Delux Bearings Pvt. Ltd.

Wadhwan (P1000)
Gauge Repeatability and Reproducibility Report
Study No :- MSA 22 Date :- 25-04-2023
Part Name :- RBA000200000 Instrument Type :- Roughness tester
Characteristic :- IR Track Roughness R&R Report IMTE Code :- RM-4
Tolerance :- 0 0.120 Make :- Zeiss
Name 1 2 3 4 5 6 7 8 9 10 AVERAGE
A1 0.105 0.104 0.103 0.106 0.104 0.103 0.105 0.102 0.103 0.106 0.104
A2 0.105 0.103 0.103 0.106 0.104 0.103 0.105 0.102 0.103 0.106 0.104
Manhar A3 0.105 0.104 0.103 0.106 0.104 0.103 0.105 0.10 0.103 0.106 0.104
AVG. 0.105 0.104 0.103 0.106 0.104 0.103 0.105 0.102 0.103 0.106 Xa 0.104
RANGE 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Ra 0.000
B1 0.105 0.104 0.103 0.106 0.104 0.103 0.105 0.10 0.103 0.106 0.104
B2 0.105 0.104 0.103 0.106 0.104 0.103 0.105 0.10 0.103 0.106 0.104
Hardik B3 0.105 0.104 0.103 0.106 0.104 0.103 0.105 0.10 0.103 0.106 0.104
AVG. 0.105 0.104 0.103 0.106 0.104 0.103 0.105 0.102 0.103 0.106 Xb 0.104
RANGE 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.001 0.000 0.000 Rb 0.000
C1 0.105 0.104 0.103 0.106 0.104 0.103 0.105 0.10 0.103 0.106 0.104
C2 0.105 0.104 0.103 0.106 0.104 0.103 0.105 0.10 0.103 0.106 0.104
Bimal C3 0.105 0.103 0.103 0.106 0.103 0.103 0.105 0.10 0.103 0.106 0.104
AVG. 0.105 0.104 0.103 0.106 0.104 0.103 0.105 0.102 0.103 0.106 Xc 0.104
RANGE 0.000 0.001 0.000 0.000 0.001 0.000 0.000 0.000 0.000 0.000 Rc 0.000
X 0.104
0.105 0.104 0.103 0.106 0.104 0.103 0.105 0.102 0.103 0.106
Part Avg.(Xp) Rp 0.004
[Ra=
+Rb= +Rc= ]/# OF OPERATORS R 0.0001
[ Max X= -Min X= ] = Xdiff 0.0000
Measurement Unit Analysis % Total Variation (TV)
Repeatability = Equipment Variation(EV) Trials K1
EV = R * K1 2 0.8862 % EV = 100(EV / TV)
= 0.00008 3 0.5908 = 6.08%
Reproducibility = Appraiser Variation (AV) Appraisers K2
*AV = Sqrt(( Xdiff * K2)2 - (EV2/nr)) 2 0.7071 % AV = 100(AV / TV)
= 0.0000 3 0.5231 = 0.76%
Repeatability & Reproducibility(R&R) n = 10, r=3
GRR = Sqrt(AV2 + EV2) 9.71961E-11 %GRR = 100(R&R/TV)
= 0.00008 0.0000 = 6.13%
Part Variation (PV) Parts K3
PV = RP * K3 or PV=Sqrt(TV2-GRR2) 10 0.3146 % PV = 100(PV/TV)
= 0.001293 = 99.81%
Total Variation (TV)
TV** = Sqrt(GRR2+PV2) or (Product Tolerance/6) ndc = 1.41(PV/GRR)
= 0.001 = 22.97
** TV is taken as one sixth of product Tolerance(PV is calculated using PV=Sqrt(TV2-GRR2))
ndc is truncated to the integer and ought to
UCLR = R * D4 UCLX = X + A2 * R
be greater than or equal to 5
= 0.0003 = 0.1042
LCLR = R * D3 LCLX = X - A2 * R As per R & R report instrument is
= 0.0000 = 0.1039 ACCEPTED
Acceptance criteria for Gauge Repetability & Reproducibility (%GRR) Gauge OK ? TRUE
%GRR Error Gage Status Remarks Trials 2 3
Under 10% OK The Measurement System is acceptable D4 3.27 2.58
10% to 30% Not OK May be accepted based upon importance, cost of gauge, cost of repairs etc. D3 0 0
Over30% Not OK Not Acceptable Improvements Required Immediately A2 1.88 1.023
Improvement Details
1. When Repeatability is bigger Than Reproducibility 2. When Reproducibility is Bigger than Repeatability
1.1 Instruments needs maintenance 2.1 The appraiser needs to be better trained in how to use & read the gauge instrument.
1.2 The gauge may need to be more rigid. 2.2 Calibrations on the gage dial are not clear.
1.3 Clamping or location for gaging needs to be improved.
1.4 There is excessive within-part variation.
Improvement Details Schedule Incharge R&R After Improvement

F/QA/CAL/18 Rev. No. :08 Dt : 01/01/2025