OSF351 FIRE SAFETY ENGINEERING UNIT III WORKING CONDITIONS
Fire separation between building- principle of calculation of safe distance. Design principles of fire resistant walls
and ceilings; Fire resistant screens- solid screens and water curtains; Local barriers; Fire stopped areas-in roof, in
fire areas and in connecting structures; Fire doors- Low combustible, Non-combustible and Spark-proof doors;
method of suspension of fire doors; Air-tight sealing of doors.
TWO MARKS
1. Define fire separation between buildings.
Fire separation is the use of distance and fire-resistant construction to prevent a fire in one building from
spreading to another.
2. What is meant by safe distance in fire safety design?
Safe distance is the minimum space required between buildings to prevent fire from spreading through radiation or
flame contact.
3. State one factor affecting safe distance between buildings.
The size of a building's unprotected openings, such as windows, is a key factor affecting the safe distance.
4. Define fire-resistant wall.
A fire-resistant wall is a wall constructed to prevent the passage of fire for a specified period of time.
5. Mention one key property of a fire-resistant ceiling.
A fire-resistant ceiling's key property is its ability to prevent fire and heat from spreading to the area above.
6. What is a fire-resistant screen?
A fire-resistant screen is a barrier, either solid or a water curtain, used to protect building openings from fire
spread.
7. Differentiate between solid screens and water curtains.
Solid screens are physical, non-combustible barriers, while water curtains use a continuous spray of water to form
a protective shield.
8. Give one use of a water curtain in fire safety.
A water curtain can be used to protect a building's exterior windows or other openings from fire.
9. Define local barrier.
A local barrier is a small-scale fire-resistant feature provided within a building to contain fire in a specific area.
10. Give one example of a local barrier.
A fire-rated wall separating a high-risk area, like a boiler room, is an example of a local barrier.
11. What is a fire-stopped area?
A fire-stopped area is a section of a building where gaps and penetrations are sealed with fire-resistant materials to
prevent fire from spreading.
12. Why are fire-stopped areas required in roofs?
They are required in roofs to prevent fire from spreading from one part of the roof to another, or into the roof
space.
13. Mention one method of providing fire-stopped areas in roofs.
A common method is to use a mineral wool slab or another non-combustible material to fill the gaps in the roof
structure.
14. Where are fire-stopped areas provided in connecting structures?
They are provided where a structure penetrates a fire-resistant wall or where two buildings connect to prevent fire
spread.
15. Define fire door.
A fire door is an assembly that, when closed, provides a specific level of fire resistance to a building opening.
16. What is a low-combustible fire door?
A low-combustible fire door has a core made of materials that burn at a very slow rate, such as certain treated
wood composites.
17. What is a non-combustible fire door?
A non-combustible fire door is made from materials that do not burn, such as steel or mineral wool.
18. What is a spark-proof fire door?
A spark-proof fire door is designed to prevent sparks from a hazardous area from causing a fire in another area.
19. Give one example of a low-combustible material.
One example of a low-combustible material is mineral wool.
20. Mention one example of a non-combustible material.
One example of a non-combustible material is steel.
21. Mention one example of a spark-proof application.
A spark-proof door is used in a chemical factory or a laboratory.
22. What is meant by the suspension of fire doors?
The suspension of a fire door refers to the method of installing and hanging it using fire-rated hinges and a self-
closing mechanism.
23. Name one method of suspending fire doors.
One method is to use fire-rated hinges that meet specific fire safety standards.
24. What is air-tight sealing of doors?
Air-tight sealing is the process of using weatherstripping or gaskets to prevent air from passing around the
perimeter of a door.
25. Give one reason for air-tight sealing of fire doors.
One reason is to prevent the spread of smoke, which is often as dangerous as the fire itself.
26. Mention one material used for air-tight sealing of doors.
One material used for air-tight sealing is an intumescent seal.
27. What is the function of a fire-resistant ceiling?
The function of a fire-resistant ceiling is to prevent fire and heat from spreading to the area above it.
28. Mention one location where water curtain screens are used.
Water curtain screens are used on the exterior of a building, such as on large windows, in a commercial space.
29. Give one reason for providing local barriers in a building.
Local barriers are provided to protect a specific high-risk area, such as an electrical room, from the rest of the
building.
30. State one advantage of spark-proof fire doors.
One advantage of a spark-proof fire door is that it prevents ignition in flammable environments.
FIRE SAFETY ENGINEERING-LOCAL AUTHOR BOOK
3.1 Working conditions
It is the place of maximum net advantage or which gives lowest unit cost of production and distribution. For
achieving this objective, small-scale entrepreneur can make use of locational analysis for this purpose.
Locational analysis
Locational analysis is a dynamic process where entrepreneur analyses and compares the appropriateness or
otherwise of alternative sites with the aim of selecting the best site for a given enterprise.
It consists of the following:
(a) Demographic Analysis:
It involves study of population in the area in terms of total population (in no.), age composition, per capita
income, educational level, occupational structure etc.
(b) Trade Area Analysis:
It is an analysis of the geographic area that provides continued clientele to the firm. He would also see the
feasibility of accessing the trade area from alternative sites.
(c) Competitive Analysis:
It helps to judge the nature, location, size and quality of competition in a given trade area.
(d) Traffic analysis:
To have a rough idea about the number of potential customers passing by the proposed site during the working
hours of the shop, the traffic analysis aims at judging the alternative sites in terms of pedestrian and vehicular
traffic passing a site.
(e) Site economics:
Alternative sites are evaluated in terms of establishment costs and operational costs under this. Costs of
establishment is basically cost incurred for permanent physical facilities but operational costs are incurred for
running business on day to day basis, they are also called as running costs.
Important considerations for selecting a suitable location
a) Natural or climatic conditions.
b) Availability and nearness to the sources of raw material.
Further, ‘the Union shall support and complement the activities of the Member States’ in a range of social policy
fields, including working conditions.
The thinking of the EU on its competences in the area of working conditions has developed considerably over the
past half century. The original EEC Treaty of 1957 took the view that the objectives of improved living and
working conditions were to be achieved primarily through the mechanisms of the common market.
Intervention was only to secure what was consistent with the common market: the free movement of labour. This
policy was revised in 1972, when European heads of state agreed that the increasing involvement of labour and
management in the economic and social decisions of the Community was desirable.
Directives that govern various aspects of working conditions include: the working time Directive (2003/88/EC),
which sets out maximum weekly working time and minimum rest periods; and the 1989 framework Directive on
health and safety (1989/391/EEC), in the framework of which a number of Directives relating to specific health
and safety issues, such as the use of visual display units (VDUs – Directive 90/270/EEC) have been adopted.
3.1.1. Changes in working conditions
Changes in working conditions and other aspects of the employment relationship can generate serious industrial
relations problems.
One issue is that workers may not have precise information about their working conditions in the first place.
This was addressed by Council Directive 91/533/EEC of 14 October 1991 on an employer’s obligation to inform
employees of the conditions applicable to the contract or employment relationship.
The directive stipulates that the employer must provide information covering all ‘essential aspects’ of the
employment relationship.
The employer is obliged to prepare a document with the requisite information, and give it to the employee not
later than two months after the commencement of employment. Further, a new document that reflects any changes
in core working conditions must be issued.
The normal rule is that an employer cannot change the terms and conditions of employment without the consent of
the employee, when such modifications are outside the management prerogative.
So, merely informing the employee by a written statement is not conclusive of the existence of an agreed change
in the terms. When the employer does not have the right in the contract – if they try to alter rates of pay, hours of
work, or the status or grade of the employee – they must obtain the employee’s consent before the change can
have any legal effect. The existence of a written statement does not mean that it has been agreed and is thus
binding.
If the employer unilaterally drafts the written information, challenges concerning the accuracy, and hence validity,
of the document purporting to comply with the directive’s requirements may arise in the absence of any worker
input to the document. This could be avoided if the document itself cites a collective agreement as the source for
changes in terms and conditions.
3.1.2. Fire separation between building
Fire separation is the method for protecting buildings from the spread of fire into adjoining areas for designated
time periods by the introduction of fire resisting walls, floors, doors, ducts and so on. These time periods are set
out in the Building Regulations.
These constructions divide the building into distinct fire zones called fire compartments. In such cases, the walls
and floors are referred to as compartment walls and compartment floors.
In general, when any of those elements is prefixed by the word compartment, it designates that it has been
designed and constructed to have a specific period of fire resistance, typically for 30, 60, 90 or 120 minutes.
The level of performance will depend on the type of building in question and the requirements of Approved
Document B of the Building regulations.
The period of time during which the element acts as a barrier to the spread of fire is intended to prevent it from
developing into a much larger fire, to give people in adjoining accommodation sufficient time to escape, and to
limit the damage caused.
In cases where a fire separating element includes an opening, such as a door, internal window, penetrating duct or
access panel, it must have the same fire rating as the element in question in order to maintain the fire separation
qualities of the construction.
When a duct penetrates a compartment wall or floor, it must be ‘fire stopped’ i.e., material is packed around the
duct to create a seal and so achieve the same fire resistance as the wall or floor and ensure the opening does not
form a route for fire spread.
Fire dampers are installed in the ducts of heating, ventilation and air conditioning systems which penetrate fire-
resistant constructions and will automatically close on the detection of heat.
In a simple four-storey office building, with each floor comprising two escape stairs and an open plan office area
with no internal partitions, the escape stairs will be enclosed by fire walls and fire doors. This makes each
staircase a multi-storey fire compartment which will be designed to ensure that any outbreak of fire in the office
areas cannot penetrate into the protected stair for the designated fire period.
An office building of greater complexity, e.g. with separate meeting rooms, canteen areas etc, may have a more
complex fire compartmentation requirement and more fire compartments. Other considerations that will affect the
degree of sub-division are the height of the building, its fire load and the availability of a sprinkler system.
3.1.3. Principle of calculation of safe distance
The Rule of Seconds: How to Calculate Safe Following Distances.
The typical response time for braking for a hazard is about three-quarters of a second. While individuals may
show variations in their reaction times, maintaining a few seconds’ worth of safe following distance between car
and others is ideal.
Applying safeguards to equipment and machines may lead to a false sense of safety if not applied correctly. One
practice which is often overlooked is determining the minimum safe distance or height at which a hard guard or
protective device should be installed.
Many times, a hard guard will be installed which can easily be bypassed by reaching over, around or through.
Also, safety devices such as light curtains are often installed too close to the hazard point where residual danger
still exists once the light curtain is interrupted.
Performing a safe distance calculation is crucial to ensure selected safeguarding practices will actually function as
desired. The use of hard guarding is a common practice to protect operators from hazardous conditions.
If there is a danger point on a machine that an operator does not require access to, a fixed guard can be applied to
separate the operator from the danger.
This type of “separating guarding” should be fixed to the machine with fasteners that require a tool not common
to the operator for removal. Safety standards such as ISO 12100 Safety of machinery – Basic concepts, general
principles for design will call out this requirement for the fasteners in order to prevent the manipulation or
bypassing of the fixed guard.
The actual type of hard guard such as material and durability Calculating Safety Distances Requirements for the
proper placement of safety guards and presence sensing devices Applying safeguards to equipment and machines
may lead to a false sense of safety if not applied correctly.
One practice which is often overlooked is determining the minimum safe distance or height at which a hard guard
or protective device should be installed.
Many times, a hard guard will be installed which can easily be bypassed by reaching over, around or through.
Also, safety devices such as light curtains are often installed too close to the hazard point where residual danger
still exists once the light curtain is interrupted.
Performing a safe distance calculation is crucial to ensure selected safeguarding practices will actually function as
desired. The use of hard guarding is a common practice to protect operators from hazardous conditions. If there is
a danger point on a machine that an operator does not require access to, a fixed guard can be applied to separate
the operator from the danger.
This type of “separating guarding” should be fixed to the machine with be based on the application and
environment.
The height and distance of installation however will be based on relevant safety standards such as ISO 13857,
Safety of machinery – Safety distances to prevent hazard zones being reached by upper and lower limbs.
Example: A hazard point which is roughly 1200 mm from the ground will require a guard at least 1000 mm tall if
installed 1500 mm away.
However, if we move this guard closer to the 1200 mm hazard to just 700 mm away the guard would now have to
be at least 1800 mm tall.
The standard looks at the type of openings on the guard such as slotted, squared or rounded openings. The
minimum distance a guard should be placed is dependent on the opening size of the particular shape.
For example, a square opening of 5 mm should be placed at least 5 mm from the hazard.
A slotted opening of the same size must be installed at least 10 mm away.
The concept behind the distances takes into account thumbs and knuckles being used to limit the finger and hand
penetration through the various shaped openings.
Presence sensing safety devices are considered non-separating guarding as there is no physical barrier between the
operator and hazard. If used as the primary safety device there not be anything preventing someone from stepping
on a safety mat, reaching or walking through a light curtain or stepping within an area provides a matrix using the
height of a hazard and the distance from that hazard as parameters to determine the height of the hard guard, all
represented in millimetres (mm).
For reference when using such international standards, 1 inch is equivalent to 25.4 mm. Measurements are shown
in millimeters (mm) covered by a scanner. Since devices such as these are relied upon to bring about a safe
condition once they are triggered it is critical that they are installed at the appropriate distance.
All too often non-separating guarding is installed without determining the safe distance, again creating a false
sense of safety.
Performing an eye test may appear that once an installed presence sensing device is triggered that the machine or
equipment comes to an instant stop, however this is not the case.
Reaction time of the safety device, monitoring device, output triggers, machine motor, etc., must all be taken into
account even if the total is within the millisecond range.
Even with passing the eye test it is very possible to be exposed to a residual hazard after triggering the safety
device if it is positioned too close.
Once time stop measurement have been conducted they can be used in the safe distance formula for the given
safety device as called out in ISO 13855 (Safety of machinery – Positioning of safeguards with respect to the
approach speeds of parts of the human body).
ISO 13855’s general formula for the minimum safe distance is:
S = (K × T) + C
where:
S is the minimum distance in mm,
K is the human approach speed in mm/s,
T is the total stopping time in seconds, and
C is the intrusion distance.
The different non-separation guarding device will have some variation of this general formula.
Example:
For a safety mat: S = (1600 × T) + 1200
So if a machine hazard is being guarded by a safety mat and has a total stopping time of 100 ms, the
minimum safe distance installation will be 1360 mm.
The light curtain formula will be dependent on vertical or horizontal mounting and its resolution (detection
capability). If we take the previous machine and utilize a vertical 14 mm resolution light curtain with a total
stopping time of 80 ms, the formula will be:
S = (2000 × T) + C
where C is calculated by 8(d – 14) with d representing the light curtain’s resolution.
For this setup the minimum safe distance for the light curtains will be 160 mm. Unlike guard locking devices
which keep the guard locked until a safe condition has been reached.
Safe distances for non-locking devices must be evaluated as the guard door can be opened at any given time.
Such applications look at both ISO 13857 and ISO 13855 to determine how far the interlocked guard door must be
from the hazard.
Using S = (K × T) + C from ISO 13857 where K = 1600 mm/s and C being the safety distance from ISO 13855 if
reach through an opening of the hard guard.
Non-separating guarding safety devices are great for applications with high frequency interaction with a machine
or piece of equipment since there is no requirement to constantly open and close a guard door. Of course, not
every application can utilize such types of safety devices and will actually require some form of hard guarding,
possibly with an interlocking device if interacting with a guarded part of the machine is part of normal operation.
No matter which method is decided upon, understanding how high and how far away the guard or device must be
installed is essential to properly safeguard against a given hazard. Correct placement of guards and presence
sensing devices helps achieve the goal of a safer working environment.
3.1.4 Fire separation – the passive prevention
While active fire equipment might spring to mind, it’s the passive fire protection that can really impede a fire from
doing serious damage – which is why fire separation is critical.
Fire separation is managed by the use of fire-rated, non-combustible walls, doors, floors and ducts that act as a
barrier against the spread of fire, essentially compartmentalising the hazard for a period of time.
In residential buildings, fire separation now has to be included in-between individual residences, while in
commercial buildings fire separation can be used to protect individual areas of a building, for example, a
warehouse or a server room.
“At a basic level, fire separation impedes the spread of fire between a building’s area – talking about the physical
barriers in a building, such as walls and doors.”
The room was correctly designed in terms of fire protection. It was fitted with an automatic gas extinguishing
system, and its fire doors were correctly installed.
The fire doors closed and the fire was contained within that room. If it hadn’t been, the whole building could have
caught on fire.
“As it was, the building was closed down for about a week, and everything was back to normal very quickly.”
While walls, doors and floors immediately spring to mind when thinking about fire separation, there are other
aspects of an industrial or commercial operation – or, indeed residential premises, that can connect one building to
another.
Pedestrian bridges, tunnels (for cabling or pipes etcetera) and conveyor belts are all commonplace in many
businesses, and can theoretically transfer a fire from one location to another.
By using fire doors and walls wherever possible, and/or ensuring these access channels are constructed of fire-
rated material, the threat of fire spread can be minimised.
For example, the use of conveyor belt interruption, fire doors, walls and shutters can prevent a conveyor belt fire
transferring to another building.
While fire walls and doors are aspects of fire separation that can significantly reduce the chance of fire spreading,
they can be weaknesses too, if not maintained properly.
For example, a firewall can have a corroded concrete case, a fire-resistant construction may have deteriorated, or
fire doors may be propped open.
“A lot of the time, problems come from hardware not being rated, or being installed incorrectly,” says Fontes.
Other common issues occur when cables penetrate walls and either haven’t been sealed or have been sealed with
combustible foam. Or if flammable items – cardboard, for example – are stored between buildings, conveyors are
not protected, or there’s a lack of fire pillows in electrical risers in multi-storey buildings.
Owning fire separation
Responsibility for fire separation needs to be shared by the building owner as well as the people working within
the building.
“While the building owner will be responsible for the fire separation meeting standard, it’s the responsibility of
the people working in the building to ensure that, for example, fire doors aren’t left open or exits blocked” says
Fontes.
To ensure your building is as safe as it can be, Fontes recommends conducting a visual assessment on a regular
basis – once a month – to look for areas that may be a weakness.
“Make sure doors are closed and that any penetrations – cabling, for example – are adequately sealed from wall to
wall” he says. “Check that doors and walls aren’t damaged, and that there’s no evidence of anything being
compromised.”
“Walk the floor and take in what’s going on. For example, a forklift driver in a warehouse could be leaving doors
open for too long.”
Aside from looking at the fire separation in the building structure, another related aspect, of course, is to minimise
any incidents of fire in the first place – for example, if hot work takes place in the building or surrounding areas,
ensuring hot work permit guidelines are followed.
3.2 FIRE-RESISTANT WALLS AND CEILINGS
3.2.1 Introduction
The walls installed in buildings need to prevent fires from starting or spreading too fast.
Find many kinds of fire-rated walls that give a building a classification type of 3 or higher.
Examples of non-combustible walls include brick masonry, concrete blocks, calcium silicate board, metal, and
specific types of glass.
Installing them can increase a building’s fire prevention, ensuring everyone is kept safe in the event a fire happens
in one area.
The fire should prevent it from passing through the other room for a couple of hours, giving a person more time to
extinguish it.
3.2.2 Principles of fire resistance
Fire protection and safety relies on three main principles: prevention, suppression, and evacuation.
Prevention measures aim to stop fires from occurring.
Suppression measures aim to control and extinguish fires.
Evacuation measures aim to safely evacuate occupants in the event of a fire.
3.2.3 Concept of fire resistance walls
Fire has been both friend and foe to mankind. Confined and controlled, it warms dwellings, powers machinery,
and makes production of new materials possible. When it escapes controlled confines, fire destroys lives,
property, and businesses.
Examples of the destructive potential of uncontrolled fire range from historic fires which virtually destroyed great
cities.
Events such as these have prompted people to review causes, evaluate means of minimizing reoccurrence, and
institute provisions for fire protection.
Elements of fire protection that can minimize loss of life and property include use of non-combustible building
materials, use of fire-resistive building assemblies, installation of automatic detection devices and sprinklers, and
development of improved firefighting techniques.
Fire protection provisions of modern building codes are a rather complex blend of these active and passive fire
protection requirements, with an increasing reliance on automatic detectors and sprinklers to assure life-safety.
However, the role of non-combustible building materials and fire resistive assemblies in fire protection provisions
must not be overlooked or diminished.
Fire resistance is the ability of a material or an assembly to withstand fire or give protection from it.
Walls may be required to provide a barrier to the spread of fire or perform structurally when exposed to fire, or
both. Model codes reference the ability of a material or assembly to maintain its particular fire-resistant properties
as its fire resistance rating, expressed in hours.
Fire-resistance ratings have traditionally been determined by standardized fire testing performed in accordance
with ASTM E119, Standard Methods for Fire Tests of Building Construction and Materials.
However, due to the wealth of data that has been compiled through years of ASTM E119 testing, codes today
recognize analytical methods for determining fire resistance ratings.
It is important to remember that the term, “fire resistance rating” is a legal term utilized by model codes to
regulate building construction. While the ratings are based on the same fire test exposure, assemblies having an
identical rating but made from different materials often perform quite differently.
For example, a one-hour fire resistance requirement can be achieved utilizing wood stud construction faced with
gypsum board on both sides or with four-inch-thick concrete masonry construction.
The difference in system integrity between the two, however, is very apparent. Wood-frame construction adds
fuel to a fire while the non-combustible concrete masonry system does not. Because of this, masonry construction
will continue to exhibit greater structural fire resistance than its wood counterpart. In fact, the structural fire
resistance of a masonry wall will typically exceed its barrier fire resistance.
Therefore, a masonry wall will normally continue to carry a load, even after its established fire resistance rating
period has been reached.
The disparity in performance that is permitted between these assemblies is largely attributed to the test conditions
established in ASTM E119.
The endpoint for determining the fire endurance of a wall assembly is determined by the time required to reach the
first of any of the following:
1. Ignition of cotton waste due to passage of flame through cracks or fissures.
2. A temperature rises of 325 degrees single point or 250 degrees average on the unexposed surface of the
assembly.
3. Inability to carry the applied design load, that is, structural collapse.
As noted above, the structural fire performance of masonry walls typically exceeds heat transmission endpoints.
This is often not true for wood or steel frame construction.
For walls, specimens must additionally be subjected to a hose stream test that has long been a source of
controversy. The purpose of the hose stream test is to provide a measure of the ruggedness or survivability of an
assembly after exposure to fire.
In an attempt to simulate the rough usage conditions that often exist in a fire (for example, the impact due to
falling debris), the standard defines a test procedure for exposing a wall assembly to the impact, erosion, and
cooling effects of a hose stream test.
An inconsistency is present, however, in that the procedure permits the hose stream test to either be performed on
the test specimen upon completion of the fire resistance portion of the test or upon a duplicate test specimen
subjected to an abbreviated fire exposure period.
The fire exposure period for the duplicate specimen is one half of the desired fire resistance period of the
assembly, but not more than one hour. Fire-resistance rated concrete and masonry assemblies are typically
subjected to the hose stream test after being exposed to fire for the full fire resistance period.
Other assemblies are routinely subjected to the duplicate specimen procedure. Recognizing the importance that
fire walls be able to withstand the rough usage conditions during a fire, building ordinances now require that the
ratings of qualifying walls be based on tests in which the hose stream portion of the test is applied at the end of the
full fire resistance period.
It should be noted that model codes primarily focus on minimum provisions to assure life-safety, with secondary
consideration given to limiting property loss.
However, owners and specifiers should be aware of the advantages offered by non-combustible masonry and
concrete construction systems over other systems having equivalent fire resistance ratings. The added protection
provided to both life and property must not be overlooked.
3.2.4. Design principles of fire-resistant walls and ceilings
The construction type determines the building's allowable height, area, and fire resistance of structural elements
based on occupancy and materials used.
Non-combustible materials like steel and concrete provide the highest fire resistance while combustible wood is
the least fire resistant.
a. Fire Containment
Principle of designing fire-resistant walls is how effective they can contain fires. The walls install in building need
to withstand at least two hours before the fire penetrates the other surface. The highest fire rating for walls is four
hours, which can get with bricks.
If the walls have building components that need to protect from fires, add fire-rated access doors for wall
installation. Not only can it contain fires, but it provides a convenient entry for building technicians whenever they
need to work on the components.
b. Fire Control
Controlling and containing fires are different. A contained fire doesn’t mean that it’s almost extinguished, so
there’s still a percentage of the fire that firefighters still need to put out. Once firefighters contain the fire, the next
step is controlling it. Controlling fire means strengthening the control line and preventing the fire from
combusting again.
Classify it as a controlled fire when the firefighters don’t detect any hotter spots around the area. The hot spots can
last between a few hours or days.
It will also depend on how much damage the fire made in the building. Fortunately, installing walls in the Type 1
fire-resistance classification ensures the fire stays in one building spot.
c. Smoke Control
Aside from the flames, also have to think about the smoke they generate. Building fires can create a thick blanket
of smoke that can block a person’s vision and airways. If a person inhales too much smoke, they have a higher
chance of experiencing life-threatening injuries.
Walls have to contain the smoke from going out and invading the entire building. It’s not enough that just install
airtight doors or windows. The reason is that the smoke can penetrate through thin walls and even tiny gaps, holes,
or cracks. To avoid placing highly flammable materials in spaces that don’t have fire-resistant walls.
d. Final on Fire-Resistant Walls
The things mentioned above are what manufacturers use as principles when constructing fire-resistant walls.
Nowadays, every commercial building will always have walls and other construction materials that can help it
classify as a Type 3 or higher. Anything lower than Type 3 can be dangerous, especially when thousands of
people are inside the building daily.
Building’s fire resistance in mind to avoid encountering hefty penalties that can potentially halt the construction
process. Discuss with contractors how can increase commercial building’s classification type through walls and
other fire-resistant materials.
3.2.5. Methods of construction of walls, roofs and ceilings
Construction is the process of constructing any type of residential and non-residential structures. The process
involves the construction of substructure and superstructure.
Substructure includes the construction of foundation and superstructure includes the construction of walls, floor,
roof, door, window etc., This chapter discusses the functions, materials, types, method of construction of walls
and roof ceiling.
Wall Definition
It is a structural element that divides the floor area as needful to human beings.
3.2.6. Functions of Walls
* Able to provide protection from any environmental conditions
* Divide the areas as purpose of utilization
* Perform as sound proof
* If walls accident with fire, it attenuate the spread of fire to another building
* Enhance the building aesthetics
* To provide privacy
3.2.7. Materials Used for Wall Construction
The selection of material is very important in construction. To satisfy the present environmental condition, the
selection of material should be sustainable, cost effective, adequate strength, availability, durability.
Materials utilized for the wall construction are generally classified into two types based on the occurrence of
materials namely naturally occurring and manmade substance.
1. NATURALLY OCCURRING SUBSTANCES
a. Mud and clay
There are two types in clay-based building walls. One is made up of mud mixtures and other substance is built by
stacking air-dried building blocks called mud bricks.
Similarly clay in building is mixed with straws to produce a light clay.
b. Structural clay blocks
The structural mud bricks are mostly produced by clay soil mixing with binder materials namely sand, lime,
concrete and stone. The compressed block is then air dried.
c. Sand
Countries with high sand content soil is called sandcrete block. This type of blocks is weaker for structural usage
but economical than clay blocks. Whereas sand is mixed with cement or lime can make mortar for masonry works
and plastering.
d. Stone or rock
It is a naturally occurring long-lasting building material. It is abundantly available throughout the world also
readily available material.
Since its dense property, it gives strength to building construction. But its limitation is weight and greater energy
utilized for making finer. In ancient period, the most of the buildings, monuments and temples were built only by
stones.
e. Thatch
It is one of the ancient building materials in the construction. It is mainly used to construct huts by tribes. It is
acting as heat repellent agent.
So, in modern construction also it is laid over special ridge tiles. The main drawback is protection against fire is
indispensible.
h. Wood and timber
Since thousands of years, wood has been used as building material. Wood is tree products. Processed wood is
called timber. Timber is available in the form of boards and planks.
It has property of malleable under loads and can be used in extreme climatic conditions. The strength can be
increased when compressed vertically.
2. MAN-MADE SUBSTANCE
A. FIRED BRICKS
Brick is the most commonly used material for the construction of wall especially in India. The difference between
mud or clay block and brick is, bricks are burned in kiln at temperature of 12000. Brick walls are constructed to
joint by mortar with arrangements of brick bonding. Brick bonding is the arrangement of bricks in walls and
column.
Brick bonding includes stretcher bond, header bond, English bond, Flemish bond etc. Bonding ensures the
strength of the building, uniform distribution of loads in building and aesthetic appearance.
Generally brick bonding’s are bricks laid as standing upright (soldiers), laid as lengthwise of wall (stretcher) and
laid as width wise of wall (header). Vertical joint of brick in each course should be avoided.
Different types of brick bond pattern are;
1. Stretcher bond
2. Header bond
3. Flemish bond
4. English bond
1. Stretcher bond: In this bond, bricks are placed as longer face in elevation. This type can be used for partition
wall construction.
2. Header bond: Width of the brick can be seen in elevation. This type can be used for the construction of one
thick brick wall.
3. Flemish bond: In this arrangement, alternate stretcher and header are placed in same course. It is strongest
bond relative to other bonds.
B. FOAMD PANELS
It is a form of interlocking blocks or panels. In this, concrete is mixed with synthetic polystyrene or polyurethane
foam to make lightweight structural panels. Also, foam can be sandwiched between wood or cement to make
panel boards.
1. Glass
As for the architectural important of the buildings, glass is the predominant material in the construction of wall.
The elegance of the modern buildings is improved by glass panels.
2. Gypcrete
The composition of gypcrete is gypsum paste and fiberglass rovings. It has been used for many years especially
for ceilings. After the study of the strength and qualities of walling system using this mixture of gypsum and
fiberglass roving, it is been used for the construction of wall. It has significant strength as load bearing wall and
possesses fire, thermal and earthquake resistance properties. Moreover, since the gypcrete material is completely
recyclable, provides more environmental benefits.
3. Metal
Metal is mainly used for the construction of prefabricated structure. Generally, it is used larger buildings namely
skyscrapers and exterior surface covering. Corrosion is the major disadvantage in metal buildings. But it can be
avoided by using steel alloy, which is combining steel with aluminum, zinc, tin etc.
4. Precast Concrete
Precast concrete blocks are made offsite and transported onsite. Precast concrete can be made as solid blocks or
wall panels. This makes construction much quicker, saves time, is available in desired colors, has an aesthetic
appearance, superior durability and strength, safety and protection, ease of installation, consistent quality, and is
also environmentally friendly.
3.2.8. Classification of Walls
Walls can be classified based on their function and purpose.
Based on the function of the [Link] function of a wall means how the load of the building is transferred to the
soil through the foundation.
There are two types of walls:
1. Load bearing wall and
2. Non-load bearing wall
Load Bearing Walls
In load bearing walls, the load from the roof and floor is carried only by walls of 9" or more thickness. Beams and
columns are not constructed in this type. In brick masonry, first-class bricks are used.
The disadvantages of these buildings are that it is not possible to raise the building more than two to three storeys,
the utility space of the building is reduced due to 9" thick walls, and buildings of this type are not able to
withstand dynamic loads.
Non-Load Bearing Walls
Buildings with non-load bearing walls are said to be framed structures. In framed structures, slabs, beams, and
columns are the main structural elements.
Therefore, the load from the slab is transferred to the beam, the beam to the column, and the column to the
foundation footings. No load is transferred through the wall except the dead load (self-weight of the wall).
3.2.9. Classification of Walls based on purpose
a. Buttressing wall:
It is two walls perpendicular to each other both supports each other. Support is being given from base to top.
b. Cavity wall:
It is two layer of masonry are constructed separately to prevent the penetration of moisture and it acts as a thermal
insulator.
c. Compartment wall:
A wall which is constructed as compartment to protect the speed of smoke, heat and toxic gases.
d. External wall:
It is a wall for External enclosure of building.
e. Partition wall:
It is a non-load bearing wall which divides the area of building.
f. Party wall:
A wall is constructed on one owner’s land but it is used by two or more owners.
g. Separating wall:
The wall that separates two lands and it is common to both owners of the land of adjoining building.
h. Solid wall:
This is constructed by only one type of wall material and it does not include a cavity between external and internal
wall.
i. Supported wall:
The lateral support is offered to wall by a combination of buttressing walls, piers or chimneys in conjunction with
floor or roof.
j. Trombe wall:
A building that utilizes a grouping of thermal mass and glazing to gather and store solar radiation, so that, it can
be used to heat buildings.
3.2.10. Occurrence of Structural Problems in walls
Cracks in internal and external walls
This problem is mainly due to the failure of foundation. These types of cracks can be filled by branded filler
materials.
Damp spots appearing on internal walls
Damp spots and water penetration on walls are caused by number of reasons. One of the reason is condensation.
Due to condensation, the warm humid air inside room when hits the wall which causes moisture in air and
deposited on wall.
This can be solved by maintaining heat and providing proper ventilation in buildings. Also drying wet cloths
should be avoided inside rooms and providing proper ventilation in kitchen.
Water penetration
Water finds its way to enter into the building walls through cavities. Especially, water enters from ground to walls.
This can be avoided by placing damp proof membrane.
* Crack at the joint between ceilings and walls
* Mortar falling out of brickwork and disintegration of brick
Due to defective construction, this problem is occurred. Spalling of mortar from brick wall is mainly by easy
penetration of moisture into wall. This can be avoided by provided with rich mortar.
Walls bulging
This is the failure occur in wall ties which hold internal wall and external wall together.
3.2.11. Method of Construction of Roof and Ceiling
Roof and ceiling are provided in overhead of superstructure which is very important structural element in
transferring of load.
The main difference between roof and ceiling is, the roof is exterior surface of overhead and ceiling is interior
surface of overhead.
For example, a three-storey building has only one roof but three ceilings. The selection of roof for a building is
depending on many factors namely type of building, type of foundation, load of the building, exposure of light, air
circulation, aesthetic and economy.
3.2.12. Functions of roof and ceiling
* It provides a complete enclosure for the building.
♣ It carries load.
* It protects the building from all environmental conditions namely heat, cold, rain and wind.
* It controls the diffusion of light, sound, dampness and fire in and out.
3.2.13. Classification of Roof
1. Flat Roof:
Flat roof means it is not completely flat. It has a slope less than ten degrees. This small incline is given to drain
water. The top roof can be utilized effectively as gardening, place for accommodating heating and cooling units.
Also, flat roof design is simpler and more economical than pitched roof.
2. Sloped Roof:
There are different types in this.
i. Gable Roof: It is also known as pitched roof. Roof slope is given in two directions. It provides more spacious,
simple in design and construction. But this type of roof is not suitable for the high wind and hurricane area.
ii. Hip Roof: Roof slope is given in all four directions. All four sides come together and form a ridge. It is more
durable in any climatic conditions whereas design is complex and expensive.
3. Mansard Roof:
It is known as French roof. This is also four-sided slope, but double slope on each side is provided so as to form a
low-pitched roof. This type of roof tends to add style and aesthetic appeal to the building.
a. Skillion Roof:
It is also known as shed roof with single slope. In which one wall is taller and other is shorter. This type is mostly
applied for home additions like porches and sheds.
b. Jerkinhead Roof:
It is a combination of gable and hip roof. This type is constructed as the body of a gable roof and ends with a hip
roof. This type gives more aesthetic appeal but the more complex design makes it more expensive.
c. Butterfly Roof:
This is constructed as a V-shaped roof. The outside section is provided with an angle up and an angle down in the
mid-section. This appears as the effect of a butterfly, giving natural ventilation at the outside wings. This makes
the building energy efficient due to its natural ventilation. So, modern eco-friendly buildings can be constructed
with this type of roof. The design is complex and more expensive.
d. Bonnet Roof:
This is also referred to as a double-sloped roof. The lower slope has less angle than the upper slope. The porch of
the building can be covered by the overhang of the lower slope. This overhang not only covers the porches but
also protects the wall from water damage. It is more difficult to construct.
e. Saltbox Roof:
This type of roof construction makes an asymmetrical design. Two different slopes are provided, one side has a
slight slope and the other side has a steep slope. This is more suitable for heavy rainfall areas. The asymmetrical
design makes the building more durable. The complex design makes it inexpensive.
4. Sawtooth Roof:
In this, two or more pitched roofs are fixed parallel to each other. It has sloped and vertical surfaces alternately.
The elevation of the building resembles a saw blade. It is preferred for modern residential buildings.
b. Pyramid Roof:
This type does not have gables or vertical sides. It has excellent resistance against high wind conditions. It also
provides a high ceiling, ventilation, and a very good architectural view.
c. Dome Roof:
It is an inverted bowl-shaped polygonal structure. It offers a pleasing and beautiful appearance. The cost of
construction is expensive due to the complexity in design. It can be constructed with prefabricated slabs.
3.2.14. Factors considering the selection of roofing materials
1. Durability
2. Weight
3. Appearance
4. Eco-friendly
5. Slope
6. Fire and Wind safety
7. Cost
3.2.15. Roofing Materials
Roofing materials are either natural or manmade. The natural materials are slate and wood. The manmade
materials are concrete, asphalt, sheet metal, and plastic polymers.
1. Materials for Sloped Roofs.
2. Asphalt Composition Shingles: It is made up of organic paper fiber or fiberglass fused with asphalt and coated
with mineral granules. It is more resistant to fire. The cost is low to moderate.
i. Metal Roofing Shingle:
This is a composition of steel, aluminum, copper, and zinc alloy. The durability of this material depends on the
coating by zinc or by protective painting. It is lightweight and has high scrap value.
ii. Clay Tile Roof:
It is made up of natural clay fired in a kiln. It is the most commonly used roof material. It has excellent fire
resistance whereas the durability is low and weight is heavy. Though it has a brittle nature, it is used in recent
construction in top roofing for elegance of the building.
iii. Slate Roof:
is made from naturally available rock stone. It is impervious to moisture and fire. It is expensive due to the energy
required in making the tile.
iv. Concrete Tile Roof:
This type of tile is a readily available versatile material, which is made from plain cement concrete used for sloped
roofs. It looks like a clay tile. It is a long-lasting material and good in resistance to wind, fire, and water, also free
maintenance.
v. Concrete Slab for Flat Roof:
In this, reinforced cement concrete is used for making the slab. It is more durable, strong, resistant to all climatic
conditions, and can be applied for the construction of multi-storey buildings. But the demerits are, it requires time
for setting and hardening. Continuous curing is necessary for improving the strength.
3.2.16. Causes of Defects in Roof
i. Sagging will result due to inadequate design of roof structure, where the rainwater retained on the surface causes
potential problems to the building.
ii. The roof covering material will fail due to the supporting structure moving.
iii. Proper surface coating should be given over the roof; otherwise, the ceiling will deteriorate.
iv. Improper joints between rafters in pitched roofs.
3.3. FIRE RESISTANT SCREENS
a. Performance
Like doors and windows, fire screens and curtain walling are classified according to their integrity (E), radiation
(W), and insulation (I) characteristics, combined with the period of protection in minutes.
Integrity means that the product prov
b. Manufacturing
Pensher Skytech fire screens are produced from bespoke steel profiles which incorporate special infill materials to
resist warping by keeping the metal relatively cool. Screens are available in both carbon steel and stainless steel,
in a variety of configurations including arched and faceted screens. They also combine other performance
characteristics such as weather resistance, blast protection, acoustics, and ballistics.
c. Special projects
Pensher Skytech fire screens have been used on many special projects in industrial environments. We have
installed several fire screens on Energy from Waste plants where it is important to provide acoustic performance
as well as a gas-tight seal. On petrochemical sites, there is often a threat from both fires and explosions, so we
provide multi-performance screens. In certain laboratories, the threat is often from fire and projectiles, so a range
of possibilities can be achieved through specialist design and innovation.
3.3.1. Applications
Fire resistant screens and curtain walling are essential for any environment where there could be a potential risk of
fire exposure, or any area of value.
People requiring fire resistant screens and curtain walling typically include:
Petrochemical sites
• Public areas
• Transport hubs
• Factories
Offshore facilities
• Military sites
• Hospitals
3.3.2. Solid screens and water curtains
The use of solid and water curtains for fire protection is rapidly developing for its effect as a thermal screen under
certain conditions, where the microscopic (droplet size and distribution) and macroscopic (angle of width and
thickness of the screen) properties can be usefully combined as a mitigating effect on the target of a fire source.
Many interactions between a water curtain and a fire source can be activated or not, in some combination among
them all, such as cooling effect of the gas phase in combustion, reduction of the oxygen quantity available to feed
the fire, dilution of the concentration of flammable vapours, cooling of the liquid film of the combustible surface,
cooling of the surface exposed to the fire source, kinetic effects on the chemistry of combustion reaction,
attenuation of the radiation absorbed from the fire source.
While a typical fire engineering design might use the water curtains to cool a target surface from a fire source,
either by directly wetting the surface or by making a radiation screen in between - both of which need to be
properly investigated by experimental tests and advanced numerical modelling of the design under consideration -
it should not use the water curtains to simply replace a solid boundary necessary for compartmentalization, such as
a wall or a side boundary, since the required parameters of fire resistance cannot be
guaranteed by a water flow.
The possible effect of thermal screen by a water curtain placed between a fire source and a receiving target,
starting with an experimental setup and developing a CFD modelling.
The experimental setup is designed to assess the hydraulics of the water curtain nozzles and the energy exchange
between a flame and a receiving target, both in the absence and in the presence of a water curtain between the fire
source and the target.
In the hydraulic tests, the nominal flow rate obtained for the nozzle, which is an edge nozzle having an exit slot of
4 mm by 20 mm, is 18 l/min at a pressure of 6 bar, with a water curtain downward issued with an angle of
approximately 120° in the vertical plane to be used as a thermal screen and of -6° in the thickness.
Two nozzles are placed side by side, to study the combined effect of two single curtains merging into one in the
thermal tests. The two nozzles are placed at a height of 2 m from the ground, spaced 50 cm apart from each other,
at a distance of 60 cm from the fire source edge and 30 cm from the vertical screen target.
The fire source is obtained by the combustion of 10 liters of heptane poured in a metal pan with water at the
bottom to absorb the thermal shock. The pan has a rectangular plan area of about 60 cm on the long side facing the
target and 40 cm on the short side with the free surface at a height of 50 cm from the ground.
Once ignited, the flame reaches a height of about 2 m. The target is a screen plate of iron, vertically placed at a
distance of 90 cm from the edge of the fire pan, with its bottom edge at a height of 70 cm from the ground, with a
square side of 1 m, hence an area of 1 m², and a thickness of 10 mm.
Behind the target screen, five thermocouples are placed in the center and in the four corners, to record the
temperature histories during the tests on a data logger.
In this work, two experimental thermal tests are considered: the former with the fire source in the absence of the
water curtains operating, the latter with the fire source and the water curtains with the two nozzles discharging a
downward water flow.
In both tests, the fire burned until fuel consumption. In the test with no water curtains operating, the fire burned
from the start for about 600 seconds and the flames maintained a vertical orientation following their buoyancy and
the natural thrust toward the vent in the ceiling above, with the convective air currents interacting between the fire
and the environment with no other sign of entrainment.
In the test with the water curtains operating, while the fire burned again from the beginning of the experiment, the
water was discharged starting from 300s to 600s; the flame envelope was partially influenced by the water stream,
due to a deviation from the vertical, resulting in a waving of the flames and in a shorter duration of the fire of
about 400s.
3.3.3. Local barriers
Local barriers [fire] are positioned at the edge of cavities and openings where it adjoins with either a compartment
floor or wall. They can also be found in roof spaces to ensure fire cannot easily expand into these areas.
According to international building code regulations, a fire barrier needs to have a minimum of a 1-hour fire
rating, meaning that it can withstand heat and flames for a minimum of one hour. However, for certain high
occupancy buildings, this barrier may need a minimum 4-hour fire rating, the better to help contain the spread of
flames.
There are many different types of materials that can be used as a fire barrier. They can be used to build walls,
floors and ceilings, or they can be added after the fact, such as membranes and curtains deployed in the event of a
fire, rather than remaining deployed at all times.
Some materials include concrete, gypsum, and masonry. Others may also use a combination wood product, such
as cement backer boards that mix cellulose fibers with cement, creating a flame retardant material. These can be
used to create the walls and floors within a building, essentially creating fire barriers between each room or level.
Other types of barriers may include the use of fire curtains, which can descend to create a compartment within a
building. This stops the spread of flames in large or open areas and in wide doorways, high ceilings, and other
spaces where construction material cannot be used to create a permanent barrier. These days, with the need for
social distancing, it is necessary to ensure a space is large enough to give employees the necessary space, rather
than pack them close together if curtains are deployed.
3.3.4. Fire stopped areas - in roof, in fire areas, and in connecting structures
Fire stopping up to the underside of the roof covering or deck and restricting flame spread in the area around the
junction, or continuing the compartment wall up through the roof extending beyond the top surface of the roof
covering.
Fire stopping is a vital component of most successful passive fire protection strategies. By helping to contain the
spread of flames and smoke, investing time and resources into fire
Stopping can make the difference between regulatory compliance and subpar levels of protection.
Fire protection regulations have undergone numerous changes due to post-Grenfell enquiries. Industry
professionals - be they project managers or site teams - should therefore refamiliarise themselves with these
regulations. This will hopefully mean that compliance is at the forefront of their minds throughout their
engagement with a passive fire protection project.
Regulatory requirements can vary significantly based on a building's size, intended usage, and a host of other
factors.
3.3.5. Consist of Fire stopping
A primary example of fire stopping is the proper sealing of 'service penetrations'. This term refers to how pipes,
ducts, and cables travel through different compartments of a building, creating openings that allow a fire to spread.
The smallest gap in a compartment can render it ineffective in the event of a fire. This risk can be minimised with
the use of fire-resistant sealants, pipe collars, and sleeves. While these gaps can (and should) be protected, they
would also ideally be low in number.
Here are some other areas of a building in which fire stopping is paramount for protecting occupants and reducing
risk:
Fire doors
Fire doors are fitted to be flush with the door frame, with regulations stating that any gaps between the door and
frame cannot exceed 4 mm.
Common fire stopping methods for closing non-compliant gaps include the application of silicone-based sealants
and the installation of intumescent strips.
Windows
The regulations for fire stopping windows are very similar to the requirements for doors. Gaps around the frame,
for instance, can enable the passage of smoke. These gaps must therefore be sealed with a fire-resistant material.
Ceiling voids
What differentiates ceiling voids from doors and windows is that the application of fire resistant materials mustn't
affect the ceiling's load-bearing capabilities. Gaps between floors are usually sealed using intumescent
compounds, which expand to form a robust protective layer when exposed to high temperatures.
These compounds also offer additional water resistance and soundproofing and can be installed at multiple depths
in tower blocks or high-rise buildings.
3.3.6. Signs of non-compliant fire stopping
Non-compliant fire stopping not only exposes a building and its occupants to substantial risk but also incurs
significant financial penalties.
Non-compliance can take a variety of forms from the use of substandard products to poor maintenance, improper
installations or a lack of fire stopping altogether.
Below are a few examples of non-compliant passive fire protection that relate specifically to fire stopping:
No building review for fire stopping in renovation or building plans
According to The International Building Code (IBC) Section 107.2.1, any plans for new builds or renovations
must be subject to a detailed review to ascertain what firestopping solutions are either planned or already in place.
Insufficient ratings and untested solutions
One of the biggest indicators of non-compliance is a lack of appropriately rated and tested firestopping solutions
in high-risk areas. These areas include kitchens, boiler rooms, ventilation ducts and chemical storage spaces.
◇ No fire stopping on top and bottom of walls
In order to be effective, there mustn't be any gaps in either the top or bottom of any compartment walls. Any gaps
present must be sealed using an appropriate firestopping solution, otherwise the compartment will not comply
with fire protection regulations.
Poor installation of fire stopping materials
An incorrectly installed fire stopping product will not be able to perform as required by regulations.
For instance, buttering the edges of batts (which is not included in standard installation instructions) may cause
gaps - which is one of the main reasons why fire stopping systems fail in critical moments.
Insufficient materials and solutions
Fire stopping materials must be applied in the recommended quantity to ensure compliance. If installers are ever
uncertain, they should consult manufacturer requirements or contact manufacturers directly.
Improper joins and connections
Incorrect connections and joins will negatively impact fire stopping performance.
For example, gaps in welding or connections open up space for airflow which can enable
the spread of fire. Proper methods are integral to creating a solid, airtight bond needed
to contain fire and smoke.
Mixing materials not included in regulatory listings
Regulations determine what products can be used for fire stopping as they have undergone
the appropriate quality assurance testing. These products cannot be substituted or mixed
with other products, as this will compromise performance.
For example, even mixing products from different systems is an indication of non-
compliance.
3.3.7. Fire protection regulations impact fire stopping
Post-Grenfell updates to fire protection regulations include a greater level of protection
and accountability, along with larger penalties for non-compliance.
Below is a brief summary of how the main fire protection regulations relate specifically
to fire stopping.
The Building Fire Safety Act
The Building Fire Safety Act will come into full effect in October 2024 and will apply to the majority of buildings
and structures with the exclusion of private homes.
Key points include passing the financial responsibility of non-compliance to landlords and developers, creating a
fire safety manager role for buildings over 7 storeys to maintain fire stopping solutions, and the compulsory
registration of building inspectors and control approvers to ensure compliance with the Building Safety Regulator.
Approved Document B
These regulations apply to both residential and non-residential buildings, as well as new constructions and
renovations of existing structures. They state that fire stopping measures must be taken to inhibit the spread of fire
where reasonably necessary. The extent of these measures will be based on the size of the building and its
intended use.
The Fire Safety Act 2021
First introduced in March 2020, this act closes some key gaps in the Regulatory Reform (Fire Safety) Order of
2005. It covers fire stopping for all residential buildings, not just high-rises, and allows fire services to tackle non-
compliance regarding external walls and individual doors into common areas. It also places a legal responsibility
on the responsible person to commission a fire risk assessment.
The Construction (Design Management) Regulations 2015
These are the central regulations for managing the health and safety of a construction project, and they apply to all
buildings including new builds and renovations. It contains guidance for each of the seven duty holders for a
project (client, domestic client, principal designer, designer, principal contractor, contractor, and worker) as well
as workers. This includes running the project with minimal fire safety risks, coordinating with other duty holders
to share information on risks and fire stopping measures, and engaging workers to create a safe worksite.
BS 7671:2018
These regulations govern the materials, installation, and performance of electrical systems with regards to fire
stopping. This includes making sure wiring systems retain their integrity in the event of a fire. Appendix 13 also
outlines methods for maintaining effective escape routes, which should work in tandem with fire stopping
solutions to create the widest possible window of opportunity for a building to be safely evacuated.
3.3.8. Responsible for complying with fire stopping regulations
Ultimately, the laws and regulations have placed a duty on individuals to comply with fire stopping regulations
within the scope of their role.
For example, regarding BS 7671:2018, the individual installing the electrical systems is responsible. However, in
the case of a new residential development, the Building Fire Safety Act places this responsibility on the developer.
The new laws and regulations seek to make responsibility for fire stopping a team effort, where each person is
responsible according to their role and duty on the project, including architects, building designers, contractors,
and developers. This is enforced by various regulatory bodies including the local Fire and Rescue Authority and
Building Safety Regulator.
Once a building is occupied, a responsible person must also be appointed to hold the duty of ongoing compliance
throughout the lifespan of the building. This person will be responsible for a number of duties, including liaising
with occupants to identify and correct fire risks, working with professionals to deliver a fire risk assessment, and
implementing recommended changes and maintenance to uphold the building's fire safety compliance.
3.4. FIRE DOORS
Fire doors are designed to stop the spread of both flames and smoke. Fire-rated doors help slow or prevent the
spread of both fire and smoke, but they are not designed to be completely fireproof. These doors will eventually
burn through in a fire.
A fire door is a door with a fire-resistance rating used as part of a passive fire protection system to reduce the
spread of fire and smoke between separate compartments of a structure and to enable safe egress from a building
or structure or ship.
A strong wood frame, an intumescent seal around the door's edges, fire-resistant glass, fire alarms, and devices at
the doors that automatically close are just a few of the components that make up this structure.
The intumescent seal expands as the temperature increases and covers gaps between the door and the door frame.
Wood fire doors are specially designed doors that provide fire resistance and help prevent the spread of fire and
smoke within a building. They play a crucial role in maintaining the safety of occupants and protecting property.
Figure 3.2: Fire-Rated Counter Door
However, they will slow the fire for a specified time period, which will provide additional time for anyone to exit
the structure.
Fire-rated doors usually have an additional latch to keep the door from opening under the pressure generated by
the high temperatures of the flames.
The term fire-rated means that the door, when installed properly, is not supposed to combust during a certain time
frame in the average fire. While time ratings vary, standard ratings include 20 to 90-minute fire-rated doors.
A smoke door and a smoke curtain are made to stop smoke from spreading into fire escape routes, providing
occupants with a clear, non-toxic route to exit the building.
Smoke doors can also be made of several different materials, however, if you ever need to identify what a door
specifically protects against, a certified fire door or certified smoke door will always be clearly labeled with
respect to its purpose.
Fire doors can have a wide variety of finishes, they very often primarily consist of steel.
Figure 3.3: Smoke curtains in malls
Many modern smoke doors are designed in a manner that allows them to sync with smoke detectors. When the
smoke detectors are activated, the corresponding smoke doors should close
.3.4.1. Fire Door & Smoke Door Preventive Maintenance
Fire and smoke doors should be inspected and maintained at least once a year to make sure that they're working
properly. Any damage to the hardware should be reported to the manufacturer or to a local fire professional.
3.4.2. Fire Door Drop Tests and Fire Door Inspections
NFPA standards require building owners and managers to have their fire-rated doors inspected and tested annually
and to maintain written documentation of such inspections. Keep garage door in compliance with the National
Fire Protection Association (NFPA) by contacting us. Loading Dock, Inc. offers fire doors annual inspections and
fire doors drop tests to ensure all requirements are properly met.
3.4.3. Features of Wood Fire Doors
Fire Resistance Rating:
Wood fire doors are rated based on the duration they can withstand fire, typically ranging from 30 minutes (FD30)
to 60 minutes (FD60) or more. The rating indicates the door's ability to resist fire and prevent its spread for the
specified period.
Intumescent Seals:
These doors are equipped with intumescent seals that expand when exposed to high temperatures, sealing the gaps
around the door to prevent the passage of fire and smoke.
Heavy-duty Hinges:
Fire doors are fitted with heavy-duty hinges that can withstand high temperatures without deforming, ensuring the
door remains functional during a fire.
Automatic Closers:
Often equipped with automatic closing mechanisms to ensure the door is always closed, providing a barrier to fire
and smoke.
Glazing:
Some fire doors include fire-resistant glazing, which allows for visibility while still providing fire protection. The
glazing is made from special fire-rated glass.
Core Material:
The core of a wood fire door is typically made from solid wood or a composite material designed to enhance fire
resistance.
3.4.4. Construction of Wood Fire Doors
Core:
The core of a wood fire door is made from Wedge fire-resistant board StarPan SP1150 materials such as solid
timber, particleboard, or a fire-rated composite material. This core provides the structural integrity and fire-
resistant properties of the door.
Facing:
The door faces are usually made of veneer, laminate, or plywood that is bonded to the core. These materials can
be selected to match the aesthetic requirements of the building while ensuring fire resistance.
Frame:
The door frame is constructed from fire-rated materials and is designed to work in conjunction with the door to
provide a complete fire-resistant barrier. The frame often includes intumescent strips or seals.
Seals and Gaskets:
Intumescent seals are fitted into the frame or door edges, and smoke seals may also be included to prevent the
passage of smoke.
3.4.5. Benefits of Wood Fire Doors
Safety:
The primary benefit of wood fire doors is the increased safety they provide by slowing the spread of fire and
smoke, giving occupants more time to evacuate.
Compliance:
Installing fire-rated doors helps buildings comply with local fire safety regulations and building codes, which are
essential for legal occupancy and insurance purposes.
Durability:
These doors are designed to be robust and durable, capable of withstanding regular use while providing long-term
fire protection.
Noise Reduction:
The solid construction of wood fire doors can also contribute to soundproofing, reducing noise transmission
between rooms.
3.4.6. Applications of Fire Doors
✰ Commercial Buildings:
Widely used in office buildings, hotels, and shopping centers to provide safe evacuation routes and protect critical
areas.
◇ Residential Buildings:
Installed in homes, apartments, and multi-family dwellings, particularly in areas like kitchens, basements, and
garages where fire risks are higher.
◆ Public Buildings:
Essential in schools, hospitals, libraries, and government buildings to ensure the safety of large numbers of
occupants.
Industrial Facilities:
Used in factories, warehouses, and other industrial settings to protect against the spread of fire in high-risk areas.
3.4.7. Low combustible, Non-combustible and Spark-proof doors
✰ Combustible Material
Defining combustible materials is done so by process of elimination. If the materials don't meet the definition of
limited-combustible or non-combustible then it is a combustible material.
A common example of a combustible material is untreated wood. Ensuring a building remains structurally sound
and that materials react to fire predictably is important to overall life safety. Understanding and complying with
construction type requirements is the first step in creating a safe built environment.
Material Combustibility
Outside of the construction type and fire resistance rating of the structural elements there are also different
designations for what is considered a combustible material, limited combustible material and non-combustible
material.
Non-combustible Material
Materials that pass the criteria in ASTM E136 when tested in accordance with either ASTM E136 or ASTM
E2652 are considered non-combustible.
Also, any inherently non-combustible materials can be considered non-combustible without having to be tested.
Although the standard doesn't explicitly say exactly what is inherently non-combustible the associated annex
material goes on to suggest that it consists of materials such as concrete, masonry, glass and steel.
Inherently Noncombustible Materials
- Concrete
- Glass
- Steel
- Masonry
Figure 3.4: Non-Combustible Construction Products
A non-combustible construction product is a material that is not designed to withstand the heat and flames of a
fire.
Non-combustible construction products include materials such as concrete, fibreglass insulation, gypsum board,
masonry, and wood.
Concrete is built up from cement and aggregates, which provide the structure of the building and help protect it
from fire. Concrete does not burn and remains intact when exposed to flames.
Fibreglass insulation is a material that is made of glass fibres. It is often used in walls because it is resistant to
heat, can be painted, and can be easily replaced once it has been damaged.
It is not designed to withstand the heat of a fire and should be located as close to the outside of the structure as
possible to reduce the chances of it being damaged by fire. Masonry is built up on walls and is made of sand,
gravel, and clay. It is designed to withstand the heat of a fire, but it can easily be damaged by water so it should be
located as far away from a source of water as possible.
3.4.8. Characteristics of Non-Combustible Construction Products
Water resistance: Concrete, masonry, wood, and drywall have low levels of water resistance. Concrete can be
easily damaged by water, fiberglass is not designed to withstand water, and masonry and wood are not designed to
withstand water.
Fire-resistance ratings:
Concrete and masonry have a fire-resistance rating of 30 minutes. Wood and drywall have a fire-resistance rating
of 30 minutes. Drywall can be painted, which increases its fire-resistance rating.
Heat resistance:
Concrete, masonry, wood, and drywall have a heat resistance of 1 hour. The gypsum board has a heat resistance of
1 hour. Mineral wool has a heat resistance of 1 hour. Mineral wool can be painted, which increases its heat
resistance.
3.4.9. Differences Between Fire-Rated Construction Products and Non-Combustible
Fire-rated construction products are designed to slow the spread of fire and smoke through a building. Non-
combustible construction products are not designed to withstand the heat of a fire.
The characteristics of fire-rated and non-combustible construction products differ greatly.
Fire resistance:
Fire-rated construction products can withstand high temperatures and remain intact, while non-combustible
construction products are designed to burn out.
Heat resistance:
Concrete, gypsum board, wood, and non-combustible construction products have a low level of heat resistance,
while fire-rated construction products have a high level of heat resistance.
Durability:
Concrete, wood, and drywall are designed to be installed once, while masonry and non-combustible construction
products are designed to be built up and remain durable.
Fire-resistance ratings:
Non-combustible construction products have a low level of fire-resistance ratings, while fire-rated construction
products have high-level fire-resistance ratings.
3.4.10. Limited Combustible Material
Material that is considered limited combustible needs to meet certain criteria.
1. It needs to be able to produce a heat value less than 3,500 BTU/lb when tested in accordance with NFPA 259.
(For context paper has a heat value of approximately 7,000 BTU/lb, wood is about 10,000 BTU/lb while most
plastics are in the 15,000 to 22,000 BTU/lb range)
2. Tested in accordance with ASTM E2965 at an incident heat flux of 75 kW/m² for 20 minutes and meet the
following conditions.
a. Peak heat release rate doesn't exceed 150 kW/m² for more than 10 seconds
b. Total heat released is less than 8MJ/m²
3. Either one of the following:
(a) Material has a non-combustible base with a surface that doesn't have a flame spread index greater than 50
when tested in accordance with ASTM E84. The surface on top of the non-combustible base can't be thicker than
1/8th inch (3.2 mm).
(b) Flame spread index is less than 25 when tested with ASTM E84 or UL 723, even if the material is cut.
An example of a limited combustible material is gypsum wallboard.
3.4.11. Construction Types
Type 1:
Non-combustible (or limited-combustible) construction with a high level of fire resistance, typically concrete
construction.
Type II:
Non-combustible (or limited-combustible) construction with a lower level of fire resistance than Type I, typically
this is steel construction with or without fireproofing.
Type III:
Exterior walls and structural elements are non-combustible or limited-combustible materials, and interior
structural elements, walls, arches, floors, and roofs are wood that is smaller than what is required for Type IV
construction. This is usually called ordinary construction and an example of this is a mixed masonry/wood
building.
Type IV:
Fire walls, exterior walls, and interior bearing walls are approved non-combustible or limited-combustible
materials. Other interior structural elements, arches, floors, and roofs are solid or laminated wood or cross-
laminated timber.
There are certain dimensional requirements:
Columns - 8in (205mm) x 8in (205mm) if supporting floor, 6in (150mm) x 8in (205mm) if supporting roof
*Beams - 6in (150mm) x 10in (255mm) if supporting floor, 4in x 6in (150mm) if supporting roof
*Arches - Varies 8in (205mm) x 8in (205mm) to 4in (100mm) x 6in (150mm)
+ Floors - 3in (75mm) or 4in (100mm) thick
Type V:
Structural elements, walls, arches, floors, and roofs are wood or other approved material. Most residential
construction is Type V.
[Link] Digit (X00): Exterior bearing walls
2. Second Digit (0X0): Columns, beams, girders, trusses
TYPE III (211)
[Pronounced "Type three, two-one-one"]
Type III = Type 1: Concrete construction, think parking garage
Type II: Steel with or without fireproofing
Type III: Ordinary, mixed masonry/wood
Type IV: Heavy timber, think mill buildings
Type V: Stick construction 2x4s think residential
(211) = First Digit = exterior bearing wall rating in hours
Second Digit = column, beam, truss rating in hours
Third Digit = floor construction rating in hours
3.5. AIR-TIGHT SEALING OF DOORS
Reducing the amount of air that leaks in and out of working area is a cost-effective way to cut heating and cooling
costs, improve durability, increase comfort, and create a healthier indoor environment.
Save on heating and cooling costs by checking for air leaks in common trouble spots.
Caulking and weatherstripping are two simple and effective air-sealing techniques that offer quick returns on
investment, often one year or less. Caulk is generally used for cracks and openings between stationary house
components such as around door and window frames, and weatherstripping is used to seal components that move,
such as doors and operable windows.
Air Leakage
Air leakage occurs when outside air enters and conditioned air leaves house uncontrollably through cracks and
openings. Relying on air leakage for natural ventilation is not recommended.
During cold or windy weather, too much air may enter the house. When it's warmer and less windy, not enough
air may enter, which can result in poor indoor air quality.
Air leakage also can contribute to moisture problems that affect occupants' health and the structure's durability.
Sealing cracks and openings reduces drafts and cold spots, improving comfort. The recommended strategy is to
reduce air leakage as much as possible and to provide controlled ventilation as needed.
• Detect air leaks
• Assess ventilation needs for indoor air quality.
Apply air sealing techniques and materials, including caulk and weather stripping. Planning an extensive remodel
of home that will include some construction, review some the techniques used for air sealing in new home
construction and consider a home energy assessment to identify all the opportunities to save energy and money.
3.5.1. Tips for Sealing Air Leaks
Look for dirty spots on ceiling paint and carpet, which may indicate air leaks at interior wall/ceiling
joints and wall/floor joists, and caulk them.
Replace single-pane windows with more efficient double-pane low-emissivity windows.
Use foam sealant on larger gaps around windows, baseboards, and other places where air may leak out.
Check dryer vent to be sure it is not blocked. This will save energy and may prevent a fire.
Replace exterior door bottoms and thresholds with ones that have pliable sealing gaskets.
Keep the fireplace flue damper tightly closed when not in use
Seal air leaks around fireplace chimneys, furnaces, and gas-fired water heater vents with fire-resistant
materials such as sheet metal or sheetrock and furnace cement caulk.
Fireplace flues are made from metal, and over time repeated heating and cooling can cause the metal to warp or
break, creating a channel for air loss.
To seal flue when not in use, consider an inflatable chimney balloon. Inflatable chimney balloons fit beneath
fireplace flue when not in use, are made from durable plastic, and can be removed easily and reused hundreds of
times.
To remove the balloon before making a fire, the balloon will automatically deflate within seconds of coming into
contact with heat.
A reasonably capable do-it can create an inexpensive, reusable fireplace flue plug by filling a plastic trash bag
with fiberglass batt scraps and jamming it into the flue.
PART-B
1. Explain fire separation between buildings.
Fire separation between buildings is a crucial aspect of fire safety design that aims to prevent the spread of fire
from one building to another. This is achieved through a combination of spatial separation (distance) and fire-
rated construction.
Purpose of Fire Separation
The primary goal of fire separation is to compartmentalize fire and its effects. By containing the fire within the
building of origin, fire separation:
Protects neighboring buildings from heat, flames, and embers.
Limits the financial damage to a single property.
Provides a safe area for firefighters to operate and prevent the fire from becoming a major
conflagration.
Allows for the safe evacuation of occupants from adjacent buildings.
Methods of Achieving Fire Separation
Building codes and fire safety standards specify several methods for achieving adequate fire separation. These
methods are often used in combination and include both passive and active fire protection systems.
1. Spatial Separation: The most basic form of fire separation is maintaining a sufficient distance between
buildings. The required fire separation distance (FSD) is determined by building codes based on factors
like:
o Building Height and Occupancy: Taller and more densely occupied buildings may require
larger separation distances.
o Construction Type: Buildings with combustible exteriors require greater separation than those
with non-combustible materials like brick or concrete.
o Building Frontage and Openings: Walls with more windows or other openings that could
allow fire to escape require a greater distance.
2. Fire Walls: When buildings are built close to or adjoining one another, a fire wall is constructed to act
as a physical barrier. A fire wall is a structurally independent, fire-rated assembly that extends
continuously from the foundation through the roof. It is designed to remain standing even if the building
on one side of it collapses.
3. Fire-Rated Exterior Walls: In cases where the separation distance is limited, the exterior walls of the
building facing the exposure may be required to have a specific fire-resistance rating. This helps contain
a fire inside the building and prevents heat from radiating to the neighboring structure.
4. Openings Protection: All openings in fire-rated walls, such as windows, doors, and utility penetrations,
must be protected with fire-rated assemblies. This includes fire-rated glass, doors with automatic closers,
and fire-stopping materials to maintain the integrity of the fire separation.
2. Explain principle of calculation of safe distance.
The principle of safe distance calculation between buildings is based on the fire's thermal radiation.
The goal is to ensure that the heat flux radiating from a burning building does not reach a level that can ignite
materials or cause injury to people in a neighboring building.
The core principle involves a radiation heat flux model that considers the fire as a radiating source. The
calculation determines the distance at which the incident radiant heat flux on a target (the neighboring building or
a person) falls below a critical threshold for ignition or injury.
Key Factors in Calculation
The calculation of safe distance is not based on a single, simple formula but on a performance-based approach that
integrates several key factors:
Fire Source: The intensity of the fire is represented by its heat release rate (HRR) and the radiative
fraction of that energy. The size and geometry of the openings (like windows) on the burning building's
facade also play a crucial role, as they act as the main source of radiation.
Radiation Transmission: The radiation from the fire is attenuated as it travels through the air. The
distance between the buildings, as well as the presence of smoke, affects how much radiant heat reaches
the target. This is accounted for by the atmospheric transmissivity factor.
Receiving Target: The critical heat flux for the receiving building's facade is the maximum thermal
radiation it can withstand before igniting. This value depends on the material (e.g., combustible siding vs.
non-combustible brick) and its ignition temperature.
View Factor: This is a geometrical parameter that accounts for the orientation and size of both the fire
source and the receiving target. It determines what fraction of the total radiant energy from the fire
actually strikes the target's surface.
The general relationship is that the radiant heat flux received by the target is inversely proportional to the square
of the distance from the fire source. The safe distance is the point where the received heat flux is equal to or less
than the critical heat flux of the target material.
Figure 602-1 Fire separation distance.
3. Explain fire separation – the passive prevention
Fire separation through passive prevention refers to the use of built-in building materials and assemblies to
contain or slow the spread of fire and smoke without any external action or trigger. Unlike active systems like
sprinklers or fire alarms that activate in an emergency, passive systems are always "on," providing a continuous
barrier.
Key Principles
The core principle of passive fire separation is compartmentalization. This involves dividing a building into
smaller, fire-resistant compartments using specialized walls, floors, and ceilings. This strategy aims to:
Contain the fire to its room of origin, limiting damage.
Protect escape routes and exit stairwells, allowing occupants to evacuate safely.
Prevent structural collapse by shielding load-bearing elements from extreme heat.
Provide valuable time for firefighters to arrive and manage the blaze.
Methods and Components
Passive fire protection is achieved through the strategic use of materials and designs that are inherent to the
building's construction. Some key methods include:
Fire Walls: These are fire-resistant walls that extend from the foundation to the roof, acting as a
complete physical barrier to fire spread between buildings or large sections of a building.
Fire-Rated Doors and Windows: These are specially designed to maintain their integrity and insulation
for a specific period, preventing fire and smoke from passing through openings in fire-rated walls.
Firestopping: This involves sealing any gaps or penetrations in fire-rated walls and floors—such as
those created by pipes, cables, and ducts—with fire-resistant materials (e.g., intumescent sealants,
mortar) to maintain the integrity of the fire compartment.
Structural Fire Protection: Applying fire-resistant coatings (like intumescent paints or cementitious
sprays) to structural steel or encasing it in fire-resistant materials to protect it from high temperatures and
prevent a loss of strength.
Cavity Barriers: Fire-resistant barriers are installed within concealed spaces like wall and ceiling
cavities to prevent the hidden spread of fire.
4. Explain design principles of fire resistant walls and ceilings.
Principles of fire resistant
The principles of fire resistance are based on a combination of fundamental scientific concepts and engineering
objectives aimed at protecting life and property. They are primarily centered on passive fire protection, which
involves built-in design and materials that work to resist the effects of fire without external action.
1. Performance-Based Criteria
The core principle of fire resistance is that a building element must perform its function for a specific duration
under fire conditions. This is measured by three key criteria:
Load-Bearing Capacity (R): The element must maintain its structural stability and continue to support
its intended load without collapsing or experiencing excessive deformation. This is the primary criterion
for structural components like columns and beams.
Integrity (E): The element must act as a barrier to prevent the passage of flames and hot gases. This is a
crucial principle for walls and doors, which are designed to keep fire from spreading from one
compartment to another.
Insulation (I): The element must limit the temperature rise on its unexposed side. This prevents the heat
from igniting materials on the other side of the barrier and protects occupants from burns.
2. Compartmentalization
This is the central design philosophy of passive fire resistance. It involves dividing a building into smaller, fire-
resistant compartments using fire-rated walls, floors, and ceilings. The principle is that by containing a fire to its
compartment of origin, its growth is limited, providing crucial time for safe evacuation and for firefighters to
control the blaze.
3. Material Science
The principles of fire resistance are also heavily reliant on the properties of materials.
Heat Transfer: Materials are chosen for their ability to resist heat transfer, primarily through
conduction. Materials with low thermal conductivity, like gypsum and concrete, are excellent insulators.
Decomposition and Phase Change: Some materials, like gypsum board, contain chemically combined
water that is released as steam when heated. This process, called calcination, absorbs a significant
amount of heat energy, delaying the temperature rise and protecting the underlying structure.
Strength at Elevated Temperatures: Structural materials must be able to retain a sufficient amount of
their strength at high temperatures. For example, while steel loses strength rapidly at around 550°C,
concrete and masonry retain their strength for much longer, and timber can form a protective char layer
that insulates the unburned core.
5. Explain design principles of fire resistant walls and ceilings.
Fire resistant walls
Fire-resistant walls are a critical component of passive fire protection systems, acting as a physical barrier to
prevent the spread of fire and smoke within a building. They are specifically designed and constructed to
withstand fire for a defined period, creating safe compartments and allowing occupants to evacuate and
firefighters to respond.
Key Principles and Performance Criteria
The effectiveness of a fire-resistant wall is not based on a single material, but on an entire assembly that is
engineered and tested to meet specific performance criteria. These criteria are defined by standards such as ASTM
E119 and ISO 834, and include:
Integrity (E): The wall must remain intact and prevent the passage of flames and hot gases. It should not
develop any cracks or openings that would allow the fire to spread to the unexposed side.
Insulation (I): The wall must limit the temperature rise on its unexposed side. This prevents the ignition
of combustible materials on the other side and protects occupants from radiant heat.
Load-Bearing Capacity (R): For structural walls, the assembly must maintain its ability to support its
intended load without collapsing or deforming excessively during the fire.
These performance criteria are expressed in fire resistance ratings, typically in hours (e.g., 1-hour, 2-hour, 3-
hour), which indicate how long the wall assembly can withstand a standardized fire test.
Materials and Construction
Fire-resistant walls are constructed from assemblies of non-combustible or fire-resistant materials. Common
components include:
Gypsum Board (Drywall): Often the primary material for interior fire-rated walls. A special type,
known as Type X, is reinforced with glass fibers and contains chemically combined water in its core.
When exposed to fire, this water is released as steam, absorbing heat and delaying the temperature rise.
Masonry and Concrete: These materials are inherently non-combustible and provide excellent fire
resistance. The thickness and density of the wall are key factors in its fire rating.
Fire-Stopping Materials: All openings or penetrations in a fire-rated wall (for pipes, wires, or ducts)
must be sealed with specialized firestopping products like intumescent sealants. This ensures the
integrity of the fire barrier is maintained.
Firewalls are also used to divide buildings into separate fire areas, and are required to have independent structural
stability, extending from the foundation through the roof.
6. Explain design principles of fire resistant walls and ceilings.
Fire resistant ceilings
Fire-resistant ceilings are specialized building assemblies designed to form a horizontal barrier that prevents the
vertical spread of fire and smoke to floors above. They are a critical part of a building's passive fire protection
system, providing crucial time for occupants to evacuate and for firefighters to manage the blaze.
Design Principles
The design of fire-resistant ceilings is based on the principle of compartmentalization, where the ceiling acts as a
continuous fire-rated membrane to contain a fire to the compartment of its origin. This is achieved by designing
the ceiling assembly to meet two primary performance criteria during a standardized fire test:
Integrity (E): The ceiling must remain intact and prevent the passage of flames and hot gases to the floor
or void space above. Failure would be indicated by the formation of cracks, openings, or the ignition of a
cotton pad applied to the unexposed surface.
Insulation (I): The ceiling must limit the temperature rise on its unexposed side. This prevents the heat
from igniting combustible materials in the space above (e.g., joists, pipes) and helps protect the structural
integrity of the floor above. The test ends if the average temperature on the unexposed side increases by
more than 140°C.
Types and Materials
Fire-resistant ceilings are typically an assembly of multiple components that work together to achieve a specific
fire rating. Common types and materials include:
Gypsum Board Ceilings: These are one of the most common and cost-effective solutions. Fire-rated
gypsum board, often a "Type X" with glass fiber reinforcement, is layered to achieve the desired fire
rating. The non-combustible gypsum core contains chemically combined water, which releases as steam
when heated, absorbing energy and delaying the temperature rise.
Mineral Fiber Tiles: Used in suspended ceiling systems, these tiles are made from non-combustible
materials like mineral wool. When combined with a fire-rated grid system and specific hangers, they can
provide a tested fire rating, often used to protect structural steel from the fire below.
Concrete and Masonry: Inherently non-combustible, concrete floor slabs and ceilings provide excellent
fire resistance. Their performance is primarily a function of thickness and density.
Construction and Detailing
Proper installation is as crucial as the materials themselves. The fire rating of an assembly can be compromised by
poor detailing, such as:
Firestopping: All penetrations through the ceiling for pipes, ducts, and electrical wiring must be sealed
with specialized firestopping materials to maintain the integrity of the fire barrier.
Joints and Seams: All joints in fire-rated sheathing must be taped and sealed to prevent the passage of
smoke and flames.
Connections: The connections of the ceiling assembly to the walls and structural elements must be
designed and constructed to maintain the fire rating.
7. Explain design principles of fire resistant walls.
Principles of Fire-Resistant Walls
The design of fire-resistant walls is a core component of passive fire protection, based on the principle of
compartmentalization. The aim is to build barriers that resist fire for a specified duration, confining it to a
smaller area and providing crucial time for evacuation and firefighting. This is achieved by designing the wall as
an assembly, where multiple materials work together to meet three key performance criteria.
1. Performance Criteria
Every fire-resistant wall is designed to satisfy three criteria during a standardized fire test (e.g., ISO 834 or ASTM
E119). The fire rating of the wall is the time (e.g., 60 minutes, 120 minutes) it takes to fail any one of these
criteria:
Integrity (E): The wall must remain intact and prevent the passage of flames and hot gases to the non-
fire side. This means no cracks or openings can form.
Insulation (I): The wall must limit the temperature rise on its unexposed side. This prevents the ignition
of materials in adjacent areas and protects occupants from radiant heat.
Load-Bearing Capacity (R): For structural walls, the assembly must maintain its ability to support its
intended load without collapsing or deforming excessively.
2. Strategic Material Selection
The choice of materials is crucial. Fire-resistant walls are not just a single material but a system where each
component contributes to the overall performance.
Gypsum Board (Drywall): This is a primary material for interior walls due to its non-combustible
nature. Its core contains chemically combined water that turns to steam when exposed to fire, absorbing
heat and delaying temperature rise.
Masonry and Concrete: These materials have inherent fire resistance due to their non-combustible and
dense properties, making them excellent choices for fire walls.
Fire-Stopping: This is the process of sealing all gaps and penetrations (like those for pipes and wires) in
a fire-rated assembly using specialized materials to maintain the wall's integrity.
3. Engineered Assembly
The final fire rating of a wall is a result of how the materials are assembled. Key design details include:
Layering: Increasing the number of layers of fire-rated sheathing (e.g., using two layers of 1/2-inch
drywall) significantly increases the fire resistance duration.
Joints and Fasteners: Proper fastening and sealing of all joints and seams are vital to ensure the
assembly remains a continuous, effective barrier throughout the fire.
Continuous Barrier: The fire-rated wall must extend from the foundation to the roof or to another fire-
rated assembly to prevent fire from spreading through concealed spaces.
8 .Explain design principles of fire resistant ceilings.
1. Compartmentalization & Performance Criteria
The design of fire-resistant ceilings is based on the principle of compartmentalization, which aims to divide a
building into smaller, fire-resistant zones. A fire-rated ceiling serves as a crucial horizontal barrier to prevent the
vertical spread of fire and smoke to the floor above. Its design must ensure it meets two primary performance
criteria during a standardized fire test:
Integrity (E): The ceiling must remain intact and prevent the passage of flames and hot gases. It must
not develop cracks or openings that would allow the fire to breach the compartment.
Insulation (I): The ceiling must limit the temperature rise on its unexposed (top) side. This prevents the
heat from igniting materials in the void space above and helps protect the structural integrity of the floor
assembly.
2. Material Selection & Assembly
The fire resistance of a ceiling is not based on a single material but on a carefully engineered assembly.
Gypsum Board: This is a very common material for fire-resistant ceilings. The core of fire-rated (Type
X) gypsum board contains chemically combined water. When exposed to heat, this water vaporizes,
absorbing energy and delaying the temperature rise of the assembly.
Mineral Fiber Tiles: Used in suspended ceiling systems, these tiles are made from non-combustible
materials like mineral wool. When combined with a fire-rated grid system and specific hangers, they can
provide a tested fire rating, often used to protect structural elements above.
Fire-Stopping: This is the critical process of sealing any penetrations in the ceiling assembly (e.g., for
pipes, ducts, or lighting fixtures) with specialized fire-resistant materials. This ensures the integrity of the
fire barrier is not compromised.
3. Construction & Detailing
Proper installation and attention to detail are paramount to a fire-resistant ceiling's effectiveness.
Layering: Increasing the number of layers of fire-rated gypsum board significantly increases the fire
resistance rating.
Joints and Fasteners: All joints in the sheathing must be taped and sealed. The type and spacing of
fasteners (screws, clips) are also critical to ensuring the ceiling assembly remains in place during a fire.
Continuous Barrier: The ceiling assembly must be designed to be continuous, connecting securely to
fire-rated walls, to prevent fire from spreading through any gaps or concealed spaces.
9. Explain design principles of fire resistant walls and ceilings.
Designing fire-resistant walls and ceilings is a critical aspect of passive fire protection, aiming to create barriers
that confine fire and smoke to a specific compartment. The design principles are centered on three key
performance criteria that must be met for a specified duration during a fire.
1. Compartmentalization & Performance Criteria
The primary design principle is compartmentalization, which involves dividing a building into smaller, fire-
resistant zones. Walls and ceilings serve as the horizontal and vertical barriers that create these compartments. To
be effective, their design must ensure they meet three main performance criteria:
Load-Bearing Capacity (R): For structural walls and floors, the design must ensure they can support
their intended load without collapsing or experiencing excessive deformation.
Integrity (E): The assembly must prevent the passage of flames and hot gases. This is achieved by
designing continuous, sealed surfaces without gaps or cracks.
Insulation (I): The assembly must limit the temperature rise on its unexposed side. This prevents the
ignition of combustible materials in adjacent areas and protects occupants from heat.
2. Material Selection & Assembly
The fire resistance of walls and ceilings is not inherent to a single material but is achieved through a carefully
engineered assembly of materials.
Core Material: The core of the assembly, often the stud frame (wood or steel) for walls or joists for
ceilings, provides the structural support.
Fire-Resistant Sheathing: This is the most critical component. Materials like gypsum board (drywall)
are widely used due to their non-combustible properties and the ability of their core to release water
vapor (a process called calcination) when heated, which helps absorb heat and delay temperature rise.
Fire-Stopping: All penetrations in the wall or ceiling (e.g., pipes, cables, electrical outlets) must be
sealed with specialized firestopping materials (like intumescent sealants or mortar). This prevents fire
and smoke from bypassing the main barrier.
3. Construction & Detailing
The effectiveness of a fire-resistant wall or ceiling depends heavily on its construction. Key design details include:
Layering: Increasing the number of layers of fire-resistant sheathing (e.g., two layers of 16mm gypsum
board instead of one) significantly increases the fire resistance rating.
Joints: All joints and seams in the sheathing must be taped and sealed.
Fasteners: The type and spacing of fasteners (screws, nails) are critical to ensuring the sheathing remains
attached to the frame during a fire, even as the core structure begins to weaken.
Continuous Barrier: The fire-rated assembly must be continuous, extending from the floor slab below
to the floor slab or roof slab above, to prevent fire from spreading through concealed spaces.
10. Explain fire resistant screens- solid screens and water curtains; local barriers.
FIRE RESISTANT SCREENS
Fire-resistant screens are transparent or translucent assemblies that act as a passive fire barrier while maintaining
visibility and light. Unlike traditional firewalls, which are opaque, fire screens allow for open, spacious designs
while still meeting strict fire safety standards. They are used in both commercial and residential buildings to
separate areas like lobbies, corridors, and stairwells.
FIRE RESISTANT SCREENS- SOLID SCREENS
Fire-resistant solid screens are opaque, fire-rated assemblies that serve as fire and smoke barriers. Unlike glass
screens that prioritize visibility, solid screens are designed to provide maximum integrity and insulation, making
them ideal for applications where an absolute fire barrier is required without the need for light transmission.
They are essentially fire-rated partitions or walls that can be installed as independent screens, often used to
compartmentalize large open spaces, protect specific equipment, or serve as a barrier in industrial settings.
Materials and Performance
Solid screens are typically constructed from fire-resistant materials that can withstand high temperatures and
prevent heat transfer. Common materials include:
Steel Panels: Steel is a common choice for its strength, but it must be protected with fire-resistant infill
materials or coatings (like intumescent paints) to prevent it from reaching its critical temperature and
losing structural integrity.
Composite Panels: These panels consist of a non-combustible core, such as a rock wool or a fire-
resistant board (e.g., calcium silicate), sandwiched between two layers of sheet metal. This design offers
both high insulation and integrity.
Fire-Rated Boards: Boards made from materials like gypsum or calcium silicate are often used as
sheathing over a steel or timber frame. Their fire-resistant properties are derived from their non-
combustible nature and ability to release chemically bound water when exposed to fire.
Applications
Solid screens are utilized in various scenarios where an opaque, robust fire barrier is necessary, including:
Industrial and Manufacturing Plants: To separate high-risk processes or machinery from other areas.
Commercial Buildings: To create fire-rated partitions in large, open-plan offices or to protect elevator
lobbies.
Warehouses: To divide large storage spaces into smaller fire compartments.
Transport Hubs: In metro stations or airports to isolate specific areas and protect escape routes.
11. Explain fire resistant screens- solid screens and water curtains; local barriers.
FIRE RESISTANT SCREENS- WATER CURTAINS
2. Water Curtains
2.1 Purpose
* Act as a temporary fire-resistant barrier using a sheet of water.
* Reduce radiant heat transfer.
* Stop fire spread through open doorways or conveyor passages.
* Cool down exposed areas and provide a shield for personnel.
2.2 Working Principle
* Active protection that requires a water supply and pumping system.
* Nozzles spray a continuous sheet of water vertically.
* Water absorbs radiant heat, partially evaporates, and washes away burning debris.
2.3 Design Features
* Usually installed vertically like a transparent water wall.
* Can be automatically triggered by heat sensors or activated manually.
* Flow rate designed for complete coverage (around 10–15 L/min per meter of curtain).
2.4 Applications
* Theatre stage and scenery separation
* Conveyor belt fire protection in coal plants
* Refinery or process plant separation
* High-risk storage facilities
Advantages: Can be used only when needed; allows visibility and access.
Limitations: Needs constant water supply; less effective in windy/open spaces.
12. Explain fire resistant screens- solid screens and water curtains; local barriers
FIRE RESISTANT SCREENS- LOCAL BARRIERS
Fire-resistant screens are a type of passive fire protection that acts as a local barrier to prevent or slow the spread
of fire. They are designed to withstand high temperatures and prevent flames, embers, and hot gases from passing
through, thereby protecting a building and its occupants.
How They Function as Local Barriers
Fire-resistant screens function by compartmentalizing a building or a specific area, creating a protective barrier
that gives occupants more time to evacuate and limits the extent of property damage. They are often used in
vulnerable areas, particularly in homes located in wildfire-prone regions, to prevent ember intrusion through
openings.
Key components and functions include:
Materials: Fire-resistant screens are made from specialized, non-combustible materials such as stainless
steel mesh, fire-rated fiberglass, or treated aluminum. These materials are chosen for their durability, heat
resistance, and ability to resist ignition.
Integrity and Insulation: The effectiveness of a fire-resistant screen is measured by its fire resistance
rating, which indicates how long it can maintain its integrity and insulation.
o Integrity (E): The ability to act as a stable physical barrier against flames, smoke, and hot
gases.
o Insulation (I): The ability to act as a barrier to heat, limiting the temperature rise on the non-fire
side of the screen. This is crucial for protecting adjacent areas and structural elements from heat
damage.
Types and Applications
Fire-resistant screens are utilized in various forms and for different purposes:
Window and Door Screens: These are a critical part of "home hardening" strategies, especially in areas
with high wildfire risk. They prevent wind-blown embers from entering the building through open
windows, which can be a primary cause of home ignition.
Curtain Walling and Partitions: Fire-resistant glass screens and curtain walls are used to create larger,
transparent barriers in commercial and public spaces like atriums, hospitals, and transport hubs. They
divide spaces into fire zones while still allowing light and visibility.
Vents and Openings: Special ember-resistant mesh is used for foundation and soffit vents to prevent
embers from entering attics and crawl spaces, which are common entry points for wildfire spread.
Fire Curtains: These are flexible, automatic barriers that deploy from the ceiling in the event of a fire to
contain fire and smoke in large, open-plan areas like theaters or shopping centers.
Building Codes and Standards
Building codes, such as the International Building Code (IBC) and local regulations like those from Cal Fire, often
mandate the use of fire-resistant materials and assemblies. These codes specify the required fire-resistance rating
(e.g., 30, 60, or 120 minutes) for various structural elements, including fire walls, fire barriers, and partitions. Fire-
resistant screens must be tested to ensure they comply with these standards, with ratings indicating their ability to
withstand fire exposure for a specified period.
The proper installation of these screens is crucial to their effectiveness. They must be installed as part of a tested
and approved system, with no gaps or vulnerabilities that could allow fire or embers to pass through.
13. Explain fire stopped areas-in roof, in fire areas and in connecting structures.
Fire stopping is a crucial part of passive fire protection that prevents the spread of fire, smoke, and hot gases by
sealing gaps and openings in fire-rated structures. This process compartmentalizes a building, giving occupants
more time to evacuate and limiting property damage. Fire stopping materials are used in various locations,
including roofs, fire-rated walls and floors, and connecting structures, to maintain the integrity of fire barriers.
In the Roof
In roofs, fire stopping primarily focuses on preventing a fire from spreading through concealed spaces. This is
especially important in attached properties, like semi-detached houses or terraced homes, where a fire can quickly
travel through the shared roof void.
Cavity Barriers: These are installed in hidden spaces within the roof structure, such as where a party
wall meets the roof. They're designed to close off these concealed spaces and prevent fire and smoke
from moving between adjoining properties.
Vents and Openings: Special ember-resistant mesh is used in soffit and gable vents to prevent embers
from entering the attic or roof space during a wildfire.
Material: Materials like intumescent wraps and barriers are often used. These materials expand
significantly when exposed to heat, sealing any gaps between the roof and the walls or within the roof
itself.
In Fire Areas (Walls and Floors)
Fire stopping is essential in fire-rated walls and floors, which are designed to create fire compartments within a
building. The fire rating of a wall or floor is compromised by any openings, such as those created for pipes,
cables, or ducts. Fire stopping systems restore the fire-resistance rating of these assemblies.
Penetrations: Pipes, cables, and other utilities that pass through a fire-rated wall or floor create a
pathway for fire and smoke. Fire stopping materials—like intumescent collars, firestop sealants, and
firestop pillows—are used to seal these openings. For example, an intumescent collar around a plastic
pipe will expand in a fire, crushing the melting pipe and sealing the hole to prevent fire from passing
through.
Joints: Gaps between different fire-rated elements, such as where a wall meets a floor, must also be
sealed. Fire-resistant sealants and foams are used to fill these linear gaps, ensuring the fire barrier
remains continuous.
In Connecting Structures
Fire stopping is also applied at the intersections of different structural elements to maintain the overall fire rating
of the building envelope. This includes the junctions between walls, floors, and the building's exterior.
Curtain Walls: Where a floor slab meets an exterior curtain wall, a void is created that can act as a
chimney for fire and smoke. Fire stopping systems, often consisting of mineral wool and sealants, are
installed to seal this void and prevent the vertical spread of fire.
Slab Edges: The perimeter of a fire-rated floor slab requires a firestop to prevent fire from moving
around the edge of the slab into adjacent compartments.
Top of Walls: The joint at the top of a fire-rated wall, where it meets a non-fire-rated ceiling or roof
deck, must be properly sealed to prevent fire from spreading into the space above.
14. Explain fire doors- low combustible, non-combustible and spark-proof doors.
FIRE DOORS- LOW COMBUSTIBLE
Fire doors are a crucial part of a building's passive fire protection system. Their main purpose is to contain a fire
and its smoke within a specific area for a set amount of time, allowing people to safely evacuate.
They are not designed to be completely fireproof but are built to resist fire and maintain their integrity for a
specific duration, which is known as their fire rating. These ratings typically range from 20 to 120 minutes.
Low-Combustible Materials
Fire doors are constructed with materials that are either non-combustible or have very low combustibility. The
entire door assembly—including the door itself, the frame, and the hardware—is designed to withstand high
temperatures.
Common materials used in fire doors include:
Steel: A non-combustible material that doesn't contribute to fire spread, making it a reliable choice for
high-risk areas. Steel doors often have a core of other fire-resistant materials.
Mineral Cores: Many fire doors, including those with a wood exterior, use a composite core made of
non-combustible materials like gypsum, vermiculite, or calcium silicate. These cores are designed to
resist fire and maintain their structural integrity.
Solid Timber: While wood is a combustible material, certain solid hardwoods, like oak or beech, can be
used. They have a predictable char rate, which means they burn at a slow, predictable speed, allowing the
door to maintain its fire-resistant properties for a specified time.
Fire-Rated Glass: If a fire door has a window or a glass panel, it must be made of fire-rated glass, such
as borosilicate, ceramic glass, or wired glass. These types of glass are treated to withstand high
temperatures and prevent shattering.
Essential Components
Beyond the main materials, fire doors rely on a few other key components to be effective:
Intumescent Seals: These seals are installed around the edges of the door and the frame. When exposed
to heat, they rapidly expand to fill the gap between the door and the frame, preventing the passage of fire
and smoke.
Self-Closing Mechanisms: Fire doors must be kept closed to work properly. They are equipped with
self-closing devices that automatically shut the door after it's been opened.
Fire-Rated Hardware: Hinges, latches, and locks on a fire door are also specially designed and tested to
withstand high temperatures.
15. Explain fire doors- low combustible, non-combustible and spark-proof doors;
FIRE DOORS: NON-COMBUSTIBLE
Non-combustible fire doors are a critical component of passive fire protection systems, designed to
compartmentalize fire and smoke to prevent their spread and provide safe evacuation routes. They are primarily
used in high-risk areas within commercial and industrial buildings.
Materials and Construction
While some fire doors are made entirely of non-combustible materials, others combine non-combustible cores
with fire-resistant facings. Common materials include:
Steel: A popular choice due to its non-combustible nature, durability, and cost-effectiveness.
Mineral Cores: Materials like rockwool, stone wool, and gypsum boards are used as a core fill because
they are non-combustible and have high melting points, which helps to insulate the door and prevent heat
transfer.
Calcium Silicate: A lightweight, non-combustible building board used for the door's core.
Fire-Rated Glass: Used for vision panels, it allows for visibility while still preventing the spread of fire.
Applications
Non-combustible fire doors are used in a variety of settings to protect life and property:
Commercial and Industrial Buildings: Essential for separating different areas of a building, such as
stairwells, corridors, and electrical rooms, to create safe zones and escape routes.
High-Risk Areas: Often required for rooms containing server equipment, boilers, or storage for
flammable materials.
Exits and Corridors: They are installed to ensure that evacuation pathways remain clear and safe for
occupants.
Standards and Regulations
The effectiveness of a fire door is determined by its fire-resistance rating, which is established through rigorous
testing by certified laboratories. These ratings indicate the duration for which the door can withstand fire exposure
while maintaining its integrity.
Fire-Resistance Ratings: Doors are rated in minutes (e.g., 30, 60, 90, 120, or 180 minutes). These
ratings are often denoted as FD30, FD60, and so on.
Testing and Certification: Doors are subjected to fire endurance tests and must pass a hose stream test
to ensure they can withstand both heat and pressure.
Key Standards: Various countries have their own standards, such as the National Building Code of India
(NBC), British Standard (BS 476), European Standard (EN 1634), and American standards like NFPA 80
and ASTM E119.
Proper installation and maintenance are crucial for a fire door to function as intended. This includes ensuring
correct gaps and clearances, using compliant hardware, and having an automatic self-closing mechanism.
16. Explain fire doors- low combustible, non-combustible and spark-proof doors.
FIRE DOORS- SPARK-PROOF DOORS
Spark-proof doors and fire doors are not the same, but they share a common goal of enhancing safety in specific
environments. They are distinct in their purpose, construction, and the specific hazards they are designed to
mitigate.
Fire Doors
Purpose: A fire door is an integral part of a building's passive fire protection system. Its primary purpose is to
contain fire and smoke within a specific compartment for a set period, providing safe evacuation routes and
preventing the fire from spreading to other areas.
How They Work: Fire doors are designed to resist high temperatures and maintain their integrity. They are often
equipped with:
Non-combustible Cores: Materials like mineral wool or gypsum boards that do not burn and insulate
against heat.
Intumescent Seals: Seals that expand when exposed to heat, filling the gap between the door and the
frame to block the passage of smoke and flames.
Self-Closing Mechanisms: Ensuring the door automatically closes and latches to maintain the fire
barrier.
Materials: Fire doors can be made from a variety of materials, including solid wood, steel, or composites, all of
which are tested and certified to withstand fire for a specific duration (e.g., 30, 60, or 90 minutes).
Spark-Proof Doors
Purpose: A spark-proof door's primary function is to prevent sparks from escaping a hazardous area and igniting
flammable materials in an adjacent zone. This is crucial in environments where explosive gases, dust, or other
combustible materials are present, such as:
Chemical factories
Petrochemical plants
Grain mills
Laboratories
How They Work: Spark-proof doors are designed to be non-sparking in and of themselves. This is achieved by:
Non-Sparking Materials: The door, frame, and all hardware (hinges, latches, handles) are made from
materials that do not create a spark when they come into contact with other surfaces. This often includes
materials like brass, aluminum, or bronze.
Special Coatings: Some spark-proof doors may have a non-sparking coating applied to a steel or other
metal substrate.
Key Difference: The fundamental difference is the nature of the threat. A fire door's threat is an existing fire; its
job is containment. A spark-proof door's threat is a potential spark; its job is prevention. While a spark-proof door
might offer some degree of fire resistance, it is not certified or tested to the same standards as a fire door. In high-
risk environments, a building may require both a certified fire door for fire containment and a spark-proof door for
ignition prevention.
17. Explain method of suspension of fire doors
The "suspension" of a fire door refers to its installation and how it is hung within the frame. This process is highly
regulated because the door's ability to resist fire is dependent on every component of its assembly, particularly the
hardware that holds it in place. The main method of suspension involves specific, fire-rated hinges.
Key Components of Suspension
1. Fire-Rated Hinges: These are the most critical components. Unlike standard door hinges, they are specifically
engineered to withstand extreme heat without warping, failing, or melting.
Materials: Fire door hinges must be made from non-combustible materials with a melting point of at
least 800°C (1,472°F). Common materials include stainless steel, brass, and phosphor bronze. Aluminum
and plastic are never used.
Number of Hinges: A standard fire door leaf requires a minimum of three fire-rated hinges to ensure it
remains stable and in place even under fire conditions. Heavier or larger doors may require four or more.
Certification: Hinges must be certified and marked with a fire-resistance rating that is equal to or greater
than the door's own rating (e.g., a 60-minute fire door requires hinges rated for at least 60 minutes).
Types: While butt hinges are common, fire doors may also use ball-bearing hinges, which are designed
for high-traffic doors and reduce friction.
2. Self-Closing Mechanisms: All fire doors must be fitted with a self-closing device to ensure they are always
closed and latched. This is a crucial element of the suspension system, as an open fire door is an ineffective one.
These devices can be:
Door Closers: A hydraulic or mechanical device mounted on the top of the door.
Floor Springs: A spring-loaded pivot system embedded in the floor.
3. Installation and Fixings: The method of suspension also relies on the correct installation of the hardware.
Screws: Only steel screws, which are also non-combustible, should be used to fix the hinges to the door
and frame.
Clearances: There must be a specific, small gap (usually around 3mm) between the door and the frame.
A gap that is too large can compromise the seal, while one that is too small can cause the door to bind.
Intumescent Strips: While not part of the physical suspension, these seals are essential to the door's
function. They are installed around the door's edges and in the hinge recesses. In a fire, they expand and
fill the gaps, preventing the passage of smoke and flames.
Proper suspension is not a DIY task; it must be performed by a certified professional to ensure the door assembly
meets all fire safety regulations. An incorrect hinge, a missing screw, or a misaligned door can render the entire
system useless.
18. Explain air-tight sealing of doors
Creating an airtight seal on a door is a crucial process for improving energy efficiency, maintaining a consistent
indoor climate, and preventing the intrusion of dust, moisture, and sound. The methods and components used vary
depending on the door's function, but they generally involve sealing the gaps around the door frame and at the
bottom.
Key Components and Methods
The primary components for creating an airtight seal are various forms of weatherstripping and gaskets.
1. Sealing the Sides and Top
This is the most common area for air leaks. The seal is created by applying a flexible material to the door stop or
the door frame, which is compressed when the door closes.
Foam Tape: An adhesive-backed, versatile, and inexpensive option. It's easy to install and comes in
various thicknesses to fill different-sized gaps.
V-Strip (Tension Seal): A durable, V-shaped strip made of plastic or metal that springs open to fill the
gap between the door and the frame.
Tubular Gaskets: Made from rubber, vinyl, or silicone, these seals have a hollow, tubular shape that
compresses to form a tight barrier. They are highly effective and durable.
2. Sealing the Bottom (Threshold)
The gap at the bottom of the door is a significant source of drafts and air leakage.
Door Sweeps: A strip of metal, vinyl, or nylon with a flexible seal (bristles, rubber, or vinyl) that is
attached to the bottom of the door. When the door is closed, the sweep presses down on the threshold,
creating a seal.
Automatic Door Bottoms: A more advanced solution, this device is concealed within a channel at the
bottom of the door. When the door is closed, a plunger on the hinge side is compressed, and a seal drops
down to meet the floor or threshold. When the door is opened, the seal lifts, allowing the door to open
freely.
Thresholds with Gaskets: Many modern door thresholds have an integrated rubber or vinyl gasket that
compresses against the bottom of the door sweep or the door itself to create a tight seal.
Advanced Sealing for Specialized Doors
Compression Gaskets: These are robust seals, often made of silicone or EPDM rubber, that are
physically compressed against the frame when the door is closed, creating a highly effective barrier.