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Srs Airbag: Section

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0% found this document useful (0 votes)
5 views28 pages

Srs Airbag: Section

Uploaded by

mpedrazaa1997
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

RESTRAINTS

SECTION SR
SRS AIRBAG
B

E
CONTENTS
PRECAUTION ............................................... 2 DRIVER AIR BAG MODULE ............................ 11 F
Exploded View .........................................................11
PRECAUTIONS ................................................... 2 Removal and Installation .........................................11
Precaution for Supplemental Restraint System G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- SPIRAL CABLE ................................................ 14
SIONER" ................................................................... 2 Exploded View .........................................................14
Precautions Necessary for Steering Wheel Rota- Removal and Installation .........................................14
SR
tion After Battery Disconnection ................................ 2
Occupant Classification System .............................. 3 PASSENGER AIR BAG MODULE ................... 17
Service ...................................................................... 3 Exploded View .........................................................17
Removal and Installation .........................................17 I
PREPARATION ............................................ 4
CURTAIN AIR BAG MODULE .......................... 19
PREPARATION ................................................... 4 Exploded View .........................................................19
Commercial Service Tools ........................................ 4 Removal and Installation .........................................19 J

BASIC INSPECTION .................................... 5 CRASH ZONE SENSOR ................................... 21


Exploded View .........................................................21 K
COLLISION DIAGNOSIS .................................... 5 Removal and Installation .........................................21

FOR FRONTAL COLLISION ....................................... 5 SATELLITE SENSOR ....................................... 23


FOR FRONTAL COLLISION : When SRS is acti- Exploded View .........................................................23 L
vated in a collision ..................................................... 5 Removal and Installation .........................................23
FOR FRONTAL COLLISION : When SRS is not
activated in a collision ............................................... 6 DIAGNOSIS SENSOR UNIT ............................. 25
M
Exploded View .........................................................25
FOR SIDE AND ROLLOVER COLLISION .................. 7 Removal and Installation .........................................25
FOR SIDE AND ROLLOVER COLLISION : When
SRS is activated in a collision ................................... 7 SEAT BELT PRE-TENSIONER ........................ 27 N
FOR SIDE AND ROLLOVER COLLISION : When Removal and Installation .........................................27
SRS is not activated in a collision ............................. 8
OCCUPANT CLASSIFICATION SYSTEM
O
REMOVAL AND INSTALLATION ............... 11 CONTROL UNIT ................................................ 28
Removal and Installation .........................................28

Revision: 2014 October SR-1 2012 EX


PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000007458810

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precautions Necessary for Steering Wheel Rotation After Battery Disconnection
INFOID:0000000007458811

CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,
then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.

Revision: 2014 October SR-2 2012 EX


PRECAUTIONS
< PRECAUTION >
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn A
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock
when the ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT. B
Occupant Classification System INFOID:0000000007458812

• Replace occupant classification system control unit and passenger front seat cushion as an assembly. C
Refer to SE-132, "Removal and Installation".
Service INFOID:0000000007458813
D
• Never use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
• Before servicing the SRS, turn ignition switch OFF, disconnect battery negative terminal and wait at least 3
minutes or more. E
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt pre-
tensioner to deploy. Therefore, never work on any SRS connectors or wires until at least 3 minutes have
elapsed.
• Diagnosis sensor unit must always be installed with their arrow marks “⇐” pointing towards the front of the F
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before installa-
tion and replace as required.
• The spiral cable must be aligned in the neutral position since its rotations are limited. Never turn steering G
wheel and column after removal of steering gear.
• Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad side
facing upward and seat mounted front side air bag module standing with the stud bolt side facing down. SR
• Conduct self-diagnosis to check entire SRS for proper functioning after replacing any components.
• After air bag inflates, the front instrument panel assembly should be replaced if damaged.
• Always replace instrument panel pad following front passenger air bag deployment.
I

Revision: 2014 October SR-3 2012 EX


PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Commercial Service Tools INFOID:0000000007458814

Tool name Description

Removes tool of driver air bag module and/or


Tamper resistant TORX bit
Diagnosis sensor unit

S-NT757

Remover tool Removes clips, pawls, and metal clips

JMKIA3050ZZ

Revision: 2014 October SR-4 2012 EX


COLLISION DIAGNOSIS
< BASIC INSPECTION >
BASIC INSPECTION A
COLLISION DIAGNOSIS
FOR FRONTAL COLLISION
B
FOR FRONTAL COLLISION : When SRS is activated in a collision INFOID:0000000007458815

CAUTION: C
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been D
completed.
2. Replace the diagnosis sensor unit.
3. Remove the front air bag modules, crash zone sensor, bracket and seat belt pre-tensioner assemblies. E
4. Check the SRS components using the table below:
Replace any SRS components showing visible signs of damage. (dents, cracks and deformation, etc.)
5. Install new front air bag modules, crash zone sensor assembly, bracket and seat belt pre-tensioner F
assemblies.
6. Perform self-diagnosis using CONSULT or air bag warning lamp. Refer to SRC-15, "Diagnosis Descrip-
tion" for details. Ensure entire SRS operates properly. G
7. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRC-15, "Diagnosis Description".
SR
SRS INSPECTION (FOR FRONTAL COLLISION)

Part Inspection
I
If the driver air bag has deployed:
Driver air bag module REPLACE
Install with new fasteners.
If the passenger air bag has deployed:
J
Passenger air bag module (if
REPLACE
equipped)
Install with new fasteners.
If any of the front air bags or seat belt pre-tensioners* have been activated: K
Crash zone sensor REPLACE the crash zone sensor and bracket with new fasteners.
*: Confirm seat belt pre-tensioner activation using CONSULT only.
Seat belt pre-tensioner assem- L
If either the driver or passenger seat belt pre-tensioner* has been activated:
blies
REPLACE all seat belt pre-tensioner assemblies with new fasteners.
(All applicable locations: buckle,
*: Confirm seat belt pre-tensioner activation using CONSULT only.
retractor, lap outer)
M
If any of the SRS components have been activated:
Diagnosis sensor unit REPLACE the diagnosis sensor unit.
Install with new fasteners.
1. Visually check steering wheel for deformities. N
2. Check harness (built into steering wheel) and connectors for damage, and terminals for defor-
mities.
Steering wheel 3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play. O
5. If no damage is found, reinstall.
6. If damaged − REPLACE.
If the driver front air bag has deployed: P
Spiral cable
REPLACE the spiral cable.
1. Remove passenger seat assembly.
2. Check control unit case for dents, cracks of deformities.
Occupant classification system 3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
(Passenger seat) 4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged − REPLACE seat cushion assembly with new fasteners.

Revision: 2014 October SR-5 2012 EX


COLLISION DIAGNOSIS
< BASIC INSPECTION >
Part Inspection
1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
Harness and connectors 3. If no damage is found, reinstall the harness and connectors.
4. If damaged − REPLACE the damaged harness. Do not attempt to repair, splice or modify any
SRS harness.
If the passenger air bag has deployed:
Instrument panel assembly
REPLACE the instrument panel assembly. (integrated type)

FOR FRONTAL COLLISION : When SRS is not activated in a collision INFOID:0000000007458816

CAUTION:
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been
completed.
2. Check the SRS components using the table below:
Replace any SRS components showing visible signs of damage. (dents, cracks and deformation, etc.)
3. Perform self-diagnosis using CONSULT or air bag warning lamp. Refer to SRC-15, "Diagnosis Descrip-
tion" for details. Ensure entire SRS operates properly.
4. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRC-15, "Diagnosis Description".
SRS INSPECTION (FOR FRONTAL COLLISION)

Part Inspection
If the driver air bag has NOT been deployed:
1. Remove driver air bag module. Check harness cover and connectors for damage, terminals for
deformities, and harness for binding.
Driver air bag module
2. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
3. If no damage is found, reinstall with new fasteners.
4. If damaged − REPLACE. Install driver air bag module with new fasteners.
If the passenger air bag has NOT been deployed:
1. Remove passenger air bag module. Check harness cover and connectors for damage, termi-
Passenger air bag module (if nals for deformities, and harness for binding.
equipped) 2. Install passenger air bag module into the instrument panel to check fit with the instrument panel.
3. If no damage is found, reinstall with new fasteners.
4. If damaged − REPLACE. Install passenger air bag modules with new fasteners.
If the front air bags or seat belt pre-tensioners have NOT been activated:
1. Remove the crash zone sensor. Check harness connectors for damage, terminals for deformi-
ties, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation, etc.) of the crash zone sensor
Crash zone sensor
and bracket.
3. Install the crash zone sensor to check fit.
4. If no damage is found, reinstall with new fasteners.
5. If damaged − REPLACE the crash zone sensor and bracket with new fasteners.
If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and harness for
binding.
Seat belt pre-tensioner assem-
2. Check belts for damage and anchors for loose mounting.
blies
3. Check retractor for smooth operation.
(All applicable locations: buckle,
4. Check seat belt adjuster for damage.
retractor, lap outer)
5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged − REPLACE. Install the seat belt pre-tensioners with new fasteners.

Revision: 2014 October SR-6 2012 EX


COLLISION DIAGNOSIS
< BASIC INSPECTION >
Part Inspection
A
If none of the SRS components have been activated:
1. Check case for dents, cracks or deformities.
Diagnosis sensor unit 2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new fasteners. B
4. If damaged − REPLACE. Install diagnosis sensor unit with new fasteners.
1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for defor-
mities.
C
Steering wheel 3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall. D
6. If damaged − REPLACE.
If the driver front air bag has not deployed:
1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage. E
Spiral cable
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall.
5. If damaged − REPLACE.
F
1. Remove passenger seat assembly.
2. Check control unit case for dents, cracks of deformities.
Occupant classification system 3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
(Passenger seat) 4. Check seat frame and cushion pan for dents or deformities. G
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged − REPLACE seat cushion assembly with new fasteners.
1. Check connectors for poor connection, damage, and terminals for deformities. SR
2. Check harness for binding, chafing, cuts, or deformities.
Harness and connectors 3. If no damage is found, reinstall the harness and connectors.
4. If damaged − REPLACE the damaged harness. Do not attempt to repair, splice or modify any
SRS harness. I
If the passenger air bag has NOT deployed:
1. Visually check instrument panel assembly for damage.
Instrument panel assembly
2. If no damage is found, reinstall the instrument panel assembly. J
3. If damaged − REPLACE the instrument panel assembly.

FOR SIDE AND ROLLOVER COLLISION


K
FOR SIDE AND ROLLOVER COLLISION : When SRS is activated in a collision
INFOID:0000000007458817

CAUTION: L
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
M
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been
completed.
2. Replace the following components:
• Front seat back assembly (on the side on which side air bag is activated) N
• Door finisher (on the side on which door-mounted curtain air bag is activated)
• Pop-up roll bar assemblies and pop-up roll bar covers
• Satellite sensor LH/RH (on the side on which side air bag is activated) O
• Diagnosis sensor unit
• Seat belt pre-tensioner assemblies
3. Check the SRS components and the related parts using the following table. P
Replace any SRS components and the related parts showing visible signs of damage. (dents, cracks,
deformation, etc.)
4. Perform self-diagnosis using CONSULT and “AIR BAG” warning lamp. Refer to SRC-15, "Diagnosis
Description" for details. Make sure entire SRS operates properly.
5. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRC-15, "Diagnosis Description".

Revision: 2014 October SR-7 2012 EX


COLLISION DIAGNOSIS
< BASIC INSPECTION >
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)

Part Inspection
If the curtain air bag LH has deployed:
Curtain air bag module LH REPLACE the curtain air bag module LH.
Install with new fasteners.
If the curtain air bag RH has deployed:
Curtain air bag module RH REPLACE the curtain air bag module RH.
Install with new fasteners.
If the side air bag LH has deployed:
Side air bag module LH
REPLACE front seatback assembly LH.
If the side air bag RH has deployed:
Side air bag module RH
REPLACE front seatback assembly RH.
If any of the SRS components have deployed:
Satellite sensor (LH or RH)
REPLACE the satellite sensor on the collision side with new fasteners.
If any of the SRS components have deployed:
Diagnosis sensor unit
REPLACE the diagnosis sensor unit with new fasteners.
Seat belt pre-tensioner assem-
If either the driver or passenger seat belt pre-tensioner* has been activated:
blies
REPLACE all seat belt pre-tensioner assemblies with new fasteners.
(All applicable locations: buckle,
*: Confirm seat belt pre-tensioner activation using CONSULT only.
retractor, lap outer)
1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation, etc.).
Center inner pillar
2. If damaged − REPAIR the center inner pillar.
1. Check for visible signs of damage (dents, cracks, deformation, etc.) of the interior trim on the
Trim/headlining collision side.
2. If damaged − REPLACE the damaged trim parts.
If the door-mounted curtain air bag module LH has deployed:
Door-mounted curtain air bag
REPLACE the door finisher LH and door-mounted curtain air bag module.
module LH
Install with new fasteners.
If the door-mounted curtain air bag module RH has deployed:
Door-mounted curtain air bag
REPLACE the door finisher RH and door-mounted curtain air bag module.
module RH
Install with new fasteners.
If the pop-up roll bar has deployed:
Pop-up roll bar assemblies REPLACE pop-up roll bar assemblies and pop-up roll bar covers.
Install with new fasteners.

FOR SIDE AND ROLLOVER COLLISION : When SRS is not activated in a collision
INFOID:0000000007458818

CAUTION:
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been
completed.
2. Check the SRS components and the related parts using the following table.
• If the front seat back assembly is damaged, the front seat back assembly must be replaced.
• If the door finisher assembly is damaged, the door finisher assembly and door-mounted curtain air bag
module must be replaced.
3. Perform self-diagnosis using CONSULT and “AIR BAG” warning lamp. Refer to SRC-15, "Diagnosis
Description" for details. Make sure entire SRS operates properly.
4. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRC-15, "Diagnosis Description".
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)

Revision: 2014 October SR-8 2012 EX


COLLISION DIAGNOSIS
< BASIC INSPECTION >
Part Inspection
A
If the curtain air bag LH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the center pillar on the col-
lision side.
2. If damaged − Remove the curtain air bag module LH. B
Curtain air bag module LH
3. Check for visible signs of damage (tears etc.) of the curtain air bag module LH.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the curtain air bag module LH with new fasteners.
6. If damaged − REPLACE the curtain air bag module LH with new fasteners. C
If the curtain air bag RH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the center pillar on the col-
lision side. D
2. If damaged − Remove the curtain air bag module RH.
Curtain air bag module RH
3. Check for visible signs of damage (tears etc.) of the curtain air bag module RH.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the curtain air bag module RH with new fasteners. E
6. If damaged − REPLACE the curtain air bag module RH with new fasteners.
If the side air bag LH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the seat back on the col-
F
Side air bag module LH lision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged − REPLACE the front seatback assembly LH.
If the side air bag RH has NOT deployed: G
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the seat back on the col-
Side air bag module RH lision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged − REPLACE the front seatback assembly RH.
SR

If none of the SRS components have been activated:


1. Remove the satellite sensor (LH or RH) on the collision side. Check harness connectors for
damage, terminals for deformities, and harness for binding. I
2. Check for visible signs of damage (dents, cracks, deformation, etc.) of the satellite sensor (LH
Satellite sensor (LH or RH)
or RH).
3. Install the satellite sensor (LH or RH) to check fit.
4. If no damage is found, reinstall the satellite sensor (LH or RH) with new fasteners. J
5. If damaged − REPLACE the satellite sensor (LH or RH) with new fasteners.
If none of the SRS components have been activated:
1. Check case and bracket for dents, cracks or deformities. K
Diagnosis sensor unit 2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new fasteners.
4. If damaged − REPLACE the diagnosis sensor unit with new fasteners.
L
If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and harness for
Seat belt pre-tensioner assem-
binding. M
2. Check belts for damage and anchors for loose mounting.
blies
3. Check retractor for smooth operation.
(All applicable locations: buckle,
4. Check seat belt adjuster for damage.
retractor, lap outer) N
5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged − REPLACE. Install the seat belt pre-tensioners with new fasteners.
O
If the front LH or front RH side air bag modules have NOT deployed:
1. Visually check the seat on the collision side.
2. Remove the seat on the collision side and check the following for damage and deformities.
- Harness, connectors and terminals P
Seat (with side air bag)
- Frame and recliner (for front and rear seat), and also adjuster and slides (for front seat)
3. If no damage is found, reinstall the seat.
4. If damaged − REPLACE the damaged seat parts using new fasteners. If the front seat back is
damaged, the front seat back assembly must be replaced.
1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation, etc.).
Center inner pillar
2. If damaged − REPAIR the center inner pillar.

Revision: 2014 October SR-9 2012 EX


COLLISION DIAGNOSIS
< BASIC INSPECTION >
Part Inspection
1. Check for visible signs of damage (dents, cracks, deformation, etc.) of the interior trim on the
Trim/headlining collision side.
2. If damaged − REPLACE the damaged trim parts.
If the door-mounted curtain air bag LH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the door finisher on the
collision side.
2. If damaged − REPLACE the door finisher LH with new fasteners.
3. Check for visible signs of damaged (tears etc.) of the door-mounted curtain air bag module LH.
Door-mounted curtain air bag 4. Check harness and connectors for damage, and terminals for deformities.
module LH 5. If no damage is found, reinstall door finisher.
CAUTION:
When removing door-mounted curtain air bag module from door finisher, never reuse
door finisher.
6. If damaged − REPLACE the door finisher LH and door-mounted curtain air bag module LH with
new fasteners.
If the door-mounted curtain air bag RH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the door finisher on the
collision side.
2. If damaged − REPLACE the door finisher RH with new fasteners.
3. Check for visible signs of damage (tears etc.) of the door-mounted curtain air bag module RH.
Door-mounted curtain air bag 4. Check harness and connectors for damage, and terminals for deformities.
module RH 5. If no damage is found, reinstall door finisher.
CAUTION:
When removing door-mounted curtain air bag module from door finisher, never reuse
door finisher.
6. If damaged − REPLACE the door finisher RH and door-mounted curtain air bag module RH with
new fasteners.
If the pop-up roll bar has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the pop-up roll bar.
2. If damaged − REPLACE the pop-up roll bar with new fasteners.
3. Check harness and connectors for damage, and terminals for deformities.
Pop-up roll bar
4. If no damage is found, reinstall the pop-up roll bar with new fasteners.
5. Check for visible signs of damage (dents, cracks, deformation, etc.) of the seatback support
brace assembly.
6. If damaged − REPAIR the seatback support brace assembly.

Revision: 2014 October SR-10 2012 EX


DRIVER AIR BAG MODULE
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
DRIVER AIR BAG MODULE
Exploded View INFOID:0000000007458819
B

JMHIA0538GB
SR
1. Steering wheel 2. Side lid (LH/RH) 3. TORX bolt (LH/RH)
4. Driver air bag module
Refer to GI-4, "Components" for symbols in the figure. I

Removal and Installation INFOID:0000000007458820

J
WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
• Always work from the side of air bag module. Never work in front of it. K
• Never use the air tools or electric tools for servicing.
REMOVAL
L
1. Remove the side lids (LH and RH).
2. Remove the TORX bolts (LH and RH) from the steering wheel
lower side using TORX bit (A). M

JMHIA0006ZZ

P
3. Pull out the driver air bag module.

Revision: 2014 October SR-11 2012 EX


DRIVER AIR BAG MODULE
< REMOVAL AND INSTALLATION >
4. Disconnect the driver air bag harness connector.
CAUTION:
• For installing/removing the driver air bag harness connec-
tor, insert thin screwdriver wrapped in tape into notch, lift
lock and remove the connector.
• Install the connector with lock raised, and push lock into
the connector.
• After installing the connector, check that the lock is
pushed securely into it.

PHIA0953J

5. Remove the driver air bag module.


CAUTION:
• Always place the driver air bag module with pad side facing
upward.

: Upward

JMHIA0539ZZ

• Never impact the driver air bag module.


• Replace the driver air bag module if it has been dropped or
sustained an impact.

JMHIA0009ZZ

• Never insert any foreign objects (screwdriver, etc.) into the driver air bag module.
• Never disassemble the driver air bag module.
• Never expose the driver air bag module to temperatures exceeding 90 °C (194 °F).
• Never allow oil, grease, detergent, or water to come in contact with the driver air bag module.
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
• Never use the old TORX bolts after removal, replace with the new bolts.
• Fix the driver air bag module harness to the harness fixing
hook (A).

JMHIA0540ZZ

Revision: 2014 October SR-12 2012 EX


DRIVER AIR BAG MODULE
< REMOVAL AND INSTALLATION >
• Never damage the harness while installing.
• Tighten the TORX bolts after completely adjusting the centers of fixing holes on the driver air bag A
module side and the steering wheel side. If the holes are misaligned, the bolt threads are damaged
and the module is not installed securely.
• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
B
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-20, "CONSULT
Function".
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.
C

SR

Revision: 2014 October SR-13 2012 EX


SPIRAL CABLE
< REMOVAL AND INSTALLATION >
SPIRAL CABLE
Exploded View INFOID:0000000007458821

JMHIA0541ZZ

1. Steering column cover upper 2. Steering column assembly 3. Steering column cover lower
4. Driver air bag harness connector 5. Spiral cable

Removal and Installation INFOID:0000000007458822

WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
• Never use the air tools or electric tools for servicing.
REMOVAL
1. Remove the driver air bag module. Refer to SR-11, "Removal and Installation".
2. Disconnect the steering horn switch harness connector (A).

JMHIA0011ZZ

3. Remove the steering wheel. Refer to ST-15, "Removal and Installation".


4. Remove the steering column cover (upper/lower). Refer to IP-13, "Removal and Installation".
5. Remove the spiral cable fixing screws.

Revision: 2014 October SR-14 2012 EX


SPIRAL CABLE
< REMOVAL AND INSTALLATION >
6. Disconnect the spiral cable body side harness connectors (A).
A

JMHIA0542ZZ

D
7. Pull out forward the spiral cable.
8. Remove the steering angle sensor. Refer to BRC-127, "Removal and Installation".
CAUTION: E
• Never impact the spiral cable.
• Never impact the spiral cable by dropping, etc. Replace the
spiral cable if it has been dropped or sustained an impact.
F

SR
JMHIA0009ZZ

• Never disassemble the spiral cable. I


• Never apply lubricant to the spiral cable.
• Never allow oil, grease, detergent, or water to come in contact with the spiral cable.
INSTALLATION J
Note the following item, and install in the reverse order of removal.
CAUTION:
• The spiral cable may snap during steering operation if the K
cable is installed in an improper position.
The neutral position is set as per the following.
• Turn carefully the spiral cable clockwise to the end position.
Then turn it counterclockwise (about 2 and a half turns) and L
stop turning at the mark (B) on which the stopper insertion
holes are in the same position.
• The service part is installed in the neutral position by the M
stopper and can be set without adjusting after the stopper is
removed.
• Never over turn the spiral cable or go beyond number of turns
N
required. (This will cause the cable to snap.)
• Adjust the spiral cable locating pin (A) to the steering wheel
locating pin hole (C).
O

JMHIA0657ZZ

• Never damage the harness while installing.

Revision: 2014 October SR-15 2012 EX


SPIRAL CABLE
< REMOVAL AND INSTALLATION >
• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-20, "CONSULT
Function".
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

Revision: 2014 October SR-16 2012 EX


PASSENGER AIR BAG MODULE
< REMOVAL AND INSTALLATION >
PASSENGER AIR BAG MODULE
A
Exploded View INFOID:0000000007458823

G
JMHIA0543GB

1. Instrument panel assembly 2. Passenger air bag module


Refer to GI-4, "Components" for symbols in the figure. SR

Removal and Installation INFOID:0000000007458824

I
WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more. J
• Always work from the side of air bag module. Never work in front of it.
• Never use the air tools or electric tools for servicing.
REMOVAL K

1. Remove the instrument panel assembly. Refer to IP-13, "Removal and Installation".
2. Remove the passenger air bag module fixing screws (A). L
3. Disconnect the fixing pawls, and then remove the passenger air
bag module (2) from instrument panel assembly (1).
M

JMHIA0545ZZ O

CAUTION:
P

Revision: 2014 October SR-17 2012 EX


PASSENGER AIR BAG MODULE
< REMOVAL AND INSTALLATION >
• Always place the passenger air bag module with pad side fac-
ing upward.

: Upward

JMHIA0546ZZ

• Never impact the passenger air bag module.


• Replace the passenger air bag module if it has been dropped
or sustained an impact.

JMHIA0009ZZ

• Never insert any foreign objects (screwdriver, etc.) into the passenger air bag module.
• Never disassemble the passenger air bag module.
• Never expose the passenger air bag module to temperatures exceeding 90 °C (194 °F).
• Never allow oil, grease or water to come in contact with the passenger air bag module.
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
• Never use the old fixing bolt after removal, replace with the new bolt.
• Never damage the harness while installing.
• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-20, "CONSULT
Function".
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

Revision: 2014 October SR-18 2012 EX


CURTAIN AIR BAG MODULE
< REMOVAL AND INSTALLATION >
CURTAIN AIR BAG MODULE
A
Exploded View INFOID:0000000007458825

G
JMHIA0547GB

1. Curtain air bag 2. Strap 3. Curtain air bag inflator


A : Curtain air bag harness connector SR
B : Ground bolt
Refer to GI-4, "Components" for symbols in the figure.
I
Removal and Installation INFOID:0000000007458826

WARNING: J
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
• Never use air tools or electric tools for servicing.
K
REMOVAL
1. Remove the headlining.
• Normal roof models: Refer to INT-29, "NORMAL ROOF : Removal and Installation". L
• Sunroof models: Refer to INT-32, "SUNROOF : Removal and Installation".
2. Remove the curtain air bag harness connector.
CAUTION: M
• For installing/removing the curtain air bag harness con-
nector, insert thin screwdriver wrapped in tape into notch,
lift lock and remove the connector.
• Install the connector with lock raised, and push lock into N
the connector.
• After installing the connector, check that the lock is
pushed securely into it. O

P
PHIA0953J

3. Remove the fixing bolts, and then remove the curtain air bag module.
CAUTION:

Revision: 2014 October SR-19 2012 EX


CURTAIN AIR BAG MODULE
< REMOVAL AND INSTALLATION >
• Never impact the curtain air bag module.
• Replace the curtain air bag module if it has been dropped or
sustained an impact.

JMHIA0009ZZ

• Never insert any foreign objects (screwdriver, etc.) into the curtain air bag module.
• Never disassemble the curtain air bag module.
• Never expose the curtain air bag module to temperatures exceeding 90 °C (194 °F).
• Never allow oil, grease, detergent, or water to come in contact with the curtain air bag module.
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
• Never damage the harness while installing.
• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-20, "CONSULT
Function".
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

Revision: 2014 October SR-20 2012 EX


CRASH ZONE SENSOR
< REMOVAL AND INSTALLATION >
CRASH ZONE SENSOR
A
Exploded View INFOID:0000000007458827

G
JMHIA0548GB

1. Crash zone sensor


A : Crash zone sensor harness connector SR
: Vehicle front
Refer to GI-4, "Components" for symbols in the figure.
I
Removal and Installation INFOID:0000000007458828

WARNING: J
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
• Never use the air tools or electric tools for servicing. K
REMOVAL
1. Remove the reservoir tank. Refer to CO-13, "Removal and Installation".
L
2. Remove the crash zone sensor fixing nuts.
3. Disconnect the crash zone sensor harness connector.
CAUTION: M
• Never impact the crash zone sensor.
• Replace the crash zone sensor if it has been dropped or sus-
tained an impact.
N

P
JMHIA0009ZZ

• Replace the crash zone sensor of deployed driver air bag, deployed passenger air bag and deployed
seat belt pre-tensioner.
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:

Revision: 2014 October SR-21 2012 EX


CRASH ZONE SENSOR
< REMOVAL AND INSTALLATION >
• Never use the old fixing nuts after removal, replace with the new nuts.
• Never damage the harness while installing.
• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-20, "CONSULT
Function".
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

Revision: 2014 October SR-22 2012 EX


SATELLITE SENSOR
< REMOVAL AND INSTALLATION >
SATELLITE SENSOR
A
Exploded View INFOID:0000000007458829

G
JMHIA0549GB

1. Satellite sensor
A : Satellite sensor harness connector SR
: Vehicle front
Refer to GI-4, "Components" for symbols in the figure.
I
Removal and Installation INFOID:0000000007458830

WARNING: J
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
• Never use the air tools or electric tools for servicing. K
REMOVAL
1. Remove the front seat belt. Refer to SB-6, "SEAT BELT RETRACTOR : Removal and Installation".
L
2. Remove the satellite sensor fixing nuts.
3. Disconnect the harness connector and then remove the satellite sensor.
CAUTION: M
• Never impact the satellite sensor.
• Replace the satellite sensor if it has been dropped or sus-
tained an impact.
N

P
JMHIA0009ZZ

• Replace the satellite sensor of deployed side air bag module and deployed curtain air bag module.
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
• Never use the old fixing nuts after removal, replace with the new nuts.

Revision: 2014 October SR-23 2012 EX


SATELLITE SENSOR
< REMOVAL AND INSTALLATION >
• Never damage the harness while installing.
• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-20, "CONSULT
Function".
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

Revision: 2014 October SR-24 2012 EX


DIAGNOSIS SENSOR UNIT
< REMOVAL AND INSTALLATION >
DIAGNOSIS SENSOR UNIT
A
Exploded View INFOID:0000000007458831

G
JMHIA0550GB

1. Diagnosis sensor unit


A : Diagnosis sensor unit harness connector SR
B : Ground bolt
Refer to GI-4, "Components" for symbols in the figure.
I
Removal and Installation INFOID:0000000007458832

WARNING: J
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
• Before disconnecting the air bag diagnosis sensor unit harness connectors, be sure to disconnect
K
the each harness connector of the air bag module and seat belt pre-tensioner to prevent air bag
deployment by static electricity and seat belt pre-tensioner operation.
• Never use the air tools or electric tools for servicing.
• When replacing the air bag diagnosis sensor unit, always check with the parts department for the lat- L
est parts information. Installing an incorrect air bag diagnosis sensor unit may or may not cause the
air bag warning lamp to illuminate and may cause incorrect deployment of the supplemental air bags
and seat belt pre-tensioners in a collision resulting in serious personal injury or death. M
REMOVAL
1. Always check the air bag diagnosis sensor unit ECU discriminated number (identification number) using
CONSULT. N
2. Disconnect the each connector of all air bag modules and pre-tensioner seat belts.
3. Remove the center console assembly. Refer to IP-23, "Removal and Installation".
4. Disconnect the diagnosis sensor unit harness connector. O
5. Remove the fixing bolts, ground bolt, and then remove the diagnosis sensor unit.
CAUTION:
P

Revision: 2014 October SR-25 2012 EX


DIAGNOSIS SENSOR UNIT
< REMOVAL AND INSTALLATION >
• Never impact the diagnosis sensor unit.
• Replace the air bag diagnosis sensor unit if it has been
dropped or sustained an impact.

JMHIA0009ZZ

• Replace the air bag diagnosis sensor unit of deployed SRS air bag and deployed front seat belt pre-
tensioner.

INSTALLATION
Install air bag diagnosis sensor unit in the reverse order of removal.
CAUTION:
• Never use the old fixing bolts after removal, replace with the new fixing bolts.
• Never damage the harness while installing.
• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-20, "CONSULT
Function".
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.
• After replacing the air bag diagnosis sensor unit, confirm using CONSULT that the ECU discrimi-
nated number (identification number) of the new replacement air bag sensor unit matches the ECU
discriminated number (identification number) of the replaced (old) air bag diagnosis sensor unit.
NOTE:
If the ECU discriminated number of the new replacement air bag diagnosis sensor unit differs from the ECU
discriminated number of the replaced air bag diagnosis sensor unit, reconfirm the parts information and verify
that the correct air bag diagnosis sensor unit was installed.

Revision: 2014 October SR-26 2012 EX


SEAT BELT PRE-TENSIONER
< REMOVAL AND INSTALLATION >
SEAT BELT PRE-TENSIONER
A
Removal and Installation INFOID:0000000007458833

For removal and installation procedures, refer to SB-6, "SEAT BELT RETRACTOR : Removal and Installa- B
tion".

SR

Revision: 2014 October SR-27 2012 EX


OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT
< REMOVAL AND INSTALLATION >
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT
Removal and Installation INFOID:0000000007458834

For removal and installation


The occupant classification system control unit and seat sensor mat are an integral part of the front passenger
seat cushion and are replaced as an assembly. Refer to SE-132, "Removal and Installation".

Revision: 2014 October SR-28 2012 EX

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