
U
3. Free Swell Index test
VT

4. Deleterious Content
A. Organic matter content by loss on ignition method
B. Total soluble sulphate content

Department of Civil Engineering 44 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Quality Control
Type of Test Frequency

.IN
5. CBR test (soaked or unsoaked as One test per km

C
specified) Comprising testing of 3 specimens

N
6. Moisture Content
SY At least 3 tests daily
U
At least 3 tests daily
VT

Average of 3 test results shall not be less


7. In-situ Density
than the specified degree of
compaction

Department of Civil Engineering 45 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Granular Sub Base (GSB)
 Primary purpose of GSB is to provide sub surface

.IN
drainage

C
 Materials used in GSB are

N
 Natural sand
 Moorum SY
U
 Gravel
VT

 Crushed stone
 Brick metal (or a combination of above)
Department of Civil Engineering 46 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Physical Properties for GSB

.IN
Climate LL PI Remarks

Annual rainfall Design Traffic up

C
<35 <10
>1000mm to 1msa

N
Annual rainfall
<1000mm
<40 SY <15
Design Traffic up
to 1msa
U
VT

Design Traffic
All Areas <25 <6
> 1msa

Department of Civil Engineering 47 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Construction of GSB
1. Subgrade Preparation

.IN
2. Spreading & Compaction
A. For a compacted layer thickness of 100 mm a static smooth wheel

C
rollers of 80 -100 kN shall be used

N
B. For a compacted layer thickness of 225 mm, the compaction shall be

SY
done by means of vibratory roller of minimum 80-100 kN static
weight
U
3. Rolling Operation
A. Each roller pass shall uniformly overlap not less that 1/3rd of the track
VT

made in the preceding pass


B. The speed of the roller shall not exceed 5 kmph
C. Desired density after rolling -100% of MDD
Department of Civil Engineering 48 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Cement-Treated Sub Base (CTSB)

.IN
 Stabilization is a process of increasing the strength

C
and stability of a material with the help of stabilizer

N
 Cement and lime are widely used stabilizers in
construction industry SY
U
VT

 Soil-cement is a highly compacted mixture of soil,


aggregate, cement and water
Department of Civil Engineering 49 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Cement-Treated Sub Base (CTSB)

.IN
 A smaller stabilizer content of 2-3% is used to

C
increase the CBR

N
 A slightly higher stabilization of 7-10% is used to
increase strength SY
U
VT

 Cement-modified, Cement-stabilized, Cement-treated


are the different names used
Department of Civil Engineering 50 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Factors Influencing Stabilization

.IN
1. Type of Soil

C
2. Quantity of Cement

N
3. Quantity of Water
SY
U
4. Mixing, Compaction & Curing
VT

5. Use of Admixtures
Department of Civil Engineering 51 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Quality Control of CTSB

.IN
Type of Test Frequency

1. Quality of cement and purity of Lime (IS:1514)

C
One test for each lot
(if used for pre-treatment)

N
SY
2. Unconfined Compressive Strength Test One test on a set of 3 specimens
(IS:4332 Part 5) per Km Length
U
3. Pulverization of Soil
At least 3 tests daily, well spread
VT

4. Placement Moisture Content (IS:2720 Part 2) over the day’s


work.
5. In-situ Density measurements (IS:2720 Part 28)
6. Thickness of compacted layer At random
Department of Civil Engineering 52 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Precautions for CTSB
1. Tensile strength of the stabilized material

.IN
2. Shrinkage characteristics

C
3. Volume changes resulting from temperature or

N
SY
moisture variations
4. The subgrade restraint
U
5. Stiffness and creep of the stabilized material
VT

6. External loadings such as those caused by traffic

Department of Civil Engineering 53 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Wet Mix Macadam
 WMM is a sub-base/base course in which clean,

.IN
crushed graded aggregates and granular material, like,

C
graded coarse sand are mixed with water and rolled to

N
a dense mass on a prepared surface
SY
 WMM construction is an improvement upon the
U
VT

conventional WBM and is intended to be as durable


alternative

Department of Civil Engineering 54 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Wet Mix Macadam - Requirements

.IN
Sl. No. Test IS Code Requirements

40 percent

C
1 Los Angeles Abrasion Value
(Maximum)

N
IS:2386 (Part IV)
30 percent

SY
2 Aggregate impact ValueU (Maximum)

Combined Flakiness and Elongation 35 percent


3 IS:2386 (Part I)
VT

indices (Maximum)

12 percent
4 Soundness test (Sodium Sulphate) IS:2386 (Part V)
(Maximum)

Department of Civil Engineering 55 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Wet Mix Macadam - Grading

.IN
C
N
SY
U
VT

Department of Civil Engineering 56 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Wet Mix Macadam - Construction

.IN
1. Weather & Seasonal Limitations

C
2. Preparation of Surface

N
SY
3. Provision of Lateral Confinement of Wet Mix Layer
U
4. Preparation of Mix & Spreading
VT

5. Compaction

Department of Civil Engineering 57 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Wet Mix Macadam – QC Tests

.IN
Sl.
Test Requirements
No.

C
1 Gradation One test per 500 m3
subjected to minimum 2 tests per day

N
2 Plasticity Index

SY
3 Moisture Content Prior to Compaction One test per 250 m3
One test per 2000 m2
4 Density of Compacted Layer
U
subjected to minimum 4 test per day
VT

Aggregate Impact Value/Los Angeles One test per 1000 m3


5
Abrasion Value subjected to minimum 1 test per day
One test per 500 m3
6 Flakiness and Elongation Index
subjected to minimum 1 test per day
Department of Civil Engineering 58 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Dry Lean Concrete

.IN
 Any of the following types of cement may be used with

C
the approval of the Engineer

N
1. Ordinary Portland Cement (OPC) IS:8112, IS:12269
SY
2. Portland Pozzolana Cement ((PPC) IS:1489 (part 1)
U
VT

3. Portland Slag Cement (PSC) IS:455

Department of Civil Engineering 59 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D DLC – Aggregate Grading

.IN
C
N
SY
U
VT

Department of Civil Engineering 60 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D DLC – Proportioning

.IN
 The concrete mix shall be proportioned with 14:1 Aggregate
–Cement Ratio with OPC & 12:1 with PPC or PSC

C
N
 The minimum cementitious materials content shall not be
less than 140 kg/cum of concrete SY
U
 Optimum moisture and density shall be established by
VT

preparing cubes with varying moisture contents

Department of Civil Engineering 61 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D DLC – Mineral Admixture

.IN
 15-30 % of Ground Granulated Blast Furnace Slag or 25-50 %
by weight of cementitious material may be used

C
N
 The fly ash shall conform to IS:3812 (Part 1 ), and granulated

SY
blast furnace slag shall conform to 1S:12089
U
 Ordinary Portland Cement content shall not be less than 100
VT

kg/m3 of concrete

Department of Civil Engineering 62 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D DLC – Compressive Strength

.IN
 The average compressive strength of each consecutive group

C
of 5 concrete cubes shall not be less than 7 MPa at 7 days.

N
SY
 In addition, the compressive strength of any individual
U
VT

concrete cube shall not be less than 5.5 MPa at 7 days

Department of Civil Engineering 63 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D DLC – Construction Process

1. Batching & Mixing

.IN
2. Transporting

C
N
3. Placing
4. Compaction SY
U
5. Joints
VT

6. Curing
Department of Civil Engineering 64 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D Paving Quality Concrete

.IN
 Paving quality concrete is the surface course used in

C
rigid pavement construction

N
 It is a highly durable and high load bearing pavement
surface SY
U
VT

 Paving quality concrete is resistant to wear and tear as


well as weathering action
Department of Civil Engineering 65 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC - Cement
 Any of the following types of cement capable of achieving the

.IN
design strength may be used

C
i) Ordinary Portland Cement IS:269 (43 Grade and 53 Grade)

N
ii) Portland-Pozzolana Cement IS:1489 (Part 1)

SY
iii) Portland Slag Cement, IS:455
iv) Composite Cement (blended cements)
U
VT

 The minimum 28 days compressive strength of the cement


should not be less than 43 MPa.

Department of Civil Engineering 66 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC - Cement

.IN
 Minimum cement content shall be 360 kg/m3 for all type of
cements

C
N
 The OPC content, however, shall not exceed 450 kg/m3 of
concrete SY
U
 When fly ash is used, cement content may be 310kg and if
VT

GGBS is used, 250kg of cement per cubic meter of concrete

Department of Civil Engineering 67 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC – Water & Workability
 The maximum free water-cement or water-cementitious

.IN
material ratio of the concrete mix shall be 0.40

C
 The superplasticizers conforming to IS:9103-1999 are

N
generally desirable for road works and the quantity of

SY
admixtures shall be determined by trials
 The slump in the range of 20 to 30 mm for concrete laid
U
with slip form paver and 40 to 60 mm for concrete laid
VT

with fixed-form paver is reasonable

Department of Civil Engineering 68 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC - Admixture
 Chemical admixture may be used for any of the following

.IN
requirements

C
i) Improve workability

N
ii) Extension of setting time

SY
iii) Air entrainment U
 Admixtures should not have any adverse effect on the
VT

properties of concrete with respect to strength, volume


change, durability

Department of Civil Engineering 69 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC - Admixture

.IN
 Mineral admixture may be used in any of the following
proportion of replacement

C
N
i) Fly ash up to 25 percent

SY
ii) Ground granulated blast furnace slag up to 50 per cent
U
iii) Silica fume up to 10 percent
VT

iv) Metakaolin may be used up to 20 per cent

Department of Civil Engineering 70 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC – Fine Aggregate

.IN
Percentage Passing for
IS Sieve Designation
Grading Zone I Grading Zone II Grading Zone III

C
10 mm 100 100 100

N
4.75 mm 90-100 90-100 90-100
2.36 mm 60-95
SY 75 - 100 85 - 100
U
1.18 mm 30 - 70 55 - 90 75 - 100
VT

600 micron 15 - 34 35 - 59 60 - 79
300 micron 5 - 20 8 - 30 12 - 40
150 micron 0 - 10 0 - 10 0 - 10

Department of Civil Engineering 71 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC – Coarse Aggregate

.IN
C
N
SY
U
VT

Department of Civil Engineering 72 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC – Laying Temperature

.IN
 The ambient temperature above 35oC, relative humidity below
25 per cent and/or wind velocity of more than 15 km/h

C
N
constitute conditions necessitating precautions to be taken

SY
 When concrete is likely to be subjected to freezing and
U
thawing the use of air entraining agent is mandatory
VT

Department of Civil Engineering 73 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC - Joints

.IN
There are four types of joints in CC Pavement (As per IRC: 57)
1. Expansion joint: Expansion joint provides the space into

C
N
which pavement can expand thus relieving compressive

SY
stresses due to expansion and inhibiting any tendency
U
towards buckling of concrete slabs
VT

Department of Civil Engineering 74 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC - Joints

.IN
C
N
SY
U
VT

Department of Civil Engineering 75 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC - Joints

.IN
There are four types of joints in CC Pavement (As per IRC: 57)
2. Contraction joint: Contraction joint relieves tensile

C
N
stresses in the concrete and prevents formation of

SY
irregular cracks due to restraint in free contraction of
U
concrete. Contraction joints also relieve stresses due to
VT

warping

Department of Civil Engineering 76 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC - Joints

.IN
C
N
SY
U
VT

Department of Civil Engineering 77 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC - Joints

.IN
There are four types of joints in CC Pavement (As per IRC: 57)
3. Longitudinal joint: Longitudinal joint relieves stresses

C
N
due to warping. These are commonly used for dividing the

SY
pavement into lanes when width of the slab becomes
U
more than 4.5 m
VT

Department of Civil Engineering 78 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC - Joints

.IN
C
N
SY
U
VT

Department of Civil Engineering 79 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC - Joints

.IN
There are four types of joints in CC Pavement (As per IRC: 57)
4. Construction Joint: Construction joints are provided

C
N
whenever day’s construction operations start and

SY
stops/ends. These are full depth joints. It may also be
U
provided where paving stops for more than half an hour
VT

due to stoppage of work

Department of Civil Engineering 80 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC – Quality Control

.IN
 The minimum frequency of sampling of concrete shall

C
be one sample per 150 m3 (or part thereof) of concrete

N
 Each sample shall comprise of 3 test specimens of
beams SY
U
VT

 These shall be tested for 28 days strength

Department of Civil Engineering 81 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC – Quality Control

.IN
 The mean strength determined from any group of 4
consecutive samples at 28 days should exceed the specified

C
N
characteristic flexural strength by at least 0.3 MPa.

SY
 The strength of any sample is not less than the specified
U
characteristic flexural strength by 0.1 MPa
VT

Department of Civil Engineering 82 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


DCHP
BCV613D PQC – Quality Control

.IN
 The mean strength determined from any group of 4
consecutive samples at 28 days should exceed the specified

C
N
characteristic Compressive strength by at least 3 MPa.

SY
 The strength of any sample is not less than the specified
U
characteristic compressive strength by 1 MPa
VT

Department of Civil Engineering 83 PESITM - Shivamogga

Studied smart, not hard — thanks to [Link]


.IN
C
N
End of
SY Thank you
U
Module 5
VT

Studied smart, not hard — thanks to [Link]

You might also like