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8 Construction and Rotor Types

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0% found this document useful (0 votes)
3 views8 pages

8 Construction and Rotor Types

Uploaded by

sureshns
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

INDUCTION MACHINES · 3-PHASE MOTORS

SECTION 2 OF 6

Construction &
Types of Rotor
The stator, the air gap, and the two rotor families — squirrel-cage and wound (slip-ring) —
that define the machine.
SECTION 2 · CONSTRUCTION

Main Parts of an Induction Motor

Frame / Yoke Stator Core Stator Winding

Outer cast-iron or fabricated steel body; protects Slotted, laminated silicon-steel stampings that Three-phase distributed winding; when
the core and carries the bearings. house the three-phase winding. energised it sets up the rotating field.

Rotor Air Gap Shaft & Bearings

Laminated cylindrical core carrying either cage A small, uniform gap (0.4–4 mm); kept minimal Transmit the mechanical output and support the
bars or a wound winding. to reduce magnetising current. rotor accurately.
SECTION 2 · THE STATOR

Inside the Stator

Laminated Core Three-Phase Winding

• Built from thin insulated silicon-steel stampings to cut eddy-current • Three identical windings displaced 120° in space.
loss.
• May be connected in star or delta.
• Inner periphery is slotted to hold the winding.
• Number of poles is fixed by how the winding is laid out.
• Provides a low-reluctance path for the rotating flux.
• Carrying balanced 3-phase currents, it produces the rotating
magnetic field.
SECTION 2 · ROTOR TYPE 1

Squirrel-Cage Rotor
• Heavy copper or aluminium bars sit in slots around a laminated core.
• All bars are short-circuited at both ends by end rings — forming a 'cage'. Why It Dominates
• There is no external electrical connection to the rotor.
• Bars are skewed (set at a slight angle) to reduce magnetic noise and Extremely rugged and cheap
cogging.

Almost maintenance-free (no brushes/slip rings)

Higher efficiency and better power factor

Explosion-proof — no sparking parts


SECTION 2 · ROTOR TYPE 2

Slip-Ring (Wound) Rotor


• Carries a proper three-phase winding, wound for the same number of
poles as the stator.
What the Rings Enable
• Winding ends are brought out to three slip rings on the shaft.
• Carbon brushes on the rings connect to an external resistance bank. • High starting torque with low starting current.
• External resistance allows control of starting torque, starting current and • Rotor-resistance starting and speed control (Sections 4 & 6).
speed. • Smooth acceleration for heavy loads.
• Cost: more expensive, needs maintenance of brushes/rings.
SECTION 2 · COMPARISON

Squirrel-Cage vs. Wound Rotor

Feature Squirrel-Cage Wound / Slip-Ring

Rotor winding Solid bars + end rings 3-phase wound, brought to slip rings

External connection None Via brushes & slip rings

Starting torque Low to moderate High (with rotor resistance)

Starting current High (5–7× FLC) Low (resistance-limited)

Maintenance Minimal Higher (brushes, rings)

Cost Low Higher

Typical use General-purpose drives Cranes, hoists, high-inertia loads


SECTION 2 · DESIGN FEATURES

Why These Design Choices?

Laminated cores Small air gap

Thin insulated steel sheets break up eddy-current paths, cutting iron loss. Minimises magnetising current and improves the power factor.

Skewed rotor bars Distributed winding

Reduce cogging, magnetic locking and noise; smooth out torque. Spreads the winding over many slots for a near-sinusoidal field and better
utilisation.
SECTION 2 · RECAP

Key Takeaways

Common stator Cage rotor

Laminated slotted core + 3-phase winding makes the RMF; same for both Bars + end rings, no connections — rugged, cheap, low maintenance.
types.

Wound rotor Small air gap

3-phase winding + slip rings → external resistance for torque & speed Kept minimal for good power factor and low magnetising current.
control.

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