R R Engineers & Surveyors Rev : R0

33/3.3kV Substation at Saoner Nagpur Area in

Maharashtra

0 Issued For Approval 06-03-2026 PRB DA SARK

Rev. Description Date Designed Checked Approved

Document Title: Relay Setting Calculation & Co-ordination Study

Client: VMCL-M3

Project: 33/3.3kV Substation at Saoner Nagpur Area in Maharashtra

Document no: ICE-DP-26078-RSC-002

Purpose: Issued for approval

0 03-06-2026 Issued for approval PRB DA SARK

Rev Date Description Prepared Checked Approved

Disclaimer: The reproduction, transmission or use of this document or its contents is not permitted without written
consent Offenders will be liable for penal action. All rights, including rights created by patent grant or registration of a
utility model or design, are reserved.

ICE-DP-26078-RSC-002 Page 2 of 35
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Table ofofContents
Table Contents

1 Purpose 6

2 Power system description 6

3 Scope of study 6

4. Standards 6

5. Softwares used 6

6. Reference documents 6

7 Major technical parameters 7

8 Protection philosophy 7
8.1 Co-ordination settings & criteria 7
8.2 Basis of coordination for protection settings 7
8.3 Relay coordination guidelines 7

9 Task methodology 8

10. Setting calculations and recommendations for 33kV Incomer 9

10.1 .Overcurrent & Earthfault Setting calculations for 5 MVA Trafo - 1 & 2 15
10.2. 87T Setting calculations and recommendations for 5 MVA Trafo - 1 & 2 20

11. Annexure - 1 SLD 28

12. Annexure - 2 ETAP SLD 30

13. Annexure - 3 TCC Curves 32

14. Annexure - 4 End Document 35

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Definitions and
Definitions and Acronyms
Acronyms

CT Current transformer
PT Potential transformer
IEC International Electro technical Commission
IEEE Institute of Electrical and Electronics Engineers
ETAP Electrical Transient Analyser Program
FLC Full load current
OC Over current protection
EF Earth fault protection
IDMT Inverse definite mean time
DMT Definite mean time
TCC Time-current characteristics
IFL Full load current
t Operation time
K Factor
I Value of measured current
Is Value of the programmed threshold (pick-up value)
α Factor (see table)
L ANSI/IEEE constant (zero for IEC and RECT curves)
T Time multiplier setting from 0.025 to 1.5
MVA Mega Volt Ampere
MVAsc Mega Volt Ampere short circuit
LV Low voltage
HV High voltage
In Nominal current

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Formulae

The trip times for the ANSI and IEC IDMT curves are defined with the co-effecients. The values of the co-effecients
can be calculated according to the formulae;

S. No Standard - Type of curves α L K p

1 SE - Short time inverse 0.04 0 0.05 1
2 IEC - Standard inverse (IEC_SI) 0.02 0 0.14 1
3 IEC - Very inverse (IEC_VI) 1 0 13.5 1
4 IEC - Extremely inverse (IEC_EI) 2 0 80 1
5 SE - Long time inverse 1 0 120 1
6 C02 - Short time inverse 0.02 0.01694 0.02394 1
7 ANSI/IEEE - Moderately Inverse 0.02 0.114 0.0515 1
8 C08 - Long time inverse 2 0.18 5.95 1
9 ANSI/IEEE - Very inverse 2 0.491 19.61 1
10 ANSI/IEEE - Extremely inverse 2 0.1217 28.2 1
11 RECT - Rectifier protection 5.6 0 45900 1
12 DT

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 Introduction

1. Purpose

The purpose of this report is to perform the protection co-ordination study to provide the functional settings
of the protection relays necessary for the operation of the protection system for Western Coal Field Limited
Nagpur, which is one of the leading coal mining company responsible for supplying coal to industries in Central
India, Maharashtra. Based on the provided inputs the setting values are proposed.

2. Power system description

Western Coal Field Limited Nagpur is executing the expansion of 33/3.3kV Substation at Saoner Nagpur Area in
Maharashtra. 33KV line Supply from the remote end which is stepped down to 3.3kV through Two numbers of
5MVA transformers and further fed to 3.3kV switchboard.

3. Scope of study

This document covers the relay setting calculation & co-ordination for 33/3.3kV voltage level in this system.

4. Standards
The following are the standards followed in this study,
1. IEC 60909 Short-circuit currents in three-phase A.C. system.
2. IEEE 399-1997 IEEE Recommended Practice for Industrial & Commercial Power Systems Analysis (Brown
Book).
3. IEEE Std 242-2001, IEEE Recommended practice for protection & coordination of industrial & commercial
power systems.

5. Softwares used
1. ETAP
2. MS-Excel

6. Reference documents
The following documents are the reference documents,

S. No Description

1 SLD for 33/3.3kV Substation

2 Schematic diagram of 33/3.3kV Substation

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 7 Major technical parameters
The following inputs are taken in this study,
7.1 Grid parameters
The following grid parameters are considered in this study,

S. No Description Voltage Frequency X/R kASC

1 Three phase fault 33 kV 50 Hz 14 20 kA

2 Single phase fault 33 kV 50 Hz 14 20 kA

(Note: Source fault current is assumed to be 80% of the bus fault level capacity of the 33 kV switchgear)

8 Protection philosophy
8.1 Co-ordination settings & criteria

There are two basic adjustable settings on all inverse time relays; one is the current setting usually known as
the Plug Setting Multiplier (PSM) and the other is Time Multiplier Setting (TMS).

Primary current Primary current

PSM = =
primary setting current relay current setting x CT Ratio

Primary current
=
primary operating current

Where, Top
TMS =
Top = the required time of operation Tm
Tm = the time operation at TMS = 1.0 for maximum fault current

8.2 Basis of coordination for protection settings

(a) Fault clearance times shall be estimated as relay time plus switching device opening time.

(b) The grading time comprises recommended as per IEEE standard.

8.3 Relay coordination guidelines

Following coordination philosophy is used for relay coordination:

a) Time discrimination is decided based on circuit breaker opening time, relay overtravel and relay tolerance-
setting errors. Time discrimination is taken as 200 msec and 120 msec respectively for relay-to-relay and Trip
unit/release to relay. As per IEEE-242-2001 guideline recommended values are 300 msec and 200 msec
respectively for electromechanical relays and static relays.

b) And time discrimination is taken as 5 msec to 150 msec for MCCB to MCCB and ACB to MCCB. As per IEEE-
242-2001 guideline recommended values are clear space is sufficient b/w the two load side, supply side MCCB
for MCCB with TMD, Electronic releases [IEEE-242-2001, Table-15-3, pp-605].

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 c) In normal operating condition the B/C breaker remains open and both I/C breaker remain closed. The same
settings of relays shall ensure the better selectivity (Time discrimination) for upstream relays. However for bus
sectionalizers time-coordination is done, by giving time discrimination with the incomer relay.

9 Task methodology

1. The manual calculation of all protection functions are done as per the feeder requirement using MS Excel.

2. ETAP SLD modelling is done by the received inputs.

3. Overcurrent and earth fault protection coordination is carried out using ETAP tool.

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10. Setting calculations and recommendations for 33kV Incomer
10.01 Input details
Feeder / Protection description
Switchgear name / Panel no : 33kV HT PANEL
Feeder description : 33kV Incomer
Protection device : ABB/ REF 615

CT details
CT ratio = 120 /1A
(As per 33kV incoming line, dwg no: M001-E-
CT primary = 120 A 005A; Rev-0)
CT secondary = 1A

Fault current
Three phase fault current = NA
Single phase fault current = NA
The constraining current (For 51 Settings) = 1440 A (From 50 Setting)

The constraining current (For 51N Settings) = 240 A (From 50N Setting)

Load details
Operating load = 5.36 MVA
Rated voltage = 33 kV
(Consider FLC of the feeder)
Rated current = 93.78 A

Protection Overview:
The following table lists the protective functions adopted for this feeder

Relay Protection description Element function

Phase Overcurrent protection;

ABB/ REF
Earth fault protection; 51, 51N, 50, 50N
615

ICE-DP-26078-RSC-002 Page 9 of 35
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10.02 Setting calculations for Phase overcurrent protection - 51
a) Pickup criteria: = 100 - 125% of FLC of the feeder
110% of load current is considered for = (1.1*93.78)
calculation, = 103.16 A
CT secondary current = Iload/CT ratio
= (103.16*1)/(120)
= 0.86 A
= (0.86/1)
51 pickup setting in the relay, = 0.86 xIn

b) Time current characteristic curves selection:

The current/time tripping characteristics of IDMT relays may need to be varied according to the tripping time
required and the characteristics of downstream protection devices used in the network.

The proposed characteristic curve is = 9=IEC Norm Inv

c) Operating time calculation:

Downstream relay operating time = 0.80 sec (From 5MVA Transformer fdr)

Discriminative time margin required = 0.20 sec (As per IEEE std.242-2001)

Hence, total operating time required = 1.00 sec

d) Fault current analysis/PSM calculation (I/Ip):

Three phase fault current at secondary, = Ifault/CT ratio
= (1440*1)/(120) (considering Ifault

= 12.00 A From 51 Settings)

= (12/0.86)
I/Is = 13.95 A

Since the three phase fault current is more than 20 times, hence the PSM (I/Ip) choosen is 20.

Fault current at primary @ 20 PSM = (20*Pickup setting of relay*CT primary current)

= (20*0.86*120)
= 2064.00 A

e) Time Multiplier Setting (TMS):

The time multiplier setting is calculated based on 9=IEC Norm Inv curve formula provided as below, The
calculated time dial as follows,

51 Time multiplier = ((T)/((0.14)/((I/Is)^0.02-1)+0))

= ((1)/((0.14)/((13.95)^0.02-1)+0))
= 0.39

ICE-DP-26078-RSC-002 Page 10 of 35
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10.03 Setting calculations for Earth fault protection - 51N
a) Pickup criteria: = 10 - 40% of of FLC of the feeder
= (0.1*93.78)
10% of load current is considered for calculation,
= 9.4 A
CT secondary current = Iload/CT ratio
= (9.38*1)/(120)
= 0.08 A
= (0.079/1)
51N pickup setting in the relay, = 0.08 xIn

b) Time current characteristic curves selection:

The current/time tripping characteristics of IDMT relays may need to be varied according to the tripping time
required and the characteristics of downstream protection devices used in the network.

The proposed characteristic curve is = 9=IEC Norm Inv

c) Operating time calculation:

Downstream relay operating time = 0.20 sec (From 5MVA Transformer fdr)

Discriminative time margin required = 0.20 sec (As per IEEE std.242-2001)

Hence, total operating time required = 0.40 sec

d) Fault current analysis/PSM calculation (I/Ip):

Single phase fault current at secondary, = Ifault/CT ratio
= (240*1)/(120) (considering Ifault

= 2.00 A from 51N Settings)

= (2/0.079)
I/Is = 25.32 A

Since the single phase fault current is more than 20 times, hence the PSM (I/Ip) choosen is 20.

Fault current at primary @ 20 PSM = (20*Pickup setting of relay*CT primary current)

= (20*0.079*120)
= 189.60 A

e) Time Multiplier Setting (TMS):

The time multiplier setting is calculated based on 9=IEC Norm Inv curve formula provided as below, The
calculated time dial as follows,

51N Time multiplier = ((T)/((0.14)/((I/Is)^0.02-1)+0))

= ((0.4)/((0.14)/((20)^0.02-1)+0))
= 0.18

ICE-DP-26078-RSC-002 Page 11 of 35
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10.04 Setting calculations for Phase Overcurrent Protection - 50
a) Pickup criteria:
12 times of CT Primary current is considered for = (12*120)
calculation = 1440 A
CT secondary current, = Iload/CT ratio
= (1440*1)/(120)
= 12.00 A
Phase fault, 50 Pickup; Secondary = (12/1)
50 pickup setting in the relay, = 12.00 xIn

b) Time current characteristic curves selection:

The proposed characteristic curve is = 15=IEC Def. Time

c) Operating time calculation:

Downstream relay operating time = 0.05 sec (From 5MVA Transformer fdr)

Discriminative time margin required = 0.20 sec (As per IEEE std.242-2001)

Hence, total operating time required = 0.25 sec

10.05 Setting calculations Earth fault protection - 50N

a) Pickup criteria:
2 times of CT primary current is considered for = (2*120)
calculation = 240 A
CT secondary current, = Iload/CT ratio
= (240*1)/(120)
= 2.00 A
Earth fault, 50N Pickup; Secondary = (2/1)
50N pickup setting in the relay, = 2.00 xIn

b) Time current characteristic curves selection:

The proposed characteristic curve is = 15=IEC Def. Time

c) Operating time calculation:

Downstream relay operating time = 0.05 sec (From 5MVA Transformer fdr)

Discriminative time margin required = 0.20 sec (As per IEEE std.242-2001)

Hence, total operating time required = 0.25 sec

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10.06 Setting chart
Recommended
Parameter Setting Range Step
Settings
PHLPTOC Group settings (Basic)

Start value 0.05...5.00 xIn 0.01 0.86 xIn

Time multiplier 0.05...15.00 0.01 0.39

9=IEC Norm Inv; 10=IEC Very Inv; 11=IEC Inv;

Operating curve type 12=IEC Ext Inv; 13=IEC ST Inv; 14=IEC LT Inv; NA 9=IEC Norm Inv
15=IEC DT;
EFLPTOC Group settings (Basic)

Start value 0.010...5.00 xIn 0.005 0.08 xIn

Time multiplier 0.05...15.00 0.01 0.18

9=IEC Norm Inv; 10=IEC Very Inv; 11=IEC Inv;

Operating curve type 12=IEC Ext Inv; 13=IEC ST Inv; 14=IEC LT Inv; NA 9=IEC Norm Inv
15=IEC DT;
PHHPTOC Group settings (Basic)

Start value 0.1…40.00 xIn 0.01 12.00 xIn

Operate delay time 20...200000 ms 10 250 ms

9=IEC Norm Inv; 10=IEC Very Inv; 11=IEC Inv;

Operating curve type 12=IEC Ext Inv; 13=IEC ST Inv; 14=IEC LT Inv; NA 15=IEC Def. Time
15=IEC DT;
EFHPTOC Group settings (Basic)

Start value 0.1…40.00 xIn 0.01 2.00 xIn

Operate delay time 20...200000 ms 10 250 ms

9=IEC Norm Inv; 10=IEC Very Inv; 11=IEC Inv;

Operating curve type 12=IEC Ext Inv; 13=IEC ST Inv; 14=IEC LT Inv; NA 15=IEC Def. Time
15=IEC DT;
PHPTUV Group settings (Basic)

Start value 0.05 … 1.60 xUn 0.01 0.70 xUn

Operate delay time 40 … 300000 ms 10 3000 ms

5=ANSI Def. Time; 15=IEC Def. Time; 21=Inv.

Operating curve type NA 15=IEC Def. Time
Curve A; 22=Inv. Curve B; 23=Programmable

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10.06 Setting chart
Recommended
Parameter Setting Range Step
Settings
PHPTOV Group settings (Basic)

Start value 0.05 … 1.60 xUn 0.01 1.10 xUn

Operate delay time 40 … 300000 ms 10 3000 ms

5=ANSI Def. Time; 15=IEC Def. Time; 21=Inv.

Operating curve type NA 15=IEC Def. Time
Curve A; 22=Inv. Curve B; 23=Programmable

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10.1 .Overcurrent & Earthfault Setting calculations for 5 MVA Trafo - 1 & 2
10.1.01 Input details
Feeder / Protection description
Switchgear name / Panel no: : 33kV HT PANEL
Feeder description : 5 MVA Trafo - 1 & 2
Protection device : ABB / REF615

CT details
CT ratio = 120 / 1 A
CT primary = 120 A
CT secondary = 1A

Fault current
Three phase fault current = NA
Single phase fault current = NA
Three phase reflected fault current = 1260 A As per ETAP SLD
The constraining current (For 51 Settings) = 1323 A (From 50 Setting)
The constraining current (For 51N Settings) = 180 A (From 50N Setting)

Load details
Operating load = 5 MVA
Rated voltage = 33 kV
Rated current at primary side = 87.48 A

Protection Overview:
The following table lists the protective functions adopted for this feeder

Relay Protection description Element function

IDMT Overcurrent and Earthfault protection;

ABB /
Instantaneous Overcurrent and Earthfault protection, Transformer 51, 51N, 50, 50N
REF615
differential protection

ICE-DP-26078-RSC-002 Page 15 of 35
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10.1.02 Setting calculations for IDMT overcurrent protection - 51

a) Pickup criteria: = 100 - 125% of FLC of the feeder

110% of load current is considered for = (1.1*87.48)
calculation, = 96.23 A
CT secondary current = Iload/CT ratio
= ((96.23*1)/120)
= 0.81 A
= (0.81/1)
51 pickup setting in the relay, = 0.81 In

b) Time current characteristic curves selection:

The current/time tripping characteristics of IDMT relays may need to be varied according to the tripping time
required and the characteristics of downstream protection devices used in the network.
The proposed characteristic curve is = 9=IEC Norm. inv.

c) Operating time calculation:

Downstream relay operating time = 0.60 sec (Per downstream coordination)

Discriminative time margin required = 0.20 sec (As per IEEE std.242-2001)

Hence, total operating time required = 0.80 sec

d) Fault current analysis/PSM calculation (I/Ip):

Three phase fault current at secondary, = Ifault/CT ratio
= ((1323*1)/120) (considering Ifault

= 11.03 A from 51 Settings)

= (11.03/0.81)
I/Is = 13.62 A

Since the three phase fault current is more than 20 times, hence the PSM (I/Ip) choosen is 20.

Fault current at primary @ 20 PSM = (20*Pickup setting of relay*CT primary current)

= (20*0.81*120)
= 1944 A

e) Time Multiplier Setting (TMS):

The time multiplier setting is calculated based on 9=IEC Norm. inv. curve formula provided as below, The
calculated time dial as follows,
51 Time multiplier = ((T)/((0.14)/((I/Is)^0.02-1)+0))
= ((0.8)/((0.14)/((13.62)^0.02-1)+0))
= 0.31

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10.1.03 Setting calculations for IDMT Earth fault protection - 51N

a) Pickup criteria: = 10 - 40% of of FLC of the feeder

10% of CT primary current is considered for = (0.1*87.48)
calculation, = 8.75 A
CT secondary current = Iload/CT ratio
= ((8.75*1)/120)
= 0.07 A
= (0.073/1)
51N pickup setting in the relay, = 0.07 In

b) Time current characteristic curves selection:

The current/time tripping characteristics of IDMT relays may need to be varied according to the tripping time
required and the characteristics of downstream protection devices used in the network.
The proposed characteristic curve is = 9=IEC Norm. inv.

c) Operating time calculation:

Realy operating time required = 0.20 sec (Assumed)

d) Fault current analysis/PSM calculation (I/Ip):

Single phase fault current at secondary, = Ifault/CT ratio
= ((180*1)/120) (considering Ifault

= 1.50 A from 51N Settings)

= (1.5/0.07)
I/Is = 21.43 A

Since the single phase fault current is more than 20 times, hence the PSM (I/Ip) choosen is 20.

Fault current at primary @ 20 PSM = (20*Pickup setting of relay*CT primary current)

= (20*0.07*120)
= 168 A

e) Time Multiplier Setting (TMS):

The time multiplier setting is calculated based on 9=IEC Norm. inv. curve formula provided as below, The
calculated time dial as follows,
51N Time multiplier = ((T)/((0.14)/((I/Is)^0.02-1)+0))
= ((0.2)/((0.14)/((20)^0.02-1)+0))
= 0.09

ICE-DP-26078-RSC-002 Page 17 of 35
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10.1.04 Setting calculations for Instantaneous Phase overcurrent protection - 50

a) Pickup criteria: = Maximum current from the below two cases

Case: 1 Three Phase reflected fault current = 1260 A
Case: 2 6.7 times of expected inrush current = 586.12 A

From the above two cases, the maximum current is calculated for 50 Pickup,

1.05 Times of maximum current is considered for = (1.05*1260)

50 Pickup calculation = 1323.00 A
CT secondary current, = Iload/CT ratio
= (1323*1)/(120)
= 11.03 A
Phase fault, 50 Pickup; Secondary = (11.03/1)
50 pickup setting in the relay, = 11.03 In

b) Time current characteristic curves selection:

The proposed characteristic curve is = 15=IEC Def. Time

c) Operating time calculation:

Downstream relay operating time = 0.05 sec
Discriminative time margin required = 0.00 sec
Hence, total operating time required = 0.05 sec

10.1.05 Setting calculations for Instantaneous Earth fault protection - 50N

a) Pickup criteria: = 1-10 times of CT Ratio

1.5 times of CT Primary current is considered for = (1.5*120)
calculation = 180 A
CT secondary current, = Iload/CT ratio
= (180*1)/(120)
= 1.50 A
Ground fault, 50N Pickup; Secondary = (1.5/1)
50N pickup setting in the relay, = 1.50 In

b) Time current characteristic curves selection:

The proposed characteristic curve is = 15=IEC Def. Time

c) Operating time calculation:

Downstream relay operating time = 0.05 sec
Discriminative time margin required = 0.00 sec
Hence, total operating time required = 0.05 sec

ICE-DP-26078-RSC-002 Page 18 of 35
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10.1.07 Setting chart

RELAY MAKE - ABB RELAY MODEL - REF615

Recommended
Parameter Setting Range
Settings
51 - IDMT Overcurrent Protection (PHLPTOC)
0.05 ... 5.00 xIn
Start value 0.81 In
in steps of 0.01 In

Start value Mult 0.8...10.0 1

Operating curve 9=IEC Norm. inv.; 10=IEC Very inv.; 11=IEC inv.; 12=IEC Ext.
9=IEC Norm. inv.
type inv.; 13=IEC S.T. inv.; 14=IEC L.T. inv.; 15=IEC Def. Time
0.05...15.00
Time multiplier 0.31
in steps of 0.05
51N - IDMT Earth fault Protection (EFLPTOC)
0.10 to 40.00 xIn
Start value 0.07 In
in steps of 0.01 In

Start value Mult 0.8...10.0 1

Operating curve 9=IEC Norm. inv.; 10=IEC Very inv.; 12=IEC Ext. inv.
9=IEC Norm. inv.
type 15=IEC Def. Time
0.05...15.00
Time multiplier 0.09
in steps of 0.05
50 - Instantaneous Overcurrent Protection (PHHPTOC)
0.1 to 40.00 xIn
Start value 11.03 In
in steps of 0.01 In

Start value Mult 0.8...10.0 1

Operating curve
15=IEC Def. Time 15=IEC Def. Time
type
40.00 to 200000 ms
Operate Delay Time 50 ms
in steps of 10 ms
50N - Instantaneous Earth fault Protection (EFHPTOC)
0.1 to 40.00 xIn
Start value 1.50 In
in steps of 0.01 In

Start value Mult 0.8...10.0 1

Operating curve
15=IEC Def. Time 15=IEC Def. Time
type
40.0 to 200000 ms
Operate Delay Time 50 ms
in steps of 10 ms

ICE-DP-26078-RSC-002 Page 19 of 35
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10.2. 87T Setting calculations and recommendations for 5 MVA Trafo - 1 & 2
10.2.01 Input details
Feeder / Protection description
Switchgear name / Panel no : 33kV Switchgear
Feeder description : 5 MVA Trafo - 1 & 2
Protection device : ABB / RET615

Power transformer details

Rated load = 5 MVA
Rated voltage at primary side = 33 kV
Rated voltage at secondary side = 3.3 kV
Rated current at primary side = 87.48 A
Rated current at secondary side = 874.77 A
Impedance = 7.15 % As per transformer data
Tap Changer Range = +5% to -5% sheet

Highest voltage tolerence, Vmax = 35.1 kV

Mid tap voltage, Vmid = 39 kV
Lowest voltage tolerence, Vmin = 30.9 kV
Vector Group = Dyn11
Step Size = 1.25
Neutral point grounding at LV = NGR earthed

HV CT details
HV CT Primary = 120 A
HV CT Secondary = 1A

HV NCT details Core-1 Core-2

HV NCT Primary = NA NA
HV NCT Secondary = NA NA
Class = NA NA
Internal burden of CT, R CT = NA NA
CT Kneepoint Voltage, Vk = NA NA
Burden = NA NA
Magnetising Current, Imag = NA NA
No. of CT connectd in parallel = 3 3

LV CT details
LV CT Primary = 1000 A
LV CT Secondary = 1A

ICE-DP-26078-RSC-002 Page 20 of 35
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 LV NCT details Core-1 Core-2
LV NCT Primary = NA NA
LV NCT Secondary = NA NA
Class = NA NA
Internal burden of CT, R CT ≤ NA NA
CT Kneepoint Voltage, Vk ≥ NA NA
Burden = NA NA
Magnetising Current, Imag at Vk/2 ≤ NA NA
No. of CT connectd in parallel = 3 3

HV PT details
PT primary = 11000 V
PT secondary = 110 V

Protection Overview:
The following table lists the protective functions adopted for this feeder

Relay Protection description Element function

ABB /
Transformer differential protection 87T
RET615

ICE-DP-26078-RSC-002 Page 21 of 35
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10.2.02 Transformer differential protections
In applying the principles of differential protection to transformers, a variety of considerartion have to be taken
in to account. These includes,

1. Correction of possible phase shift across the transformer winding (phase correction)
2. The effects of the variety of earthing and winding arrangements (filtering of zero sequence currents)
3. Correction for possible unbalance of signals from CTs on either side of the windings (ratio correction)
4. The effect of magnetising inrush during initial energisation.
5. The possible occurrence of overfluxing

Calculation of ratio correction & compensation factor

The CT secondary currents often differ from the rated current at the rated load of the power transformer. The CT
transforming ratios can be corrected on both sides of the power transformer with the CT ratio Cor Wnd 1 and CT
ration Cor Wnd 2 settings.
Calculation of averge adjustment factor = 2/((1/(kVmin)+(1/(kVmax))
= 2/((1/30.9375)+(1/35.0625))
= 32.87 kV

HV side full load current at U N, = MVA*1000/√3*UN

(calculated at 5MVA) = (5*1000)/(1.732*32.87)
= 87.82 A (in terms of primary)

= 0.73 (in terms of secondary)

CT ratio Cor Wnd 1 = I1n/InT

= (120/87.82)
= 1.37
HV side corrected secondary current, = HV side secondary current*CT ratio Cor Wnd 1
= (0.73*1.37)
= 1.00

LV side full load current at U N, = MVA*1000/√3*UN

(calculated at 5MVA) = (5*1000)/(1.732*3.3)
= 874.77 A (in terms of primary)

= 0.87 (in terms of secondary)

CT ratio Cor Wnd 2 = I2n/InT

= (1000/874.77)
= 1.14
LV side corrected secondary current, = LV side secondary current*CT ratio Cor Wnd 2
= (0.87*1.14)
= 1.00

ICE-DP-26078-RSC-002 Page 22 of 35
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 HV side full load current at +5% tap, = (MVA*1000)/(√3*Vmax)
(calculated at 5MVA) = (5*1000)/(1.732*35.0625)
= 82.33 A (in terms of primary)

= 0.69 (in terms of secondary)

HV side corrected secondary current at +5% tap, = (0.69*1.37)

= 0.95

HV side full load current at -5% tap, = (MVA*1000)/(√3*Vmin)

(calculated at 5MVA) = (5*1000)/(1.732*30.9375)
= 93.31 A (in terms of primary)

= 0.78 (in terms of secondary)

HV side corrected secondary current at -5% tap, = (0.78*1.37)

= 1.07

Calculation of Differential current and Restrainning current at +5% tap,

Differential current at +5% tap, = |1-0.95|
I diff at +5% tap = 0.05 A
Restrainning current at +5% tap, = (|1|+|0.95|)/(2)
I rest at +5% tap = 0.98 A

Calculation of Differential current and Restrainning current at -5% tap,

Differential current at -5% tap, = |1.07-1|
I diff at -5% tap = 0.07 A
Restrainning current at -5% tap, = (|1.07|+|1|)/(2)
I rest at -5% tap = 1.04 A

Low operate value:

The basic setting defines the pick-up setting of the differential protection for internal faults. The lowest possible
value should be chosen to enable it to detect the worst- case faults. However, there can be small differential
current during normal operation, which may result in tripping.

By considering additional safety margin, The = 0.2 times of rated current

value for Low operate value is set to = 20 % of Ir
SlopeSection2: In order to cope with false differential currents proportional to higher than normal currents
through the current transformers, a minor slope section is introduced.

Slope section can be calculated at +5% tap, = Idiff/I rest

= (0.05/0.98)
= 0.060
= 6.00 %

ICE-DP-26078-RSC-002 Page 23 of 35
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 Slope section can be calculated at -5% tap, = (0.07/1.04)
= 0.070
= 7.00 %
By allowing for a 10% error & 10% safety margin, = (7+10+10)
= 27.00 %
Slope section2 = 30 % (As per industrial practice)

The second turning point End section 2 can be set in the range of 100 percent to 500 percent.
End section2 = 150 % of Ir (As per industrial practice)

Vector group matching and elimination of the zero-sequence component

The vector group of the power transformer is numerically matched on the high voltage and low voltage sides by
means of the Winding 1 type, Winding 2 type and Clock number settings.

Vector group of the transformer = Dyn11

Winding 1 type = D
Winding 2 type = yn
Clock number = Clk Num 11
Zro A Elimination = Not needed
Winding 1 type = 3=D
Winding 2 type = 2=yn

High operate value

The task of this protection stage is the fast capture of high-current internal faults. For this reason, the protection
stage must always be activated.

Transformer through fault current at HV side - % = In transf * (1/Usc transf)

Imp at ONAN = (93.31)*(1/0.0715)
= 1305.03 A (in terms of primary)

The pickup is set at = 10.88 A (in terms of secondary)

By considereing 1.2 times safety margin, = (10.88*1.2)

= 13.06 A
High operate value = 1310 % of Ir

ICE-DP-26078-RSC-002 Page 24 of 35
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 2. harmonic blocking ratio
Start value 2.H = 15 % (As per industrial practice)

5. harmonic blocking & Deblocking ratio

Start value 5.H = 35 % (As per industrial practice)

Stop value 5.H = 35 % (As per industrial practice)

ICE-DP-26078-RSC-002 Page 25 of 35
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10.2.03 Setting chart
Recommended
Parameter Values (Range) Step
Settings
TR2PTDF Group settings

High operate value 500...3000 %Ir 10 1310 %Ir

0=False
Enable high set NA 1=True
1=True

Low operate value 5...50 %Ir 1 20 %Ir

Slope section 2 10...50 % 1 30 %

End section 2 100...500 %Ir 1 150 %Ir

-1=2.h + 5.h + wav; 5=Waveform; 6=2.h +

Restraint mode -1=2.h + 5.h + wav
waveform; 7=5.h + waveform

0=False
Harmonic deblock 2. NA 1=True
1=True

Start value 2.H 7...20 % 1 15 %

Start value 5.H 10...50 % 1 35 %

Stop value 5.H 10...50 % 1 35 %

0=False
Harmonic deblock 5. NA 0=False
1=True

TR2PTDF Non group settings

1=on
Operation NA 1=on
5=off

1=Type 1
CT connection type NA 1=Type 1
2=Type 2

Winding 1 type 1=Y; 2=YN; 3=D; 4=Z; 5=ZN NA 3=D

Winding 2 type 1=y; 2=yn; 3=d; 4=z; 5=zn NA 2=yn

0=Clk Num 0; 1=Clk Num 1; 2=Clk Num 2; 4=Clk

Clock number Num 4; 5=Clk Num 5; 6=Clk Num 6; 7=Clk Num 7 NA Clk Num 11
8=Clk Num 8; 10=Clk Num 10; 11=Clk Num 11
1=Not eliminated; 2=Winding 1; 3=Winding 2;
Zro A elimination NA Not needed
4=Winding 1 and 2

ICE-DP-26078-RSC-002 Page 26 of 35
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10.2.03 Setting chart
Recommended
Parameter Values (Range) Step
Settings

Min winding tap -36...36 1 -5

Max winding tap -36...36 1 +5

Tapped winding 1=Not in use; 2=Winding 1; 3=Winding 2 NA 2=Winding 1

Step of tap 0.60...9.00 % 0.01 1.25

CT ratio Cor Wnd 1 0.40...4.00 0.01 1.37

CT ratio Cor Wnd 2 0.40...4.00 0.01 1.14

ICE-DP-26078-RSC-002 Page 27 of 35
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 11. Annexure-1
SLD

ICE-DP-26078-RSC-002 Page 28 of 35
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 Legend/ANSI Code:

[Link] DESCRIPTION 33kV SYSTEM 3.3KV SYSTEM 50/51 - Phase overcurrent

50N / 51N - Earth fault

49RMS - Thermal overload

1 NOMINAL SYSTEM VOLTAGE 33kV +- 10% 3.3kV +- 10% 67 - Directional phase

overcurrent
√
√ √

67N - Directional earth fault

27 - Undervoltage
2 HIGHEST SYSTEM VOLTAGE 36kV RMS 3.6kV RMS 59 - Overvoltage

NDR - Neutral displacement

3 RATED FREQUENCY 50Hz +- 3% 50Hz +- 3% Relay

50 – Instantaneous
Overcurrent

4 FAULT CURRENT 25kA FOR 1SEC 26.2kA FOR 3 SEC 87T – Differential
Protection(Transformer)

2 - Time Delay Starting or

RATED 1Min POWER FREQUENCY Closing Relay
5 70KV RMS 10KV RMS
WITHSTAND VOLTAGE 80DC-DC supervision relay

86-Master Trip relay

6 RATED LIGHTING IMPULSE VOLTAGE 170kVp 20kVp 95- Trip circuit supervision
relay

86-Master Trip relay

ASS-Ampere selector switch

7 MINIMUM CREEPAGE DISTANCE 900 MM 100 MM A-Ampere meter

CBCT- Core Balance Current

Transformer
50G- Sensitive Earth Fault

1. SERVICE CONDITION :
DESIGN AMBIENT TEMPRATURE = 50˚C
ALTITUDE - MAXIMUM UP TO 1000 METERS ABOVE MSL.
33KV CT SUMMARY
HUMIDITY - RELATIVE HUMIDITY MAXIMUM UP TO 100% DURING RAINY SEASON.
LOCATION - OUTDOOR / HEAILY POLLUTED WITH COAL DUST
2. CT & PT BURDEN SHOWN ARE AS PER SIZING CALCULATION. RCT (CT AVAILABLE MAGNETISING CALCULATED
Feeder BURDEN
3. ALL RELAY & METERING DEVICE FOR OUTDOOR SWITCHYARD EQUIPMENT SHALL BE HOUSED IN RESPECTIVE CONTROL RELAY PANELS (CRP). CT CORE SECONDARY AVAILABLE PROTECTION KNEE POINT CURRENT KNEE POINT TAP
Sr. Descrip VOLTAGE (Imag) in mA VOLTAGE (VK) SELECTED
Ratio CLASS RESISTANCE) (VA) USED
4. THE CRP PANEL SHALL BE PROVIDED WITH INDICATORS, BREAKER AND TRANSFORMER AUXILIARY RELAY SHALL BE INCLUDED IN RESPECTIVE NUMERICAL RELAY ALONG No. tion (VK) in volts at Vk/2
IN Ohms in Volts
WITH RS485 COMMINICATION PORT AS PER MANUFACTURES'S STANDARD AND APPLICABLE.
5. ALL CIRCUIT BREAKER SHALL BE PROVIDED WITH TRIP CIRCUIT SUPERVISION RELAY TO MONITOR CB TRIP COIL IN BOTH THE STATE OF CB VIZ. OPEN & CLOSE.
1 33KV LINE BAY CT
6. THE NECESSARY MACHENICAL & ELECTRICAL INTERLOCKING SHALL BE PRIVIDED AMONG ASSOCIATED BREAKER AND ISLOATOR AND EARTH SWITCH, INCOMER & BUS
COUPLER PANEL FOR SAFE OPERATION OF THE SYSTEM AS PER THE CLAUSE NO. [Link](ii) & [Link].1
CORE-1 120-60/1A 1, ISF<=5 - 15 METERING - - NA 120/1A
7. ALL THE ISOLATORS SHALL BE TRIPLE POLE, DOUBLE BREAK, CENTRE POST ROTATING, OUTDOOR TYPE AS PER CLAUSE NO. [Link].2 OF NIT.
8. LIGHTING ARRESTOR 30KV 10kA SHALL BE PROVIDED WITH SURGE COUNTER/SURGE MONITOR.
9. FOLLOWING RATING SHALL BE CONSIDERED AS PER SPECIFICATION NO. SP/E-05 AND SP/E-09
CORE-2 120-60/1A 5P10 - 15 50/51,50N/51N - - NA 120/1A
SYMMETRICAL BREAKING CAPACITY OF 33KV VCB SHALL BE 750 MVA
SYMMETRICAL BREAKING CAPACITY OF 3.3KV VCB SHALL BE 150 MVA
CORE-3 120-60/1A PS 4-2 - SPARE 400-200 25-50 NA NA
CONTROL SUPPLY VOLTAGE SHALL BE 110V DC FOR ALL VCB's
2 33KV TRANSFORMER BAY CT
SPRING CHARGING MOTOR SUPPLY SHALL BE 230V AC FOR ALL VCB's.
10. ALL THE VCB's SHALL BE PROVIDED WITH OPERATION COUNTER AS PER SPECIFICATION NO. SP/E-05 AND SP/E-09. CORE-1 120-60/1A 1, ISF<=5 - 15 METERING - - NA 120/1A
11. SEMAPHORE INDICATIONS WITH MIMIC DIAGRAM SHALL BE PROVIDED FOR VARIOUS CIRCUIT BREAKERS AND ISOLATOR AS PER CLAUSE NO. [Link].4.
12. ALL 3.3KV INCOMING VCBs, TRANSFORMER CONTROL VCBs, CAPAITOR BANK VCBs AND OUTGOING VCBs SHALL BE PROVIDED WITH CBCT OPERATED EARTH LEAKAGE RELAY AS PER
CLAUSE [Link].
CORE-2 120-60/1A 5P10 - 15 50/51,50N/51N - - NA 120/1A
13. ALL 33KV AND 3.3KV INCOMING VCBs, TRANSFORMER CONTROL VCBs, CAPAITOR BANK VCBs AND OUTGOING VCBs SHALL BE PROVIDED WITH UNDER VOLTAGE AND OVER VOLTAGE RELAYS AS
PER CLAUSE NO. [Link]
14. ALL THE NGRs SHALL BE PROVIDED WITH NEUTRAL DISPLACEMENT RELAY (NDR) WITH CT RATIO 10/1A, EARTH FAULT PROTECTION AND FAIL SAFE, NEUTRAL-GROUND MONITORING PROTECTION SYSTEM
CORE-3 120-60/1A PS 4-2 - 87T, 64R 400-200 25-50 420.69-299.62 120/1A
15. THE MFM IN 33KV/3.3KV VCBs SHALL BE DISPLAY ALL THE ELETRICAL PARAMETERS AS MENTIONED IN CLAUSES NO. [Link].1 AND [Link] (ix) FOR 33KV & [Link].2 FOR 3.3KV
16. THE RATING AND QUANTITIES OF ALL EQUIPMENTS SHALL BE AS PER BOQ AND NIT. √ √ √
17. THE BASIC SPECIFICATION RATINGS ETC FOR VCBs, TRANSFORMER, CAPACITOR BANK ARE CONSIDERED FOR SCRUTINY PURPOSE ONLY. THE EXACT SPECIFICATION/RATING SHALL BE AS PER
RESPECTIVE APPROVED DRAWINGS AND REQIRED CHANGES SHALL BE MADE IN THE DRAWING ACCORDINGLY AS PER THE NIT.
18. The LOTO (Lock Out & Tag Out) SYSTEM SHALL BE INCORPORATED IN ISOLATORS, CIRCUIT BREAKERS, ETC.
19. THE BREAKER SHALL ENSURE CONTINUOUS OPERATION WITHIN VARIATION FOR VOLTAGE BETWEEN +10%, AND FREQUENCY VARIATION BETWEEN +3 % AND COMBINED VOLTAGE AND FREQUENCY
VARIATION OF 10%
3.3KV CT SUMMARY
20. WE ARE PROVIDING STAR CONNECTED CAPACITOR BANK WITH RVT. 2050KVAR FIXED TYPE CAPACITOR BANK AND 1200KVAR CAPACITOR BANK WITH APFC
21. INDIVIDUAL NITROGEN INJECTION FIRE PROTECTION SYSTEM (NIFPS) FOR FIREFIGHTING OF EACH TRANSFORMER. TWO SEPRATE PLC PANEL IN A COMMON CUBICLE HAVE BEEN CONSIDER IN THE CONTROL
ROOM FOR FIRE PROTECCTION SYTEM OF TRANSFORMER RCT ( CT AVAILABLE CALCULATED
BURDEN
Feeder CORE SECONDARY AVAILABLE PROTECTION KNEE POINT MAGNETISING KNEE POINT TAP
CT Ratio CURRENT (Imag)
VOLTAGE SELECTE
Sr. No. Description CLASS RESISTANCE) IN (VA) USED VOLTAGE (VK) in mA at Vk/2
(VK) in Volts D
Ohms in Volts
Transformer Trouble
i. Buchholtz Relay(Alarm&Trip) 1 3.3KV TRAFO INCOMER CT
ii. Winding Temperature Relay(Alarm&Trip)
iii. Oil Temperature Relay(Alarm &Trip) CORE-1 1000-500/1A 1, ISF<=5 - METERING - - NA 1000/1A
15
iv. Minimum oil level gauge(Alarm and Trio)
v. Pressure relief valve(Trip)
CORE-2 1000-500/1A 5P10 - 15 50/51,50N/51N - - NA 1000/1A

CORE-3 1000-500/1A PS 10-5 - 87T 1000-500 25-50 636-NA 1000/1A

2 3.3KV OUTGOING FEEDER CT

CORE-1 300-150/1A 1, ISF<=5 - 15 METERING - - NA 300/1A

CORE-2 300-150/1A 5P10 - 15 50/51,50N/51N - - NA 300/1A

3 3.3KV BUS SECTION BAY CT

CORE-1 1000-500/1A 1, ISF<=5 - 15 METERING - - NA 1000/1A

CORE-2 1000-500/1A 5P10 - 15 67/67N - - NA 1000/1A

CORE-3 1000-500/1A PS 10-5 - SPARE 1000-500 25-50 NA NA

4 3.3KV SIDE TRAFO BUSHING CT

NEUTRAL 1000/1A - 1000/1A

PS 10 64R 1000 25 293
BCT

5 TRAFO NEUTRAL NGR NCT

NCT 10/1A 5P10 - 15 NDR - - NA 10/1A

√ √
√ √
√ √

(OUTDOOR TYPE)

CLIENT WESTERN COALFIELDS LIMITED, NAGPUR

CONSULTANT CMPDI, NAGPUR

Planning, Design, Engineering, Construction, Fabrication Supply, Erection, Trial Run and Commissioning of 2 x 5.00
MVA, 33/3.3 kV Substation which includes construction of substation building work, all the electrical outdoor and
indoor equipment, lighting system, earthing system, lightning protection system, signaling and control system, DG set,
PROJECT firefighting system, structural and civil works, drinking water supply system etc. including Maintenance during Defect
Liability Period (DLP) of 60 Calendar Month on Turnkey Basis at Saoner U/G Mine-1 Expansion Project, Nagpur Area
of WCL .

LOA NAG/WCL/CIVIL/WORK-ORDER/2025/244 DT 10/01/2025

SURVEYED & R.R. ENGINEERS & SURVEYORS

DRAWN BY

SUBSTATION 33/3.3kV SUB-SATION AT SAONER, NAGPUR AREA, WCL

DRG. TITLE SINGLE LINE DIAGRAM OF POWER DISTRIBUTION AT MINE MAIN S/S (2X5MVA, 33/3.3KV)

REVISION R1 25-03-2025 DRG. NO. WCL/S/ELECT/DRG-01

ICE-DP-26078-RSC-002 Page 29 of 35
Rev-0 REVISION R0 05-03-2025 REVISION R1 SIZE A0 SHEET 1 OF 1
 12. Annexure-2
ETAP SLD

ICE-DP-26078-RSC-002 Page 30 of 35
Rev-0
One-Line Diagram - OLV1 (Short-Circuit Analysis)
33-3.3kV Substa on at Saoner Nagpur Area in Maharashtra

U1
1143.154 MVAsc

33kV SWGR
CT1 ±

R
120/1
Relay1

CB1

0 kA

Bus1 1.237
33 kV
0.023
CB2 CB3

0 kA 0 kA

CT2 ±
CT3 ±

R R
120/1 120/1
Relay2 Relay3

Bus2 1.26 Bus3 0

33 kV 33 kV
1.26 0.023
T1 T2
5 MVA 5 MVA
33/3.3 kV 33/3.3 kV
7.15 %Z 7.15 %Z
±
CT5 Dyn11
Dyn11 10/1
Bus4 12.597 0.226 CT4
Bus5 ±

3.3 kV 3.3 kV 10/1

5.004 0.226

Lump1 Lump2
5 MVA 5 MVA

ICE-DP-26078-RSC-002 Page 31 of 35
Rev-0
page 1 10:02:29 Mar 06, 2026 Project File: WCL
 13. Annexure-3
TCC Curves

ICE-DP-26078-RSC-002 Page 32 of 35
Rev-0
 Amps X 10 Bus1 (Nom. kV=33, Plot Ref. kV=33)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K U1
1143.154 MVAsc
500 Relay1 - P 500

OC1
300 300
ABB
REF 615
CT Ratio 120:1
IEC Normal Inverse ±
100 Pickup = 0.86 (0.05 - 5 xCT Sec) 100
R
Time Dial = 1
Relay1
50
Inst = 12 (1 - 40 xCT Sec) 50
Time Delay = 0.25 s
30 30

Relay2 - P CB1
OC1
ABB
10 10
REF 615
CT Ratio 120:1
IEC Normal Inverse Bus1
5 5
Seconds
Seconds

Pickup = 0.81 (0.05 - 5 xCT Sec)

3 Time Dial = 0.8 3 CB2
Inst = 11.03 (1 - 40 xCT Sec)
Time Delay = 0.05 s

1 1
±

R
.5 .5
Relay2
.3 .3

Bus2

.1 .1

T1
.05 .05 5 MVA

.03 .03 ±

Relay2 - 3P
Bus4
.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 10 Bus1 (Nom. kV=33, Plot Ref. kV=33) ETAP Star 19.0.1C

Lump1
Project: Date: 04-03-2026 5 MVA
Location: SN:
Contract: Rev: Base
Engineer: Fault: Phase
Filename: N:\07-Projects\Design Projects -FY26\DP26078-Nov-25-VMCL-M3-SCL-Ras,

ICE-DP-26078-RSC-002 Page 33 of 35
Rev-0
 Amps X 10 Bus1 (Nom. kV=33, Plot Ref. kV=33)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K U1
1143.154 MVAsc
500 Relay1 - P 500

OC1
300 300
ABB
REF 615
CT Ratio 120:1
IEC Normal Inverse ±
100 Pickup = 0.86 (0.05 - 5 xCT Sec) 100
R
Time Dial = 1
Relay1
50
Inst = 12 (1 - 40 xCT Sec) 50
Time Delay = 0.25 s
30 30

Relay2 - P CB1
OC1
ABB
10 10
REF 615
CT Ratio 120:1
IEC Normal Inverse Bus1
5 5
Seconds
Seconds

Pickup = 0.81 (0.05 - 5 xCT Sec)

3 Time Dial = 0.8 3 CB2
Inst = 11.03 (1 - 40 xCT Sec)
Time Delay = 0.05 s

1 1
±

R
.5 .5
Relay2
.3 .3

Bus2

.1 .1

T1
.05 .05 5 MVA

.03 .03 ±

Relay2 - 3P
Bus4
.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 10 Bus1 (Nom. kV=33, Plot Ref. kV=33) ETAP Star 19.0.1C

Lump1
Project: Date: 04-03-2026 5 MVA
Location: SN:
Contract: Rev: Base
Engineer: Fault: Phase
Filename: N:\07-Projects\Design Projects -FY26\DP26078-Nov-25-VMCL-M3-SCL-Ras,

ICE-DP-26078-RSC-002 Page 34 of 35
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 14. Annexure-4
End Document

ICE-DP-26078-RSC-002 Page 35 of 35
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