Advanced Compressor
Advanced Compressor
gm
"I a G a B D
a:
2
(3
a
ADVISORY GROUP FOR AEROSPACE RESEARCH & DEVELOPMENT
Advanced Compressors
I I
N O R T H ATLAINTIC TREATY O R G A N I Z A T I O N -
.-
ADVANCED COMPRESSORS
The material in this book has been assembled to support a Lecture Series under the sponsorship of
the Propulsion and Energetics Panel and the Consultant and Exchange Programme of AGARD.
The material i n t h i s publication has been composed d i r e c t l y from copy
supplied by each author.
[Link]
ii
FORE WORD
ROLLAND [Link]
D i r e c t o r , Plans and Programmes, AGARD
AVANT - PRQPOS
La se'rie de conferences s'est termine'e par une "Table Ronde", e t a re'uni des s c i e n -
t i f i q u e s e t inge'nieurs venant de 10 pays membres de 1'OTAN.
ROLLAND [Link]\UME
D i r e c t e u r , Plans e t Programmes, AGARD
iv
CONTENTS
Page
FOREWORD iii
AVANT P R O P O S iv
PARTICIPANTS vi
R e f e rence
T H E THROUGII-FLOW A N A L Y S I S O F A X I A L FLOW C O M P R E S S O R S
by H . M a r s h 2
M A S S FLOW L I M I T A T I O N I N S U P E R S O N I C C O M P R E S S O R S
by J . F a b r i 3
SECONDARY FLOW L O S S E S I N A X I A L C O M P R E S S O R S
b y H. G r i e p e n t r o g 5
B A S I C E L E M E N T S F O R ADVANCED D E S I G N S O F R A D I A L FLOW C O M P R E S S O R S
by M . H . V a v r a 6
S U P E R S O N I C CASCADE PERFORMANCE
by H . S t a r k e n a n d H . L i c h t f u s s 8
CONCLUSION
by J . C h a u v i n 10
V
PARTICIPANTS
Speakers: Mr J. F a b r i
Chef de Division de Recherches
ONERA
Chatillon-sous-Bagneux
France
Dr H. Griepentrog
GutehoffnungshUtte S t e r k r a d e
Oberhausen
Germany
Mr [Link]
Supervisor, Compressor Research
United A i r c r a f t of Canada Ltd
Longueuil, Quebec
Canada
D r [Link]
Engineering Department
University of Cambridge
UK
Mr [Link]
Institut fur Luftstrahlmtriebe
DFVLR
Porz- Wahn
Germany
vi
1
INTRODUCTORY REMARKS
DESICB OF COMPRESSORS.
J..CHAUVIN
S U M M A R Y
The progress made during t h e last few years in compressor performance is briefly reviewed.
The reasons behind t h i s progress (systematic use of transonic or supersonic blading,
improvement in understanding o f t h e flow behaviour, development of sophisticated theories,
availability of large computers) are reviewed and briefly discussed.
S O M M A I R E
Lea progras r6alisEs d a n s l'aocroissement des performances des compresseurs a u cours de
c e s dernigres ann6es sont pass6s en revue. Lee bases de c e s progrgs (utilisation eyst8-
matigue d'aubages transsoniques et supersoniques, meilleure compr6hension des m6canismes
d'6coulement, d6veloppement de th6ories plus complexes, utilisations d'ordinateurs a
grande capacit8) sont pr6sent6es.
On pr6sente ensuite le contenu du cours, au d6part d'une description physique des 6cou-
laments dans le8 turbomachines e t ' d e s modgles d'6coulement qui en d6coulent. On pr6sente
ensuite quelques-una des domaines de recherche6 critiques pour les d6veloppement.s futurs.
1
LIST OF FIGURES
1. E v o l u t i o n of a x i a l c o m p r e s s o r - s t a g e s p r e s s u r e r a t i o i n f u n c t i o n of t h e mean Mach
number r e l a t i v e t o t h e r o t o r M ( c o u r t e s y F. B r e u g e l m a n s , V K I )
2. E v e l a t i o n of s t a g e e f f i c i e n c y i n f u n c t i o n of w ( a x i a l compressors) ( c o u r t e s y
F. B r e u g e l m a n s , V K I )
3. Number of c o m p r e r s o r s t a g e s fer 1 0 / 1 p r e s s u r e r a t i o ( c o n s t a n t a d i a b a t i c efficiency
(from ref. 3 )
4. E f f e c t of p r e s s u r e r a t i o and t u r b i n e i n l e t t e m p e r a t u r e cm s p e c i i i c f u e l c o n r u m p t i o n
a n d s p e c i f i c power (small g a s t u r b i n e )
5. T y p i c a l p e r f o r m a n c e of an a d v a n c e d r a d i a l c o m p r e s s o r (from ref. 8 )
6. A new t y p e of s u p e r s o n i c d i f f u s e r for r a d i a l c o m p r e s s o r ( U n i t e d A i r c r a f t Canada)
(from r e f . 8 )
7. S t r e a m s u r f a c e d i s t o r s i o n i n a x i a l f l o w c o r n p r e s s o r b l a d i n g
8. Flow i n b l a d i n g w i t h a l o c a l s u p e r s o n i c r e g i o n
9 . C a s c a d e s e c o n d a r y flow
1 0 . Downrtream v i e w of s e c o n d a r y f l o w s
1 4 . I n s t a n t a n e o u s c i r c u m f e r e n t i a l v e l o c i t y d i s t r i b u t i o n a t t h e wheel o u t l e t (radial
compressors) (from r e f . 2 1 )
15. D e t a i l e d f l o w d e v e l o p m e n t i n u n s h r o u d e d i m p e l l e r (from r e f . 2 2 ) (courtesy National
R e s e a r c h C o u n c i l of C a n a d a )
16. S c h e m a t i c f l o w i n a s u p e r s o n i c v a n e d d i f f u s e r p a s s a g e
17. Flow i n t h e m e r i d i o n a l . p l a n e
18. B l a d e t o b l a d e f l o w
1
1-1
I. IOTBODUCTIOO
D u r i n g t h e l a s t d e c a d e , c o n s i d e r a b l e s u c c e s s h a s b e e n a c h i e v e d i n t h e improvement of
c o m p r e s s o r p e r f o r m a n c e . The d e v e l o p m e n t of s u c c e s s f u l a x i a l c o m p r e s s o r s h a s c o n t i n u e d
t o f o l l o w i t s s t e a d y p l a c e of t h e y e a r s 50, a n d , d u e t o a s t r o n g r e v i v a l o f i n t e r e s t
f o r many a p p l i c a t i o n s , t h e r a d i a l c o m p r e s s o r h a s s e e n i t s r a t e o f p r o g r e s s a c c e l e r a t e d
cons i d e rably.
S i m i l a r i f n o t l a r g e r p r o g r e s s h a s b e e n a c h i e v e d i n t h e f i e l d o f s m a l l t u r b o j e t and o f
small g a s t u r b i n e s ( 5 0 0 t o 2000 AP) f o r l a n e , h e l i c o p t e r o r t e r r e s t r i a l p r o p u l s i o n ,
as w i t n e s s e d by f i g . 3 r e p l o t t e d from ( 3 7 a n d c o m p l e t e d . The p r o g r e s s h a s b e e n s t i m u -
l a t e d by i p t e l l i g e n t government s p o n s o r e d p r o g r a m s s u c h as t h e U.S. Army Advanced
Component T e c h n o l o g y program ( b ) , and it i s n o t u n r e a l i s t i c t o p r e d i c 8 t h a t , w i t h i n
t h e n e x t d e c a d e , t h e g a s t u r b i n e w i l l compete s u c c e s s f u l l y w i t h t h e d i e s e l e n g i n e f o r
many c l a s s i c a l a p p l i c a t i o n s ( 5 ) . A l t h o u g h t h e i n c r e a s e o f t u r b i n e i n l e t t e m p e r a t u r e is
t h e k e y e l e m e n t f o r s u c c e s s , i t would b e f r u i t l e s s w i t h o u t a p a r a l l e l i n c r e a s e i n com-
p r e s s o r p r e s s u r e r a t i o , as shown i n f i g . 4. Due t o t h e s m a l l volume f l o w i n v o l v e d ,
b l a d e s i z e i s a l w a y s s m a l l and end w a l l e f f e c t s a r e p r e d o m i n a n t , w h a t e v e r t h e t y p e o f
compressor used.
.The p r o g r e s s a c c o m p l i s h e d w i t h r a d i a l c o m p r e s s o r s i s p a r t i c u l a r l y n o t e w o r t h y . P r e s s u r e
r a t i o s o f t h e o r d e r o f 1 2 p e r s t a g e h a v e b e e n a c h i e v e d , w i t h e f f i c i e n c i e s i n t h e 70975%
b l i s h e d (1,8,9,10) .
b r a c k e t ( f i g . 5 ) . The f e a s i b i l i t y o f s u c h h i g h p r e s s u r e r a t i o s h a s c l e a t k y b e e n e s t a -
The a i m i s now t o improve t h e e f f i c i e n c y a t d e s i g n p o i n t , A
t y p i c a l c o n t e m p o r a r y t a r g e t i s 8 1 1 p r e s s u r e r a t i o a n d 80% a d i a b a t i c e f f i c i e n c y a n d 1 0 1 1
n t 75% e f f i c i e n c y .
A l r e a d y a t t h i s s t a g e , new c o n c e p t s h a v e b e e n i n t r o d u c e d i n w h e e l , and e s p e c i a l l y ,
i n d i f f u s e r d e s i g n ( ( 8 , l o ) a n d f i g . 6).
The p a s t d e c a d e h a s t h u s b e e n e x t r e m e l y f x u i t f u l f o r t h e c o m p r e s s o r d e s i g n e r , and s t i l l
more i m p o r t a n t p r o g r e s s l i e s a h e a d . The r e a s o n b e h i n d t h i s p r o g r e s s w i l l b e d i s c u s s e d
i n p a r . IV a f t e r a p h y s i c a l d e s c r i p t i o n of t h e flow i n compressors.
The f l o w t h r o u g h a c o m p r e s s o r b l a d e row i s e s s e n t i a l l y t h r e e d i m e n s i o n a l i n n a t u r e . I n
a n a x i a l m a c h i n e , t h e t h r o u g h flow d i r e c t i o n i s a x i a l , a n d v a r i e s a l o n g t h e stream
d i r e c t i o n , e x c e p t f o r v e r y p a r t i c u l a r c a s e s . The flow i S d e f l e c t e d t a n g e n t i a l l y t h r o u g h
t h e b l a d i n g , a n d , f o r a f o r c e t o b e e x e r t e d on t h e b l a d i n g , a c i r c u m f e r e n t i a a v a r i a t i o n
of t h e v e l o c i t i e s must o c c u r b e t w e e n t h e p r e s s u r e s i d e of one b l a d e a n d t h e s u c t i o n
s i d e o f t h e n e x t o n e , l e a d i n g t o d i s t o r t i o n of t h e s t r e a m s u r f a c e ( i n d u c e d r a d i a l com-
p o n e n t ) ( f i g . 7). Hub and c a s i n g c u r v a t u r e i n d u c e f u r t h e r r a d i a l components, a n d , even
i n a c y l i n d r i c m l c h a n n e l , t h e s t r e a m l i n e s must assume some c u r v a t u r e i n t h e r a d i a l
d i r e c t i o n , f o r t h e f l o w c o n t i n u i t y a n d c o n s e r v a t i o n o f momentum t o b e s a t i s f i e d .
I n c o n t e m p o r a r y m a c h i n e s , t h e f l o w i s a l w a y s c o m p r e s s i b l e , and v e r y o f t e n , l o c a l
s u p e r s o n i c r e g i o n s , t e r m i n a t e d by [Link] a p p e a r i n t h e b l a d e p a s s a g e s ( f i g . 81, o r
e v e n , f o r t r a n s o n i c and s u p e r s o n i c c o m p r e s s o r s , a s i g n i f i c a n t p a r t of t h e f l o w a t t h e
i n l e t a n d i n t h e p a s s a g e i s s u p e r s o n i c and a f f e c t e d by s h o c k s . Boundary l a y e r s d e v e l o p
on t h e b l a d e s u r f a c e s and merge i n t h e wakes. They a l s o dwvelop on t h e hub and c a s i n g .
Those b o u n d a r y l a y e r s a r e s t r o n g l y a f f e c t e d by t h e s h o c k s , i n t h e c o m p r e s s i b l e r e g i m e .
i s g e n e r a t e d , a n d t h e b o u n d a r y l a y e r m a t e r i a l a c c u m u l a t e s i n t h e c o r n e r formed b y t h e
b l a d e s u c t i o n s u r f a c e a n d t h e hub or c a s i n g , where i t r o l l s up i n a v o r t e x , v e r y o f t e n
i n d u c i n g an e x a e n s i v e s e p a r a t i o n of t h e b l a d e b o u q d a r y l a y e r . An i m p o r t a n t s e c o n d a r y
f l o w i s t h u s s u p e r i m p o s e d on t h e main flow, r e s u l t i n g i n t h e f o r m a t i o n of l a r g e z o n e s
of low e n e r g y v i s c o u s m a t e r i a l a n d of i m p o r t a n t l o c a l c h a n g e s of v e l o c i t y , i n f l u e n c i n g
t h e b u l k of t h e f l o w by b l o c k a g e and s w i r l i n d u c t i o n .
C l e a r a n c e e f f e c t s a l s o p r o d u c e a c o r n e r v o r t e x ( f i g . 10) a n d d e f l e c t i o n of t h e hub a n d
c a s i n g boundary l a y e r e x i s t i n g p r i o r t o e n t r a n c e t o t h e b l a d i n g induce b u l k v o r t i c e s ,
whose main e f f e c t i s t o m o d i f y t h e f l o w d i r e c t i o n . A n a d d i t i o n a l s e c o n d a r y flow i s
due t o t h e c e n t r i f u g a t i o n of t h e b l a d e b o u n d a r y l a y e r on t h e r o t o r b l a d e s , of of t h e i r
motion towards t h e hub, due t o t h e r a d i a l p r e s s u r e g r a d i e n t , i n t h e s t a t o r s (12,13).
We t h u s h a v e a f u l l y t h r e e d i m e n s i o n a l , c o m p r e s s i b l e , v i s c o u s t y p e of flow. I t i s a l s o
g e n e r a l l y u n s t e a d y even for t h e f i r s t r o t o r row ( u n s t e a d y m o t i o n i n a b s o l u t e c o o r d i -
n a t e s (14)) and q u i t e c l e a r l y for a l l t h e f o l l o w i n g b l a d e rows, even for a s t e a d y
o p e r a t i o n of t h e machine. Any b l a d e row i s i n r e l a t i v e m o t i o n w i t h r e s p e c t t o t h e
p r e c e d i n g one. The f l o w coming o u t of t h i s l a t t e r i s e s s e n t i a l l y non u n i f o r m , a n d d u e
t o t h e r e l a t i v e motion f e e d s t h e n e x t b l a d e w i t h a flow p e r i o d i c i n t i m e . I n p a r t i c u l a r ,
i t c a n be shown (15,16f t h a t t h e wakes coming from t h e u p s t r e a m b l a d e row m a i n t a i n
t h e i r i n d i v i d u a l i t y t h r o u g h o n e or more s u c c e s s i v e b l a d e rows, w h i l e hub a n d c a s i n g
b o u n d a r y l a y e r s a r e r e - e n e r g i z e d a n d mixed ( 1 7 , 1 8 ) ,
O t h e r t y p c s o f u n s t e a d y flow o c c u r i n t h e r o t a t i n g s t a l l and s u r g e r e g i m e of o p e r a t i o n .
They a r e a l s o m o s t l y p e r i o d i c ( 1 9 , 2 0 ) .
I n a r a d i a l m a c h i n e , a s i m i l a r t y p e of Q l o r e x i s t s . The i n d u c e r p a r t , which i s q u i t e
e x t e n d e d i n modern c o m p r e s s o r s h a s a f l o w f i e l d v e r y c l o s e l y r e l a t e d t o t h e f l o w i n
a n a x i a l c o m p r e s s o r r o t o r . T h e i n l e t f l o w i s e i t h e r i n t h e h i g h s u b s o n i c r a n g e , or
p a r t l y s u p e r s o n i c , or e n t i r e l y s u p e r s o n i c ( 2 1 , 8 , 9 , 1 0 ) . I n t h e r a d i a l p a r t of t h e
i m p e l l e r , t h e f l o w i s a l s o of a t r i - d i m e n s i o n a l c h a r a c t e r . I n a d d i t i o n t o t h e main
r a d i a l flow, c i r c u m f e r e n t i a l v a r i a t i o n s must e x i s t t o p a o d u c e t h e f o r c e on t h e b l a d e .
V i s c o u s e f f e c t s and b o u d d a r y l a y e r i n t e r a c t i o n a r e a l s o p r e s e n t . A d d i t i o n n a l l y , i t
c a n b e shown b o t h t h e o r e t i c a l l y and e x p e r i m e n t a l l y (21) t h a t , due t o t h e r a p i d a r e a
i n c r e a s e w i t h t h e r a d i u s , s e p a r a t i o n o c c u r s e f t e n i n t h e p a s s a g e b e t w e e n two b l a d e s ,
i n t r o d u c i n g i m p o x t a n t s e c o n d a r y f l o w s , w i t h r e - c i r c u l a t i o n i n s i d e t h e b l a d i n g . ( f i g . 11
t o 1 4 ) . I n p a r t i c u l a r , a t t h e w h e e l o u t l e t , t h e f l o w c a n b e c o n s i d e r e d a s b e i n g made
of two j e t s , one w i t h a h i g h v e l o c i t y , t h e o t h e r w i t h a s m a l l or e v e n z e r o v e l o c i t y .
Due t o c l e a r a n c e e f f e c t s , a r e t u r n flow from e x i t t o o u t l e t c a n e x i s t n e a r t h e c a s i n g .
R e f e r e n c e 22 g i v e s d e t a i l e d v e l o c i t y d i s t r i b u t i o n i n a w h e e l of l a r g e d i m e n s i o n s ,
r o t a t i n g a t v e r y low s p e e d ( t h e o b s e r v e r s i t s i n t h e wheel). F i g u r e 1 5 shows a t y p i c a l
result.
The d i f f u s e r i s a t t a c k e d by a h e a v i l y u n s t e a d y f l o w , u n d e r a h i g h s w i r l a n g l e ( f r o m t h e
a x i a l d i r e c t i o n ) with v e l o c i t i e s i n t h e s o n i c and, very o f t e n , supersonic range t o be
diffused practically t o a zero velocity. Past t h e entrance region (fig. 16) affected ' I
by s h o c k s , t h e d i f f u s e r b e h a v e s l i k e a c u r v e d p i p e o r d i f f u s e r of r e c t a n g u l a r c r o s s
s e c t i o n , w i t h t h e u s u a l secondary flows.
The t h r e e d i m e n s i o n a l , u n s t e a d y , v i s c o u s a n d c o m p r e s s i b l e flow t h a t w e h a v e d e s c r i b e d
c o r r e s p o n d s t o t h e f u l l N a v i e r - S t o k e s e q u a t i o n s , which c a n n o t b e s o l v e d
The d e t a i l e d f l o w mechanism i s e v e n n o t y e r f u l l y u n d e r s t o o d . Flow models h a v e t o b e
-
a t l e a s t now.
d e f i n e d , b a s e d on some h o p e f u l l y j u s t i f i e d h y p o t h e s i s , t o a l l o w f o r a s a t i s f a c t o r y
s o l u t i o n of t h e d e s i g n p r o b l e m ; and an u n d e r s t a n d i n g , a s c o m p l e t e a s p o s s i b l e of t h e
most s i g n i f i c a n t phenomenon o c c u r i n g i n t h e machine. The b a s i s of t h e most u s e d one
h a s b e e n e s t a b l i s h e d some 20 y e a r s a g o by Wu (25) b u t i t s a p p l i c a t i o n i s c o n t i n u o u s l y
improve d.
T h e f i r s t a p p r o x i m a t i o n i n t r o d u c e d i s t h a t , for s t e a d y o p e r a t i o n of t h e m a c h i n e , t h e
flow i s s t e a d y . We h a v e s e e n t h a t t h i s was by no means t r u e . However, faom o u r p r e s e n t
knowledge a b o u t u n s t e a d y v i s c o u s f l o w s (24) i t a p p e a r s t h a t t h e r e d u c e d f r e q u e n c y of
t h e f l o w phenomena i s s u c h t h a t t h e s t e a d y flow v a l u e of t h e force a c t i n g on t h e b l a d i n g s ,
t h e v e l o c i t i e s , e t c . a r e c l o s e t o t h e a v e r a g e v a l u e of t h e same p a r a m e t e r i n t h e u n s t e a d y
flow. T h i s m i g h t b e q u e s t i o n a b l e , however, for t h e c a s e of t h e v a n e d d i f f u s e r of r a d i a l
c o m p r e s s o r s . The a p p r o x i m a t i o n f i n d s a p a t t i a l j u s t i f i c a t i o n i n t h a t t h e m a c h i n e s b u i l t
on t h e r e s u l t i n g f l o w mode% h a v e a c h i e v e d , i n g e n e r a l , a s a t i s f a c t o r y l e v e l of p e r -
f o r m a n c e . I t i s q u i t e s u r e , however, t h a t a d d i t i o n a l p r o g r e s s w i l l b e g a i n e d when t h e
f u l l i m p a c t of t h e u n s t e a d y c h a r a c t e r of t h e flow w i l l b e u n d e r s t o o d . T h i s p o i n t a t t r a c t s
an i n c r e a s i n g amount of r e s e a r c h e f f o r t .
The s e c o n d a p p r o x i m a t i o n c o n s i s t s i n r e p l a c i n g t h e t h r e e d i m e n s i o n a l f l o w by t h e s u p e r -
p o s i t i o n of two t w o - d i m e n s i o n a l f l o w s .
I.
s t r e a m s u r f a c e c o n t a i n i w t h e a x i s (26 o r i t s p r o j e c t i o n on a p l a n e d e f i n e d by t h e a x i s
of t h e machine a n d a r a d i u s (27,28,29
1- 3
The c a s c a d e model c a n n o t b e u s e d , o f c o u r s e , t o s i m u l a t e t h e f l o w i n r a d i a l c o m p r e s s o r
r o t o r s , as t h e r e t h e mechanism of c r e a t i o n o f t h e f o r c e on t h e b l a d i n g a n d of e n e r g y
t r a n s f e r by r o t a t i o n c a n n o t b e s e p a r a t e d anymore ( c h a n g e i n r a d i u s ) , e x c e p t f o r t h e
i n d u c e r p a r t , where t h e f l o w s t r o n g l y r e s e m b l e s t h e f l o w i n an a x i a l c o m p r e s s o r r o t o r ,
as a l r e a d y mentioned.
I n t h e r a d i a l p a r t , t h e b l a d e t o b l a d e f l o w i s most o f t e n c o n s i d e r e d i n t h e c a l c u l a t i o n s
as t o be a p p r o x i m a t e d by a l i n e a r v a r i a t i o n of v e l o c i t y a c r o s s t h e b l a d e p a s s a g e .
T h i s t y p e o f a p p r o a c h h a s b e e n u s e d # o r t h e p a s t t w e n t y y e a r s , and h a s b e e n shown t o
b e v a l i d a s w e l l f o r a d v a n c e d m a c h i n e s , o p e r a t i n g i n t h e t r a n s o n i c and s u p e r s o n i c r a n g e s .
I t i s f l e x i l l e enough t o i n c o r p o r a t e i n f o r m a t i o n coming from a b e t t e r u n d e r s t a n d i n g
o f t h e e f l o w phenomena as t h e y come. I t w i l l p r o b a b l y b e u s e d f o r a r a t h e r l o g g p e r i o d
o f t i m e i n t h e f u t u r e , a l t h o u g h o n e must t r y t o l i f t t h e r e s f r i c t i o n i n h e r e n t t o t h e
u n s t e a d y f l o w a s s u m p t i o n . A f u O t h e r r e a s o n o f s t u d y i n g t h e u n s t e a d y f l o w a r i s e s from
t h e need t o reduce e n g i n e n o i s e (95).
A s m e n t i o n e d a b o v e , t h e c o n t e m p o r a r y t o c o m p r e s s o r d e s i g n i s n o t new.
The most s o p h i s -
t i c a t e d e q u a t i o n s i n v o l v e d were e x p l i c i t e d b y Wu ( 2 5 ) i n 1950 a l r e a d y . They c o u l d n o t
be e x p l o i t e d , however, as no s u f f i c i e n t means w e r e a v a i l a b l e t o p e r f o r m t h e i r n u m e r i c a l
s o l u t i o n on t h e one h a n d , a n d a s t h e u n d e r s t a d i n g o f t h e phenomena w e r e n o t s u f f i c i e n t
t o give t h e necessary input f o r t h e i r solution.
( V u , V a t a n g e n t i a l a n d a x i a l components o f v e l o c i t y ; R, r a d i u s ) , which l e d t o t h e
c l a s s i c a l whirl distribution ( f r e e Porter, e t c . ) but could not t a c k l e t h e generalised
radial equilibrium equation.
-
aa
aR
T -
as +
aR
Vu
avu + V;
3 R
- 'a
a vR
aa (2)
1-4
(E, t o t a l e n t h a l p y ; T , a b s o l u t e t e m p e r a t u r e ; S, e n t r o p y ; VR r a d i a l v e l o c i t y ; a , c o o r -
d i n a t e i n t h e a x i a l d i r e c t i o n ) , which d e s c r i b e s more a c c u r a t e l y t h e f l o w c h a r a c t e r -
i s t i c s , w i t h i t s e n e r g y and e n t r o p y g r a d i e n t s , a n d t h e s t r e a m l i n e c u r v a t u r e e f f e c t ,
The i n t r o d u c t i o n of t h e t o t a l e n t h a l p y g r a d i e n t , f o r i n s t m c e , i s a p o w e r f u l t o o l f o r
t h e d e s i g n e r (35) g i v i n g him an a d d i t i o n a l d e g r e e of freedom. Hub and c a s i n g con-
t o u r i n g ( c o r r e s p o n d i n g t o t h e t e r m s i n Va i n ( 2 ) ) a r e a l s o i m p o r t a n t .
Among t h e f a c t o r s of p r o g r e s s i n t h e u n d e r s t a n d i n g of t h e f l o w b e h a v i o u r , t h e most
p r e d o m i n a n t s c a n b e l i s t e d as f o l l o w s :
- b e t t e r knowledge of b o u n d a r y l a y e r s i n g e n e r a l (31,32,36) a n d i n p a r t i c u l a r o f boun-
d a r y l a y e r shock i n t e r a c t i o n , and end w a l l boundary l a y e r s (11,33)
- b e t t e r a p p r e c i a t i o n of t h e mode of o p e r a t i o n of b l a d e s i n t h e s u p e r s o n i c r a n g e , i . e . ,
i n l e t flow mechanism, s h o c k p a t t e r n s i n p a s s a g e s , b a c k p r e s s u E e f f e c t s which l e d t o
t h e d e s i g n of new t y p e s of b l a d i n g a , r e d u c i n g s h o c k s t r e n g t h a n d w i t h a s u b s o n i c o u t l e t
f l o w for a x i a l f l o w c o m p r e s s o r s , l e a d i n g t o new d e s i g n f o r v a n e d d i f f u s e r s i n r a d i a l
c o m p r e s s o r s . A s a t i s f a c t o r y f u l l y t h e o r e t i c a l method i s n o t y e t a v a i l a b l e h o v e v e r .
- more d e t a i l e d knowledge o f t h e f l o w i n b l a d i n g s a t t a c k e d a t h i g h l y s u b s o n i c Mach
number, e n d h a v i n g h i g h l o a d i n g (more c o r r e c t l i m i t l o a d i n g f a c t o r s , i n c l u s i o n o f s h o c k
boundary l a y e r i n t e r a c t i o n , e t c . )
- b e t t e r u n d e r s t a n d i n g of t h e mechanism of s e c o n d a r y flows a n d of t h e p a r a m e t e r s i n -
f l u e n c i n g them, p a r t i c u l a r l y l o a d i n g a n d a s p e c t r a t i o ( b l a d e h e i g h t t o b l a d e c h o r d
r a t i o ) . S e m i - e m p i r i c a l c o r r e l a t i o n s a r e s t i l l t h e b a s i s of q u a n t i t a t i v e d a t a , however,
F r a g m e n t a r y b u t s i g n i f i c a n t p r o g r e s s w a s made a l s o i n t h e u n d e r s t a n d i n g of n o i s e
g e n e r a t i o n , s t a l l , e t a l l f l u t t e r and s u r g e .
T h i s c o u r s e i s t h e r e s u l t of a recommendation o f t h e P r o p u l s i o n and E n e r g e t i c s P a n e l
o f A G A R D , e n e r g e t i c a l l y a n d e f f i c i e n t l y p u t i n t o a c t i o n by AGARD P l a n s and Programs.
The P a n e l f e l t t h a t t h e b e g i n 8 i n g of t h e 7 0 t h d e c a d e w a s a good t i m e t o p r e s e n t a
r e v i e w of t h e f u n d a m e n t a l a s p e c t s of t h e p r o g r e s s which h a s l e a d t o t h e i m p r e s s i v e
improvement i n p e r f o r m a n c e o f t h e a i r c r a f t and g a s t u r b i n e c o m p r e s s o r .
T h e i r m i s s i o n i s l i m i t e d i n t i m e and s c o p e . The c o u r s e i s l i m i t e d t o t h e a e r o d y n a m i c
d e s i g n a s p e c t s a n d o n l y t h e most b a s i c a s p e c t s w i l l b e c o v e r e d and namely:
For a x i a l compressors:
D r Marsh w i l l d e a l w i t h t h e t h o r o u g h flow m e t h o d s o f c a l c u l a t i o n , i n c l u d i n g
l o s s e s and end w a l l b o u n d a r y l a y e r , a n d w i t h p a r t i c u l a r e m p h a s i s
on t h e a p p l i c a t i o n of t h e methods t o t r a n s o n i c and s u p e r s o n i c
compressors.
MM S t a r h e n a n d F a b r i w i l l d e a l w i t h t h e f u n d a m e n t a l a s p e c t s of t h e f l o w i n
b l a d i n g s s u b m i t t e d t o a s u p e r s o n i c i n l e t v e l o c i t y : mass flow l i m i t a -
t i o n , d e t a i l e d s t r u c t u r e of t h e i n l e t flow f i e l d and t h e c o r r e s p o n d i n g
methods o f c a l c u l a t i o n , e f f e c t s o f a x i a l v e l o c i t y r a t i o on l o s s e s
and d i f f u s i o n .
D r G r i e p e n t r o g w i l l p r e s e n t t h e p r o b l e m s a s s o c i a t e d w i t h t h e flow i n b l a d i n g s
s u b m i t t e d t o a h i g h s u b s o n i c f l o w w i t h l o c a l s u p e r s o n i c r e g i o n s con-
t a i n e d i n t o t h e p a s s a g e s b e t w e e n two b l a d e s . T h i s i s a r e l e v a n t
p r o b l e m f o r t h e r o o t s e c t i o n of t r a n s o n i c r o t o r s a n d f o r t h e s t a t o r s
of a l l h i g h l y l o a d e d m a c h i n e s . He w i l l a l s o d i s c u s s t h e p r o b l e m s
of s e c o n d a r y flows and l o s s e s , and p r e s e n t s e m i - e m p i r i c a l c o r r e l a -
t i o n s showing t h e f a c t o r s a f f e c t i n g t h e l o s s e s , m a i n l y t h e l o a d i n g
t h e l o a d i n g and a s p e c t r a t i o .
For r a d i a l compressors:
P r o f e s s o r Vavra w i l l d e a l w i t h t h e b a s i c e l e m e n t s f o r adva?ced d e s i g n n t h e
b a s i s of d i m e n s i o n l e s s p a r a m e t e r s , and loss r e l a t i o n s h i p s . He w i l l
t h e n i n t r o d u c e t h e through flow t h e o r y f o r radial wheel c a l c u l a t i o n s
showing i n p a r t i c u l a r t h e e f f e c t s of t h e s i m p l i f i c a t i o n i n t r o d u c e d
into the calculation.
M r D. Kenny w i l l d i s c u s s t h e v e r y i m p o r t a n t a s p e c t of d i f f u s e r flow f o r
advanced r a d i a l compressors, o p e r a t i n g i n t h e s u p e r s o n i c r e g i o n ,
1-5
The p r o b l e m s a s s o c i a t e d w i t h s t a l l a n d s u r g e i n l e t m a l d i s t r i b u t i o n , n o i s e ( i . e . , un-
s t e a d y f l o w s i n g e n e r a l ) h a v e b e e n l e f t o u t . They would j u s t i f y a f u l l c o u r s e by them-
s e l v e s a s w e l l as t h e p r o b l e m l i n k e d t o s t r u c t u r a l i n t e g r i t y a n d t e c h n o l o g y ( m a t e r i a l s ,
v i b r a t i o n , s h a f t , b e a r i n g , manufacture p r o c e s s e s , e t c . )
The c o u r s e w i l l b e c o n c l u d e d by a r o u n d t a b l e d i s c u s s i o n , which w i l l a l l o w a c o n t r o n -
tatiom of t h e a u t h b r g ' p o i n t of v i e w , b u t a l s o s t r e s s o u t t h e a r e a s where r e s e a r c h
i s u r g e n t l y needed.
T e n t a t i v e l y , I would p e r s o n a l l y s u g g e s t t h a t t h e f o l l o w i n g p o i n t s , r e l a t e d t o t h e
p r o b l e m s d e a l t w i t h h e r e s t i l l n e e d a l o t of c l a r i f i c a t i o n ;
- r e c o n d a r y flows: no s a t i s f a c t o r y t h e o r e t i c a l method i s a v a i l a b l e for t h e moment, and
t h e p r e d i c t i o n of f l o w d i r e c t i o n i n t h e s e c o n d a r y f l o w r e g i o n i s s t i l l v e r y i n a c c u r a t e ;
- flow i n b l a d i n g 0 w i t h s u p e r s o n i c i n l e t f l o w : h e r e a g a i n , t h e r e i s no way of p r e d i c t i n g
a c c u r a t e l y t h e s h o c k p a t t e r 9 i n s i d e t h e b l a d e p a s s a g e s . Shock b o u n d a r y l a y e r i n t e r -
-
a c t i o n s a r e a k e y f a c t o r , e s p e c i a l l y for l o n g p a s s a g e s .
for r a d i a l m a c h i n e s , a n d t o a l o w e r e x t e n t , for a x i a l m a c h i n e s , t h e r o t o r - d i f f u s e r
or r o t o r s t a t o r i n t e r a c t i o n a r e s t i l l t o b e f u l l y u n d e r s t o o d . It i s o b v i o u s ( 9 ) t h a t
good r a d i a l m a c h i n e s a r e o b t a i n e d o n l y b y h a l f e m p i r i c a l m a t c h i n g of d i f f u s e r s t o a
p a r t i c u l a r wheel concept.
- t a k i n g i n t o a c c o u n t t h e u n s t e a d y flow phenomenon m i g h t b e a k e y t o f u t u r e improvements
a n d t h e knowledge i s s t i l l f r a g m e n t a r y .
To q u o t e P r o f e s s o r V a v r a , 9 0 5 e f f i c i e n c y , a s a c h i e v e d i n many i n s t a n c e s , seems t o b e
p r e t t y h i g h , b u t , f r a n k l y , 1 0 5 of w a s t e d e n e r g y i s a v e r y l a r g e amount, and we h a v e a
l o n g way t o go, and h a r d work l y i n g a h e a d t o improve t h e s i t u a t i o n .
1-6
LIST OF REFERENCES
5. CHAUVIN, J.: Perspectives d'avenir des turbines b gaz et des compresseurs b hautes
performances.
IVK, T U 18, juillet 1966.
I
6. SABATINK, A.: The development of supersonic axial compressor boost stages for s m a l l
gas turbines.
A S M E P 69-CT/44.
9. SCHORR, P.C., WELLIVER, A.D., WINSLOW, L.J.: Design and development of small high
pressure ratio single stage centrifugal compressors.
The Boeing Company, Seattle, Washington, March 11, 1969,
12. HORLOCK, J.H.: Boundary layer problems in axial turbomachinee, in Flow Research i n
Blading, L.S. Dzung, editor; Elsevier Publishing Cy, Amsterdam, 1970, p.322-357.
13. HANSEN, A.G. & HERZIC, H . Z . : Secondary flows and three dimensional boundary layer
effects; Chapter XV, NASA SP 36, 1970.
16. KERREBROCK, J.L. b MIKOLAYCZAK: Intra-stator transport o f rotor wakes a n d its effect
on compressor performance.
Paper presented at t h e ASME 1970 Gas Turbine Conference, Brussels, Belgium,
May 1970.
18. SMITH, L.H. Jr: Casing boundary layers in multistage axial flow compressors, in Flow
Research in Blading, L.S. Dzung, editor, Elsevier Publ; Cy, Amsterdam, 1970,
P * 275-299.
19. FABRI, J.: Le d6collement tournant dans le8 compresseurs axiaux.
OIERA T P 497, 1967 -
VKI L S 20, 1970.
21. SCHNELL, E.: Recherche6 th6oriques et exp6rimentales sur Bes compresseurs radiaux b
charge limite. I a r e partie: Ecoulement au travers de roues radialos b charge
limite.
VKI CN 538, March 1965.
SThCE
TOTAL PRESJURE
RATIO
TAROMI
A V m MAPOINTS
46
HEAN RELATIVE
INLET NACH NUMBER
4.2 c
.6 .? .0 .9 4.0 1.4 I .2 1.3 41 1.5 46 jq
Figure 1
STAGE
€FFIcIEwcY
vu1
JS69
\
HEAN RELATIVE
INLET MACH NUMBER
c
.5 6 .? 8 9 4.0 4i 42 4.3 44 i.5 la iq
Figure 2
€- 9
16
I4
P
a
8
6
4
2
0
Year
Figure 3
g
lIT.'l150*C
I
%- .7 5
TIT. 9SO.C
I
Z
150
100&I
Figure 4
IKglHPh 1 SFC
1ll.750
1- 10
Figure 5
Figure 6
1- 11
I 1
I
I D'
E'
I B'
F'
A'
C ' F
' Figure 7
1-12
M1 +.82L
M1 = ,835
1-15
\
I \
\,
\
Figure 9
1-14
I------s4
Figure 10
PLANE
0
1
2
3
4
5
PLANE
CASING
R. 450-
..___............_I._. ...
R. 530mm
L
T
-x
.
,............. ............
I
R*S62mm
R. Wnnl
Figure 11
1- 15
zo
t 18
P
-
Po 1-6
m
1.4
CLEARANCE
0
0
2.6 m m
1.8 m m
* O,S mm
HUB 12
- 0 15
CHANNEL WIDTH
Figure 13
CASIN
30 (mml
DEAD .
1 2 3 4
B IN I
P
P
s
--
SPP
pressure s i d e
suction s i d e
S P S P
Figure 14
S
DETAILED FLOW DEVELOPMENT IN UNSHROUDED
IMPELLER, WITH 0.20" RUNNING CLEARANCE
Figure 15
1- 17
Figure 16
COYPREBBOR BIREAMLIIE
Figure 17
P'igllre 18
2 I
bY
H. Marsh
*
Q,
Cambridge University Engineering Department.
2
Summary
I
2
a l o c a l v e l o c i t y of sound,
B s u r f a c e thickness parameter,
C chord,
equivalent d i f fus on f a c t o r ,
Deq
F f o r c e vector,
h s t a t i c enthalpy,
H s t a g n a t i o n enthalpy,
i incidence,
I r e l a t i v e stagnation enthalpy (rothalpy) I = H - wrVe,
const ants,
meridional Mach number,
r e l a t i v e Mach number,
v e c t o r normal t o t h e mean stream s u r f a c e ,
P pressure,
r radius,
R g a s constant,
r a d i u s of curvature of meridional streamlines,
Rm
s entropy,
9 mean stream surface,
T temperature ,
blade speed ' a t mean radius,
v e l o c i t y vector,
r e l a t i v e v e l o c t t y vector,
a i r angle,
6 deviation,
densi t y ,
s o l i d i t y (chord/pitch),
slope of t h e meridional streamlines,
stream function,
angular v e l o c i t y ,
w t o t a l pressure l o s s c o e f f i c i e n t ,
Subs c r iPt 8
1 inlet,
2 outlet,
I
r radial,
2 axial,
0 circumferential.
2
Notation (Cont.)
. Boundary Layer
&* displacement thickness,
e momentum thickness,
r shear s t r e s s ,
?L wall shear s t r e s s .
2- 1
Introduction
The u l t i m a t e o b j e c t i v e of t h e through-flow a n a l y s i s i s t o p r e d i c t t h e performance
o f a turbomachine so t h a t t h e design engineer can ensure an e f f i c i e n t machine w i t h
t h e minimum time f o r development. During t h e p a s t f o r t y years, methods of flow analysie
f o r turbomachines have progressed from the b a s i c mean l i n e a n a l y s i s , first t o t h e
method of simple r a d i a l equilibrium, which was necessary t o d e a l w i t h machines o f low
hub t o t i p r a t i o , then t o a c t u a t o r d i s c theory, which contributed t o our understanding
of blade row i n t e r a c t i o n , and f i n a l l y t o the numerical methods of streamline curvature
and matrix through-flow a n a l y s i s which both use d i g i t a l computers t o solve t h e
equations of f l u i d motion. The c a l c u l a t i o n of t h e flow p a t t e r n remains a very d i f f i c u l t
mathematical problem and a complete explanation of t h e flow r e q u i r e s an understanding
o f s e v e r a l branches of' f l u i d dynamics.
U n t i l 1960, t h e mathematical model f o r t h e flow i n turbomachines was more advanced
than t h e methods o f computation; f o r example, the computing f a c i l i t i e s a v a i l a b l e i n
1952 were not ade a t e f o r obtaining general s o l u t i o n s t o t h e governing equations
derived by Wu ( l r It i s only during t h e p a s t decade t h a t computers have been
developed having s u f f i c i e n t speed and storage capacity t o d e a l economically with these
problems of flow calculation. The techniques now e x i s t f o r c a l c u l a t i n g the flow i n
turbomachines on the b a s i s of a flow model which includes the e f r e c t s of compressibility,
r a d i a l v a r i a t i o n s of l i f t and l o s s e s , blade row i n t e r a c t i o n , secondary flow e f f e c t s
and t h e development of t h e w a l l boundary layers. T h i s flow model i s based on our
understanding of the flow through cascades, i s o l a t e d blade rows and s i n g l e s t a g e
machines; i t i s a model which i s c o n t i n u a l l y being r e v i s e d and improved.
2 is x W - CW x [Vx 9 ) = - V I + T Vs
Enerrty ( a d i a b a t i c )
Energy
(I7 )
The t h r e e v e l o c i t y components a r e then r e l a t e d by
WO = - W r L X - WzT-
which i s the geometrical condition t h a t t h e flow follows the mean stream surface.
Following Wu’s a n a l y s i s , an i n t e g r a t i n g f a c t o r B i s introduced such t h a t t h e
equation of continuity becomes
t h e f a c t o r B being given by
CJ, ?r!
ar
= W, @r
2-
- d,-N
2r
r (21)
where m i s measured i n t h e d i r e c t i o n of the meridional streamline. Introducing the
streamline slope $ and r a d i u s of curvature R-, t h i s term can a l s o be w r i t t e n a s
Energy
-
If t h e working f l u i d i s a p e r f e c t gas then
L.* = AI . - - -I
x &
P 3m CP Jrn R am
and s u b s t i t u t i n g from the equations of c o n t i n u i t y and energy
+eFW
, - W,-we‘
a
a% Pa
or
and
or
where L(b] and LQ] a r e column v e c t o r s and [MI i s a band matrix which remains unchanged
throughout t h e c a l c u l a t i o n . Only one band of non-zero elements i s formed and s t o r e d
i n t h e computer. The method of s o l u t i o n is t o s o l v e f o r t h e stream f u n c t i o n w i t h a
given v e c t o r [Q] , t o c o r r e c t CQ] using t h e new flow p a t t e r n and then t o repeat t h e
c y c l e of c a l c u l a t i o n u n t i l convergence is obtained.
The matrix method h a s c e r t a i n l i m i t a t i o n s on t h e Mach number, which occur i n t h e
c a l c u l a t i o n of t h e l o c a l density. A t each point i n t h e mesh, t h e r e a r e two p o s s i b l e
flow s o l u t i o n s , one corresponding t o a meridional o r r e l a t i v e Mach number l e s s than
u n i t y and t h e o t h e r t o meridional o r r e l a t i v e Mach number g r e a t e r than unity. T o avoid
ambiguity and t o ensure t h a t t h e p r i n c i p a l equation remains e l l i p t i c , t h e computer
program of r e f e r e n c e ( 6 ) i s r e s t r i c t e d t o flows where
a) i n a duct region Idm< 1
b) i n a blade row Idrel< 1
0
where i i s t h e minimum l o s s incidence. T h i s modified d i f f u s i o n f a c t o r includes t h e
e f f e c t s o f a x i a l v e l o c i t y change across t h e blade row and t h e r a d i a l displacement of
t h e streamlines.
Swan ( 8 ) l a t e r showed t h a t f o r subsonic flow, a s i m i l a r c o r r e l a t i o n t o t h a t o f
L i e b l e i n could be obtained f o r compressor data. Swan's c o r r e l a t i o n i s i n two p a r t s , t h e
first r e l a t i n g the wake momentum thickness parameter t o t h e equivalent d i f f u s i o n f a c t o r
f o r operation a t t h e condition o f minimum l o s s ,
and 1 (4 1)
(43)
By i n t e g r a t i n g through t h e boundary l a y e r , S t r a t f o r d derived the momentum i n t e g r a l equation
f o r t h e a x i a l d i r e c t i o n which can be w r i t t e n a s
r eau1t a.
For t h e present, i t h a s been necessary t o base the c a l c u l a t i o n s on the observed
development of t h e wa 1 boundary l a y e r s . However, h i s , work by Gregory-Smith shows
t h a t if an accurate method of p r e d i c t i o n can 'be developed f o r the annulus wall boundary
l a y e r s , then i t should be p o s s i b l e t o estimate t h e complete flow p a t t e r n i n a turbomachine
and thereby o b t a i n a more r e l i a b l e p r e d i c t i o n o f performance.
Mach Number Limitations
The streamline curvature and matrix through-flow methods have Mach number l i m i t a t i o n s
and a t present, t h e flow p a t t e r n i n a transonic compressor can only be c a l c u l a t e d by
t r e a t i n g the b l a d e rows a s devices with a s p e c i f i e d behaviour and by not placing cal-
c u l a t i n g planes within t h e blade rows. The major d i f f i c u l t y can b e s t be i l l u s t r a t e d by
considering t h e flow i n an axisymmetric convergent-divergent nozzle, a turbomachine w i t h
no blades and no hub. The streamline curvature and matrix methods can both p r e d i c t t h e
flow p a t t e r n when t h e e n t i r e flow i s subsonic, but n e i t h e r method can d e a l w i t h t h e more
g e n e r a l problem when t h e r e is supersonic flow following the t h r o a t and a shock down t o
subsonic flow. It is u n l i k e l y t h a t t h e present methods of flow c a l c u l a t i o n w i l l b e able
t o d e a l with t h i s problem and it may t h e r e f o r e be necessary t o develop a new numerical
method f o r flows which include regions of subsonic and supersonic flows and shocks. I t
may be p o s s i b l e t o extend t o turbomachinery flows the methods o f c a l c u l a t i o n based on
solving t h e time dependent eqyations of motion t o obtain t h e u l t i m a t e steady s t a t e flow
pattern. References (18) and (19) describe a numerical technique f o r c a l c u l a t i n g the
flow i n one-dimensional and two-dimensional convergent-divergent nozzle8 w i t h regions
o f subsonic flow, supersonic flow and a shock. Figure 6 compares t h e numerical s o l u t i o n
f o r t h e pressure d i s t r i b u t i o n i n a one-dimensional nozzle w i t h t h a t obtained a n a l y t i c a l l y .
There i s seen t o be c l o s e agreement between t h e two s o l u t i o n s ; t h e shock is smeared,
but t h e main f e a t u r e 6 of t h e flow a r e preserved. S t a b l e numerical s o l u t i o n s have a l s o
been obtained by Merryweather (19) f o r the flow i n two-dimensional nozzles. It is
important t o r e a l i s e t h a t t h e s e s o l u t i o n s a r e based only on t h e equations of c o n t i n u i t y ,
motion, energy and s t a t e , together with t h e boundary conditions of t h e upstream stagnation
s t a t e and t h e downstream e x i t pressure. It i s hoped t h a t t h i s numerical technique might
be extended t o flows i n turbomachines and t h u s remove the present Mach number l i m i t a t i o n s .
Conclusions
During recent years, two methods have been developed f o r solving the equations
governing the flow i n turbomachines, namely streamline curvature and matrix through-flow
analysis. I n t h i s paper i t has been shown t h a t t h e s e two approaches t o turbomachinery
flow c a l c u l a t i o n s a r e based on t h e same mathematical model; they a r e merely two dSfferent
techniques f o r obtaining numerical s o l u t i o n s t o t h e same s e t o f equations. With t h e
computer programs based on t h e s e methods o f flow c a l c u l a t i o n , i t i s now p o s s i b l e t o
estimate t h e performance of a turbomachine operating on-design o r off-design. However,
t h e accuracy of t h e s e p r e d i c t i o n s is dependent on the mathematical model. There remains
a need f o r more accurate methods f o r p r e d i c t i n g l o s s e s and for p r e d i c t i n g t h e development
of t h e w a l l boundary layers. More work i s a l s o required on t h e e f f e c t s of turbulence on
t h e performance of a blade row, t h e behaviour of a cascade i n an unsteady flow, such a s
t h a t produced by an upstream blade row, and t h e flow i n transonic blade rows. Research
i s being c a r r i e d out on s e v e r a l o f these problems and a s our understanding of t h e flow
improves, then we may expect t o see f u r t h e r improvements i n t h e p r e d i c t i o n o f t h e
performance of turbomachines. I n t h e p a s t , methods of computation were not adequate t o
d e a l w i t h t h e flow model f o r turbomachines, whereas a t present, t h e means of c a l c u l a t i o n
e x i s t and i t is t h e mathematical model of t h e flow which r e q u i r e s f u r t h e r improvement.
2- 11
References
1. Wu, C-H A general theory of t h r e e dimensional flow i n subsonic and
supersonic turbomachines of a x i a l , r a d i a l and mixed-flow
types,
N.A.C.A. TN 2604, 1952
12. Gregory-Smith, D. G.
An i n v e s t i g a t i o n of annulus wall boundary l a y e r s i n a x i a l
flow turbomachines,
To be published by A.S.M.E. M a y 1970.
Acknowledgement
~ The author would l i k e t o thank M r . D.G. Gregory-Smith f o r permission t o quote the
experimental and t h e o r e t i c a l work o f reference (11).
2- 13
t’
4- -
FIGURE 1 DISTORTED GRID
0 SCALE FEET 5
OUTER WALL
I-
w
W
LL
+Lo
PO SI T I 0 N
I-
W
W
LL
CD
INNER WALL
0.03
I-
W
w 0-02
LL
+a
0-01
0
t-
0.02 I I
W. S'
I A
W
W 0
LL 0.01 0
B
CD ($
0 I I
-55
w
E -60
(3
LbJ
Q
-65
w
J
0
z
4 -70 29 30
27 28
RADIUS INCHES
-10
-20
-30
-40 a
13 14 15
RADIUS INCHES
FIGURE 4 ISOLATED ROTOR
SECONDARY F L O W S AT Vz/Um =0.5
2- 16
W
-J
N
N
0
U
O I z
P a
ii
w z
LL: L(
P
9 a LJ 0
d d d
I-
O W
LD CUW
' 0 LL
II
-
3
>
E
N
rn
3
U
0
F
*
0 0
c')
0
cv 0
.
L
0
'33Sll.J AlI3013A W I X V
3
by Jean FDBI
I
I
3
SUMMARY
t h e o n t i o a l evaluations .
1. - INTRODUCTION
--
Aoourate prediction of the mass flow of supersonic compressors i s one of the
main problems i n supersonic oompressor design. The r o l e of oompressibility i n a x i a l
oompressor mass flow l i m i t a t i o n i s visualised on Figure 1 . When , at a given speed of
A t a t i o n , the downstream t h r o t t l e i s progressively closed, t h e f l o w through the com -
pressor decreases and the pressure inoreases u n t i l the surge l i n e i s a t t a i n e d (curve -a-).
( oume -b- ). For transonio operation the pressure r i s e ourve may even be reduoed
t o a v e r t i c a l , constant mass flow, line. There would then be j u s t a small v a r i a t i o n
of mass flow near the surge l i n e ( ourve -0- ).
were based on low drag shook wave patterns derived from the BUSE&U" biplane [5] in
which both oompression and expansion waves are oonfined between two symmetrioal
a i r f o i l s ( ~ g . 2).
is oonfined i n the blade [Link] design operation, the t r a i l i n g edge shook wave def-
l e o t s t h e flow t o a d i r e o t i o n p a r a l l e l t o the downstreaun p a r t of the blade lower eurfaoe.
the most upatream blade induoes a shook wave that gives f o r a l l t h e o t h e r blades f i e x o e p
t e d t h e one near the wind tunnel upper w a l l submitted t o shook wave w a l l r e f l e x i o n )
behind an expansion f a n i t is i n c r k s e d .
of the cascade i n l e t l i n e only i f the oomponent of t h e Mach number normal t o the oas-
I
b) I n wind tunnel t e s t i n g semi-infinite oasoades only a r e representp$ [,I,
whereas i n r o t o r s the blade oasoade has n e i t h e r a beginning nor an end.
of t h e cascade, no,uniform upstream flow can be defined and t h e mean mass f l o w hae
t o be deduced f r o m equation .-
(3)
Jo
where t h e x axis i s p a r a l l e l t o the cascade i n l e t f r o n t , p $ ) a n d 1/ ( )
- c x 2 are the
d e n s i t y and axial v e l o c i t y , f and vx t h e i r mean value, i s the spacing o f t h e
blades ( t-Z r a / h ) .
Since behind t h e l a s t wave of t h e expansion f a n t h e flow beoomes uniform
again and p a r a l l e l t o t h e blade upper surface, the mass flow i s t h e most e a s i e r derived
from equation
where fi and
-
a r e t h e d e n s i t y and v e l o c i t y downsham af t h i s last wave, f4 the
f a c e of t h e next blade.
sharp l e a d i n g edge and curved upper s u r f a c e (*) . The l e a d i n g edge of each blade i s
i f entropy l o s s e s can be neglected, i.e. whenever the l e a d i n g edge shook wave i s not
(5) -i
fd/nR= /-
If entropy changes along t h e Mach l i n e A'B can be neglected, t h i s l i n e i s a s t r a i g h t
l i n e t h e equation of which i s
where (X;j) are t h e coordinates of point B, the a x i s AX being taken along t h e ohord
with t h e axial d i r e c t i o n .
I (7)
I
For this flow p a t t e r n , where conditions a r e uniform along the Maoh l i n e
terminating a t the blade l e a d i n g edgs, the mass flow i s given by
(8)
The m8S8 flow conservation and the energy conservction equations give
V I I
(9)
where a, is the speed of sound i n t h e sta%nation conditions o f the incoming
flow (tepperature -fo). The corresponding r o t o r speed , U , i s given by the
t a n g e n t i a l momentum conservation equation
o f convex upper s u r f a c e s near the leading edges ( Fig. 13 ). The wave p a t t e r n begins
then with an expansion f a n followed e i t h e r by continuous compression waves or d i s c r e t e
shook waves. A s long as entropy change can be neglected, determination of the mean
Mass flows c a l c u l a t e d i n the above oases cannot exceed the c r i t i c a l mass flow
supersonic values, the compressor i n l e t i s choked and mass flow given by equation ( 1 1 )
3-6
M, = 3
The shock and Mach waves a r e confined i n the blade channels and do not extend
of t h e r o t o r epeed.
c i t i e s w i l l be oonsidered.
by equation
f, i s defined
a b s o l u t e Msch number
92-
r e l a t i v e Mach number
(l4) temperature
pressul’e
w h e m h f i e the v e l o c i t y i n t h e mod
,
d ~ f i n o stho m l a t i o n botwoen $he flow anglo and r e l a t i v e i n l o t Mach numbor. Axial Mach
C
These l a s t two equations w i l l held a11 along tho f u r t h e r oaloulatione.
supersonio range only normal shook waves appear. It is not fundamentally important t o
4' '
(19) give the same r e s u l t when i n l e t r e l a t i v e v e l o c i t y i s sonio (M,= d ).
(M,,,,)where angle /3. gives the mean channel d i r e c t i o n . Mass flow conservation during
and again between the downstream f a c e of t h e shock wave and the blade channel t h r o a t
3- 8
t h e r e follows
Mw
(26)
where t h e Maoh number flw4 of t h e flow having gone through t h e shook-defleotion is
g i v e s t h e body f o r c e s a c t i n g on the f l u i d ;
t h e b l a d e upper s u r f a o e a n g l o o n l y are o o n s i d e r e d ,
P , since f o r ~3=/3"
t h e s u p o r s o n i o regimo t a k e s o v e r ( so0 5 5 , below ).
TABLE I
C h r r a o t o r i s t i o s o f a s u p e r s o n i o comprossor oasoado
(theory)
Brdius r E 227 mm
Number of blrdos n = 44
Blado s p a c i n g t 3294 mm
Blado ohord 0 = 60m
Blado c h a n n e l
throat s o o t i o n s = 14.1 mm
Blade l o a d i n g
edgo a n g l o d = 4O
Blado s o t t i n g a n g l o Po- 60 0
bo t h e most a p p r o p r i a t e .
o f t h o o f f - design a t t a c k o f t h e blades.
(28)
and do n o t t a k e i n t o a c c o u n t t h e o f f - d e s i g n a t t a c k of t h e blados.
(29)
more adequate.
oonsidered t o the somewhat high Maoh number 1.38 . Then t h e supersonic reglme i s
UJ
dd [12] [13] [14] for whioh t r a n s i t i o n from the ohoked t o t h e supersonio regime
c
OM .b shown.
by the shadographs shown on t h e same figure.f 141 .The normal shook t h a t appeamat
blade entrance f o r r o t o r speeds lower than 9000 r.p.m. disappears a t higher speeds.
3-11
TABLE I1
working gss b o a - 12
Isentropio oonsturt 1.125
7. - CONCLUSION
Analysis of t h e o r e t i o a l and experimental mass flow performanoes of s u p e r
with constant mas8 flow owr the most p a r t of the pressure vs mass flow o h m o t e -
only :
r o t o r Mroh number;
-=---
3- 12
REFERENCES
Q.K. SEROW
Recent progress in aerodynamic design of axial flow compressors in the United States.
Trans ASME Journal of Engineering for Power, July 1966
[Link] I
herschallaxialverdichter .
Lilienthal Gesellschaft Bericht 171, 1943
J.R. ERWIN & A. FERRI
The Supersonic Compressor.
- -
In W.R. HAWTHORNE Aerodynamics of Turbines and Compressors High Speed Asrodyna-
mics and Jet Propulsion, vol X, Prinoeton University presp,1964
[ 41 J. CALMON
Le fonctionnement des grilles de compression dans le domaine transsonique.
L'ABronautique et l'Astronautique, vol. 17, no 1, 1970
[51 A. BUSEMA" I
Atti del V Convegno Volta
-
Accad. Nag1 Lincei Roma, 1935
[ 61 J. FABRI, J. PAULON. 0. JANSSENS
Use of supersonic cascades made of blades of simple geometrio shapes for cascade wind tun-
nel performance evaluation.
-
ASME Bruxelles meeting 1970
71 J. CHAUVIN, F. BWGELMANS & A. JANIGRO
Supersonic Compressors. ,
Von Kbrmbn Institute for Fluid Mechanics, CR 7, 1967
J. FABRI, R. SIESTRUNCK
La limitation du debit dans les compresseurs supersoniques
Entropie no 1 1 , Sept-Oct. 1966
[91 M.H. VAVRA
Aerothermodynamics and flow in turbomaohines.
John Wiley & sons, New-York, 1960
B. ECKERT
Axial und Radialkomspressoren.
Springer Verlag, Berlin 1953
Y. LE BOT, J. PAULON, P. BELAYCUE ,
Theoretical and experimental determination of pressure losses in a single stage axial flow
compressor.
A W Bruxelles meeting 1970
Th.J. COLDBERG, E. BOXER & P.T. BERNOT
Experimental investigation of an axial flow Supersonic Compressor having rounded leading
-
edge blades wich an 8-percent mean thiokness chord ratio.
NACA RM L 53 G 16,1953
[Link]
Experimental investigation of an axial flow supersonic compressor having sherp leading
edge blades with an 8-percent thickness - chord ratio.
NACA RM L 54 K 16, 1955
Th.J. COLDBERG & [Link]
Use of shadow-graph technique in the analysis of the performance of two supersonic axial
flow compressor rotors operating over a mean radius relative inlet Mach number range
of 0.85 to t . 7
NACA Rbl L 56 A 0 5 , 1958
3- 13
SYMBOLS
CO v e l o c i t y of sound, upstream s t a g n a t i o n oonditions
A blade l e a d i n g edge
B o r i g i n of the Mach l i n e a t t a i n i n g t h e leading edge of adjacent blade
blade chord
C blade t r a i l i n g edga
C3 constant pressure s p e c i f i c h e a t
dm mass flow between o y l i n d r i c a l s u r f a c e s of r a d i u s r and r + dr
&I c r i t i c a l mass flow between o y l i n d r i c a l s u r f a c e s of r a d i u s r and r + d r
dr height of compressor between c y l i n d r i c a l s u r f a c e s of r a d i u s r and ra-+ dr
Ya Mach number at p i n t B
MM Mach number corresponding t o v e l o c i t y i n r o t o r coordinates
M; Mach number corresponding t o M w a f t e r a normal shock wave
,Mx axial Mach number a t r o t o r i n l e t
MA mean Mach number of t h e incoming absolute flow
n number of r o t o r blades
p pressure a t r o t o r i n l e t
pa pressure i n s e c t i o n ( 1 ) of t h e blade ohannrl
P, s t a g n a t i o n pressure of t h e incoming flow
Pw s t a g n a t i o n pressure of flow i n r o t o r coordinates
s t h r o a t s e c t i o n of blade ohannel
t blade spacing
T gas temperature a t r o t o r i n l e t
To s t a g n a t i o n temperature of incoming flow
T, gas temperature i n s e c t i o n ( 1 ) of t h e blade channel
U rotor velocity
-V, a x i a l velocity at rotor i n l e t
Vx mean axial v e l o c i t y a t r o t o r i n l e t
W v e l o c i t y i n r o t o r coordinates
We v e l o c i t y a t point B , r o t o r coordinates
W4 v e l o c i t y i n s e c t i o n ( 1 ) of the blade channel , r o t o r coordinates
x a b s c i s s a measured along axial d i r e c t i o n
X a b a c i s s a measured along blade chord AC
y o r d i n a t e measured along r o t o r i n l e t
Y o r d i n a t e measured along a x i s Ay normal t o ohord AC
0
.-
L Over speed
0
L
Q1
L
3
r/l
m
Q,
t
L
speed
Mass Flow
Fig.l Characteristics of a conventional axial compressor
Compression Expansion
waves' waves
7
$
P
R
U
3
.e.
U
c
U
3
B
3-16
Supersonic r e g i m e
t , .:
Choked regime
Fig.5 Wind tunnel testing of suDersonic compressor cascade
3-17
-- //%U//-
Su person i c/
Supersonic
Flow deflected velocity
7777777777727777727777
Fig.7 Wind tunnel t e s t i n g of a cascade of s t r a i g h t blades with flow expansion
Swallowed
shock wave
/ / / U / / / / / / / / // / / / / / / / / / // ////A
Supersonic
A.
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Rotor Mach number M u
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T R A N S O N I C C O M P R E S S O R C A S C A D E S
H. GRIEPENTROG t
G u t e h o f f n u n g s h c t t e S t e r k r a d e A.G.
t f o r m e r l y P r o j e c t E n g i n e e r , von Karman I n s t i t u t e ,
Rhode S a i n t Genese, Belgium
4
SUMMARY
B l a d i n g s w i t h i n l e t and o u t l e t s u b s o n i c flows, b u t p r e s e n t i n g a l o c a l s u p e r s o n i c r e g i o n
a r e u s e d i n a l l of t h e advanced a x i a l c o m p r e s s o r s t o d a y . P r e d i c t i o n of t q e i r performance
and performance o p t i m i s a t i o n a r e t h e r e f o r e a must.
The g e n e r a l f e a t u r e s of t h e c o m p r e s s i b l e flow e f f e c t s i n c a s c a d e a r e d i s c u s e e d , t o g e t h e r
w i t h t h e i n f l u e n c e of c o m p r e s s i b i l i t y on t h e performance of compressor c a s c a d e . The
n o t i o n s of c r i t i c a l and choking Mach number a r e i n t r o d u c e d , t o g e t h e r w i t h a p h y a i c a l
d e s c r i P t i o n of t h e flow i n t h e b l a d e p a s s a g e , where f o u r d i s t i n c t r e g i o n s c a n b e d i g t i n -
g u i s h e d ( s u b s o n i c i n l e t and o u t l e t flow f i e l d , s u p e r s o n i c flow f i e l d , s o n i c l i n e r e g i o n
a n d shock-boundary l a y e r i n t e r a c t i o n r e g i o n ) .
The e v a l u a t i o n of t h e c r i t i c a l and c h o k i n g Mach number i s t h e n t r e a t e d , as w e l l as t h e
e f f e c t s of c o m p r e s s i b i l i t y on l o s s e s , t u r n i n g and s t a t i c p r e s s u r e r i s e . Some remarks
a r e made on t h e d e s i g n of t r a n s o n i c c a s c a d e s .
The four r e g i o n s o f flow d e t a i l e d above a r e t h e n d e a l t w i t h i n d e p e n d e n t l y . A r e v i e w i r
made of t h e e x i s t i n g t h e o r i e s and e x p e r i m e n t a l c o r r e l a t i o n s , and t h e i r l i m i t of a p p l i -
c a t i o n for c a s c a d e flows i s d e f i n e d . A s e m i - e m p i r i c a l model, v a l i d for c a s c a d e flows,
i s p r e s e n t e d lor t h e shock-boundary l a y e r i n t e r a c t i o n r e g i o n .
A p a r t i c u l a r method of c a l c u l a t i o n , d e v e l o p e d by t h e a u t h o r a t VKI, add b a s e d on t h e
a n a l y s i s of t h e flow r e g i o n s i s t h e n p r e s e n t e d . T h i s method s t a r t s from t h e incompres-
s i b l e flow f i e l d , i n a b l a d i n g , o b t a i n e d t h e o r e t i c a l l y or e x p e r i m e n t a l l y , and e n a b l e s
t o c a l c u l a t e t h e c o m p r e s s i b l e flow f i e l d , w i t h a l o c a l s u p e r s o n i c r e g i o n , t a k i n g f u l l y
i n t o k c c o u n t t h e s h o c k - i n t e r a c t i o n r e g i o n . The v a l i d i t y of t h e method i s l i m i t e d t o
h i g h s o l i d i t y c a s c a d e s , of any d e f l e c t i o n . Comparison w i t h e x p e r i m e n t a l r e s u l t s shows
t h e method t o be s a t i s f a c t o r y .
4
a s p e e d o f sound
A area
b streamtube width
C blade chord
C
P
s t a t i c pressure rise coefficient -
P2'Pl
POl'P1
g pitch
h blade height
H32 form f a c t o r
i i n c i d e n c e a n g l e w i t h r e s p e c t t o camber l i n e
M Mach number
P s t a t i c pressure
PO t o t a l pressure
r recovery f a c t o r
8 d i s tan ce
s throat of blading
th
t thickne 8s
UBV v e l o c i t y components i n x,y d i r e c t i o n
W relative velocity
X,Y Cartesian coordinates
LIST OF FIGURES
1 Sketch o f c o m p r e s s i b i l i t y e f f e c t s i n a compressor cascade
2 Schlieren p i c t u r e of a transonic cascade
3 P r e s s u r e d i s t r i b u t i o n f o r d i f f e r e n t i n l e t Mach n u m b e r s
4 D e p e n d e n c e of l o c a l Mach number o n i n l e t Mach n u m b e r
5 C r i t i c a l Mach n u m b e r i n f u n c t i o n o f minimum s t a t i c p r e s s u r e r i s e
6 L i m i t v a l u e s o f c r i t i c a l Mach n u m b e r i n f u n c t i o n o f t h e s t a t i c p r e s s u r e r i s e
7 C h o k i n g Mach n u m b e r f o r r e a l f l o w c o n d i t i o n s i n c a s c a d e
8 X n f l u e n c e of Mach n u m b e r o n t o t a l p r e s s u r e loss I
9 I n f l u e n c e o f Mach number o n t u r n i n g a n g l e
10-11 S t a t i c p r e s s u r e r i s e i n f u n c t i o n o f Mach n u m b e r
12 Data f o r BTB b l a d e
13 I n f l u e n c e o f b a c k p r e s s u r e o n t o t a l p r e s s u r e loss
14 Tangent gas r e l a t i o n
15 Karman-Tsien p r e s s u r e c o r r e l a t i o n formula
16 Comparison o f Karman-Tsien r u l e and P r a n d t l - G l a u e r t r u l e with experiments
17 I n f l u e n c e o f c o m p r e s s i b i l i t y on c a s c a d e p a r a m e t e r
18 Comparison o f P r a n d t l - G l a u e r t t r a n s f o r m a t i o n and experimental r e s u l t s
19 P r e s s u r e d i s t r i b u t i o n c a l c u l a t e d by improved l i n e a r i z a t i o n and by P r a n d t l - G l a u e r t
r u l e i n comparison w i t h measurements
20 Comparison o f t h e method o f Imbach w i t h m e a s u r e m e n t s
21 S k e t c h f o r f l u x a n a l y s i s method
22 R e s u l t s o f t h e method o f Uchida
23 C u r v i l i n e a r c o o r d i n a t e system i n cascade
24 Velocity distribution along a potential l i n e
25 Supersonic flow pocket
26 Expansion c o r r e l a t i o n
27 S k e t c h of s h o c k b o u n d a r y l a y e r i n t e r a c t i o n
28 Model f o r s h o c k b o u n d a r y l a y e r i n t e r a c t i o n
29 Shock i n t e n s i t y c o r r e l a t i o n
30 Theoretical pressure distribution
31 Correlation for displacement phase
32 Nomogram f o r d i s p l a c e m e n t p h a s e
33 Sketch f o r calculation procedure
34 Comparison of p r e d i c t e d and measured v e l o c i t y d i s t r i b u t i o n
4- 1
H. Griepentrog
1. I N T R O D U C T I O N
The a p p e a r a n c e of h i g h d u t y m a t e r i a l s f o r t h e a x i a l c o m p r e s s o r c o n s t r u c t i o n a l l o w s
t h e d e s i g n of m a c h i n e s w i t h h i g h r o t a t i o n a l s p e e d s , r e s u l t i n g a l s o i n h i g h v e l o c i t i e s
r e l a t i v e t o t h e b l a d i n g s . F o l l o w i n g t h e c l a s s i c a l l a w o f E u l e r , an i n c r e a s e o f t h e
c i r c u m f e r e n t i a l s p e e d r a i s e s a l s o t h e e n e r g y i n p u t p e r s t a g e , l e a d i n g t o smaller and more
compact m a c h i n e s .
The e x t r e m e o f t h i s d e s i g n t r e n d i s t h e s u p e r s o n i c a x i a l c o m p r e s s o r w i t h e i t h e r sub-
s o n i c o r s u p e r s o n i c a x i a l v e l o c i t i e s . But d u e t o t h e u n f a v o r a b l e o p e r a t i n g c h a r a c t e r i s -
t i c s ( no o f f d e s i g n o p e r a t i o n p o s s i b i l i t y f o r t h e f i r s t t y p e ) , t h i s e x t r e m e c a n o n l y
b e u s e d v e r y seldom f o r a p r a c t i c a l a p p l i c a t i o n . The d e s i g n e r w i l l be f o r c e d t o u s e t h e
f l o w f i e l d w i t h s u b s o n i c i n l e t a n d o u t l e t Mach numbers and l o c a l s u p e r s o n i c r e g i o n s i n -
s i d e o f t h e c a s c a d e t o combine h i g h e n e r g y i n p u t i n t o t h e f l u i d and a w i d e marge o f
o p e r a t i o n f o r t h e compressor. A cascade working i n t h i s p a r t i c u l a r flow f i e l d i s c a l l e d
'transonic cascade'.
We f i n d a l s o t h i s t r a n s o n i c f l o w f i e l d i n t h e s u p e r s o n i c a x i a l c o m p r e s s o r o f t h e
shock-in-rotor type - t h e s u p e r s o n i c c o m p r e s s o r t y p e g i v i n g , up t o now, t h e b e s t r e s u l t s
f o r t h e s t a t o r b l a d i n g , which h a s t o a c c e p t i n l e t Mach numbers o f t h e o r d e r o f M I = 0.80
-
+ 0.90.
The a i m o f t h i s n o t e i s t h e d e s c r i p t i o n o f t h e p h y s i c a l f l o w b e h a v i o u r i n t r a n s o n i c
c a s c a d e s . A d i s c u s s i o n w i l l b e i n c l u d e d on t h e t h e o r e t i c a l methods a v a i l a b l e f o r t h e
p r e d i c t i o n o f t h e l o c a l v e l o c i t y d i s t r i b u t i o n on t h e b l a d e s u r f a c e .
I n t h i s c h a p t e r some g e n e r a l f e a t u r e s o f c o m p r e s s i b l e f l o w e f f e c t s i n c a s c a d e a r e
d i s c u s s e d t o g e t h e r w i t h t h e i n f l u e n c e o f t h e c o m p r e s s i b i l i t y on t h e p e r f o r m a n c e of com-
p r e s s o r cascades.
An i n c r e a s e of t h e i n l e t v e l o c i t y o f a c a s c a d e i n t h e i n c o m p r e s s i b l e f l o w f i e l d
r e s u l t s i n a s i m i l a r i n c r e a s e of t h e l o c a l v e l o c i t i e s on t h e b l a d e s u r f a c e f o l l o w i n g
E u l e r s e q u a t i o n . I f t h e i n l e t v e l o c i t y i s r a i s e d t o h i g h e r v a l u e s e x c e e d i n g t h e incom-
p r e s s i b l e f l o w r a n g e , t h e l o c a l o v e r v e l o c i t i e s on t h e b l a d e c o n t o u r a r e i n c r e a s e d more
than proportional t o Eulers equation while t h e l o c a l undervelocities increase l e s s than
p r o p o r t i o n a l . T h i s b e h a v i o r r e s u l t s from t h e s a t i s f y i n g o f t h e c o n t i n u i t y e q u a t i o n
p Q * v Q= c o n s t .
A f u r t h e r i n c r e a s e of t h e i n l e t v e l o c i t y w i l l l e a d t o a c h a r a c t e r i s t i c l i m i t value
o f t h e c a s c a d e , d e f i n e d a s t h e c r i t i c a l Mach number M C R , where s o n i c v e l o c i t y e x i s t s a t
o n e p o i n t on t h e b l a d e c o n t o u r . With a c o n t i n u i n g r a i s e o f , t h e i n l e t Mach number s u p e r -
s o n i c r e g i o n s w i l l b e f o r c e d , embedded i n t h e s u b s o n i c f l o w f i e l d t h r u t h e c a s c a d e . These
s u p e r s o n i c f l o w p o c k e t s w i l l grow w i t h an i n c r e a s e o f i n l e t Mach number and f i n a l l y merge
i n t o a f l o w r e g i o n e x t e n d i n g from t h e s u c t i o n s i d e t o t h e p r e s s u r e s i d e o f t h e two n e i g h -
bouring b l a d e s forming a passage. This region i s l i m i t e d t o t h e upstream subsonic flow
f i e l d by t h e s o n i c l i n e , which i s p o s i t i o n e d a t t h e e f f e c t i v e t h r o a t o f t h e b l a d e p a s s a g e .
The s m a l l e s t i n l e t Mach number c a u s i n g a s o n i c l i n e i n t h e c a s c a d e i s o a l l e d t h e c h o k i n g
Mach number, M C H , o f t h e c a s c a d e d e t e r m i n i n g a l s o t h e maximum mass f l o w v h i c h c a n p a s s
t h e c a s c a d e , f o r g i v e n p r e s s u r e and d e n s i t y o f t h e i n l e t f l o w f i e l d .
The s u p e r s o n i c r e g i o n o r p o c k e t s a r e c l o s e d downstream p y a q u a s i - n o r m a l s h o c k , T h i s
g e n e r a l s t a t e m e n t c a n b e made h e r e r e g a r d i n g t h e p u r p o s e of t h i s n o t e a l t h o u g h t h e o r e -
t i c a l l y t h e problem i s n o t y e t s o l v e d f o r p o t e n t i a l flows whether a n o n - i s e n t r o p i c ( w i t h
s h o c k s ) d i f f u s i o n from s u p e r s o n i c t o s u b s o n i c f l o w i s p o s s i b l e o r n e c e s s a r y o r n o t . Con-
s i d e r i n g a l s o t h i s v i s c o u s e f f e c t s on t h e b l a d e s u r f a c e , a s h o c k w i l l p r o b a b l y a l w a y s
p e r f o r m t h e d i f f u s i o n . F o r t h e c a s e o f M 1 2 MCH t h e s h o c k s p a n s t h e whole b l a d e p a s s a g e
which w i l l g i v e some i n t e r e s t i n g a p p l i c a t i o n s .
I n f i g u r e 1 t h e above d e s c r i b e d p r o c e s s i s s k e t c h e d s c h e m a t i c a l l y . T h i s s k e t c h i s
i l l u s t r a t e d w i t h S c h l i e r e n p i c t u r e s o f a r a t h e r c o n v e n t i o n a l NACA 6 5 ( 1 1 . 3 A218b)09 b l a -
d i n g f o r a s l i g h t l y n e g a t i v e i n c i d e n c e a n g l e . F o r a Mach number of M 1 = .736 l o c a l s u p e r -
s o n i c p o c k e t s a r e i n d i c a t e d on t h e s u c t i o n s i d e n e a r t h e t r a i l i n g edge and more p r o n o u n c e d
a t t h e l e a d i n g edge on t h e p r e s s u r e s i d e . An i n c r e a s e o f t h e i n l e t v e l o c i t y t o M 1 = .767
shows t h e p o i n t where t h e s u p e r s o n i c p o c k e t s a r e c l o s e t o merge. T h i s c o n d i t i o n i s ob-
t a i n e d a t M 1 = .82b 1. MCH. A small non p e r i o d i c i t y i n t h e t h r e e p a s s a g e s shown i n f i g , 2 c
4- 2
i n d i c a t e s a n i n f l u e n c e o f t h e i n l e t stream f i e l d o f t h e two u p p e r c a s c a d e s by t h e l o c a l
s u p e r s o n i c f l o w f i e l d f o r m e d on t h e s u c t i o n s i d e o f t h e l o w e s t b l a d e .
F i g u r e 3 shows t h e m e a s u r e m e n t s o f l o c a l s t a t i c p r e s s u r e on t h e s u r f a c e o f a h i g h
d e f l e c t i o n b l a d e e x t r e m e l y w e l l s u i t e d f o r t h e u s e i n t h e t r a n s o n i c f l o w r e g i o n . The
l o c a l s t a t i c p r e s s u r e r a t i o p2/po1 i s p l o t t e d i n f u n c t i o n o f t h e n o n d i m e n s i o n a l i z e d chord
d i s t a n c e x / c . T h e p a r a m e t e r o f t h e s e t o f c u r v e s i s t h e i n l e t Mach n u m b e r . L o c a l s o n i c
v e l o c i t i e s a r e r e a c h e d f i r s t a t a n i n l e t Mach number b e t w e e n M 1 = .70 a n d M 1 = . 8 0 .
F o r t h e c o o r d i n a t e p o s i t i o n x / c = .35 on t h e s u c t i o n s i d e o f t h e b l a d e , t h e l o c a l M
n u m b e r ( c a l c u l a t e d w i t h t h e d a t a o f f i g . 3 ) i s p r e s e n t e d i n f u n c t i o n o f t h e i n l e t Mach
n u m b e r M1 i n f i g . 4. T h i s p l o t i n d i c a t e s t h e l i n e a r , v a r i a t i o n o f t h e l o c a l Mach n u m b e r
w i t h t h e i n l e t Mach n u m b e r i n t h e f l o w r a n g e n o t i n f l u e n c e d b y c o m p r e s s i b i l i t y e f f e c t s .
The ‘ i n c o m p r e s s i b l e ’ f l o w r a n g e e x t e n d s u p t o M 1 2 . 5 2 5 w h i c h i s a n e x z r e m e l y h i g h v a l u e .
F o r Mach n u m b e r s M 1 > . 5 2 5 t h e l o c a l Mach n u m b e r g r o w s o v e r l i n e a r l y (c < (t) crest
1.
From t h e s e r a t h e r g e n e r a l c o n s i d e r a t i o n s o f c o m p r e s s i h l e f l o w s i n c a s c a d e i t c a n b e
d e d u c e d t h a t t w o l i m i t i n l e t Mach n u m b e r s w i l l d e t e r m i n e t h e b e h a v i o r o f a c a s c a d e i n
t r a n s o n i c flows:
a ) t h e c r i t i c a l Mach n u m b e r i n d i c a t i n g t h a t a s m a l l r i s e o f t h e i n l e t v e l o c i t y w i l l c r e a t e
s h o c k s on t h e b l a d e s u r f a c e ;
b ) t h e c h o k i n g Mach n u m b e r i n d i c a t i n g t h e maximum mass f l o w .
F u r t h e r m o r e , f o r t h e c a l c u l a t i o n of t h e f l o w f i e l d i n t h e b l a d e p a s s a g e f o u r r e g i o n s
have t o be considered:
a) subsonic i n l e t and o u t l e t flow f i e l d ( M < 1);
b) supersonic flow f i e l d ( M > 1);
c) sonic l i n e ( M = 1);
d) shock-boundary l a y e r i n t e r a c t i o n .
Following t h i s p a r t i t i o n , t h e p r e d i c t i o n methods w i l l b e d i s c u s s e d .
F o r m u l a e f o r a r o u g h e s t i m a t i o n o f t h e c r i t i c a l a n d t h e c h o k i n g Mach n u m b e r a r e p r e -
s e n t e d i n t h e f o l l o w i n g . The k n o w l e d g e o f these v a l u e s i s o f e x t r e m e n e c e s s i t y f o r t h e
f i r s t choice of a s u i t a b l e t r a n s o n i c compressor cascade.
The c r i t i c a l Mach n u m b e r f o r t h e i n l e t f l o w f i e l d i s o b t a i n e d’ * i f a t o n e p o s i t i o n o f
t h e b l a d e c o n t o u r t h e v e l o c i t y i s s o n i c . T h i s p o s i t i o n i s a l s o t h.e P ? i . n t f o r t h e minimum
l o c a l s t a t i c p r e s s u r e r i s e c o e f f i c i e n t cPYIN. H e n c e , u s i n g t h e c l. a. S S l C! a 1 g a s d y n a m i c r e l a -
,
t i o n s t h e c r i t i c a l i n l e t Mach n u m b e r i n u n c t i o n o f c p, M I N i s :
/r
L
PMIN-P~ X
with ‘PMIN - pol-pl
and PMIN P
S c h o l z ( r e f , 1) p r o p o s e d t w o l i m i t v a l u e s f o r t h e e s t i m a t i o n o f t h e c r i t i c a l Mach
n u m b e r w i t h i n c o m p r e s s i b l e d a t a . A maximur, l i m i t v a l u e o f t h e c r i t i c a l Mach nu!qbcr w i l l
b e o b t a i n e d w i t h t h e a s s u m p t i o n t h a t t h e v e l o c i t y r a t i o w 2 / w l i s n o t i n f l u e n c e d 6 y com-
p r e s s i b i l i t y e f f e c t s . Hence, t h e p e a k v e l o c i t y on t h e b l a d e s u r f a c e w i l l b e s o n i c f o r an
i n l e t Mach n u m b e r h i g h e r t h a n i n r e a l i t y a n d i t c a n b e w r i t t e n
and r e s u l t i n g
or
1
1-c (2b)
PMINi
4- 3
-
p 1.81
> (-1
W1
= 1
and
This i s an i m p l i c i t r e l a t i o n f o r MY. S c h o l z ( r e f , 1) g i v e s a n a p p r o x i m a t e s o l u t i o n :
The r e l a t i o n s ( 2 b ) a n d ( 3 a ) a r e p l o t t e d i n f i g . 6 . C a s c a d e s w i t h h i g h e r s o l i d i t i e s w i l l
be c l o s e r t o equation ( 3 a ) , while cascades w i t h small s o l i d i t i e s w i l l b e b e t t e r repre-
s e n t e d by r e l a t i o n ( 2 b ) , s u p p o s i n g t h a t f o r b o t h c a s e s t h e same b l a d i n g i s u s e d .
T h e s e e q u a t i o n s c a n o n l y g i v e a f i r s t e s t i m a t i o n o f t h e c r i t i c a l Mach n u m b e r . A m o r e
s o u n d r e s u l t c a n o n l y b e o b t a i n e d w i t h one o f t h e p r o c e d u r e s o f p r e d i c t i o n of l o c a l
v e l o c i t y d i s t r i b u t i o n , p r e s e n t e d i n c h a p t e r s 4 a n d 5.
The c h o k i n g Mach n u m b e r d e t e r m i n e s , t o g e t h e r w i t h t h e t h r o a t l e n g t h o f t h e c a s c a d e ,
t h e maximum mass f l o w r a t e w h i c h c a n p a s s t h e c a s c a d e . U s i n g t h e o n e d i m e n s i o n a l c o n t i -
n u i t y e q u a t i o n , t h e c h o k i n g Mach n u m b e r c a n b e p r e d i c t e d b y
and
I n f i g u r e 7 t h e f u n c t i o n ( h a ) i s shown, T h i s f i g u r e i n d i c a t e s t h a t t h e c a s c a d e i n r e a l
f l o w w i l l a l w a y s b e c h o k e d f o r i n l e t Mach n u m b e r s s m a l l e r t h a n i n d i c a t e d b y t h e i s e n t r o -
p i c e q u a t i o n ( 4 a ) due t o v i s c o u s f l o w e f f e c t s and l o c a l s u p e r s o n i c r e g i o n s a t t h e pro-
f i l e l e a d i n g edge w i t h downstream s h o c k s changing t h e p o t e n t i a l flow i n t o a n o n i s e n t r o p i c
type.
2.3 T o t a l p r e s s u r e l o s s
A c o m p e n s a t i n g e f f e c t e x i s t s d u e t o t h e f a v o r a b l e i n f l u e n c e o f c o m p r e s s i b i l i t y on
t h e momentum l o s s t h i c k n e s s o f t h e b o u n d a r y l a y e r . T a k i n g t h e r e l a t i o n g i v e n b y R o t t a
( r e f . 21, t h e r a t i o o f t h e i n c o m p r e s s i b l e a n d c o m p r e s s i b l e momentum loss t h i c k n e s s f o r
t u r b u l e n t boundary l a y e r s i s :
H e n c e , t h e t o t a l p r e s s u r e loss w i l l b e i n d e p e n d e n t o f t h e i n l e t Mach n u m b e r f r o m t h e
o p t i m u m p o i n t o f o p e r a t i o n , u p t o t h e c r i t i c a l i n l e t Mach n u m b e r , T h i s s t a t e m e n t i s v e r i -
f i e d w i t h t h e m e a s u r e n e n t s on a d o u b l e c i r c u l a r a r c b l a d i n g With t h e p a r a m e t e r s
camber a n g l e @ = 11.2O
maximum t h i c k n e s s ( t / c ) m a x = '6%
pitch/chord r a t i o s / c = .92b
stagger angle y = 450
p r e s e n t e d i n r e f . 3 . The t o t a l p r e s s u r e l o s s c o e f f i c i e n t i s p l o t t e d i n f u n c t i o n o f t h e
incidence angle i n f i g . 8 f o r t h i s blading.
t h e t o t a l p r e s s u r e loss i n c r e a s e s c o n s i d e r a b l y due t o l o c a l s u p e r s o n i c r e g i o n s on t h e
s u c t i o n s i d e f o r p o s i t i v e i n c i d e n c e a n g l e a n d on t h e p r e s s u r e s i d e f o r n e g a t i v e i n c i d e n c e
a n g l e s w i t h shock-boundary l a y e r i n t e r a c t i o n l o s s e s , A f u r t h e r i n c r e a s e of t h e i n l e t
Mach n u m b e r t o 1.11 = .gO w i l l d i m i n i s h f u r t h e r t h e o p e r a t i o n r a n g e , w h i l e f o r i = 5 O t h e r e
i s n o c h a n g e i n t h e t o t a l p r e s s u r e l o s s v a l u e . F o r Mach n u m b e r s h21 > M I C R a l s o a t t h e
optimum p o i n t a s h a r p i n c r e a s e o f t o t a l p r e s s u r e loss o c c u r s .
I t c a n b e s t a t e d t h a t t h e i n f l u e n c e o f t h e c o m p r e s s i b i l i t y on t h e p e r f o r m a n c e o f
t h e c a s c a d e m a n i f e s t s i t s e l f m a i n l y by a r e d u c t i o n o f t h e o p e r a t i n g r a n g e w i t h d s h i f t
of t h e optimum i n c i d e n c e a n g l e t o h i g h e r v a l u e s .
The o p e r a t i n g r a n g e o f a c a s c a d e w i l l r e d u c e w i t h a n i n c r e a s e o f M 1 . For t h e e x t r e m e
Mi 1. 1, t h e cascade w i l l o p e r a t e a t one incidence a n g l e only which i s a unique f u n c t i o n I
o f t h e i n l e t Mach number o f t h e p a r t i c u l a r c a s c a d e .
The e f f e c t i v e t u r n i n g a n g l e o f a c a s c a d e i s v e r y c l o s e l y r e l a t e d t o t h e b o u n d a r y
l a y e r b e h a v i o r on t h e b l a d e . H e n c e , t h e g e n e r a l t r e n d v a l i d f o r t h e c o m p r e s s i b i l i t y i n -
f l u e n c e o n t h e t o t a l p r e s s u r e loss i s a l s o v a l i d f o r t h e t u r n i n g a n g l e . I n f i g u r e 9 t h e
t u r n i n g a n g l e i n f u n c t i o n o f t h e i n c i d e n c e a n g l e i s shown f o r t h e c a s c a d e d i s c u s s e d
a b o v e , Up t o M 1 .78 t h e e f f e c t i v e t u r n i n g i s p r a c t i c a l l y n o t a l t e r e d . A d r o p i n t u r n i n g
a n g l e o c c u r s f o r M 1 > M I C R due t o t h e shock induced s e p a r a t e d boundary l a y e r .
The s t a t i c p r e s s u r e r i s e i n a c a s c a d e i s d e t e r m i n e d b y t h e t u r n i n g a n g l e a n d t h e
t o t a l p r e s s u r e loss. I n f i g , 1 0 t h e d e v e l o p m e n t o f t h e s e t h r e e p a r a m e t e r s i s p r e s e h t e d
i n f u n c t i o n o f t h e i n l e t Mach n u m b e r f o r a n i n c i d e n c e a n g l e i = 5'. The s t a t i c p r e s s u r e
r i s e c o e f f i c i e n t d r o p s o n l y s l i g h t l y f o r M 1 > M I , T h i s e f f e c t i s more p r o n o u n c e d f o r
m e a s u r e m e n t s shown i n f i g . 11 o n a c a s c a d e w i t h EWCA 6 5 b l a d e s ( r e f . 4 ) .
2.6 Some r e m a r k s on t h e d e s i g n o f t r a n s o n i c c a s c a d e s
The a d a p t a b i l i t y o f a c o m p r e s s o r c a s c a d e f o r i t s u s e i n t h e h i g h s u b s o n i c f l o w f i e l d
i s d e t e r m i n e d b y t h e c r i t i c a l Mach n u m b e r M1 a n d t h e c h o k i n g Mach n u m b e r MiCH, w h i c h
s h o u l d a t t a i n t h e h i g h e s t v a l u e p o s s i b l e . Bog! c h a r a c t e r i s t i c Mach n u m b e r s a r c u n i q u e
f u n c t i o n s of t h e c a s c a d e c o n f i g u r a t i o n , i . e . , t h e b l a d e e h a p e , t h e s t a g g e r a n g l e a n d t h e
s o l i d i t y . T h e s e c a s c a d e p a r a m e t e r s i n f l u e n c e a l s o t h e b o u n d a r y l a y e r c o n d i t i o n s on t h e
b l a d e s u r f a c e and end walls, which d e t e r m i n e t h e e f f e c t i v e f l o w s e c t i o n i n t h e cascade.
The c r i t i c a l Mach n u m b e r i s c h a r a c t e r i z e d b y a s i g n i f i c a n t i n c r e a s e i n t o t a l p r e s s u r e
l o s s d u e t o s h o c k b o u n d a r y l a y e r i n t e r a c t i o n e f f e c t s . The m a g n i t u d e o f t h e i n t e r a c t i o n
d e p e n d s p r i m a r i l y o n t h e l o c a l Mach n u m b e r a h e a d o f t h e s h o c k , The v a l u e o f t h i s Mach
number i s a f u n c t i o n o f t h e b l a d e c o n t o u r c u r v a t u r e u p s t r e a m of t h e s h o c k . A m i n i m i z a t i o n
o f t h i s convex c u r v a t u r e r e s u l t s a l s o i n a d e c r e a s e o f t h e shock boundary l a y e r i n t e r -
a c t i o n loss o r i n a h i g h e r c r i t i c a l Mach n u m b e r o f t h e c a s c a d e . T h i s p h i l o s o p h y h a s b e e n
a p p l i e d b y N A S A ( r e f . 5 ) i n t h e d e v e l o p m e n t o f t h e M u l t i p l e C i r c u l a r A r c b l a d e . For t h i s
b l a d i n g t h e s u c t i o n s i d e i s c o n s t r u c t e d o f two c i r c l e s , r e p a r t i n g t h e t o t a l c u r v a t u r e
i n t o a small c u r v a t u r e f o r t h e forward b l a d e p a r t and a h i g h c u r v a t u r e f o r t h e back p a r t
o f t h e b l a d e . The p r e s s u r e s i d e c o n s i s t s o f a c o n s t a n t c u r v a t u r e c o n t o u r . The c h o i c e o f
t h e r e p a r t i t i o n h a s t o b e p e r f o r m e d i n s u c h a way t o g e t a n o p t i m u m o f o v e r a l l p r e f i l e
losses - low s h o c k boundary l a y e r i n t e r a c t i o n l o s s e s i n t h e f r o n t p a r t and no s e p a r a t i o n
i n t h e s u b s o n i c b a c k p a r t o f t h e b l a d e . The g a i n i n t o t a l p r e s s u r e l o s s d u e t o s m a l l
i n t e r a c t i o n l o s s e s can e a s i l y b e o f f s e t , b y h i g h s e p a r a t i o n l o s s e s , Obviously, a cascade
w i t h a h i g h c r i t i c a l Mach n u m b e r h a s a l s o a h i g h c h o k i n g Mach n u m b e r .
The t y p i c a l f l o w c o n d i t i o n s , a s t a t o r f o r a s u p e r s o n i c c o m p r e s s o n h a s t o a c c e p t , a r e
a n i n l e t Mach n u m b e r i n t h e r a n g e o f M 1 = .80 a n d a r e q u i r e d t u r n i n g o f t h e o r d e r 0 = 6 0 ° .
These v a l u e s are v a l i d f o r t h e shock-in-rotor t y p e and s u b s o n i c s t a t o r c o n f i g u r a t i o n .
I n f i g . 1 2 a n e x a m p l e f o r a b l a d i n g s u i t a b l e f o r t h e s e e x t r e m e c o n d i t i o n s i s shown
( T h i s b l a d i n g h a s b e e n d e s i g n e d a n d t e s t e d a t t h e v o n Karman I n s t i t u t e i n t h e d e v e l o p m e n t
p r o g r a m o f a s u p e r s o n i c a x i a l c o m p r e s s o r - r e f . 6 ) . The g e o m e t r i c a l t h r o a t i s p l a c e d n e a r
t h e l e a d i n g e d g e f o l l o w e d b y a c o n t i n u o u s d i v e r g e n t c h a n n e l . The r e s u l t i n g b l a d e c o n s i s t s
o f a s t r a i g h t e n t r a n c e s e c t i o n f o l l o w e d b y a c o n s t a n t c u r v a t u r e c o n t o u r . The t r a i l i n g
e d g e i s b l u n t e d . I n f i g . 7 t h e c r i t i c a l Mach n u m b e r f o r t h i s b l a d i n g i s c o m p a r e d w i t h
c l a s s i c a l o n e s . A n u n u s u a l h i g h l i m i t Mach n u m b e r i s o b t a i n e d f o r t h i s b l a d i n g , d u e t o
t h e a p p l i c a t i o n o f t h e d e s i g n c r i t e r i a m e n t i o n e d above by f o r m i n g t h e e n t r a n c e s e c t i o p
w i t h a s t r a i g h t p a r t ( l o w l o c a l Mach n u m b e r ) a n d p l a c i n g t h e t h r o a t c l o s e t o t h e i n l e t
s e c t i o n ( h i g h c h o k i n g Mach n u m b e r ) . The t h e o r e t i c a l c h o k i n g Mach n u m b e r M I C H I 1 f o r t h i s
d e s i g n h a s n o t b e e n a c h i e v e d d u e t o a s m a l l d i s p l a c e m e n t o f t h e g e o m e t r i c a l t h r o a t down-
4-5
stream f r o m t h e l e a d i n g e d g e p l a n e . A l s o t h e c o r r e c t e s t i m a t i o n o f t h e b o u n d a r y l a y e r
t h i c k n e s s d i m i n i s h i n g t h e e f f e c t i v e f l o w s e c t i o n p l a y s an i n p o r t a n t r o l e i n t h e r e g i o n
Mi 1, w h e r e a t i n y c h a n g e o f f l o w s e c t i o n p r o d u c e s a l a r g e v a r i a t i o n o f t h e Mach n u m b e r .
Very r e c e n t l y , t h e u s e o f choked b l a d i n g s w a s p r o p o s e d as i n l e t g u i d e v a n e s ( r e f . 8 ) .
F o r t h i s a p p l i c a t i o n u s e was made of t h e s u p e r s o n i c r e g i o n i n t h e b l a d e p a s s a g e , p r e v e n t i n g
any u p s t r e a m i n f l u e n c e of a downstream p e r t u r b a t i o n , l i k e t h e n o i s e r a d i a t e d f o r w a r d from
t h e f a n o r f i r s t compressor s t a g e .
I n t h i s c h a p t e r , w e s h a l l g i v e o n l y a v e r y b r i e f s u r v e y on t h e c l a s s i c a l methods f o r
t h e c a l c u l a t i o n of compressible nonviscous subsonic flows, necessary t o understand t h e
c a l c u l a t i o n methods f o r compressible p o t e n t i a l flows i n cascades.
The p o t e n t i a l f l o w e q u a t i o n i s a n o n l i n e a r p a r t i a l d i f f e r e n t i a l e q u a t i o n o f t h e
e l l i p t i c t y p e f o r t h e subsonic flow i n a plane x,y:
F o r t h i s t y p e o f e q u a t i o n g e n e r a l s o l u t i o n s c a n b e f o u n d o n l y f o r s p e c i a l eases. P a r t i -
c u l a r l y , b e c a u s e o f t h e n o n l i n e a r i t y , s o l u t i o n s c a n n o t b e s u p e r p o s e d a s f o r t h e incom-
p r e s s i b l e f l o w . H e n c e , t h e p o s s i b i l i t y o f p r o d u c i n g a d d i t i o n a l s o l u t i o n s by s i m p l e a l g e b r a
is eliminated.
3.1 L i n e a r i z a t i o n m e t h o d s
O b v i o u s l y , t h i s e q u a t i o n i s v a l i d f o r t h e t o t a l p o t e n t i a l 0 a n d f o r t h e p e r t u r b a t i o n po-
t e n t i a l 0 ' = 4-wm*x w i t h w m = c o n s t a n t . H e n c e , e q . ( 8 ) c a n b e w r i t t e n a s
with
B2 =I 1 - MZ
The s u b s c r i p t c i n d i c a t e s t h a t t h i s e q u a t i o n i s v a l i d f o r c o m p r e s s i b l e f l o w . With t h e
affine transformation
t h e e l l i p t i c a l e q u a t i o n (14- 1) c a n b e c o n v e r t e d i n t o t h e L a p l a c e e q u a t i o n
4- 6
f o r a n i n c o m p r e s s i b l e p e r t u r b a t i o n p o t e n t i a l @:(yy). The f a c t o r A h a s s t i l l t o b e d e t e r -
mined.
H e n c e , w i t h e q . (11) a n d (12) r e s u l t s o f t h e i n c o m p r e s s i b l e f l o w f i e l d , w h i c h a r e
r e l a t i v e l y e a s y t o o b t a i n , c a n b e t r a n s f o r m e d i n t o t h e c o m p r e s s i b l e f l o w f i e l d . The mag-
n i t u d e o f M, d e t e r m i n e s t h e i n f l u e n c e o f t h e c o m p r e s s i b i l i t y . W i t h t h e c h o i c e o f t h e
parameter A d i f f e r e n t t y p e s of t r a n s f o r m a t i o n s can be performed. Three of t h o s e a r e
discussed i n t h e following.
2
The t r a n s f o r m a t i o n w i t h A = l - F l m w i l l g i v e f o r a n i n c o m p r e s s i b l e f l o w f i e l d a r o u n d
a s l e n d e r body t h e c o m p r e s s i b l e f l o w by d i s t o r t i o n o f t h e body and t h e a n g l e o f a t t a c k
with:
Th s t a h i c p r e s s u r e p ' d i s t r i b u t i o n a r o u n d a p r o f i l e c a n b e d e t e r m i n e d b y u s i n g t h e
Bernoulli equation (ref. 9 )
P' = P - P,
and
c
P POl'P1
S -2 -
U'
wm (13)
Hence, w i t h eq. (12)
1
-=
A
- 1-M,
1
2
The s e c o n d r u l e o f P r a n d t l - G l a u e r t a s s u m e s t h e same p r e s s u r e d i s t r i b u t i o n o n t h e b l a d e
s u r f a c e bor t h e c o m p r e s s i b l e a n d i n c o m p r e s s i b l e f l o w f i e l d :
cPc
- = 1
C (16 1
Pi
T h i s r e l a t i o n g i v e s t h e t r a n s f o r m a t i o n f o r %he b l a d e contour:
-O=C . - E - = - 1
ai ei
The f i r s t o f t h e t w o P r a n t l - G l a u e r t r u l e s i s o f i n t e r e s t t o s t u d y t h e b e h a v i o r o f a
g i v e n b l a d i n g o v e r a r a n g e o f d i f f e r e n t Mach n u m b e r s , w h i l e t h e s e c o n d c a n h e l p t o f i n d
a p r o f i l e w h i n h h a s t h e same l i f t c o e f f i c i e n t f o r d i f f e r e n t Mach n u m b e r s .
A d i f f i c u l t y f o r a p r a c t i c a l a p p l i c a t i o n e x i s t s a l w a y s d u e t o t h e a s s u m p t i o n s made
for the linearization:
4-7
T h e f i r s t t h r e e a s s u m p t i o n s a r e i n c l u d e d i n [Link] l a s t t w o o n e s . N o r m a l l y , t h e s e a s s u m p -
t i o n s cannot be f u l f i l l e d with t h e t y p e o f b l a d i n g used i n compressor cascades.
3.2 Power s e r i e s
We c o n s i d e r i n t h i s n o t e o n l y t h e d e v e l o p m e n t i n p o w e r s e r i e s o f t h e Ilach n u m b e r .
Another p o s s i b i l i t y i s t h e expansion i n s e r i e s of a parameter d e s c r i b i n g t h e tangent of
t h e p r o f i l e c o n t o u r a g a i n s t t h e m a i n f l o w d i r e c t i o n . The l a s t p r o c e d u r e i s o f p a r t i c u l a r
i n t e r e s t f o r s l e n d e r b o d i e s . B u t we a r e l o o k i n g h e r e f o r a p r o c e d u r e t o b e u s e f u l f o r
t h i c k b o d i e s i n o p p o s i t i o n t o t h e small p e r t u r b a t i o n method d i s c u s s e d i n t h e p r e c e d i n g
chapter.
2 2
w h e r e a' i s a f u n c t i o n o f w 2 = Qx+O d e t e r m i n e d w i t h t h e c o m p r e s s i b l e g a s f l o w c o n d i t i o n s
as Y
Knowing t h a t a n i n c o m p r e s s i b l e f l o w a r o u n d a b o d y i s q u a l i t a t i v e l y n o t t o o d i f f e r e n t f r o m
t h e subsonic compressible flow, t h e s o l u t i o n of t h e l e f t hand s i d e of eq. ( 1 7 ) , t h e
L a p l a c e e q u a t i o n 8 +Q = 0, can be t a k e n as a f i r s t appproximation f o r t h e p o t e n t i a l
x x YY
f l o w e q u a t i o n . The s o l u t i o n f o r Q ( x , y ) o f t h i s f i r s t a p p r o x i m a t i o n i s t a k e n a s t h e f i r s t
f a c t o r o f an e x p a n s i o n i n series o f e q . ( 1 7 ) ( r e f . 9 ) :
2
Q ( x , y ) = o o ( X , y ) + 0 , ( x , y ) M m + QZM; + ... (18)
E q u a t i o n (18) i s i n t r o d u c e d i n t o e q . (17). A f t e r a n a r r a p g e m e n t w i t h t h e p o w e r s o f M _2 ,
a s y s t e m o f l i n e a r d i f f e r e n t i a l e q u a t i o n s i s o b t a i n e d f o r t h e f u n c t i o n s Ok(x,y)
..............
('k'xx + (ok)yy = 2nTk(x,Y)
o n l y t h e a p p r o x i m a t i o n s 00, 4 1 , ...,
The r i g h t h a n d s i d e s o f t h e s y s t e m o f P o i s s o n ' s
@k,l.
e q u a t i o n (19) 2 r i k ( x , y ) i n c o r p o r a t e
Inserting t h e a p p r o p r i a t e boundary c o n d i t i o n s
aQ0 340 x = m
-= - = o at y = m
ax ay
ao
- = o a t s o l i d boundary ( n i s
an normal t o t h e boundary
ao, ao2
-=-=
an an
... = - = aok
an
0 a t s o l i d boundary
t h e s o l u t i o n s o f t h e s y s t e m (19) a r e d e t e r m i n e d .
S a u e r ( r e f . 9 ) p r o p o s e s t o c o n s i d e r n o t o n l y t h e s o l u t i o n O o ( x , y ) as a n i n c o m p r e s -
s i b l e o n e , b u t a l s o t h e f o l l o w i n g a p p r o x i m a t i o n s Q k ( x , y ) . For t h e l a t t e r c a s e a d d i t i o n a l
4-8
s o u r c e s a n i s i n k s a r e d i s t r i b u t e d i n t h e f l o w f i e l d w i t h t h e s t r e n g t h T ( x , y ) . T h i s means
t h a t a l s o t h e i n t e r i o r o f t h e p r o f i l e h a s t o i n c l u d e s o u r c e s a n d s i n k s io f u l f i l l t h e
boundary c o n d i t i o n a t t h e b l a d e c o n t o u r . Hence, t h e a p p r o x i m a t i o n s a r e
4 k ( x , ~ )= 11 T ~ ( F , ~ )a n ~ X - C ) ~ + ( Y - ~ dEdn
) ~ (20)
Now t h e f u n c t i o n s O k ( x , y ) a r e n o t a n y l o n g e r c o n s i d e r e d a s f a c t o r s o f t h e s e r i e s e x p a n -
s i o n (18), b u t a s s u c c e s s i v e a p p r o x i m a t i o n s f o r e q . (17). The a p p r o x i m a t i o n Ok,l(x,y) is
i n t r o d u c e d i n t o t h e r i g h t h a n d s i d e o f e q . (17) t o o b t a i n O k ( x , y ) a n d f o l l o w i n g f r o m (20.)
Ok(x,y). A p r a c t i c a l a p p l i c a t i o n of t h i s procedure h a s been found f o r t h e c a l c u l a t i o n of
compressible flows i n cascades.
The p r o c e d u r e t o d e v e l o p t h e c o m p r e s s i b l e p o t e n t i a l f l o w e q u a t i o n i n a s e r i e s o f
Mach n u m b e r h a s t h e a d v a n t a g e o f n o t t o b e r e s t r i c t e d t o s l e n d e r b o d i e s . B u t u n f o r t u n a t e l y ,
t h e r e i s no e v i d e n c e t h a t t h e method c o n v e r g e s .
,
3 . 3 Hodograph method
I n c h a p t e r E . l t h e c o m p r e s s i b l e f l o w e q u a t i o n s h a v e b e e n l i n e a r i z e d by n e g l e c t i n g
some h i g h e r o r d e r t e r m s , H e n c e , t h e r e s u l t i n g l i n e a r d i f f e r e n t i a l e q u a t i o n s a r e v a l i d
o n l y a p p r o x i m a t e l y f o r s t r e a m f i e l d s c l o s e t o t h e main p a r a l l e l stream f i e l d .
Two t y p e s o f t r a n s f o r m a t i o n a r e p o s s i b l e f o r a p l a n e a n d i r r o t a t i o n a l f l o w
t h e M o l e n b r o e k t r a n s f o r m a t i o n , w h i c h c o n v e r t s on$y t h e i n d e p e n d e n t v a r i a b l e s a n d n o t
t h e f u n c t i o n s 4 and Y , g i v i n g t h e streamfunction i n t h e w,9 p l a n e w i t h 9 = a r c cos(u/w);
(1- -
V2
a2 4uu
uv
+ 2 - 4uv + (1-I.,
a2
U2
OVV = 0 (22)
w i t h 4 = x$x + Y$y - $.
The d i f f i c u l t y f o r t h e p r a c t i c a l a p p l i c a t i o n o f t h e h o d o g r a p h method i s t h a t t h e
p r o b l e m of f l o w p a s t g i v e n b o u n d a r i e s i s s u s c e p t i b l e t o a d i r e c t t r e a t m e n t ,
A s i g n i f i c a n t s i m p l i f i c a t i o n f o r t h e a p p l i c a t i o n o f t h e hodograph method h a s b e e n
obtained w i t h an approximation of t h e pressure-density r e l a t i o n p = p ( p ) by a hypothe-
-
t i c a l r e l a t i o n f o r a l i m i t e d r a n a e o f v e l o c i t y , l i k e t h e w e l l known t a n g e n t - g a s r e l a t i o n
~
l e a d i n g t o t h e Karman-Tsien c o r r e c t i o n formula.
P - P, = a,
2
P,
2
(<
1
- -1P1 (23)
I n t r o d u c i n g (23) i n t o t h e B e r n o u l l i e q u a t i o n , w e g e t
w2 - w,2 = am P, 1
(-.-
-+)
P Pm
2 2
W i t h p 2 - a 2 = p;a2 = pi-ag which i s v a l i d [Link] o f
we o b t a i n from eq.(24)
w2 - a2
2
= wm - am 2
w2 = a
2
- 2
a.
T h i s e q u a t i o n c a n b e r e d u c e d i n t o t h a t o f a n i n c o m p r e s s i b l e f l o w b y d e f i n i n g a new v a r -
i a b l e wi w i t h t h e r e l a t i o n
I n t r o d u c i n g t h i s u n i q u e r e l a t i o n b e t w e e n wi
a
a n d w 1 t h e e q u a t i o n ( 2 6 ) i s transf0rme.d
. into
Comparing e q s ( 2 6 ) a n d ( 2 8 ) it i s e v i d e n t t h a t f o r M = 0 i n eq. ( 2 6 ) b o t h t h e r e l a -
t i o n s are i d e n t i c a l . Hence, eq. ( 2 8 ) i s t h e d i f f e r e n t i a l e q u a t i o n f o r an i n c o m p r e s s i b l e
f l u i d i n t h e h o d o g r a p h p l a n e wi,tl.
The i m p o r t a n c e o f t h i s r e s u l t i s t h a t i t i s p o s s i b l e now t o o b t a i n m o r e e a s i l y r e s u l t s
i n t h e p h y s i c a l p l a n e f o r g i v e n b o u n d a r i e s . Knowing t h e i n c o m p r e s s i b l e r e s u l t s f o r a
g i v e n p r o f i l e Jli = J l i ( x i , y i ) , t h e v e l o c i t y components ui a n d v i c a n b e d e t e r m i n e d t o
g i v e Jli = Jli(wi,O). T h i s f u n c t i o n h a s t h e s a m e f o r n l i k e JI = J l ( w , O ) , d u e t o t h e t r a n s -
f o r m a t i o n ( 2 7 ) u s e d . The c o m p r e s s i b l e s o l u t i o n , f o u n d b y r e p l a c i n g W i and w, w i l l g i v e
t h e body s h a p e i n t h e p h y s i c a l p l a n e , by i n t e g r a t i n g :
The b o d y f o r m w i l l b e s l i g h t l y d i f f e r e n t f r o m t h e i n c o m p r e s s i b l e o n e .
3.3.1 Corresponding v e l o c i t i e s
with 2
1.l m
A=czT m
(30)
The d e t a i l e d d e r i v a t i o n w h i c h i s p u r e l y m a t h e m a t i c a l c a n b e f o u n d i n r e f . 10.
S i m i l a r t o t h e Prandtl-Glauert r u l e , w e can a l s o c o n s t r u c t a s t a t i c p r e s s u r e r i s e
c o e f f i c i e n t c o r r e c t i o n formula w i t h eq. (29) :
Cn:
(31)
The e q . ( 3 1 ) o f c o u r s e d o e s n o t r e p r e s e n t e x a c t l y t h e i n f l u e n c e o f t h e c o m p r e s s i b i -
l i t y on t h e p r e s s u r e d i s t r i b u t i o n o f a n , a i r f o i l , b e c a u s e t h e p r o f i l e s f o r which t h e c p
v a l u e s a r e compared a r e s l i g h t l y d i f f e r e n t .
F o r t h e p r a c t i c a l a p p l i c a t i o n o f e q . ( 3 1 ) i t i s u s e f u l t o know t h a t c o u n t e r a c t i n g
e r r o r s e x i s t , w h i c h seem t o n e a r l y c a n c e l e a c h o t h e r . The l i n e a r p r e s s u r e d e n s i t y r e l a -
t i o n o v e r e s t i m a t e s t h e c o m p r e s s i b i l i t y e f f e c t s . On t h e o t h e r h a n d , t h e c o m p r e s s i b i l i t y
c o r r e c t i o n o f t h e p r o f i l e c o o r d i n a t e s w i l l p r o d u c e a t h i c k e r p r o f i l e . Hence, u s i n g t h e
thinner incompressible p r o f i l e , we s h a l l be c l o s e r t o r e a l i t y .
4- 10
The d e t a i l e d d e r i v a t i o n o f t h e c o r r e c t i o n p a r a m e t e r c a n b e f o u n d i n r e f , 1 0 . Here
t h i s procedure i s outlined only very b r i e f l y .
The c o r r e s p o n d i n g p o i n t s i n t h e x , y p l a n e a r e b e s t r e p r e s e n t e d by c o m p l e x q u a n t i t i e s :
z = x + iy, zi = xi + i y i
and b
F (zi) = $i + iJli
%
F(zi) = Oi - i6i (32)
with
The i n f l u e n c e o f t h e c o r r e c t i o n t e r m o n z i i s s m a l l , s p e c i a l l y f o r m o d e r a t e Mach n u m b e r s .
F o r M -+ 0 , i t a p p r o a c h e s z e r o , t h e i n c o m p r e s s i b l e c o n t o u r z 3 z i'
3.3.3 Conclusions
F o r t h e a p p l i c a t i o n o f t h e Karman-Tsien r u l e i t s h o u l d b e h e l d i n mind t h a t t h i s
r u l e i s a l s o r e s t r i c t e d t o small p e r t u r b a t i o n s due t o t h e l i n e a r p r e s s u r e d e n s i t y r e l a -
t i o n . B u t t h e r u l e i s n o t l i k e t h e o n e o f P r a n d t l - G l a u e r t l i m i t e d t o s m a l l Mach n u m b e r s
shown i n f i g . 1 6 .
The t r a n s f o r m a t i o n o f t h e i n c o m p r e s s i b l e f l o w f i e l d i n t o t h e c o m p r e s s i b l e o n e d e m a n d s
a s h o r t e n i n g of t h e y-coordinate with t h e f a c t o r 6 = , The r e s u l t i s a c a s c a d e
w i t h a smaller p i t c h chord r a t i o s/g and a h i g h s t a g g e r a g g l e y ( f i g . 17) :
(34 1
!
m
The s u b s c r i p t i i n d i c a t e s h e r e , a n d i n t h e f o l l o w i n g , t h e d i m e n s i o n s i n t h e i n c o m p r e s s i b l e
flow f i e l d of a cascade working i n t h e compressible flow.
The p i t c h c h o r d r a t i o i s
H e n c e , t h e p r o f i l e i s t h i c k e r a n d more c a m b e r e d i n t h e i n c o m p r e s s i b l e f l o w f i e l d . A l s o
t h e r e l a t i v e i n l e t and o u t l e t flow a n g l e s a r e changed a t i n f i n i t y upstream and downstream
o f t h e c a s c a d e ( r e f . 1) :
w i h ul 2 = ~ 1 . 2b e ~c a u s e in the x-direction t h e r e i s no i n f l u e n c e of c o m p r e s s i b i l i t y .
4- 11
I n f i r s t approximation it can be s t a t e d t h a t t h e d e f l e c t i o n w i l l be h i g h e r f o r t h e
c o m p r e s s i b l e f l o w d u e t o t h e sane l i f t p e r b l a d e b u t a smaller p i t c h c h o r d r a t i o .
F o r t h e p r a c t i c a l a p p l i c a t i o n i t i s more s u i t a b l e t o u s e t h e s e c o n d c a s e , t h e p r o f i l e
f o r m c o n s t a n t w i t h t h e Mach n u m b e r . Now, t h e p e r t u r b a t i o n v e l o c i t y c o m p o n e n t v i s c o n s t a n t ,
w h i l e t h e component U h a s t o be changed a c c o r d i n g t o
U.
(38)
The a x i a l v e l o c i t y c o m p o n e n t s h a v e t o b e e q u a l i n t h e i n c o m p r e s s i b l e c a s e u p s t r e a m a n d
downstream o f t h e c a s c a d e :
To c o n c l u d e , t h e f o l l o w i n g s t e p s a r e n e c e s s a r y t o u s e t h e a b o v e o u t l i n e d m e t h o d s :
1) t h e c a s c a d e p a r a m e t e r s y , o h a v e t o b e c h a n g e d a c c o r d i n g t o e q . ( 3 4 ) a n d ( e q . ( 2 5 ) ;
2) t h e i n l e t a n g l e h a s t o b e t r a n s f o r m e d f o l l o w i n g eq. (40);
3 ) t h e s t a t i c p r e s s u r e d i s t r i b u t i o n c a n b e c a l c u l a t e d w i t h e q . (15) a n d t h e o u t l e t a n g l e
w i t h eq. ( 4 0 ) .
I n f i g . 1 8 some e x p e r i m e n t a l r e s u l t s a r e c o m p a r e d w i t h m e a s u r e m e n t s , A c o m p a r i s o n
o f t h e i n c o m p r e s s i b l e a n d c o m p r e s s i b l e t h e o r e t i c a l c a l c u l a t i o n s shows t h a g o o d improvement
o f t h e l a t t e r , A d i r e c t comparison w i t h t h e measurements is n o t p o s s i b l e , due t o v i s c o u s
flow and t h r e e dimensional flow e f f e c t s n o t considered i n t h e t h e o r e t i c a l c a l c u l a t i o n .
B u t i n g e n e r a l , i t seems t h a t t h e t r a n s f o r m a t i o n d o e s n o t t a k e s u f f i c i e n t l y i n t o a c c o u n t
t h e h i g h e r l o c a l Mach n u m b e r r e g i o n s .
To d i m i n i s h $ h i s d i f f e r e n c e o f p r e d i c t i o n a n d m e a s u r e m e n t o f t h e s u c t i o n p e a k v e l o -
c i t y , it h a s b e e n p r o p o s e d b y d i f f e r e n t a u t h o r s ( r e f , 11, 1 2 ) t o t a k e i n t o a c c o u n t a l s o
h i g h e r o r d e r terms f o r t h e s o l u t i o n o f t h e p o t e n t i a l f l o w e q u a t i o n i n s t e a d o f o n l y t h e
f i r s t one f o r t h e l i n e a r i z e d s o l u t i o n .
S p r e i t e r a n d A l k s n e ( r e f . 11) h a v e shown f o r s i n g l e a i r f o i l s t h a t t h e c o m p r e s s i b l e
flow e q u a t i o n , t a k i n g i n t o a c c o u n t second and f i r s t o r d e r terms, can b e w r i t t e n as
with
wf = r e l a t i v e v e l o c i t y a t t h e camber l i n e
yt = c o o r d i n a t e of t h e t h i c k n e s s d i s t r i b u t i o n .
I n f i g u r e 19 t h e p r e s s u r e c o e f f i c i e n t d i s t r i b u t i o n o n t h e s u c t i o n s i d e i s c o m p a r e d
for:
4- 12
1 ) The i n c o m p r e s s i b l e p r e s s u r . e d i s t r i b u t i o n ;
2) The c a l c u l a t i o n s o f t h e P r a n d t l - C l a u e r t r u l e f o r t h e determination of t h e e q u i v a l e n t
c a s c a d e geometry ( e q . 34, 35, 4 0 ) ;
3 ) C a l c u l a t i o n of t h e l o c a l v a r i a b l e c a s c a d e g e o m e t r y w i t h t h e P r a n d t l - G l a u e r t r u l e ;
4) L o c a l l i n e a r i z a t i o n f o r t h e d e t e r m i n a t i o n o f t h e l o c a l l y v a r i a b l e e q u i v a l e n t c a s c a d e
g e o m e t r y ( e q . 42).
Two m e t h o d s o n l y a r e m e n t i o n e d h e r e u s i n g t h e a p p r o x i m a t i v e p r o c e d u r e s d e s c r i b e d
i n c h a p t e r 3.2. The a p p l i c a t i o n o f t h e s e m e t h o d s i s n o r m a l l y r e s t r i c t e d t o t h i c k p r o f i l e s
d u e t o t h e i r b a s i c a s s u m p t i o n s . They a r e n o t v a l i d f o r s u p e r s o n i c r e g i o n s .
a M a r t e n s e n ' s m e t h o d , t h e b l a d e i s r e p r e s e n t e d b y a s e t o f v o r t i c e s on t h e b l a d e
c o n t o u r . The m e t h o d i s o n l y v a l i d f o r b l a d e c o n t o u r s h a v i n E n o d i s c o n t i n u i t y , i . e . , t h e
s e c o n d d e r i v a t i v e . P a l ( r e f . 1 5 ) h a s changed t h e method t o a l l o w f o r one d i s c o n t i n u i t y ,
t h e t r a i l i n g edge.
(43)
where F ( x , y ) c a n b e c o n s i d e r e d as t h e s t r e n g t h of a p l a n e s o u r c e - s i n k d i s t r i b u t i o n o v e r
t h e w h o l e f l o w f i e l d a c c o r d i n g t o t h e c h a n g e o f volume f l o w due t o l o c a l c o m p r e s s i b i l i t y
e f f e c t s i n t h e flow f i e l d .
On t h e b o u n d a r i e s of t h e f l o w f i e l d , t h e b l a d e c o n t o u r s , a d d i t i o n a l s o u r c e s o r s i n k s
have t o b e d i s t r i b u t e d t o r e d u c e t h e normal v e l o c i t y i n d u c e d by t h e f l o w f i e l d s o u r c e s
a n d s i n k s t o z e r o . The p o t e n t i a l , d u e t o t h e i n c o m p r e s s i b l e s o l u t i o n ( $ 0 i n c h a p t e r 3 . 2 1 ,
t h e s o u r c e a n d s i n k d i s t r i b u t i o n i n t h e f l o w f i e l d a n d on t h e b l a d e c o n t o u r s a r e u s e d
t o c a l c u l a t e t h e r i g h t hand s i d e o f eq. ( 4 3 ) . T h i s w i l l b e c o n t i n u e d i t e r a t i v e l y u n t i l
t h e process converges.
The s o u r c e a n d s i n k s t r e n g t h i n t h e f l o w f i e l d r e q u i r e d i s , f o l l o w i n g r e f . 13 :
m(A) s t r e n g t h of l i n e s o u r c e .
W i t h t h e r e s u l t s of t h e e q u a t i o n s ( 4 4 , 4 5 , 4 6 ) t h e d e r i v a t i o n s o f t h e p o t e n t i a l
@(E,n) a r e r e c a l c u l a t e d a n d i n t r o d u c e d i n t o e q . ( 4 4 ) t o g i v e a new Fl(6.n). The p r o c e s s
4- 13
The m a i n d i f f i c u l t i e s f o r t h e p r a c t i c a l a p p l i c a t i o n i s t h e i n t e g r a t i o n o f t h e e q u a -
t i o n s g i v i n g t h e d e r i v a t i v e s o f @, I n g e n e r a l , t h e c o n t i n u o u s v o r t e x a n d s o u r c e - s i n k
d i s t r i b u t i o n i s r e p l a c e d by a s e t o f p o i n t v o r t i c e s a n d s o u r c e s . But t h e r e i s a g e n e r a l
d i f f e r e n c e i n t h e b e h a v i o r o f a l i n e v o r t e x a n d a p o i n t v o r t e x which g e t s i m p o r t a n t f o r
t h i n p r o f i l e s ; we c o n s i d e r i n t h i s n o t e .
Hence t h e u s e o f t h i s m e t h o d t o t h e a p p l i c a t i o n o f c o m p r e s s o r c a s c a d e s i s v e r y res-
t r i c t e d , d u e t o t h e u s e o f p o i n t v o r t i c e s a n d M a r t e n s e n ' s i n c o m p r e s s i b l e s o l u t i o n . Up t o
now, n o p u b l i s h e d r e s u l t s a r e a v a i l a b l e o f t h i s p r o c e d u r e ,
Imbach i s u s i n g t h e c l a s s i c a l s o l u t i o n f o r t h e L a p l a c e e q u a t i o n b y s u p e r p o s i t i o n a l s o
i n t h e c o m p r e s s i b l e c a s e . The f l o w t h r o u g h t h e c a s c a d e i s c o n s t r u c t e d b y a p a r a l l e l m a i n
tgBl+tg62
flow tgBm = 2
a n d a c i r c u l a t i o n f l o w a r o u n d t h e p r o f i l e . The l a s t one i s pro-
d u c e d b y a v o r t e x d i s t r i b u t i o n on t h e b l a d e c o n t o u r , w h i c h i s c o r r e c t e d f o r t h e compres-
s i b i l i t y e f f e c t s r e p r e s e n t e d w i t h a source-sink d i s t r i b u t i o n i n t h e passage flow v i o l a t i n g
t h e b o u n d a r y c o n d i t i o n s o n t h e b l a d e (w = 0 ) d u e t o a n a d d i t i o n a l i n d u c e d v e l o c i t y
n
component.
The s o u r c e - s i n k d i s t r i b u t i o n i s c a l c u l a t e d a c c o r d i n g t o a c h a n g e o f v o l u m e f l o w
a l o n g a stream l i n e . Hence, f o r t h e f i r s t a p p r o x i m a t i o n t h e s t r e a m l i n e f o r t h e incompres-
s i b l e f l o w w i l l b e u s e d . The d i f f e r e n c e b e t w e e n t h e v o l u m e f l o w o f t w o f l o w s e c t i o n s o f
a s t r e a m t u b e w i t h t h e w i d t h Ay-cos6 i s :
U s i n g t h e r e l a t i o n s f o r c o m p r e s s i b l e f l o w s , t h e e q u a t i o n ( 4 7 ) c a n b e e x p r e s s e d as
I
0
r e l a t i n g t h e s o u r c e - s i n k s t r e n g t h i n t h e f i e l d F ' w i t h t h e i n l e t Elach n u m b e r Kl.
+
The a d d i t i o n a l v e l o c i t y i n d u c e d b y t h i s s o u r c e - s i n k d i s t r i b u t i o n i s
F'
with 0
H e n c e , t h e l o c a l v e l o c i t y c o m p o n e n t s a r e t h e sum o f t h e t e r m s d u e t o t h e m a i n f l o w ,
t h e v o r t e x d i s t r i b u t i o n on t h e b l a d e c o n t o u r a n d t h e s o u r c e - s nk d i s t r i b u t i o n n t h e f l o w
field :
v ( z ) = vm + v ( z ) + v ( z )
Y 9
u(z) = U- + U ( z ) + U ( 2 )
Y 9
The v o r t e x d i s t r i b u t i o n o n t h e p r o f i l e c o n t o u r i s d e t e r m i n e d w i t h t h e f u l f i l l m e n t o f :
1) t h e c o n d i t i o n s a t i n f i n i t y u p s t r e a m : U(--) = w(--)cosB1
v(--) = w(--)sing,
2 ) t h e v e l o c i t y component normal t o t h e b l a d e contour has t o be zero
3) t h e Kutta condition.
Knowing t h e c o r r e c t e d v e l o c i t i e s i t i s p o s s i b l e t o t r a c e a new s e t o f s t r e a m l i n e s ,
w h i c h a g a i n w i l l d e t e r m i n e a new s i n k - s o u r c e d i s t r i b u t i o n .
I 4-14
_- R e s u l t s f o r a t u r b i n e c a s c a d e a r e r e p r e s e n t e d i n f i g . 20 f o r M 1 = .20 a n d M 2 = .60.
I The a g r e e m e n t b e t w e e n c a l c u l a t e d a n d e x p e r i m e n t a l v a l u e s i s s u f f i c i e n t . A s l i g h t o v e r -
e s t i m a t i o n o f t h e h i g h s u c t i o n s i d e v e l o c i t i e s i s shown.
4.3 F l u x a n a l y s i s
The f l u x a n a l y s i s method c o n s i d e r s t h e c a s c a d e b u i l t up o f a n i n f i n i t e number o f
c h a n n e l s i n s t e a d o f an i n f i n i t e number o f i s o l a t e d a i r f o i l s . Hence, t h i s a p p r o a c h i s pay-
t i c u l a r l y s u i t a b l e f o r h i g h s o l i d i t ; . low s t a g g e r c a s c a d e s . A l s o , t h e r e i s n o r e s t r i c t i o n
on t h e maximum v a l u e o f t h e camber a n g l e f o r t h e b l a d e s .
W i t h f i g . 2 1 a p o t e n t i a l l i n e i s drawn i n t h e s m a l l e s t s e c t i o n o f t h e b l a d e c h a n n e l from
A t o B. T h i s l i n e i s d i v i d e d i n t o two p a r t s -
i n t h e f i r s t =sumption t h e two p a r t s a r e
e q u a l which i s o n l y t r u e i f t h e v e l o c i t y i s c o n s t a n t a l o n g AB -
following t h e r e l a t i o n :
p o i n t t h e r a t i o Ab/Abl a n d w i t h e q . ( 5 O ) t h e v e l o c i t y r a t i o w / w l
t u r e n e t o f s t r e a m l i n e s a n d p o t e n t i a l l i n e s , t h e n it i s v a l i d
M"/My -
A mean s t r e a m l i n e i s drawn u p s t r e a m a n d downstream o f t h e l i n e AB d e t e r m i n i n g a t e a c h
For a quadra- .
A$ = A$ = w * A s
T h i s p r o c e d u r e c a n b e c o n t i n u e d by c u t t i n g i n t o h a l v e s t h e f i r s t two s t r e a m t u b e s a n d
a p p l y i n g t h e same p r o c e s s l i k e a b o v e . F o r r e g i m e s w i t h h i g h v e l o c i t y g r a d i e n t s on t h e
c o n t o u r , it i s a d v i s a b l e t o d i m i n i s h f u r t h e r t h e n e t s i z e .
T h i s method c a n b e a p p l i e d a l s o f o r s u p e r s o n i c f l o w s i f t h e i n f l u e n c e o f s h o c k waves
a r e n e g l e c t e d . Some d i f f i c u l t i e s c a n a r i s e i n t h e i n l e t o r o u t l e t s e c t i o n w h e r e t h e p o s i -
t i o n o f t h e s t a g n a t i o n s t r e a m l i n e is, n o t known a p r i o r i .
I n f i g . 22 some c a l c u l a t e d r e s u l t s a r e shown f o r a t u r b i n e c a s c a d e i n d i c a t i n g t h e
Mach number e f f e c t . The c a s c a d e p a r a m e t e r s a r e m e n t i o n e d i n t h e d i a g r a m .
4.3.3 T r a n s f o r m a t i o n method b a s e d on f l u x a n a l y s i s
I n r e f . 19 a method h a s b e e n d e v e l o p e d b a s e d on t h e p r o p o s a l o f O s w a t i t s c h a n d
Ryhming ( r e f . 2 0 ) . F o r h i g h s o l i d i t y c a s c a d e s w i t h s m a l l s t a g g e r a n g l e s i t c a n b e s u p p o s e d
t h a t t h e s t r e a m l i n e c u r v a t u r e i s g i v e n by t h e b l a d e o r c h a n n e l form. The i n f l u e n c e o f t h e
c o m p r e s s i b i l i t y on t h e s t r e a m l i n e form c a n b e n e g l e c t e d , Hence, f o r t h e known i n c o m p r e s -
s i b l e s t r e a m l i n e f i e l d t h e p o t e n t i a l l i n e s f o r c o n s t a n t p o t e n t i a l d i f f e r e n c e A$ c h a n g e
t h e p o s i t i o n f o r t h e c o m p r e s s i b l e f l o w f i e l d compared t o t h e i n c o m p r e s s i b l e one.
4- 15
The t w o g o v e r n i n g f l o w e q u a t i o n s , t h e c o n t i n u i t y e q u a t i o n a n d t h e c o n d i t i o n o f i r r o -
t a t i o n a l i t y are w r i t t e n i n c u r v i l i n e a r c o o r d i n a t e s ( f i g . 23) f o r incompressible flow
w i t h 6 = 8. t h e a n g l e o f t h e s l o p e o f t h e i n c o m p r e s s i b l e s t r e a m l i n e . For t h e compressible
c a s e w i t h t h e a s s u m p t i o n o f B C = Bi = B :
The f i r s t o n e o f t h e s e t w o s y s t e m s o f e q u a t i o n s i s c o r r e c t , w h i l e t h e s e c o n d o n e i s o n l y
a n a p p r o x i m a t i o n d u e t o 6 = si.
The f o l l o w i n g p r o c e d u r e i s d e v e l o p e d w i t h t h e a s s u m p t i o n t h a t t h e i n c o m p r e s s i b l e
s o l u t i o n i s known, T h i s s o l u t i o n c a n b e o b t a i n e d e i t h e r f r o m e x p e r i m e n t c l r e s u l t s o r
t h e o r e t i c a l ones. T h i s freedom i s o f extreme importance f o r t h e t r e a t n e n t of high deflec-
t i o n b l a d e s where t h e i n f l u e n c e of v i s c o u s e f f e c t s i s predominaxt and no v a l i d method i s
a c t u a l l y a t hand f o r a t h e o r e t i c a l c a l c u l a t i o n of t h e v i s c o u s e f f e c t s (normally s e p a r a t e d
t u r b u l e n t boundary l a y e r ) .
To g e t a c o n n e c t i o n b e t w e e n t h e i n c o m p r e s s i b l e a n d c o m p r e s s i b l e f l o w f i e l d t h e r e c a n
be used e i t h e r t h e c o n t i n u i t y equations (53a) (54a) o r t h e conditions of t h e i r r o t a t i o n a l i t y
( 5 3 b ) ( 5 4 b ) . The f i r s t a p p r o a c h r e s u l t s i n a n i n t e g r a t i o n a l o n g a s t r e a m l i n e w h i c h w i l l
b e r a t h e r i n a c c u r a t e d u e t o t h e long i n t e g r a t i o n d i s t a n c e w i t h a n a p p r o x i m a t e s o l u t i o n .
More a p p r o p r i a t e i s a n i n t e g r a t i o n a l o n g a p o t e n t i a l l i n e u s i n g t h e c o n d i t i o n s ( 5 3 b ) a n d
( 54b
T h e c o n n e c t i o n b e t w e e n t h e l o c a l v e l o c i t y a n d t h e i n l e t Mach n u m b e r i s e s t a b l i s h e d
w i t h t h e c o n t i n u i t y equation a p p l i e d between t h e i n l e t s e c t i o n and t h e p o t e n t i a l l i n e
f o r w h i c h t h e eq. ( 5 5 ) i s u s e d .
The l o c a l f l o w s e c t i o n A = n * h i s d e t e r m i n e d f o r a known b l a d e h e i g h t h a n d t h e
l e n g t h of t h e p o t e n t i a l l i n e between t h e s u c t i o n and p r e s s u r e s i d e o f t h e b l a d e ,
The v a l i d i t y o f t h i s a s s u m p t i o n h a s b e e n v e r i f i e d b y a f i n i t e d i f f e r e n c e c a l c u l a t i o n o f
t h e i n c o m p r e s s i b l e f l o w f i e l d i n r e f . 2 1 . An e x a m p l e i s shown i n f i g . 24. The c o n s t a n t s
a, b and d a r e determined w i t h t h e boundary c o n d i t i o n s
and t h e c o n d i t i o n of i r r o t a t i o n a l i t y
The s o l u t i o n o f t h e c o n t i n u i t y e q u a t i o n
Qi=n
paw
i l
* ~ * c o s B ~=
I
Qj=O
p * w i ( Q i ) dJli (57)
w i l l g i v e t h e l e n g t h n.
(58)
The c o n s t a n t s A a n d B a r e d e t e r m i n e d s i m i l a r t o t h e i n c o m p r e s s i b l e s o l u t i o n , An i n t r o d u c -
t i o n o f e q . ( 5 8 ) w i t h t h e known l e n g t h n a n d mass f l o w p l * w c * g * c o s 6 l i n t o t h e c o m p r e s s i -
b l e c o n t i n u i t y e q u a t i o n w i l l g i v e an i m p l i c i t equation f o r ' M X x . The c o r r e s p o n d i n g Mach
n u m b e r a t t h e p r e s s u r e s i d e o n t h e same p o t e n t i a l l i n e i s f o u n 8 . S w i t h e q . ( 5 5 ) .
Some r e s u l t s o b t a i n e d w i t h t h i s m e t h o d , w h i c h i s a l s o v a l i d i p t h e s u p e r s o n i c f l o w
range, i f t h e t o t a l p r e s s u r e l o s s e s due t o skocks a r e n e g l e c t e d , are p r e s e n t e d i n
.chapter 7.
The m e t h o d s o f f l u x a n a l y s i s a r e v a l i d a l s o i n t h e s u p e r s o n i c f l o w f i e l d due t o t h e
d o u b l e s o l u t i o n o f t h e c o n t i n u i t y e q u a t i o n . Hence, a s p e c i a l t r e a t m e n t f o r t h e s u p e r s o n i c
flow c a l c u l a t i o n i s n o t necessary,
I n t h e s u p e r s o n i c f l o w p o c k e t s embedded i n t h e s u b s o n i c f l o w , a P r a n d t l - M e y e r e x p a n -
s i o n e x i s t s on w h i c h a c o m p r e s s i o n p r o c e s s i s s u p e r p o s e d d u e t o t h e e x p a n s i o n l i n e s r e -
f l e c t e d as compression l i n e s from t h e s o n i c l i n e ( f i g . 2 5 ) .
I n s t e a d o f h a v i n g t o p e r f o r m t h e r a t h e r t e d i o u s a n d complex work o f d e t e r m i n i n g t h e
v e l o c i t y d i s t r i b u t i o n on t h e b l a d e p r o f i l e i n s u c h a s u p e r s o n i c f l o w p o c k e t , w h i c h c a n
o n l y b e e x e c u t e d w i t h a n i t e r a t i v e p r o c e s s , b e c a u s e t h e s o n i c l i n e i s n o t known, F o t t n e r
( r e f . 1 2 ) e s t a b l i s h e d an e m p i r i c a l r u l e f o r t h e p r e d i c t i o n of t h e p r e s s u r e r a t i o p / p o l
i n t h i s r a n g e ( f i g . 2 6 ) . M e a s u r e m e n t s o f p / p o l i n f u n c t i o n o f t h e s l o p e v a r i a t i o n Aac
can be approximated w i t h a s t r a i g h t l i n e :
2
PO 1
=' 0.5283 - 0 , 8 6 1 1 Aac (59)
O f c o u r s e , t h i s r e l a t i o n s h o u l d b e c o n s i d e r e d a s a t e n t a t i v e o n e b e c a u s e t h e u s e o f some
a d d i t i o n a l measurements ( r e f . 4 ) i n c a s c a d e s w i t h NACA b l a d e s i n d i c a t e d a h i g h e r d i f f e r e n c e
between t h e Prandtl-Meyer e x p a n s i o n and t h e e x p e r i m e n t a l r e s u l t s t h a n p r e d i c t e d by r e f .
12. Also t h e d i f f e r e n c e o f Prandtl-Meyer c a l c u l a t i o n and measurements i s n o t o n l y due t o
t h e r e f l e c t e d c o m p r e s s i b l e waves b u t a l s o t o t h e boundary l a y e r which d e c r e a s e s t h e e f -
f e c t i v e s l o p e v a r i a t i o n on t h e b l a d e c o n t o u r .
6. SHOCK-BOUNDARY LAYER I N T E R A C T I O N
A g r e a t number o f t h e o r e t i c a l a n d a n a l y t i c a l r e s u l t s a r e p u b l i s h e d f o r t h e p r o b l e m s
o f shock-boundary l a y e r i n t e r a c t i o n . But most o f t h e s e i n v e s t i g a t i o n s t r e a t t h e c a s e o f
a n o r m a l s h o c k on a f l a t p l a t e or t h e i n t e r a c t i o n e f f e c t s d u e t o s h o c k s c r e a t e d b y com-
pression corners o r forward facing steps. A use of t h e i r r e s u l t s f o r t h e treatment of
s h o c k s on p r o f i l e s i s e x t r e m e l y r e s t r i c t e d d u e t o t h e i m p o r t a n t d i f f e r e n c e b e t w e e n t h e s e
cases.
I n f i g . 2 7 a s c h e m a t i c m o d e l o f t h e i n t e r a c t i o n p r o c e s s i s s h o w n , T h e c a s e w i t h se-
p a r a t i o n i s p r e s e n t e d , b e c a u s e i t i s t h e u s u a l o n e f o r c a s c a d e s . The p r e s s u r e r i s e i n t h e
f r e e stream t h r o u g h a n e a r l y n o r m a l s h o c k p r o d u a e s a s e p a r a t i o n o f t h e b o u n d a r y l a y e r
c o n n e c t e d w i t h an i n c r e a s e i n b o u n d a r y l a y e r t h i c k n e s s . T h e i n c r e a s e o f t h e b o u n d a r y l a y e r
t h i c k n e s s f o r m s a wedge s h a p e d c o n t o u r w h i c h g e n e r a t e s a weak o b l i q u e s h o c k , t h e u p s t r e a m
l e g o f t h e b i f u r c a t e d n o r m a l s h o c k . The s e c o n d l e g o f t h i s s h o c k i s p e r p e n d i c u l a r t o ' t h e
flow d i r e c t i o n or under a s m a l l a n g l e t o form a s u p e r s o n i c downstream tongue, confirmed
by m e a s u r e m e n t s o f S e d d o n ( r e f . 2 2 ) .
The i n t e r a c t t o n p r o c e s s c a n b e d e s c r i b e d w i t h t h r e e p a r a m e t e r s , s k e t c h e d i n f i g , 28 :
1) s h o c k i n t e n s i t y c / p
2 ) displacement phase K
3 ) boundary l a y e r t h i c k n e s s growth.
The s h o c k i n t e n s i t y i s f o u n d e m p i r i c a l l y b y p l o t t i n g t h e p r e s s u r e b a t i o z / p 0 1 i n
f u n c t i o n o f t h e r a t i o p / p 0 1 . T h i s c o r r e l a t i o n i s shown i n f i g . 2 9 f o r c o n d i t i o n s on d i f -
f e r e n t c u r v a t u r e s tog,ether w i t h t h e t h e o r e t i c a l normal shock s o l u t i o n and a s e p a r a t i o n
c r i t e r i o n of Pearcey ( r e f . 23).
4-17
g i v e s t h e s l o p e of t h e c u r v e s f o r c a s c a d e s r a t h e r good, a l t h o u g h t h e f l o w s e p a r a t e s i n
c a s c a d e s a l r e a d y f o r s m a l l e r s h o c k u p s t r e a m E!ach n u m b e r t h a n f o r i s o l a t e d a i r f o i l s d u e t o
t h e h i g h e r p r e s s u r e g r a d i e n t downstream of t h e shock f o r c a s c a d e s .
The e x t e n s i o n o f t h e d i s p l a c e m e n t p h a s e K i s m a i n l y a f u n c t i o n o f t h e i n i t i a l b o u n d a r y
l a y e r momentum loss t h i c k n e s s , c o n f i r m e d b y m e a s u r e m e n t s i n a n a x i s y m m e t r i c a l n o z z l e b y
L i t t l e ( r e f . 25). and t h e shock i n t e n s i t y . A c o r r e l a t i o n between t h e s e parameters i s
p r e s e n t e d i n f i g . 31. A c r o s s p l o t o f t h e s e r e s u l t s i s shown i n f i g . 3 2 t o G i v e a nomo-
gram f o r t h e d e t e r m i n a t i o n o f K i n f u n c t i o n o f 6 2 a n d c / p .
The i n c r e a s e i n b o u n d a r y l a y e r t h i c k n e s s i n t h e d i s p l a c e m e n t p h a s e c a n b e c a l c u l a t e d
r i t h any i n t e g r a l method, by assuming a l i n e a r i n c r e a s e o f t h e s t a t i c p r e s s u r e from p t o
pewhich i s j u s t i f i e d by e x p e r i m e n t a l d a t a .
With t h e s e t h r e e p a r a m e t e r s d e t e r m i n e d it i s p o s s i b l e t o d e s c r i b e t h e s t a t i c p r e s s u r e
d i s t r i b u t i o n i n t h e shock boundary l a y e r i n t e r a c t i o n region, Also, it i s j u s t i f i e d f o r
a f i r s t a p p r o x i m a t i o n t o s u p ~ i o s et h a t t h e b o u n d a r y l a y e r d o w n s t r e a m o f t h e s h o c k t h i c k e n s
by t h e c o n s t a n t v a l u e o f boundary l a y e r i n c r e a s e i n t h e d i s p l a c e m e n t p h a s e .
The p a r a m e t e r s o f t h e c a s c a d e a r e ( f i g . 12):
e q u i v a l e n t camber a n g l e = 50'7
'es
stagger angle y = 30'
solidity U = 3
geometric i n l e t angle 4:ss' 58O
geometric o u t l e t angle B; = oo
Due t o t h e h i g h l o a d i n g o f t h i s c a s c a d e , we s h a l l s t a r t w i t h e x p e r i m e n t a l i n c o m p r e s s i b l e
r e s u l t s t o c o n s i d e r a l s o a p a r t o f t h e v i s c o u s e f f e c t s . The t r a n s f o r m a t i o n i n t o t h e com-
p r e s s i b l e r a n g e i s p e r f o r m e d w i t h t h e method o f c h a p t e r 4.2.3 p a r t i c u l a r l y s u i t e d f o r t h i s
t y p e of b l a d i n g . This' t r a n s f o r m a t i o n w i l l a l w a y s g i v e a s u b s o n i c and s u p e r s o n i c s o l u t i o n
a l o n g t h e b l a d e ( v a l u e s a a n d b i n f i g . 3 3 ) . I f s o n i c c o n d i t i o n s e x i s t on t h e b l a d e s u r -
f a c e , t h e two l i n e s a and b w i l l c r o s s , while i n t h e l e a d i n g edge r e g i o n and t h e o u t l e t
p l a n e t h e r e s p e c t i v e s u b s o n i c s o l u t i o n i s v a l i d , t h e two s o l u t i o n s a a n a b c a n o n l y b e
c o n n e c t e d by a normal shock downstream o f t h e s o n i c p o i n t .
I n t h e f o l l o w i n g t h e two s o l u t i o n s a and b w i l l b e c o r r e c t e d f o r t h e i n f l u e n c e of
t h e c o m p r e s s i b i l i t y o n t h e b o u n d a r y l a y e r momentum loss t h i c k n e s s w i t h e a . ( 5 ) . A p p l y i n g
t h i s p r o c e d u r e , it i s assumed t h a t t h e p r e s s u r e g r a d i e n t on t h e b l a d e w i l l n o t c h a n g e i t s
i n f l u e n c e o n t h e b o u n d a r y l a y e r w i t h t h e Mach n u m b e r . W i t h t h i s c o r r e c t i o n t h e s o l u t i o n s
a' and b ' are o b t a i n e d i n f i g . 33.
The p o s i t i o n o f t h e s h o c k i s f o u n d i t e r a t i v e l y . F o r a c h o o s e n p o i n t x / c on t h e c u r v e
a ' ) t h e p r e s s u r e $ downstream o f t h e shock, t h e d i s p l a c e m e n t phase K a n d t h e boundary l a y e r
t h i c k n e s s i n c r e a s e i s d e t e r m i n e d w i t h t h e p r o c e d u r e o u t l i n e d i n c h a p t e r 6. F o r t h e new
b o u n d a r y l a y e r t h i c k n e s s d o w n s t r e a m o f t h e s h o c k , t h e s o 1 u t i o n . b ' i s r e c a l c u l a t e d . The
pressure $ should be equal with t h i s solution at 7
r epeated,
(X+K) . If n o t , t h e p r o c e d u r e h a s t o b e
I n f i g u r e 34 t h e t h e o r e t i c a l r e s u l t s o b t a i n e d i n t h e a b o v e o u t l i n e d way a r e c o n p a r e d
w i t h experimental results.
4- 18
8. COBCLUSIONS
T h i s n o t e h a s p r e s e n t e d , i n a n i n t r o d u c t o r y w a y , some a s p e c t s o f c o m p r e s s o r c a s c a d e s
working i n t h e t r a n s o n i c flow range.
The d i s c u s s i o n o f t h e p e r f o r m a n c e b e h a v i o r o f a c a s c a d e w i t h i n c r e a s i n g i n l e t I,:rrch
number h a s shown t h e d e c r e a s e o f o p e r a t i o n r a n e e . H e n c e , a n e x a c t i n v e r s e o r d i r e c t
m e t h a a is n e c e s s a r y f o r a s a t i s f a c t o r y d e s i g n .
9 . LIST OF REFERENCES
1. SCHOLZ, t i , : A e r o d y n a m i k d e r S c h a u f e l g i t t e r , Band I .
V e r l a g G. Braun, K a r l s r u h e , 1965.
2. ROTTA, J . C . : I n t r o d u c t i o n t o t u r b u l e n t boundary l a y e r c a l c u l a t i o n s .
VKI L e c t u r e S e r i e s 5 , 1969.
3 . K O N D O , l i . , MIEJOTA, M . , Y A M A Z A K I , N . , PURUKAWA, N . : H i g h s p e e d t e s t s c f c o m p r e s s o r
c a s c a d e s w i t h d o u b l e c i r c u l a r arc blude s e c t i o n s .
N a t i o n a l A e r o s p a c e L a b . , TR 1 5 2 , 1 9 6 8 .
9 . SAUER, R . : X i n f c h r u n g i n d i e t h e o r e t i s c h e Gasdynamik, 3. A u f l .
a e r l i n , 1960.
1 2 . FOTTBER, L . : A s e m i - e m p i r i c a l a p p r o a c h o f t h e t r a n s o n i c f l o w p a s t c a s c a d e s i n c l u d i n g
shock and v i s c o u s e f f e c t s .
AGARD CP 34, 1968.
1 4 . MARTEIJSEN, E. : Berechnung d e r D r u c k v e r t e i l u n g an G i t t e r p r o f i l e n i n e b e n e r P o t e n t i a l -
striimung n i t e i n e r Fredholmschen I n t e g r a l g l e i c h u n g .
Arc. R a t . M e c h . A n a l . , 3, 1959, p p 2 3 5 - 2 7 0 .
1 5 . PAL, P. U n t e r s u c h u n g e n G b e r d e n I n t e r f e r e n z i n f l u s s b e i S t r h u n g e n d u r c h Tandem-Schau-
felgitter. I n g e n i e u r - A r c h i v , Bd 3 4 , 1965.
21. ROTTIERS, H . : O p t i m i z a t i o n o f b l u n t t r a i l i n g e d g e b l a d e s a t l o w s p e e d ( p o t e n t i a l
flow c a l c u l a t i o n ) .
V K I PR 6 9 - 2 3 7 , 1969.
24. ZIEREP, J . : D e r s e n k r e c h t e V e r d i c h t u n g s s t o s s a m g e k r z m m t e n P r o f i l .
D V L B e r i c h t 51, 1 9 6 3 .
f
Y
7 -
M1 = 0.824
MI = 0.835
1.0
0.9
0.7
0.t
a5
0.3
Figure 4
4-25 ,
-2 -4 -6 -E -10
fCp 1ih)min
Figure 6
Figure I
4-26
[Link]
e
Or2 -
[Link] -
O.'lS -
0.10 -
OQ -
42
Figure 8 Figure 9
0.4
ao
-0.4
-0.3
-4
Figure 10
4-27
\ 3c
74
4
d = 3
ffODEL 8TS.
C = 60 mrn ( tor te& i n C-2)
ss suction side
CL comberline
t chord
.VP
Figure 14
4-30
Figure 15
I i
OExperiment
-Korrnon-Tsien
-1.0 ---Prondt I - Glauert
-0.8
CP
4 6
Sonic Line
4 4I
o.e 0.4 0.6 0
Moo
Figure 16
4-31
Figure 17
wt
4 .O
,= ob
= 0'
1.6
q.4
yc :1.0
4.a :10'
1.0
\I t ob
at
-0.5 QS -0.5
X
IC
CIS -0. s
x/c o.s
-Q 5 0.5
section side
Q pressure side
Figure 18
4-32
I
----- incompressibel ~
Figure 20
Figure 21
. 4.
1 .a
,
9
.a
.7
Figure 24
4-35
Figure 25
expansion waves
016
P /Po
015
0
0 2 6 10 12 14 16 18 20
A
Fig.26 Measured supersonic expansion along t h e p r o f i l e contour i n cascades
4-36
Shl Sh2
Fig.28 Model of shock boundary layer interaction region
P 37
Figure 30(a)
Figure 30(b)
.76
.7 2
10 20 30 40 50 60 70 _-
62 s h l
18 16 1L 12 10 8 6 4 2 .1 .2 .3 .4 .5 .6 .7
x(mm) 62shl
-
P
o we
(I
1.(
-
P
PO
..
(
.i
.6
.5
.4
.3
.1 .2 .3 .4 .5 -6 .7 .8 .9 s
- 1.0
C
1.(
-
P
PO
..
C
.I
.i
.€
.5
.4
.3
.1 .2 .3 .4 .s .6 .7 .8 .9 -
s
C
Fig.34(b) Comparison between calculated and measured velocity distribution
5
S E C O N D A R Y F L O W L O S S E S
I N A X I A L C O M P R E S S O R S
H. GRIEPENTROG t
Gutehoffnungshctte Sterkrade A . G .
f o r m e r l y P r o j e c t E n g i n e e r , von Karman I n s t i t u t e ,
Rhode S a i n t G e n s s e , Belgium
5
S U M M A R Y
The i m p o r t a n c e o f s e c o n d a r y f l o w s a n d l o s s e s i n h i g h l y l o a d e d c o m p r e s s o r i s s t r e s s e d .
Tde v a r i o u s t y p e s o f p o s s i b l e s e c o n d a r y f l o w s a r e d e s c r i b e d , a n d t h e t h r e e m o s t u s u a l
m o d e l s , r e p r e s e n t i n g t h o s e f l o w s a r e p r e s e n t e d , t o g e t h e r w i t h t h e i r l i m i t a t i o n s . The
s o u r c e s o f t h e l o s s e s i n d u c e d by t h e s e c o n d a r y f l o w s a r e t h e n i d e n t i f i e d , w i t h t h e
r e l e v a n t c a s c a d e p a r a m e t e r s , and t h e c l a s s i c a l semi-empirical f o r m u l a o f l o s s e v a l u a t i o n
( H o w e l l , V a v r a , E h r i c h a n d D e t r a , e t c . ) a r e p r e s e n t e d . Comparing t h e p r e d i c t i o n s made
w i t h t h o s e f o r m u l a s w i t h a c t u a l d a t a on h i g h l y l o a d e d c o m p r e s s o r b l a d i n g , i t c a n b e con-
c l u d e d t h a t t h e y f a i l i n p r e d i c t i n g c o r r e c t l y t h e l o s s e s f o r h i g h camber a n d / o r low
a s p e c t r a t i o b l a d i n g s . A new model f o r s e c o n d a r y f l o w i s i n t r o d u c e d , b a s e d on b o u n d a r y
l a y e r g r o w t h on t h e hub o r c a s i n g a n d a h o r s e - s h o e v o r t e x m o d e l ( a s s u g g e s t e d by C a r t e r
and Cohen) a n d a f o r m u l a i s d e r i v e d , which a p p e a r s t o b e v a l i d f o r a l a r g e r r a n g e of
b l a d i n g c o n f i g u r a t i o n . E f f e c t s o f s e c o n d a r y f l o w on o u t l e t f l o w d i r e c t i o n a r e t h e n
t r e a t e d , F i n a l l y , t h e methods a v a i l a b l e t o reduce secondary f l o w l o s s e s a r e d i s c u s s e d
and t h e n t h e r a n g e o f a p p l i c a t i o n i s d e f i n e d .
5
LIST OF SYMBOLS
aspect r a t i o
chord
lift coefficient
drag coefficient
blade height
blade height o f replacement blade
pressure
dynamic pressure
pitch
Cartesian co,ordinate system
velocity components
relative f l o w angle
boundary l a y e r thickness
t o t a l pressure l o e s coefficient
density
solidity
camber angle
vorticity components
Subscripts
stagnation point conditions
induced
meridional
secondary flow effect
u p 8 t ream
downstream
5
LIST OF FIGURES
H. Griepentrog
1. I N T R O D U C T I O N
I n t h e f o l l o w i n g , w e s h a l l s k e t c h t h e p h y s i c a l b e h a v i o u r of s e c o n d a r y f l o w and t h e
p o s s i b i l i t y i s d i s c u s s e d o f u s i n g some t h e o r e t i c a l and e m p i r i c a l methods f o r t h e p r e -
d i c t i o n o f t h e s e c o n d a r y loss f o r h i g h cambered b l a d i n g s w i t h low a s p e c t r a t i o s .
1) c a s c a d e s e c o n d a r y f l o w ,
2 ) trailing vortices,
3 ) t i p l e a k a g e flow i n u n s h r o u d e d b l a d i n g s ,
4 ) radial flows,
5 ) s c r a p i n g flow e f f e c t s i n u n s h r o u d e d b l a d i n g s .
Two p a i r s o f v o r t i c e s a r e formed i n t h e downstream f l o w f i e l d o f a b l a d e row. A p a i r
o f c o r n e r v o r t i c e s p l a c e d i n t h e c o r n e r formed by t h e s u c t i o n s i d e o f t h e b l a d i n g and
t h e c a s i n g a n d a p a i r o f b u l k v o r t i c e s i n t h e main s t r e a m .
The b u l k v o r t i c e s o r c a s c a d e s e c o n d a r y v o r t i c e s a r e d u e t o t h e b o u n d a r y l a y e r up-
stream o f t h e c a s c a d e . A r e l a t i v e l y sound r e p r e s e n t a t i o n o f t h i s f l o w c a n b e o b t a i n e d
u s i n g t h e model o f a g y r o s c o p e . The b o u n d a r y l a y e r u p s t r e a m o f t h e c a s c a d e c a n b e r e -
p r e s e n t e d w i t h a v o r t e x s h e e t . A t u r n i n g of t h e s e v o r t e x f i l a m e n t s a r o u n d a n a x i s p a r a l l e l
t o t h e b l a d e s p a n r e s u l t s i n a v o r t e x p a i r p a r a l l e l t o t h e f l o w d i r e c t i o n downstream o f
t h e cascade.
The v o r t e x s h e e t a t t a c h e d t o t h e t r a i l i n g e d e o f t h e c a s c a d e b l a d i n g o r i g i n a t e s
from a v a r i a b l e d i s t r i b u t i o n o f c i r c u l a t i o n a l o n g t h e b l a d e s p a n d u e t o a v a r i a b l e cam-
b e r of t h e b l a d i n g o r a non-uniform i n l e t v e l o c i t y d i s t r i b u t i o n . A v o r t e x s h e e t i s un-
s t a b l e i n r e a l f l o w a n d r o l l s up i n t o a s i n g l e v o r t e x . I n o u r c a s e , a v o r t e x p a i r i s
formed i n o p p o s i t e d i r e c t i o n of r o t a t i o n . I n r e a l f l o w m e a s u r e m e n t s , i t i s i m p o s s i b l e t o
d i s t i n g u i s h t h e t r a i l i n g e d g e v o r t e x from t h e c o r n e r v o r t e x formed by t h e i n t e r a c t i o n of.
t h e b o u n d a r y l a y e r a c c u m u l a t e d i n t h e c o r n e r o f t h e s u c t i o n s i d e of t h e b l a d e and end w a l l ,
In a s i m i l a r way t o t h e o v e r t u r n i n g i n t h e s i d e w a l l b o u n d a r y l a y e r , low e n e r g y
m a t e r i a l i s t r a n s p o r t e d a l o n g t h e b l a d e s p a n , m a i n l y i n t h e r e a r p a r t o f t h e b l a d e . The
d i r e c t i o n a n d ,amount o f r a d i a l f l o w d e p e n d s on t h e t y p e o f b l a d e d e s i g n ( f r e e v o r t e x o r
forced vortex, s t a t o r o r rotor).
5-2
E, = - 26
au
Due t o t h e v e r y r e s t r i c t i v e a s s u m p t i o n s n e c e s s a r y t o a r r i v e a t e q . ( 1 1 , t h e i n v i s c i d
model c a n o n l y b e u s e d f o r t h e d e s c r i p t i o n o f t h e f l o w i n h i g h a s p e c t r a t i o and s m a l l
cambered b l a d i n g s . The model c a n n o t b e u s e d f o r t h e b l a d i n g n e c e s s a r y f o r s m a l l h i g h
s p e c i f i c energy turbomachines.
T h i s d e s c r i p t i o n i s c o n f i r m e d by t h e f l o w v i s u a l i z a t i o n w i t h t i t a n i u m d i o x y d e p r e -
s e n t e d i n f i g u r e 5.
An a n a l y t i c a l t r e a t m e n t o f t h e f l o w d e s c r i b e d by t h e v i s c o u s model i s n o t p o s s i b l e
i n t h e a c t u a l s t a t e o f knowledge.
1) t h e c a s c a d e s e c o n d a r y v o r t i c e s and c o r n e r v o r t i c e s ,
2) t h e i n t e r a c t i o n o f t h e c o r n e r v o r t i c e s w i t h t h e main f l o w ,
3 ) t h e s e p a r a t i o n on t h e s i d e w a l l .
D e t r a ( r e f . 4 ) h a s shown t h a t t h e e n e r g y bounded i n t h e v o r t i c e s c a n b e n e g l e c t e d i n
comparison t o t h e o t h e r t o t a l p r e s s u r e l o s s e s o c c u r i n g i n t h e b l a d e passage.
L o u i s ( r e f . 5 ) c o u l d show e x p e r i m e n t a l l y t h a t o n l y t h e i n t e r a c t i o n o f t h e c o r n e r
v o r t i c e s w i t h t h e main f l o w h a s t o b e c o n s i d e r e d o r t h e d e t e r m i n a t i o n o f t h e t o t a l p r e s -
s u r e l o s s . The i n f l u e n c e o f t h e c a s c a d e v o r t e x p a i r c a n b e n e g l e c t e d .
A c o m p r e h e n s i v e r6sum6 o f t h e c l a s s i c a l e m p i r i c a l r e l a t i o n s can b e f o u n d i n r e f . 1.
A l s o , t h e camber a n g l e o f a b l a d e c a n b e c o n s i d e r e d as a n i n d i c a t i o n o f t h e l o a d i n g
of t h e b l a d i n g and t h e end w a l l s .
5-3
w i t h measurements of c l a s s i c a l compressor c a s c a d e s .
A t h i r d p a r a m e t e r , t h e s o l i d i t y U of t h e c a s c a d e , can i n f l u e n c e t h e s e c o n d a r y l o s s e s ,
a l t h o u g h t h e e x p e r i m e n t a l e v dence of i t s i n f l u e n c e i s c o n t r a d i c t o r y . E h r i c h and Detra
( r e f . 9 ) a r e u s i n g t h i s p a r a m e t e r i n t h e form : A.R. = Ago * h / s . The f o l l o w i n g r e l a t i o n
i s proposed :
I n f i g u r e 8 t h e c a l c u l a t e d v a l u e s o f t h e v o r t e x c e n t e r s a r e compared w i t h t h e measure-
ments. A s a t i s f a c t o r y c o r r e s p o n d e n c e i s o b t a i n e d .
Using a p r o p o s a l of Carter and Cohen ( r e f . 1 2 ) t h e whole c a s c a d e s y s t e m i s r e p l a c e d
by t h e model b l a d e s a s shown i n f i g . 9. The i n d u c e d d r a g due t o t h e t r a i l i n g edge vor-
t i c e s and t h e i r images i s c a l c u l a t e d i n r e f . 1 0 w i t h l e s s r e s t r i c t i o n s t h a n i n r e f . 1 2 .
c = & U 2 1-h'/h
Dis GEz7
The s e c o n d a r y flow loss c o e f f i c i e n t , . o 8 , can be c a l c u l a t e d u s i n g t h e f o r m u l a
I n f i g u r e 1 0 , t h e r a t i o o f s e c o n d a r y l o s s t o t h e t o t a l c g s c a d e loss i s shown i n
f u n c t i o n o f t h e main p a r a m e t e r s i n f l u e n c i n g t h e s e c o n d a r y f l o w : 8 a n d c / h . The s e c o n d a r y
l o s s i s c a l c u l a t e d w i t h t h e a b o v e d e s c r i b e d method u s i n g t h e m e a s u r e m e n t s o b t a i n e d a t
midspan, o r t a k e n d i r e c t l y from measurements i f a s u r e d i s t i n c t i o n between p r o f i l e l o s s
a n d s e c o n d a r y l o s s c o u l d b e made. The c u r v e shows f o r small v a l u e s o f 9 ( c / h ) a n i n c r e a s e
of t h e secondary l o s s of p a r a b o l i c type. For h i g h e r v a l u e s of 8 ( c / h ) , t h i s r a t i o t e n d s
t o a p p r o a c h a c o n s t a n t v a l u e . The b l a d e f o r m s u s e d i n t h e i n v e s t i g a t i o n s up t o now f o r
c o m p r e s s o r b l a d e s w e r e a l l i n t h e r a n g e o f 8 = 30°, c / h 2 . 5 , t h a t means, 8 ( c / h ) 2 . 2 5 rud.
Hence, t h e a p p r o a c h t o a c o n s t a n t v a l u e c o u l d n o t b e p r e d i c t e d .
, F o r v e r y h i g h l y l o a d e d b l a d e s , t h e s e c l a s s i c a l r e l a t i o n s a n d t h e V K I method a r e com-
p a r e d w i t h m e a s u r e m e n t s i n f i g . 1 2 , where t h e s e c o n d a r y loss c o e f f i c i e n t i s p l o t t e d i n
f u n c t i o n o f t h e a s p e c t r a t i o . None o f t h e c l a s s i c a l m e t h o d s i s a b l e t o p r e d i c t t h e s e c o n -
d a r y loss f o r t h i s t y p e o f b l a d i n g s u f f i c i e n t l y e x a c t .
The d i f f e r e n c e i n p r e s s u r e b e t w e e n t h e c o n c a v e a n d t h e c o n v e x s i d e o f t h e f l o w
c h a n n e l , one o f t h e main f a c t o r s t o c r e a t e s e c o n d a r y f l o w s , c a n b e d i m i n i s h e d u s i n g a
m e r i d i o n a l c o n s t r i c t i o n ( f i g . 15).
A d i f f e r e n t t w i s t i n g ( r e f . 15) o f t h e b l a d e o r a l o n g c h o r d i n t h e a n n u l u s boundary
l a y e r s e c t i o n c a n r e d u c e t h e c o r n e r v o r t i c e s , due t o c r e a t i n g a u n i f o r m d i s t r i b u t i o n
of c i r c u l a t i o n a l o n g t h e b l a d e . T o g e t h e r w i t h t h e p r o l o n g a t i o n o f t h e b l a d e c h o r d , a
h i g h e r camber a n g l e i n t h e l e a d i n g e d g e p a r t s h o u l d b e u s e d , t o t a k e t h e h i g h e r ( m e a s u r e d
a g a i n s t a x i a l d i r e c t i o n ) flow a n g l e i n t h e boundary l a y e r i n t o account.
5-5
Todd (ref. 16) used some flow fences on the blade t o reduce t h e cross flow on t h e
suction side of the blade. The total pressure loss could b e decreased by t h i s means, but
for the whole blade passage t h e total pressure loss w a s increased due t o :
1) additional viscous losses on the fence, and
2) additional losses produced by a maladaptation of t h e streamlines on t h e blade surface
and the fence.
At the von Karman Institute, partial slotting o f the blades has been applied rather
successfully (ref, 10). A decrease o f 20% of the total pressure l o s s coefficient of the
whole blade passage has been obtained, which corresponds t o an increase o f 15% of t h e
efficiency o f a compressor stage.
6. CONCLUSIONS
The influence of sccondary flow effects has t o be takeii into account t o be able t o
establish a sound design of high specific power turbomachines.
Only t h e viscous and the channel model give a sufficient prediction o f the secondary
loss. The use o f the inviscid model has t o be restricted t o t h e design of inlet guide
vanes.
With t h e actual knowledge the viscous and the channel model cannot be treated
mathematically. Hence, it is necessary t o develop semi-empirical rules based on measure-
ments of t h e type o f blades necessary for the new generation of turbomachines.
LIST OF REFERENCES
1. LAKSHMINARAYANA, B. & HORLOCK, J.H.: Secopdary flows and losses in cascades and axial
flow turbomachines. Int. J n l Mech. SC., vol. 5, 1963.
3. SQUIRE, H.B. & WINTER, K.G.: The secondary flow in a cascade o f airfoils in a non-
uniform stream. J.A.S., April 1951.
4. DETRA, R.W.: The secondary flow in curved pipes. Ph.D. Thesis, ETH Zcrich, 1953.
5. LOUIS, J.F.: Secondary flow and losses in a compressor cascade. ARC R&M 3136, 1960.
6. CARTER, A.D.S.: The axial compressor. Section 5 'Gas Turbine Principles and Practice',
edited by Sir H.A. Lex, 1955,
9. EHRICH, F.W. & DETRA, R.W.: Transport of t h e boundary layer in secondary flow.
J.A.S., 1954.
10. GRIEPENTROG, H.: Prediction des performances des grilles d'aubes transsoniques &
haute ddflexion et faihle allongement. Ph.D. Thesis, Universite de Lisge, 1969.
also VKI TN 59, 1969.
11. SENOO, J.: The boundary layer on the end w a l l of a turbine nozzle cascade. ASME
Transact. 1958.
12. CARTER, A.D.S. & COHEN, E.M.: Preliminary investigation into t h e three dimensional
flow through a cascade o f aerofoils. ARC R&M 2339, 1949.
13. HORLOCK, J.H., et al.: Wall stall in compressor cascades. ASME Transact., J n l Basic
Engrg, 1966.
14. BURROWS, L.: Investigation o f the design and performance o f small axial flow tur-
bines. VKI PR 68-211, 1968.
15. DEICH, M.E.: A new method of profiling the guide cascades of stages with small ratios
' o f diameter t o length. AIE Ltd, Transl. No 3277, 18 July, 1963.
16. TODD,K.W.: Flow characteristics in steamturbines. Reprint of Paper given at the Conf.
on Reheat Steam Turbines of great output, Inst. o f FLuid-Flow Machinery o f t h e Polish
Academy of Sciences, Gdansk, 1962.
17. CBAUVIN, J., BREUGELMANS, F.A.E., JANIGRO, A.: Supersonic compressors. VKI CN 67, 1967.
5-6
4 Og I
SECONOARY
lOSSe5
G
Tl t o t
P4
5c xn - 5 0,36 2,2 6 -6
XI1 - 6 0,79 2,tO
-7
40 -5
30
20
10
'TIP HUB
5-0
\
\
5- 10
Figme 5
5- 11 I
.a .4 tnrb
trailing edge
vortex.
-\
-2
H ,
/ .' / /
vortex
Fig.7 Horse shoe vortex
5- 12
I I
i i -8.2' A. P 5
\
Q i=[Link] A. I 2
\ I
I vortex
center
C 3 C 9
J
L J C 3
C 3 C 3
C 3 C 3- Y
c 3 C 3
F
L 3- C 3
A
L
3i C 3
c
DS
0.07 - A . 2
p - 1
006 *
0.05 -
*
0.04-
0.03-
-b- VAVRA
0.01 -
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
Fig.11 Comparison of empirical formulae f o r secondary flow drag c o e f f i c i e n t i n cascade
5- 14
.9
OS
.8
4.6
.c
.2
0
.3 .5 .7
AR. 1.I
Fig..l2 Comparison of measured and
. p r e d i c t e d secondary flow
Cascade o u t l e t a n g l e
distribution
-6
-7 *
-
I
-0
Fig.13
I
Comparison of measured and p r e d i c t e d spanwise o u t l e t flow angle d i s t r i b u t i o n (Ref.13)
5- 15
Fig.14 Measured spanwise o u t l e t flow angle d i s t r i b u t i o n for a highly louded compressor cascade
240C
I I I I I I
200c
4 600
4200
800
400
0
0 20 40 60 80 100
% Chord
Fig.15 Influence o f meridional contraction (Ref.14)
6
bY
M. H. Vavra
SUMMARY
M. H. Vavra
1. INTRODUCTION
Under consideration are high-speed centrifugal compressors with r o t o r s of the type shownin Fig. 1
t h a t have r a d i a l blades at the discharge and where the absolute i n l e t v e l o c i t i e s are i n a x i a l direction.
With a s t r a i g h t annular i n l e t duct these i n l e t velocities w i l l be uniform between t h e r a d i i R u and R i o
of the impeller eye. For a p a r t i c u l a r r e l a t i v e flow angle @lo and the r e l a t i v e velocity Wlo a t Rlo,there
is then known the peripheral speed Ulo, which, f o r chosen radius r a t i o s R 2 / R l o , establishes the peripheral
r o t o r speed U2 a t R2. The average r e l a t i v e velocity W 2 a t t h e dischaxge of a r o t o r with r a d i a l blades i s
not r a d i a l , but has an average angle B2. With the s l i p factor P t h e r e . i s
where V& i s the average meridional velocity a t the rotor discharge. Equation 1 i s a consequence of the
d e f i n i t i o n of the s l i p factor
For a simplified analysis of the compressor performance t h a t assumes uniform conditions a t the r o t o r
discharge not only i n peripheral but also i n a x i a l direction, across the blade width b2, and f o r a x i a l
absolute v e l o c i t i e s V 1 a t the r o t o r i n l e t , the specific work AHw necessary t o drive the compressor i s fron
moment of momentum consideration, f o r an assumed adiabatic process,
2 ft- l b
ayv=wu2 (3)
For a perfect gas with y = q / c v = constant, the actual r i s e i n t o t a l temperature AT, i n the r o t o r i s
n
For an isentropic compression process frm the t o t a l i n l e t pressure Po = Pto = Pt. t o the discharge pressure
Pt4, t h e necessary work required would be 5
A Tis, where
v- 1
p0 - t o t a l i d e t pressure ( p s i a )
To - t o t a l i n l e t temperature (OR)
Pt4 - discharge pressure ( p s i a ) I
.RG - g m constant ( s l M , ~ ~
f't- l b
With the indicated units, which a r e frequently used f o r engineering purposes, a quantity of mass i s i n
slugs,which i s derived from t h e chosen u n i t s of force, length, and time. However, the relations which are
going t o be established hold f o r any consistent system of u n i t s , hence also f o r one where the primary units
are mass, length and time, and where forces are i n derived units.
For the given conditions there are t o be found the following data f o r an optimum design:
'lo
Mach number of r e l a t i v e velocity Wlo a t outer radius Rlo at
% = - - al impeller i n l e t
- v2- - Mach number of absolute velocity V2 a t impeller discharge
2-&2
Mechanical and f l u i d dynamics considerations impose design limits of:
2. CaMPRESSION PROCESS
,
F i P e 2 i s a temperature-entropy diagram showing the thermodynamic process i n the compressor of Fig. 1.
The temperature differences i n Fig. 2 correspond roughly t o the velocities of the trianglss of Fig. 1 t o
obtain a r e a l i s t i c representation. Since by Eq. 6 the work input ATw i s a l s o ATw = p (U2 I C p ) , the tempera-
ture r i s e T2 - T 1 i n t h e . r o t o r is roughly one-half of AT,. Later-on the so-called degree of reaction r+
w i l l be introduced t o determine t h i s r a t i o more precisely.
Station (1) i n Fig. 2 corresponds t o the s t a t i c condition a t the r o t o r i n l e t , given by the s t a t i c
pressure p1 and the s t a t i c temperature T1. The t o t a l pressure and t o t a l temperature a t t h i s s t a t i o n are
Ptl = Po and Ttl = To. For the isentropic process between ( 0 ) and (1).
6-3
and
where
V- V.
The conditions of s t a t e a t all locations can be expressed with t h e parameters U~/EQ, Rid%, h,P l o y
cy2, b, and loss coefficients t h a t e s t a b l i s h the entropy increments between the d i f f e r e n t s t a t i o n s , i f it
i s assumed t h a t the flow process along the outer contour of the r o t o r between the r a d i i and % i s
representative of the r o t o r flow i n general. The l a t e r assumption i s made because the r z g t i v e velocity
W l and the r e l a t i v e f l o w angle 8 1 are higher a t R i o than a t other r d i i R1. Hence along the outer r o t o r
contour from R i o t o R2 there occur the highest deceleration r a t i o WlO/W2 and the l a r g e s t flow deflection
L$ = f310 + &. Moreover since the path t r a v e l l e d by a f l u i d p a r t i c l e along the outer r o t o r contour i s
shorter than t h a t t r a v e l l e d by a p a r t i c l e entering at other r a d i i RI, the conditions along the outer r o t o r
contour w i l l e s t a b l i s h design l i m i t a t i o n s and have a c r i t i c a l influence on the r o t o r losses.
*
T, I
- I=
To 1+
y l
MlJl2 cos2Bl0
This formula i s a l s o given by Eq. I ( 5 ) of Table I . This t a b l e has been arranged t o l i s t the pertinent
r e l a t i o n s f o r the determination of the flow properties i n the compressor for ready reference. I n the
following only the main steps w i l l be indicated t h a t l e d t o these formulas without going i n t o the d e t a i l s
of t h e i r derivations. Some of the equations, f o r instance Eq. 1(6), can be obtained d i r e c t l y from Fig. 2.
It can be noted t h a t a l l temperatures are given as multiples of the t o t a l i n l e t temperature Tg = Ttl, and
ressures are l i s t e d as r a t i o s with respect t o Po = Ptl. The s t a t i c temperature T2 of the 50 o r discharge
fEq. I(")] i s equal t o the difference of the t o t a l temperature Tt2 a t the r o t o r e x i t and V2 /2%, where V2
i s given by Eq. I ( 3 ) . The temperature T2' i s necessary t o calculate the pressure r a t i o p d P 0 by Eq. I ( 2 0 ) .
Evidently T2'depends on the entropy increase s2 - si i n the rotor.
which i s a fundamental r e l a t i o n obtained fran the energy equation for steady, adiabatic flows along stream-
l i n e s i n rotors, as shown i n Art. 7.5 of Ref. 1.
The following discussion uses a r e l a t i o n which i s obtained f r o m Eq. 10 for incompressible flows (See
Eq. 7( 4.4) of Ref. 1). A t a p a r t i c u l a r radius R along the outer r o t o r contour where the peripheral and
r e l a t i v e v e l o c i t i e s are U and W, respectively, the s t a t i c pressure p i s
P 2 2
P = PI+ p (3- UJ + 4 (Wl0 - w) - Apf (11)
where p i s the constant mass density of the f l u i d , and Apf the pressure l o s s due t o f r i c t i o n a l e f f e c t s i n
the rotor. A t the rotor i n l e t , where U = U 1 0 and W = W l o , the s t a t i c pressure i s evidently equal t o p l y
the s t a t i c pressure i n the absolute flow j u s t ahead of the r o t o r a t Rio. Equation 11 sh w s t h a t , independ-
B
e n t l y of the values of W and Apf, there w i l l alweys occur a pressure increase p/2(U2-Ulo ) i f a f l u i d
p a r t i c l e moves from R l 0 t o R. An additional pressure r i s e i s produced by decelerating the r e l a t i v e velocity ,
from Wlo t o W. A flow t h a t moves i n a d i r e c t i o n where the s t a t i c pressure increases i s more susceptible
t o separations than an accelerated flow, but the f r i c t i o n a l pressure loss between neighboring s t a t i o n s i s
proportional t o the dynamic head (p/2) W2 i n both flows. I n view of Eq. 11 however there e x i s t differences
between flows t h a t pass through stationary channels and those i n r o t a t i n g impellers. I f a r e l a t i v e flow
i s decelerated i n a r o t a t i n g channel, whose distance f r o m the axis of r o t a t i o n increases i n flow direction,
it w i l l not necessarily separate even though it moves against r a i d l y increasing s t a t i c pressures, provided
these pressure gradients are produced by the centrifugal force g e l d and not. by large reductions i n r e l a t i v e
velocity. If t h e same s t a t i c pressure r i s e would have t o be produced i n a stationary channel of the same
length as the rotating one, the deceleration of the flow per u n i t length would very l i k e l y become excessive
and could be associated with considerably increased losses because of flw separations. On the other hand,
i f it were possible t o ignore the e f f e c t s due t o Coriolis accelerations, it could be s t a t e d t h a t the pressure
losses i n a stationary and i n a r o t a t i n g channel of equal length and shape would have t o be equal f o r the
same velocity heads and equal f l o w decelerations, except f o r influences due t o Reynolds number differences.
Moreover, f o r d i f f e r e n t velocity heads the pressure losses would be d i r e c t l y proportional t o the velocity
heads at corresponding locations i n the two channels. However i f the respective performance of the two
channels were evaluated by a loss coefficient CR t h a t r e l a t e s the f r i c t i o n a l pressure drop Apf t o the a c t u a l
s t a t i c pressure r i s e i n the channel, i t s value would be l o r for the rotating channel than for the stationary
one because of the additional pressure r i s e (P/2)(U2 - F
U l o 1. The performance of the channels can be
compared only by means of a loss coefficient Cw t h a t i s defined as the r a t i o of the pressure drop Apf and
2
the pressure r i s e (p/2)(Wl,2 -
W l ) due t o the f l o w deceleration, irrespective of whether additional
pressure r i s e i s produced by the centrifugal force f i e l d or not.
These elementary considerations have not been presented here t o imply t h a t the loss coefficients Cw
i n a rotating and i n a stationary channel of the same geometry are equal. I n Ref. 1, Art. 8.5, it i s
s h a m t h a t flows i n stationary and rotating channels have fundamental differences as far as t h e i r r o t a t i o n a l
c h a r a c t e r i s t i c s are concermd, and consequences of these conditions are described i n Arts. 10.5 and 12.2
of Ref, 1. The i n t e n t of the above discussion i s to d r a w a t t e n t i o n t o the f a c t t h a t frequently used formu-
l a t i o n s f o r the efficiency of impellers f o r centrifugal turbines and compressors cannot serve as a measure
f o r the performance of these rotors, and t h a t same of the separation c r i t e r i a applied t o flows i n centrifugal
r o t o r s have no physical meaning.
T2' - T1
rlR =
T2 - T1
The significance of the temperatures is evident f r o m Fig. 2. Equation 12 holds for the compressible
flow of f l u i d s with a constant value of y = cp/cv. S i m i l a r t o the preceding discussion t h a t d e l t with
incompressible flows, p a r t of the temperature r i s e i n the r o t o r i s due t o the increase i n peripheral speed
from s t a t i o n (1)t o s t a t i o n ( 2 ) . Equation 10, rewritten as
with an entropy increase from s1 t o 62, due t o the flow losses, which i n t u r n a f f e c t the pressure r i s e
p2 -
pu. The efficiency of the process f r o m (U) t o ( 2 ) can be defined by the so-called wheel efficiency
Tw
T,' - T..
-T2'
= $ -T2+ 1 -
TU Tu
%
and
From a f l u i d dynamics view point only the efficiency % i s a measure f o r the quality of the rotac
performance. I n p a r t i c u l a r , low measured values of are indications for the existence of flow separations,
although b will be affected a l s o by the t i p clearance losses, the so-called scrubbing losses produced by
the r o t a t i n g blades i n the w a l l baiundary leyer a t the fixed shroud, and the mixing losses a f t e r the rotor.
However, l o w e f f i c i e n c i e s 'Ttw are only p a r t l y r e f l e c t e d i n the r o t o r efficiency VR of Eq 12 because of the
temperature r i s e Tu - T1 which i s produced without entropy increases. I f the entropy diagram of Fig. 2 were
t o represent the actual conditions i n the compressor of Fig. 1, there would be, by measuring the temper&
tw differences i n Fig. 2,
rlR = 0.84
and
%= 0.57
Although the value of 7 ) ~= 0.84 seems t o indicate t h a t the f l o w i n the r o t o r i s reasonably good, the
l o w value of Q = 0.52 shows c l e a r l y t h a t it should be possible t o improve the r o t o r considerably with a
redesign. Such improvement should be undertaken not only t o increase the overall e f f i c i e n t y of the campressor
by reducing t h e entropy r i s e 82 -
si i n the r o t o r , but a l s o t o produce more uniform flow conditions a t the
6-5
r o t o r discharge since it might then be possible t o reauce the diffusor losses also.
2 2
= T u + L = T +
CP 2cp 2
where TE i s the so-called equivalent t o t a l temperature of the r o t o r flow. Equation 16 has the same form
as the energy equation f o r an adiabatic process of an absolute flow i f TE i s replaced by the constant
absolute t o t a l temperature Tt and W 2 by the absolute velocity V. The temperature TE i s constant f o r a
process i n a p a r t i c u l a r r o t o r having a fixed radius r a t i o RlO/R2 and turning at a specified speed. Thus,
for given i n l e t conditions, Eq. 16 can be used a l s o for an isentropic process along si = constant from (U)
t o (2') t o give, i n accordance with Fig. 2,
Introduced i n t o Eq. 15
1-- (-1w2 2
J12 wlo
Wl0Z - w2z
or
Y = 'E1 - E
'2
'E1 - U'
or
'E1 - E
'2
y2 PE2 - P2
and with
1 -(r
R1o )2
c = - c
there' are
%=\ + c (1 -
and
High performance compressors with high pressure r a t i o s cannot be equipped with diffusors t h a t are
c i r c u l a r cascades with a i r f o i l shaped blades. Figure 1 is a r e a l i s t i c sketch of a high speed compressor
operating with an average discharge velocity V2 t h a t i s supersonic. To obtain reasonably large a x i a l
blade widths b2 as well as acceptable shapes o f the meridinal r o t o r contDus, it i s necessary t o r e s o r t t o
large angles cy2 a t the rotor discharge. A t large angles 9, p r a c t i c a l consideration d i c t a t e a limited
number of diffusor channels, say, about 8 t o 10 f o r angles (UP of about 750, and the permissible diffusion i n
these individual channels produces configurations similar t o t h a t depicted i n Fig. 1. One of the most
c r i t i c a l problem areas i s the design of the flow passages from the rotor discharge t o the entrance of the
diffusor channels proper. The absolute flow leaving the r o t o r i s not only non-uniform but also non-steady,
because the r e l a t i v e velocity a t the r o t o r discharge must by necessity vary between the suction and the
pressure sides of the r o t o r blades a t R2. Designs where the radius R 3 i s very much l a r g e r than the outer
r o t o r radius R2, o r compressors with vaneless diffusor f o r large angles a2, were found t o be i n f e r i o r
t o machines with s m a l l r a d i a l gaps R3 -R2, especially for high subsonic or supersonic v e l o c i t i e s V2. I f
it were not for the excessive noise the diffusor l i p s would preferably be arranged even closer t o F$ as
shown i n Fig. 1.
Theoretical attempts were made i n Refs. 3 and 4 t o evaluate the losses i n the space between R2 and R3,
and i n vaneless diffusors, t h a t are due t o mixing and f r i c t i o n a l e f f e c t s . The r e s u l t s of these investigations
do not agree with r e a l i t y i f Mv2 and/or o(2 are large. These inconsistencies are due t o the assumption t h a t
equal flow angles are supposed t o occur across the a x i a l width b20f the flow channel a f t e r the rotor, a
condition which i s created by assuming t h a t the f r i c t i o n a l forces along the w a l l s act equally on a l l p a r t i c l e s
between them. I n a c t u a l i t y the flow angles cy (measured with respect t o the r a d i a l direction) decrease
radicaJJy i n the w a l l boundary layers i n the direction from the mid-section of the channel toward the w a l l .
The p a r t i c l e s inside the boundary layers then move more rapidly t o larger radii i n t o zones of higher pressure
than those outside of the boundary layers and very e a s i l y cause flow separations from the w a l l s , thereby
impairing the effectiveness of such diffusors.
I n the w r i t e r ' s opinion it i s incorrect t o s t a t e t h a t i n e f f i c i e n t diffusors the vanes must not be too
close t o the impeller, o r t h a t the velocity a t t h e i r entrance must be subsonic i n a l l cases. For the reason
mentioned above, it i s equally wrong t o maintain t h a t vaneless diffusors must be arranged f o r supersonic
absolute v e l o c i t i e s at the rotor discharge.
T4' - T2
% = T4 - T2
where
v22 -vt
T4 - T2 =
2cp
The velocity V4 e x i s t s a t the diffusor discharge a t the radius R4, and i s taken as
v4 = A v,
With s m a l l v a l u e s of A the radius r a t i o s RJR2 become large because of the limited amount of
diffusion t h a t i s possible per u n i t length i n flow direction t o avoid separations i n the diffusor channels.
Values of A of about 0.20 t o 0.30 are comon t o l i m i t RJR2 t o about 2. With designs of the type shown i n
Fig. 1 the k i n e t i c energy VJ2 9 cannot be converted i n t o pressure r i s e , since the flow f r o m the individual
diffusors is dumped i n t o a receiver surrounding them. As indicated by s t a t i o n (cl) i n Fig. 2 the t o t a l
pressure P t 4 a t the compressor discharge i s then equal t o the s t a t i c pressure p4 at the diffusor e x i t , and
6-7
the t o t a l temperature a t the compressor discharge is T t 4 = Tt2 f o r adiabatic processes. The dumping of
the k i n e t i c energy V42/ 2 cp i s r e f l e c t e d i n the overall diffusor efficiency b*between r o t o r and compressor
discharge
ID" = % (1 - A2)
Diffusor design c r i t e r i a and approximate methods t o evaluate the diffusor losses are given i n
paragraph 5 .
Since
and with Eq. 28 there i s then obtained the temperature T4 , as given hy Eq. I(11) of Table I . The pressure
p4 =Pt4 i s determined from
f o r the isentropic process along the l i n e s2 = constant. Because the isentropic temperature differences
between l i n e s of constant pressure a r e proportional t o the i n i t i a l temperatures of the processes, there is,
with t h e symbols of Fig. 2,
T4" -
T4' - T2'
T2
-- -T21
T2
As shown i n Table I the r a t i o T4"/To can be expressed by Eq. I(13) which has the form
, (43)
The temperature r i s e ATis for an isentropic compression from the t o t a l conditions PO, TO a t the
compressor i n l e t , t o the discharge pressure Pt4 i s , with Eq. 41,
ATis
-=--
T4" A[% - B + A $1
'= 1 + A B
To To
Eq. 4.4 i s i d e n t i c a l with Eq. 1(16) of Table I.
A s shown i n Table' I the pressures at the d i f f e r e n t s t a t i o n s can be determined from the established
temperatures by using the pressure-temperature r e l a t i o n f o r isentropic processes of perfect gases.
The o v e r a l l compressor efficiency defined by Eq. 8 i s , with Eqs. 6, 42, and 44,
TC = - - VB A
+ x2
1 + A B
ATW
With Eqs. 42 and 43 the above r e l a t i o n establishes Eq. I I ( 1 ) of Table 11. This t a b l e l i s t s the equations
necessary t o determine the performance and the geometry of the compressor. Only the principal steps t h a t
l e d t o the equations of Table I1 are described i n the following, the d e t a i l s of the derivations are omitted.
The symbols of Table I1 are those of Figs. 1 and 2, with additional ones t h a t are defined i n t h i s paragraph.
6-8
~ + = r * = [ l -
2
2 s i n a2
For a s l i p factor p = 0.85, ro* changes f r o m about 0.544 t o 0.433 i f the angle cy2 i s reduced from 75' t o
600. For low degrees of reaction a large p a r t of the overall pressure r i s e must be produced i n the diffusor.
Since t h i s energy conversion i s associated with greater losses than the pressure r i s e produced i n the r o t o r ,
high degrees of reaction are desirable. This condition i s used i n hydraulic pumps which usually have back-
ward-bent r o t o r blades t o produce most, i f not all, of the pressure r i s e i n the rotor. However, i f such
rotors were employed for l i g h t gases, such as a i r , the pressure r i s e would be too small f o r most applications,
not only because of the reduced specific work input but also because such rotors would not be able t o operate
a t high speeds on account of the high bending s t r e s s e s i n the blades. I n rotors with r a d i a l blades it seems
beneficial t o use large angles cl;! t o increase I+. A t a fixed peripheral speed U2 the v e l o c i t i e s V2 decrease
if cq i s increased, but d i f f i c u l t i e s occur then because of the geometry of the passages f r o m the wheel t o
the diffusor i n l e t . The deceleration r a t i o W2/Wlo becomes smaller also, as shown by Eq. I I ( 5 ) , and the
increased losses caused by larger flow decelerations i n the rotor may off-set the gain t h a t would be obtained
from the increased degree of reaction i f other conditions would remain unchanged. The choice of these
design parameters t o obtain the best possible solution must usually be based on experience because of the
interactions between rotor and diffusor t h a t are greatly influenced by t h e i r designs.
The s l i p factor p appears i n most of the equations of Tables I and 11. More has been written on t h i s
subject than on any other i n the f i e l d of r a d i a l pumps and compressors, primarily because it i s of great
importance t o know exactly how much energy a wheel w i l l absorb. I f wrong values of '.L are used i n a design
the desired pressure r a t i o w i l l not be obtained even though the expected efficiency i s reached. Reference
7 i s a recent paper where t e s t s obtained with one particular wheel are compared with data obtained from
experiments, and with s l i p factor formulas, by other authors. A s i s frequently the case i n many studies on
the subject, t e s t data f r o m a single wheel obtained a t off-design conditions are used t o establish design
point data f o r other impellers. Moreover, the highest r a t i o U 2 / q was only about 0.51 i n the t e s t s of
Ref. 7. The bibliography of Ref. 7 fails t o mention the investigations of Refs. 5 and 6 which were under-
taken a t Daimler-Benz A. G. by systematically t e s t i n g t e n high-performance impellers of d i f f e r e n t shapes
up t o values of U2/% of about 1.1. I n the w r i t e r ' s opinion, the data published i n Refs. 5 and 6 are
extremely valuable t o the designer and the o r i g i n a l curves of the a r t i c l e have been replotted i n Fig. 3 t o
give wider publicity t o t h i s important contribution t o the s t a t e of the art.
With t h e s l i p factor known from Fig. 3 the compressor efficiency of a p a r t i c u l a r design can be determined
from Eq. I I ( 1 ) f o r known losses. Equation I I ( 3 ) is plotted i n Fig. 4 f o r y = 1.4, and d i f f e r e n t values of
pVc, t o show the magnitudes of U2/w necessary t o produce particular pressure r a t i o s . For advanced gas
turbine applications it would be desirable t o operate a t pressure r a t i o s of between 8 and 10. For llc = 0.8
and CL = 0.875, Fig. 3 shows t h a t values of U 2 / q of about 1.8 are necessary t o reach t h i s goal. Thus,
a t an i n l e t temperature of 600F, where 80 = U 2 0 fils, the rotor of such a compressor has t o operate with a
peripheral speed U2 of about 2000 fils, requiring special materials and caref'ul rotor designs for the
r e s u l t i n g high stresses.
By Eq. 1(6) the r i s e of the t o t a l temperature i n the compressor i s Tt2 - To = To(y-1)p(U2/ao)2 = 59OoF,
or about 6 0 0 0 ~f o ~ r L.I = 0.875 and To = 5200R. Since the degree of reaction i s around 0.5, the s t a t i c
temperature T2 a t the rotor discharge i s then about 60 + 60012 = 3 6 0 0 ~ . A t t h i s temperature, high-strength
aluminum alloys have rupture s t r e s s e s , and stresses f o r specified creep r a t e s , which are l e s s than one-half
of the allowable s t r e s s e s a t room temperature. Hence it i s necessary t o use titanium alloy8,for instance
those with about 6 percent aluminum and 4 percent vanadium. A t 3600F the design c r i t e r i o n f o r these
materials i s the yield s t r e s s since no appreciable creep e f f e c t s occur even f o r operating time6 of 100,000
hours. Their 0.2 percent o f f s e t yield strength a t 360°F i s about 120 kpsi, with an ultimate strength of
about 150 kpsi. As shown i n chapter C of Ref. 8, the tangential s t r e s s i n a non-supported ring of small
radial thickness rotating with the peripheral speed U2 i s pQ2. For titanium with a specific gravity of 4.43,
t h i s value i s about 240 kpsi a t U2 = 2000 fils. Figures C.27 and C.29 of Ref2 8 show she so-called equiva,
l e n t centrifugal s t r e s s e s De i n rotors withmradial blades as multiples of pU2 = p$FQ , f o r a design where
the disk extends t o the outer t i p of the blades a t FQ, and another which has so-called scallops between the
blades, similar t o t h e r o t o r design sham i n Fig. 1. Not counting the s t r e s s peaks a t the central bore,
which are more of the nature of s t r e s s concentrations t h a t w i l l be relieved by p l a s t i c deformations, because
t i t a n i u m has high d u c t i l i t y on account of i t s 20 percent elongation, the meximum s t r e s s r a t i o s De/(PU22) are
about 0.25 and 0.16 f o r the r o t o r s without and with scallops, respectively. Hence the maximum s t r e s s e s a t
2000 fils w i l l be about 60 kpsi f o r one a n d h u t 40 kpsi f o r the other rotor. This discussion shows t h a t
compressor rotors operating at t i p speeds of 2000 ftls are feasible and that by arranging scallops, and
using 75 percent of the 0.2 percent o f f s e t yield s t r e s s , or 90 kpsi, as design c r i t e r i o n , the maximum t i p
speed could be' as high as 3000 ft/s or over 900 4s. The l a t t e r speeds would give velocity r a t i o s U ~ / Q
of about 2.68 a t To = 6 0 0 ~and y = 1.4. For U2/w = 2.68, p = 0.85, 11, = 0.80, pressure r a t i o s Ptll/Po of
about 43 could be reached i n a single stage f o r gases with y = 1.4. The extreme d i f f i c u l t i e s t h a t would
be associated with suchadesign, i n p a r t i c u l a r those arising because of the large volume flow reductions,
w i l l not be discussed here. The i n t e n t of the fore-going deliberations is t o show t h a t pressure r a t i o s i n
centrifugal canpressors f o r air are not r e s t r i c t e d because of r o t o r stresses.
Important advances are being made i n nuclear gas turbines with helium a6 working f l u i d , as described
i n a recent a r t i c l e by Bammert and Bo&. The main d i f f i c u l t i e s i n the design of the turbomachines f o r
t h i s plant,are the low pressure r a t i o s t h a t can be produced with helium i n a conventional compressor stage,
since the molecular weight of helium is only about 4 and y = 1.659. A t 6 0 0 ~the velocity of sound i n
helium is 3275 ftls. For a rotor with U2 = 3000 ft/s, a speed r a t i o U2/ag = 0.916 would be obtained i n
a radial compressor. A l l velocities i n the compressor would be subsonic and design point efficiencies of
about flc = 0.85 seem feasible. For ~ e . 9 0 ,f l ~= 0.85, U2/ag = 0.916, a t y = 1.659, the resulting pressure
r a t i o Pt4 /Po would be 2.43 i n accordance with Eq. 8.
6-9
I n Ref. 9 a 25 We closed-cycle helium gas turbine plant i s described t h a t operates with a turbine
Dressure r a t i o of 2.55. The pressure r a t i o of the compressors w i l l have t o be about 2.7 t o overcome the
pressure losses i n the reactor and heat exchangers, of which no values are given i n the paper. Reference
9 shows however t h a t the plant has three a x i a l compressors i n s e r i e s , each consisting of 9 stages. Since
intercoolers are arranged between the three compressors each w i l l produce a pressure r a t i o of about 1.4.
I f the three a x i a l compressors were replaced by two single-stage r a d i a l compressors, of the type described
with an intercooler between them, it would be possible t o obtain an overall pressure r a t i o of about s i x
which would be of advantage for the cycle. The writer does not want t o minimize the d i f f i c u l t i e s t h a t
would be connected with the development of radial compressors and radial turbines f o r such applications,
i n addition t o those connected with the bearings, s e a l s and gear drives, but it i s f e l t t h a t they might
be the ultimate solution f o r these highly i n t e r e s t i n g power plants.
Equation S ( 1 ) w i l l be used i n an example t o show the influence of the diffusor losses on the compressor
efficiency a t d i f f e r e n t speed r a t i o s U ~ W , f o r absolute flow angles cy;! of 600 and 750. The velocity coeffi-
cients JI w i l l be determined by assuming a wheel efficiency % of Eq. 15 of 0.7 for both impellers. Equations
21 and 24 were used t o e s t a b l i s h Fig. 5. The deceleration r a t i o s W 2 / W l o are 0.68 f o r cq = 600 and 0.366
f o r a;! = 750 by Eq. I ( 5 ) f o r the data l i s t e d i n Fig. 5. This difference makes the choice of equal e f f i c i e r r
cies b f o r both cases somewhat dubious. I t i s seen fram Fig. 5 t h a t the r o t o r e f f i c i e n c i e s I]R are 0.89
and 0. 55 for a2 = 60° and a2 = 75O, respectively. The corresponding values of 9 , which w i l l be used i n
Eq. I(l1, are 0.865 and 0.585. It i s assumed f h t h e r t h a t the velocity V4 at the diffusor discharge i s
0.2 V2, o r A = 0.2, s o t h a t ID*= 0.96 1~by Eq. I ( 1 2 ) . Figure 6 shows the large e f f e c t of the diffusor
losses on the compressor efficiency. To obtain I]c = 0.85, the diffusor efficiency must be about 0.9 f o r
all speed r a t i o s U 2 / a g . If were 0.7 instead of 0.9, the compressor efficiency would only be 0.75.
A t U 2 / % = 1.6, t h i s decreased diffusor efficiency would reduce the pressure r a t i o of the compressor
from about 7 t o 5.8, which i n a gas turbine plant would produce a mismatch between turbine and compressor,
with additional adverse e f f e c t s on the thermal efficiency of the p l a n t . Figure 6 shows also t h a t the
diffusor has a larger influence on I]c a t the higher flow angle a2. On the other hand, the Mach number M m
of the r o t o r discharge velocity w i l l be lower a t cy2 = 7 5 O than a t a;! = 600. The respective values can be
obtained from Eq. 11(6) which has been represented i n Fig. 7 for y = 1.4. A t U2/w = 1.6, the values of
Mm are 1.16 and 1.24 f o r a;! of 750 and 600, respectively, for the design parameters l i s t e d i n Fig. 5.
Figure 7 shows t h a t the Mach number M m becomes unity for values of U 2 / a g between 1.1 and 1.3, depend-
ing on the choice of 9. From Fig. 8, which i s a representation of Eq. 11( 4 ) , it can be noted t h a t f o r a
speed r a t i o U ~ / C Q = 1.2 and at a radius r a t i o Rla/R2 of about 0.67, which represents an average design
value, the r e l a t i v e velocity yo a t the r o t o r i n l e t has a Mach number of about 0.9 a t an i n l e t angle
B l o of 650. Figures 8 and 4 show t h a t the Mach number M m for air compressors w i l l not have t o be l a r g e r
than about 1.3 t o produce pressure r a t i o s up t o about ten. Some sources s t a t e t h a t no e f f i c i e n t inducers
can be b u i l t f o r values of M m larger than 0.8 because of "shock losses". I t seems t o the writer t h a t
such statements are not d i f f e r e n t f r o m those made some years ago, which predicted t h a t it would be imposs-
i b l e f o r an airplane t o break the "sonic b a r r i e r " , or others which maintained t h a t an a x i a l compressor
has t o operate at subsonic v e l o c i t i e s t o be e f f i c i e n t . Advances i n transonic axial-flow compressor steges
have sham t h a t human ingenuity can overcome these so-called b a r r i e r s . Reference 10 i s c i t e d as an example,
where a transonic boost stage ahead of the i n l e t of a centrifugal compressor is described, which produces
a pressure r a t i o of 1.43 f o r a i r at an efficiency of 90 percent w i t h a t i p Mach number of 1.05.
The writer believes t h a t the, by now, almost c l a s s i c a l view points of flows through turbomachines
have outlived t h e i r useflilness. They may even be a hindrance f o r future developments and i f accepted
without questioning, m e y prevent o r i g i n a l thinking and could make people believe t h a t all problems have
been or w i l l be solved by t h e i r use. This c l a s s i c a l method assumes t h a t the f l u i d p a r t i c l e s i n a turbo-
machine move on axisynrmetric stream surfaces of shwes which are e i t h e r assumed a p r i o r i , o r obtained
6- 10
)JY simplified t h e o r e t i c a l methods. Further, it i s assumed t h a t the flow through a turbomachine can be
replaced by the flows through a m u l t i p l i c i t y of annular channels bounded by neighboring stream surfaces,
which are closely spaced between the meridional contours of the flow channel of the machine a t hub and t i p .
The stream surfaces are actually considered t o be t h i n , s o l i d walls t h a t do not create disturbances, and
it is assumed t h a t the flows In these individual channels do not i n t e r a c t with each other. I n each one of
the channels there e x i s t s then. a so-called quasi two-dimensional flow of the type described i n Art.12 of
Ref. 1. The performances of the d i f f e r e n t cascades, which are now arranged i n the various flow channels
t o produce the specified flow deflection, are taken t o be those of two-dimensional cascades obtained e i t h e r
i n cascade t e s t r i g s or by t h e o r e t i c a l methods. With the l a t t e r , one-can at-best attempt a solution for
the s p e c i a l r e l a t i v e flows W i n r o t o r s that-satisfy the condition V x W = - 2w; that i s , where the c u r l of
the velocity function i s a constant, since w i s the angular velocity vector of the rotor. Such flows are
isentropic but can be compressible. However, disturbances due t o shocks cannot occur. This condition
limits the t h e o r e t i c a l evaluation t o flows where the l o c a l Mach numbers must be l e s s than o r , a t the most,
equal t o unity. More general solutions of the so-called blade-to-blade problem on axisymmetric stream
surfaces have not y e t been obtained and are very d i f f i c u l t t o formulate.
-
2f are discussed i n Art. 12 of Ref. 1. BY
introducing a stream function Q there i s obtained a second order p a r t i a l d i f f e r e n t i a l equation of t h e form
(see Eq. 12(9), P. 307, Ref. 1)
- 2(&) pw s i n A (46)
The commas denote p a r t i a l differentions with respect t o the coordinates l i s t e d a f t e r them, where 8 i s the
angle i n peripheral d i r e c t i o n and m the length along the generatrix of the stream surface. The m a s s
density i s denoted by P, R i s the radius from the axis, Ah i s the varying distance between neighboring
stream surfaces, w i s the angular r o t o r velocity, and A i s the angle of the tangent t o the generatrix
with the axis of rotation. For A = 0 the p a r t i c l e s move on cylindrical stream surfaces, and A = 90'
"
covers flows i n radial compressor wheels with stream surfaces t h a t are planes perpendicular t o t h e axis.
For the l a t t e r case, and f o r conical stream surfaces, Eq. 46 has been solved by Stanitz for t h i n blades.3
For cascades with airfoil-shaped blades, t h a t are arranged on an a r b i t r a r y surface of revolution, computer
programs are described i n Ref. 11 for solutions with relaxation methods t h a t need high-speed computers
with large storage capacities. As i n t e r e s t i n g and u s e m these t h e o r e t i c a l attempts a r e , one must be
c r i t i c a l t o evaluate what they r e a l l y produce i n form of r e s u l t s , and whether or how these data w i l l help
t o improve present designs, and t o create the turbomachinery which i s t o be b u i l t i n the future.
The mere f a c t t h a t modern computers can solve d i f f e r e n t i a l equations with complicated boundary condi-
t i o n s which, hitherto, could not be tackled by hand calculations i s no assurance t h a t the r e s u l t s must be
correct from a physical point of view. Computers can only perform mathematical manipulations as they
are t o l d t o do, and no r e s u l t i s b e t t e r than the assumptions t h a t were used t o formulate the problem t h a t
i s solved by these apparently sophisticated, but inherently stupid, machines.
Two of the necessary boundary conditions f o r solving Eq. 46 with the programs of Ref. 11 require t h a t
the flows upstream and downstream of the blades are uniform, and t h a t the flow angles a t these s t a t i o n s
be specified. These conditions i m p l y t h a t t h e tangential deflection through the cascade i s known a p r i o r i ,
whereas i n a c t u a l i t y the possible deflection depends on the a t t i t u d e of the blades i n the cascade and the
upstream conditions only. Whereas i n turbine cascades it i s possible t o calculate the discharge mgle'from
t h e geometry of the cascade with approximate methods, such predictions are not possible i n a x i a l compressor
cascades, i n f a c t one of the major problems is t o find out what the discharge angles are f o r imposed inci-
dence angles. Actually then, Ref. ll produces pressure distributions abdut blades f o r specified locations
of the r e a r stagnation points, and i f they have been chosen wrongly the pressure pattern w i l l be wrong also.
As i n most t h e o r e t i c a l cascade flow investigations %he e f f e c t s of upstream or downstream cascades cannot
be taken i n t o account; the row investigated constitutes i n a c t u a l i t y a disturbance located between two
flow f i e l d s t h a t extend t o i n f i n i t y f a r upstream and f a r downstream without being disturbed by other
cascades.
A major drawback of all methods t h a t are based on Eq. 46 i s however t h a t the right-hand side of t h i s
r e l a t i o n becomes zero if e i t h e r i s zero, or i f A i s zero. I f the angular velocity i s zero the cascade
i s stationary and instead zf the p a t t e r n of the r e l a t i v e velocity W one deals with- the ab_solutb velocity V
i n a s t a t o r whose c u r l Vx V i s now zero because of the i n i t i a l condition that V x W = -2w. The v e l o c i t i e s
V of such flows must be gradients of a p o t e n t i a l function 'p, and Eq. 46 can be m d i f i e d t o
where " a " i s the variable velocity of sound a t the d i f f e r e n t locations i n the flow f i e l d . As before it
i s necessary t h a t M = V / a i s everywhere smaller than unity. For incompressible flows, where the velocity
- of sound "a" i s tending toward i n f i n i t y , Eq. 47 reduces t o Laplace's equation V2v = 0. Equation 47 i s a
p a r t i a l d i f f e r e n t i a l equation of the Poisson type and the term on i t s right-hand side can be interEreted
mathematically t o be the resu14t of sources i n the flow f i e l d . Expressed d i f f e r e n t l y , the c u r l of V i s
zero, but i t s divergence V V is not; which means t h a t flow must be generated somewhere i n t h e f i e l d , and
sources judiciously arranged therein can take care of t h i s situation. Reference 12 develops calculating
methods t h a t are based on t h i s idea by using the principles of superposition, but again for assumed
axisymmetric stream surfaces, nmely, cones i n particular.
6-11
(C)
I n an absolute isentropic flow, however, the change of the c i r c u l a t i o n around a movAng f l u i d i s indeed
zero. Equation 48 indicates t h a t Dr$fdt i s zero only i f the r e l a t i v e flow vectors W are everywhere p a r a l l e l
with G, hence p a r a l l e l with the axis of rotation. Rotors of t h i s type s e not zapable of changing the
energy of f l u i d s and have no p r a c t i c a l i n t e r e s t . That the condition 0 %W = -
2w i s not i n conflict with
Eq. 48 can be proved with simple means.
It can be s t a t e d therefore t h a t the stream surfaces i n a rotating cascade must d i f f e r from those
t h a t would occur if the same casc$e were stationary. More precisely, the stream s y f a c e &n a stationary
-
cascade, whose flow s a t i s f i e s V X V = 0, must change t o a p a t t e r n t h a t s a t i s f i e s V x W = 2w, and it is
not possible t h a t the r e l a t i v e flow i n the r o t a t i n g cascade has the same stream surfaces as the absolute
flow. I n p a r t i c u l a r , the r e l a t i v e stream surfaces cannot be axisymmetric, i f those of the absolute have
t h i s character. More about these conditions has been described i n A r t . 10.5 of Ref. 1, but it i s evident
from the above discussion t h a t r e s u l t s obtained by solving Eqs. 46 and 47 must be of approximate nature
even f o r the idealized flows t h a t are investigated, and they must be interpreted i n the proper perspective
of t h e i r i n i t i a l assumptions.
There seem t o e x i s t a number of design variables t h a t should be examined for supersonic inducers. The
p o s s i b i l i t y of influencing the flow p a t t e r n near the t i p by appropriate blade shapes t o produce, say,
greater mass flow r a t e s per unit area near the hub, has been mentioned. These designs could be extended t o
produce swept-wing e f f e c t s , similar t o what has become the standard design of w i n g s f o r high-speed airplanes.
It i s well known t h a t i n supersonic flows the velocity p a r a l l e l with the leading edge of a swept-back wing
with i n f i n i t e span cannot produce variations i n pressure, hence only the component of velocity perpendicular
t o the leading edge can create losses t h a t are caused by compressibility effects. Peculiar conditions could
however occur at the outer w a l l , i f t h i s principle were applied t o the design of the inducer i n l e t edges,
b u t it might be possible t o obtain considerable improvements. The writer i s surprised t h a t such designs
6-12
have not been t r i e d f o r a x i a l compressor stages, especially for those with large blade heights. Swept-
back blades would not necessarily have greatly increased bending stresses, since the maximum section
of an a i r f o i l p r o f i l e i s a large multiple of the minimum modulus about the outer principal axis.
I f the centers of gravity of the p r o f i l e s along the blade height were displaced backward along t h i s axis
of the hub p r o f i l e , it should be possible t o minimize the s t r e s s e s t h a t are caused by the additional
bending moment about the other principal axis.
Design c r i t e r i a f o r the whole r o t o r passages f r o m the i n l e t t o the discharge are often given i n terms
of the deceleration r a t i o W2/Wlo of the r e l a t i v e r o t o r velocities. From e a r l i e r discussions with regard
t o r o t o r losses it i s evident t h a t not a l l losses i n a rotating impeller depend exclusively on this r a t i o .
They w i l l also be g r e a t l y influenced by the performance of the inducer, i n p a r t i c u l a r , on the velocity
d i s t r i b u t i o n t h a t e x i s t s a t the s t a t i o n where the inducer blades j o i n the r a d i a l impeller blades. It i s
necessary t o have a good appreciation of the complexities of flows i n r o t a t i n g impellers t o avoid over-
simplifications and the s e t t i n g up of design c r i t e r i a t h a t are based on wrong models. A n invaluable contri-
bution t o investigating the r e a l flow phenomena i n r o t a t i n g impellers has been made by Fowlerl4, who
actually measured the velocity d i s t r i b u t i o n i n the passages of a large compressor with probes f r o m a p l a t -
form inside the hub t h a t was r o t a t i n g with the wheel. Figure 11 has been adapted from a personal communi-
cation of Mr. Fowler t o the writer. It shows the velocity p r o f i l e s at seven cross sections of the r o t o r
f l o w channel of an unshrouded wheel with r a d i a l blades a t the discharge, when operating at a peripheral
speed U2 = 17 f'tls. The meridional f l o w channel has the smoothly changing contours used f o r modern designs.
Plane 1 of Fig. 11 i s a t the i n l e t section of the inducer blades, extending f r o m the leading edge of one
blade t o the back of a neighboring one, and the blades become r a d i a l near plane 3. The zones with reduced
v e l o c i t i e s at the blade t i p s t h a t are due t o the blade gap and the scrubbing e f f e c t s along the outside w a l l ,
remain almost equal from plane 3 t o the discharge plane 7. It i s of i n t e r e s t t o compare these measured
velocity d i s t r i b u t i o n s with the t h e o r e t i c a l solutions of Eq. 47 f o r r a d i a l blades and incompressible flows.
The p a t t e r n of the streamlines obtained by Stanitz for a r a d i a l impeller with 20 blades i s shown i n Fig. 3.5.2
of Ref. 3. The v e l o c i t i e s are inversely proportional t o the distance between neighboring streamlines. The
leading surface o f a blade w i l l be called the pressure side, the t r a i l i n g surface of the same blade i s i t s
suction side. Hence the direction i n a blade channel from the pressure side of one blade t o the suction side
of the neighboring one, i s i n direction of r o t a t i o n of the wheel.
A t the outer radius of the wheel ( R = 1 i n Fig. 3.5.2 of Ref. 3) the t h e o r e t i c a l analysis predicts t h a t
the velocity i n a blade channel increases i n direction of rotation, whereas exactly the opposite trend i s
seen t o occur i n plane 7 of Fig. ll. However i n planes 3 and 4, and t o a l e s s e r degree i n plane 5, the
measured velocity changes agree i n the main with the t h e o r e t i c a l ones which predict a velocity increase i n
d i r e c t i o n of r o t a t i o n a t all radii. This s i t u a t i o n occurs because the t h e o r e t i c a l method shows, or i s based
on the assumption, t h a t a t r a d i i smaller than about 70 percent of the r e l a t i v e v e l o c i t i e s are everywhere
r a d i a l . Then, as determined i n A r t . 10.6 of Ref. 1, and as shown i n Fig. 10(5a), they w i l l increase l i n e a r l y
with the angle along the periphery i n direction of rotation. The measured reversal of t h i s behavior, s t a r t i n g
from plane 5 t o the discharge plane 7, cannot be due t o viscous e f f e c t s only, which are neglected i n the
t h e o r e t i c a l treatment, but must occur because of flow p e c u l i a r i t i e s t h a t a simplified theory cannot take
i n t o account. I n h i s personal communication t o the writer, Mr. Fowler also remarked t h a t the directions of
the r e l a t i v e v e l o c i t i e s a t the discharge did not have as large a deviation from the radial direction as
Fig. 3.5.3 of Ref. 3 shows. The measured flow d i s t r i b u t i o n s suggest t h a t considerable mixing of the d i f f e r -
ent flow s t r a t a must occur while they pass through the compressor and it i s very unlikely t h a t there e x i s t
axisymmetric surfaces. Reference 15 describes t e s t s of single, s t r a i g h t diffusors th'at were arranged
r a d i a l l y and rotated i n the t e s t r i g of Ref. 14, t o examine the e f f e c t s of centrifugal ani Coriolis forces
on decelerated flows t h a t move r a d i a l l y outward. Diffusors with d i f f e r e n t divergence angles where investi-
gated, f i r s t while stationary and then while rotating. It was found t h a t considerable differences occur
if a diffusor i s rotated. S t a t i c t e s t s with a two-dimensional diffusor with an included angle of loo showed
the well-known peaked velocity d i s t r i b u t i o n s t h a t occur f o r these angles. I f rotating, the peaks f l a t t e n
out and the flow becomes more stable. These r e s u l t s agree w i t h the conclusions reached e a r l i e r about the
beneficial e f f e c t s of a centrifugal force f i e l d on decelerated flows, but they show also t h a t boundary layers
along r o t a t i n g w a l l s , where the f l u i d p a r t i c l e s a r e a l s o affected by Coriolis forces, exhibit d i f f e r e n t
c h a r a c t e r i s t i c s than those along stationary walls. Similar r e s u l t s have been obtained i n Ref. 16 which
describes t e s t s of flows through a channel with constant cross section t h a t i s rotated about an axis.
Because of these conditions, d i f f e r e n t separation c r i t e r i a f o r boundary layers must be applied i f they
occur on stationary w a l l s or on surfaces t h a t r o t a t e about an axis.
For t h i s reason it i s not possible t o use conventional boundary layer theories as a means t o find
permissible deceleration r a t i o W 2 / W l o f o r the r e l a t i v e flows i n impellers, nor can attempts be successfU
t h a t t r y t o r e l a t e t h i s r a t i o t o the NASA diffusion factor, which has proved t o be a s a t i s f a c t o r y separation j
c r i t e r i o n f o r a x i a l compressor bladings which have small f l o w deflections, hence, where the changes of the
6-13
Coriolis forces are small i f the blading r o t a t e s . Much more h d a m e n t a l work dealing with boundary
layers on r o t a t i n g w a l l s and investigations with modern flow visualization methods must be carried out
before it i s possible t o e s t a b l i s h s a t i s f a c t o r y design limits for flows i n r a d i a l impellers. Recent
endeavors t h a t use holography with Pulse-Lasers f o r investigations of flows i n rotating wheels might open
e n t i r e l y new ways t o study a c t u a l flows i n high-speed machines where the e f f e c t s of centrifugal and Coriolos
forces are large.
If the above-mentioned p e c u l i a r i t i e s of r o t o r flows are not taken i n t o account one might come t o the
cmclusion, as some sources do, t h a t flow separations w i l l occur i n an impeller i f W2/wlo equals 0.6, and
t h a t a r a t i o of 0.62 should be used for design purposes t o avoid excessive losses. Such values are obtained
f r o m analogies with stationary diffusors o r oversimplified boundary layer considerations f o r , s a y , l i n e a r l y
changing v e l o c i t i e s along a surface, as i s the case on the suction side of a blade i n an a x i a l compressor
cascade. Figure 9 i s a diagram f o r the determination of the deceleration r a t i o W2/Wlo i n accordance with
Eq. I I ( 5 ) of Table 11. I f , f o r instance, the l i m i t f o r t h i s r a t i o were s e t a t 0.65, the discharge angle
012 could not be larger than about 600 for a radius r a t i o Rlo/w of 0.7 and $10 = 600. For l a r g e r discharge
angle cl;! the radius r a t i o Rlo/w would have t o be decreased. Figure 12 i s presented t o show these condi-
t i o n s more precisely i f t h e lower l i m i t of W2/Wlo i s assumed t o equal 0.6 and i f the s l i p factor i s 0.85.
For these conditions and at 0'2 = 75O, the maximum radius r a t i o RlO/R2 could not exceed 0.42 a t a r e l a t i v e
f l o w angle p i o = TO0. Experience with high performance campressors shows however t h a t impellers w i t h
radius r a t i o i n accordance with the dashed curve have operated successfully. A t 012 = 7 5 O , f o r instance,
and a t a radius r a t i o Rlo/R2 of 0.68 the deceleration r a t i o i s of the order of 0.35 t o 0.3,depending on @lo,
as shown i n Fig. 9 by following path "b" i n the diagram. Therefore, i f the deceleration r a t i o W d W l o i s
used as a preliminary design c r i t e r i o n it i s permissible t o apply minimum values of about 0.3 or even
somewhat lower, s a y , about 0.26. A unique relationship between W ~ / W ~ Oand the wheel efficiency Tlw cannot
be established because of lack of t e s t data but i n Paragraph 5 some t e s t r e s u l t s are p l o t t e d t o show the
order of magnitude of Ttw. A correlation between W d W l o and can probably never be obtained because of
the additional r o t o r l o s s e s t h a t depend on a number of additional factors.
For known values of by @lo, and U2/ag it i s possible t o calculate the wheel radius with Eq. II(9)
of Table 11, if the r a t i o R l i / R l o were known. The quantity kgl i s a blockage factor which i s primarily
depending on the number of inducer blades and t h e i r thickness a t the i n l e t t h r o a t , although excessively
thick boundary layers on the w a l l s of the i n l e t annulus can a f f e c t k g l also. Evidently i f U2/ag i s known
the angular velocity w i s known also, i f R2 has been determined. However w can be determined d i r e c t l y by
Eq. I I ( 1 0 ) of Table 11, f o r known o r chosen quantities M m and $lo. Eq. I I ( 1 0 ) i s u s e m t o e s t a b l i s h
the necessary r o t a t i v e speed t o handle p a r t i c u l a r flow r a t e s . I f w i s given, because of the prime mover
t h a t drives the compressor, Eq. II(10) makes it possible t o verify whether a p a r t i c u l a r f l o w r a t e can be
handled at t h i s speed. The r a t i o of a x i a l blade width b2 and % i s obtained by Eq. II(11). The blockage
factor kg2 i s the r a t i o of the a c t u a l flow area at the wheel discharge and the area 277 R2 b2, multiplied
by an experience f a c t o r t h a t depends on the boundary layer thickness on the side w a l l s .
The necessary d i f f u s o r e x i t area A4 a t the radius Q i s obtained from Eq. I I ( 1 4 ) f o r specified values
A = v4/V2 and known e f f i c i e n c i e s ?IC. A blockage f a c t o r kB4 takes account of the displacement thickness
of the boundary layers which reduce the actual f l a r area at the discharge of the diffusor. Section x-x of
Fig. 1 is taken t o be e i t h e r the t h r o a t of the diffusor where the f l o w i s choked i f the absolute velocity
V2 a f t e r the r o t o r i s supersonic, or the entrance section of the a c t u a l diffusor i f V2 i s subsonic. The
necessary t o t a l flow area of all diffusor channels i s denoted by Ax,and kgx i s again an area blockage
factor. The area Ax can be determined f o r both cases i f the r a t i o of the t o t a l pressures Ptx at s t a t i o n x
and Pt2 at the r o t o r discharge i s known. Although Pt2/Po could be expressed by Eq. I(19) of Table I and
then introduced i n t o Eqs. II(13) and II(14), it i s b e t t e r t o u e these r e l a t i o n s as l i s t e d , since it i s
possible t o judge approximately what Values the r a t i o Ptx/Pt2 w i l l have f o r p a r t i c u l a r diffusor designs.
I f V2 i s supersonic the t h r o a t area i s obtained with the dimensionless c r i t i c a l flow f'unction mc of Eq. II(14)
which has a value @c= 0.6847 f o r y = 1.4. For subsonic v e l o c i t i e s V2 the diffusor i n l e t area can be
f
determined only i f the velocity Vx a t s t a t i o n x i s specified, by assuming a value 5 = V V2. Usually t h i s
r a t i o i s taken t o be about 1.02 t o 1.05 because a s l i g h t acceleration between s t a t i o n s 2) and (x) w i l l
produce more uniform flow conditions a t the diffusor inlet. For a chosen number of diffusor flow channels,
usually arranged between p a r a l l e l w a l l s , the d i f f i s o r widths a t i n l e t and discharge can be determined f r o m
4 and AI+, and the methods described i n Paragraph 5 e s t a b l i s h the necessary length of the diffusor channels.
With t h i s length and the chosen diffusor arrangement it i s possible t o e s t a b l i s h the outer radius R4 of
the diffusor.
4. SIMILARITY CONSIDERATCONS
I f e f f e c t s due t o gravity, surface tension, and heat conductivity can be ignored, which i s permissible
f o r most flows i n turbomachines, the l a w s of dynamic s i m i l a r i t y e s t a b l i s h t h a t f l o w processes of perfect
gases i n geometrically similar channels are equal i n performance i f the Reynolds numbers and the velocity
r a t i o s V / e a r e respectively equal at corresponding s t a t i o n s i n the channels. As derived f o r instance by
Ackeret e t . al., i n Ref. 17, the l a t t e r condition can be expressed i n terms of equal Mach numbers M y with
the additional requirement t h a t the f l u i d s passingsthrough the geometrically similar channels have equal
s p e c i f i c heat r a t i o s y. Reference 17 shows also t h a t the e f f e c t s of d i f f e r e n t values of y a r e s m a l l only
if the Mach numbers are l e s s than about 0.6. The reason i s t h a t gases with d i f f e r e n t heat r a t i o s y produce
d i f f e r e n t r e l a t i v e changes i n density i f passing thr0ugh.a channel with p a r t i c u l a r area r a t i o s . Hence
the values V / m c a n n o t remain equal i n geometrically s M l a r channels.
A s s d n g then t h a t gases with equal values of y a r e considered only, and t h a t the Reynolds numbers of
the flars i n the c q e s s o r s t o be ccmrpared are i n a range where they can vary considerably without l a r g e l y
changing the f r i c t i o n a l coefficients; t h a t is, i f they are moderately large and i f the f l o w surfaces are
rough, dynamic s i m i l a r i t y i s achieved i n geometrically similar machines at equal Mach numbers.
18 and 19. I n both reference there i s used the s p e c i f i c speed NE (see Eq; I I I ( 1 ) of Table 111)
similar t o the practice i n hydraulic pump design. I n the l a t t e r application, Q, which i s the volume
flow r a t e through the machine, i s everywhere constant. I n a compressor f o r gases however, where the
volume Cow r a t e w i l l change considerably fiom i n l e t t o discharge, a choice must be made whether Q
a t s t a t i o n (l), o r at, say, s t a t i o n ( 2 ) i s t o be used i n Eq. 50. I n both references the quantity Q i s
taken t o be the i n l e t flow r a t e Q1 without giving reasons f o r t h i s choice. As i n Refs. 18 and 19, and
as shown i n Table I11 by Eq. I I I ( l ) , the value of NS pends n the system of units which i s used. I n
t h e two c i t e d references Ns has the dimension rpm fdt ~ , i s awkward f o r purposes of compari-
~ e c - ~ ?which
son with similar coefficients i n other systems of units, and such formulations are not i n keeping with the
general and very desirable tendency t o use dimensionless quantities throughout. For t h i s reason it i s
more appropriate t o use the dimensionless speed ns, with u n i t s aa defined by Eq. I I I ( 3 ) of Table 111,
which f o r p a r t i c u l a r conditions has the same value i n all consistent systems of units. The quantity ns
i s obtained by dividing the value of NS i n the given English u n i t s by 129.
Whereas Ref. 18 (Fig. 2.8) simply presents a graph showing a d i r e c t correlaticn of the efficiency of
d i f f e r e n t compressor types w i t h Ns, Ref. 19 uses the so-called specific diameter DS as an additional
parameter, which i s defined by (see Eq. I I I ( 2 ) of Table 111)
This quantit i s a l s o not dimensionless. However Eq. III(4) defines a dimensionless s p e c i f i c diameter
ds t h a t i s ogtained f r o m DS i n English units by division with 0.42.
The coefficient 51 of Eq. I I I ( 5 ) represents the r a t i o of the area of the flow annulus a t the compressor
i n l e t and the area TT Rio2, where R l 0 i s the outer radius of the r o t o r i n l e t eye. As shown i n Table I11
the quantities ns and ds can be expressed also’with the chosen parameters of Tables I and 11, t o obtain
Eqs. 111(6) and I I I ( 7 ) . Both contain 51, so t h a t t h i s r a t i o can be obtained f r o m e i t h e r of these r e l a t i o n s
as shown by Eqs. 111(8) and III(9). By equating these expressions there i s obtained Eq. I I I ( l O ) , o r
h
where p i s the s l i p factor and ICthe compressor efficiency. Since p i s a known quantity for a p a r t i c u l a r
compressor design, and because ICcan be determined with Eq. 11(l), the s p e c i f i c diameter ds i s d i r e c t l y
r e l a t e d t o ns and there i s no reason why both n,c, and ds should be specified f o r a design with radial blades.
Equation I I I ( U ) shows t h a t by specifying ns there can be obtained the radius r a t i o Rli/Rlo f o r p a r t i c u l a r
values of f31 and Rlo/R2 which are usually chosen on the basis of other considerations, as explained e a r l i e r ,
Equations 1199) and I I ( 1 0 ) of Table 11, w i t h the known r a t i o s Rli/Rlo, would then give d i r e c t l y the necessary
radius R2 or the angular velocity w for given operating conditions. I f the optimum efficiency of a compressor
were a unique function of ns, and if Rli/Rlo and/or the other parameters could be adjusted t o meet the opti-
mum value, the designer would have a simple c r i t e r i o n for the optimization of compressors.
From Ref. 18 (Fig. 2.8, p. 38) it appears t h a t radial compressors should have the b e s t efficiency f o r
values of NS between 75 and 85, or f o r ns between 0.58 and 0.66. Table E t gives an example f o r design
parameters t h a t have been used s u c c e s s f d l y . I n one case, a radius r a t i o Rlo/R2 of 0.56, i n another a
r a t i o Rio/% = 0.7 was chosen. For the smaller value of Rio/@ it i s not%possible t o design for NS = 80,
since the hub/tip r a t i o at the i n l e t becomes zero a t NS = 71. I n an actual design of a compressor t h a t
had e f f i c i e n c i e s him than 80 percent, the hub/tip r a t i o a t the i n l e t was about 0.46 f o r RI /@ = 0.56,
hence it operated at Ns = 60 and did not have the much lower efficiency predicted by Ref. 18. For the
example i n Table I11 with the higher r a t i o R i O / b = 0.7 t h e r a t i o R L i / R l o becomes zero at NS = 99.4, and
an actual high-performance machine i s known t o the writer t h a t has an i n l e t hub/tip r a t i o of 0.34, hence
it operates at ns = 0.725 or N 93.5. Thus, the sharp optimum f o r Ns i n Ref. 18 does not occur i n
r e a l i t y and Ns = 80 o r ns = O . b = i s not a design c r i t e r i o n .
It i s obvious from Eq. 111(6) t h a t all radial compressors have values of NS between, say, 60 and l l 0 .
Lawer and higher values would lead t o impossible designs which would never be b u i l t anyway. The only merit
of the s p e c i f i c speed i s t o find out whether a r a d i a l compressor can be b u i l t a t all for given values of
N, Ql, and H i s . I f NS i s outside the range of 60 t o 110, and i f the above-mentioned design conditions can-
not be changed, another type of compessor has t o be chosen. However, i f the r e l a t i o n s of Table I1 were
applied, the same conclusions would a l s o be reached immediately even i f the specific speed concept had
never been invented. I n f a c t i t s use can a l s o be dangerous i f , as might be the case for the example of
Table I11 with R /R2 = 0.56, the designer would t r y t o reach the highest possible NS by making the
radius r a t i o R&Q excessively small or choosing too high a value of R d Q t o reduce N s for Rlo/R2 = 0.7.
The example also shows t h a t large changes of R 1 F / R l o have a s m a l l influence of NS except, near the m a x i -
mum possible value of NS where R l F / % tends toward zero. Further, i f NS = 80 would be considered necessary,
a large number of high-performance radial compressors would E v e r have been b u i l t , much t o the detriment
of the development of these promising machims, where a b e t t e r physical understanding of the complicated
flow phenomena can s t i l l lead t o considerably improved performance.
The biggest objection t o the s p e c i f i c speed c r i t e r i a i s however t h a t they do not s a t i s f y the laws of
dynamic s i m i l a r i t y , even not f o r the limiting conditions t h a t were assumed e a r l i e r . Equation 111(6) shows
t h a t ns i s independent of the pressure r a t i o t h a t i s produced by a compressor. I f all factors i n Eq. 111(6)
are equal for two compressors, they can have d i f f e r e n t values of U2/% and therefore widely d i f f e r e n t blade
width b2 a t the rotor dischwge. One compressor could operate w i t h subsonic, the other with supersonic
v e l o c i t i e s at the diffusor i n l e t . 'Figure 13 i s an adaptation of Fig. 4 of Ref. 19. The curves of constant
efficiency = 0.7 and IC= 0.8 and the curves labeled = 1.0 and = 1.2 f o r PtJPo were taken from
Ref. 19 and redrawn i n a bigger scale. Although labeled as l i n e s of constant Mach number i n Ref. 19 the
curves f o r Nm = constant are for constant r a t i o s of r e l a t i v e i n l e t and c r i t i c a l velocity for the t o t a l
i n l e t temperature. Equation I I I ( 1 4 ) of Table I11 shows how these r a t i o s are related t o the actual Mach
numbers m. Although the differences between N m and M m are s m a l l a t low Mach numbers, the values of
vary f r o m 0.94 t o 1.01 f o r = 1.0 i f B l 0 changes from 50° t o 7 5 O . According t o the author of Ref.
19 the curves f o r Nm = 1.0 and 1.2 represent design limits for higher pressure r a t i o s . It i s s t a t e d
t h a t maximum e f f i c i e n c i e s w i l l occur for impellers with backward bent blades operating a t specific speeds
Ns between 90 and 130, and specific diameters DS between 1.3 and 1.7. The s t r a i g h t l i n e s labeled bVc =
constant which the present writer drew i n t o t h e o r i g i n a l diagram of Ref. 19 represent Eq. I I I ( l O ) , and
r e l a t e DS t o NS f o r wheels with radial blades at the discharge. Average values f o r pTc for such impellers
are 0.7, hence all r a d i a l campressor of t h i s type must l i e i n the v i c i n i t y of t h i s curve f o r b$ i n Fig. 13.
The points labeled (1)t o (7) i n Fig. 13 represent design points for some actual compressors known t o the
writer, operating with U2/% of about unity, and i n l e t Mach numbers of 0.9 and higher. It i s of i n t e r e s t
t o note t h a t all these points l i e on the curve 1, = 0.70 of Ref. 19 whereas all compressors, even those
having NS-values between 60 and 70, have e f f i c i e n c i e s of 80 percent and higher. This s i t u a t i o n shows
again t h a t the s p e c i f i c speed concept is a highly unsatisfactory design c r i t e r i o n , especially f o r radially-
bladed compressor wheels, since it i s impossible t o design such machines with operating points t h a t f a l l
inside the closed curve, labeled I) = 0.8 i n Fig. 13. It i s pointed out i n Ref. 19 t h a t the data presented
i n i t s Fig. 4 were calculated on the basis of loss considerations. It can be concluded therefore t h a t
t h i s loss evaluation i s i n e r r o r o r unsuitable f o r compressors with r o t o r s t h a t have radial blades a t the
discharge.
What seems more c r u c i a l t o the writer i s the f a c t t h a t on the basis of Fig. 4 of Ref. 19 ( o r Fig. 13
of the present a r t i c l e ) one might come t o the conclusion t h a t it i s not possible t o build high-speed
compressors of the type discussed here with high efficiencies, f o r instance, as required f o r gas turbines,
and t h a t f u r t h e r developments of these machines might not be undertaken because of "proof" t h a t improvements
are not possible. This i s again a case which shows t h a t an analysis i s no b e t t e r t h a n i t s assumption.
Since the s p e c i f i c spekd has no r e a l physical meaning, unlike the actual s i m i l a r i t y parameters such as
Reynolds number, Mach number and others, the w r i t e r deplores the tendency t o express everything i n flow
machines with Ns, a l s o phenomena on which NS ha8 r e a l l y no primary influence. Because of the d e f i n i t i o n
of NS it i s always possible t o do so because e i t h e r r o t a t i v e speeds and flow velocities, o r lengths? can
be related t o it, and since i n all these expressions there then appears NS i n one form or another, depending
on what s b p l i f y i n g assumptions were made, the reader i s given t o believe t h a t NS has a governing influence
on the performance, and that manipulating N s i s all t h a t needs t o be done t o create an optimum design.
Everyone who has observed actual flows i n turbomachines i n t e s t r i g s , and has t r i e d t o understand the
complexities of these processes w i l l agree t h a t nature j u s t i s not s o simple t h a t it can be explained by
a s e t of convenient numbers.
It has been s t a t e d e a r l i e r t h a t the wheel efficiency $ of 15 i s the b e s t measure for the quality
of a r o t o r wheel. As indicated, a number of factors influence w, but it will be examined now whether the
deceleration r a t i o W 2 / W l o has an overriding e f f e c t on T(w, a s has been suggested by some sources which s t a t e
t h a t W2/Wlo should not be smaller than about 0.6 t o avoid flow separations. It has already been shown i n
Fig. 12 t h a t such a limit cannot be used f o r compressors t h a t operate a t high speed r a t i o s U2/9 because the
radius r a t i o s Rl0/R2 become too small, and it i s then not possible t o handle the large changes i n volume
flow r a t e from r o t o r i n l e t t o r o t o r discharge, t h a t occur at high p r e s s u r e < r a t i o s , with acceptable r a t i o s
of a x i a l blade width b2 and R2. The example of paragraph 6 demonstrates t h i s condition clearly. I f
w ~ / W ~ O2 0.6 were a r e a l i s t i c c r i t e r i o n , the losses i n r o t o r s with high speed ratio's would be large and
it would be d i f f i c u l t t o obtain high efficiencies. Figure 14 is presented t o show t h a t m a n y compressors
have deceleration r a t i o s t h a t are smaller than 0.6 without a d r a s t i c decrease i n $. The c i r c l e s i n Fig.
14 represent design point data of some of the compressors of Ref. 6, and others t h a t are known t o the
+
writer. The points indicated by x and were calculated from t h e data given i n Ref. 13, and the curves
&awn through them represent the change of Q I, w i t h operating conditions of a p a r t i c u l a r wheel a t values
of u 2 / ~ of 0.83 and 1.02, respectively. All data points are f o r impellers with radial blades a t the
r o t o r discharge, and a l l compressors operate at high speed r a t i o s , having overall e f f i c i e n c i e s i n excess
of 80 percent.
I n contrast t o the expected trend t h a t Tiw decreases w i t h decreasing values of W2/Wlo, the opposite
6-16
could be deduced *om Fig. 14, since wheel No. 1 with W 2 / W l o = 0.265 has the highest efficiency % = 0.77.
For each data point i n Fig. 14 are also given the r a t i o s R l O / Q , R 1 d R l o , bdR2 and Ax/AR of the rotor. 1
The l a t t e r r a t i o establishes the general shape of the meridional channel and the values show t h a t the
contours of the meridional flow paths of all compressors must have s m a l l curvatures with the exception,
meybe, of wheel No. 11. Definite reasons for the higher values of Tiw i n some designs cannot be given,
probably because of the e f f e c t of the design of the inducers on the wheel performance. However, it i s
recognizable f r o m Fig. 14 t h a t high e f f i c i e n c i e s are reached e i t h e r for high r a t i o s R I I / R l o o r high
values of bpf-. The influence of Rlo/R2 seems small, although most good wheels have values of R l o / Q
between 0.6 and 0.7. Large r a t i o s R 1 i / R l o require high r e l a t i v e Mach numbers t o pass the flow r a t e
through the eye of the impeller, and high r a t i o s b2/R2 are obtained i f the absolute f l o w angles cy2 are
large. For high values of the inducer becomes critica1,and with large angles a the design of the
diffusorlespecially the t r a n s i t i o n between wheel and diffusor throat, becomes a d i f s i c u l t task. It i s
f e l t t h a t high performance compressors can be developed i f more a t t e n t i o n i s given t o these two problem
areas.
From th? curves i n Fig. 14 it i s quite evident t h a t the range i n which , ,$T remains constant f o r off-
design operation becomes smaller the higher the speed r a t i o Udag i s , a condition which is, at l e a s t i n
p a t , responsible f o r the steeper c h a r a c t e r i s t i c s of compressors operating at high speed r a t i o s .
%F = "M '2
Re = -
u2 D2
V
and the a x i a l gap ga between the rotating disk and the stationary w a l l . The influence of the r a t i o 6$R2,
and the e f f e c t of disk roughness, which have been investigated by Refs. 21, 22, 23, and 24 are discussed
i n Ref. 8. Figure 15 has been established f r o m the r e s u l t s of the quoted references, but experience has
s h m t h a t the values of CM can be a multiple of those of Fig. 15 i f the flow i n the region between the
disk and the wall has r a d i a l velocity components pointing away from or toward the axis of the impeller. For
compressors pumpiq ambient air the Reynolds number of Eq. 50 varies between about (lo6) and 3(107) for
peripheral speeds between 1000 and 1600 ft/s, and r o t o r diameters between 3 and 20 inches. Although the
average value of c~ from Fig. 15 i s then about 1.5 it has been shown by experience t h a t CM = 2.5(10-4)
is more r a l i s t i c for actual compressor wheels. For a mass flow r a t e xh the power absorbed by an impeller
h
i s riI p U2 i n accordance with Eq. 3, which i s also equal t o Mu, where M i s the driving moment, and
However .
"he t o t a l moment which has t o be,overcome by the driving source i s then M + MDF and i f the efficiency of
the compressor i s llc,without taking the disk f r i c t i s n moment i n t o account, the actual compressor efficiency
ll of the machine i s IDF llc, and
I,, = - M
M + k+)F = 7-
1
It can be noted t h a t 5DF i s independent of the mass density p2 and R2 since both M and MDF are proportional
t o these quantities. Hence Eq. 51 holds f o r a l l impellers with radial blades the outer radius R2. Equation
6- 17
52 i s p l o t t e d i n Fig. 16. This figure shows t h a t with small r a t i o s b2/R2 there :an occur a considerable
reduction i n efficiency, which i s the greater the l a r g e r the angle a2 is. For a2 = 7 5 O t h e r a t i o (b2/R2)
kg2 w2 should not be l e s s than about 0.06 t o l i m i t ~ D F t o 0.98. Then, with kg2 = 0.95 and IL = 0.90,
the r a t i o of b d m must not be smaller than 0.08 t o avoid efficiency reductions because of disk f r i c t i o n
moments.
Although the above l i m i t for bdR2 has been obtained by considering the f r i c t i o n a l moment a t the back
side of the impeller, i t i s very probably t h a t the s+called scrubbing loss of the blade tips at the outer
contour of the meridional f l o w path produces f r i c t i o n a l moments which a r e of similar nature and of the
same order of magnitude as the disk f r i c t i o n moments. Moreover, as shown i n Fig. 15 f o r the l a t t e r , these
moments w i l l also not be g r e a t l y influenced by the r a t i o of t i p clearance and FQ i f it i s of the order of
0.05, which constitutes a normal t o lower l i m i t for most designs. The scrubbing loss i s similar t o the
loss due t o disk f r i c t i o n because the boundary layer along the stationary outer w a l l i s rotated by the blade
t i p s . I f the losses a t t h e blade t i p would be taken t o be those due t o the f l o w o f t h e f l u i d f r o m the
pressure side t o the pressure side of the blade across the blade clearance, it would be inconceivable t h a t
the reductions i n compressor efficiency with increased t i p clearance e as s m a l l as shown by the measure-
%
ments of Ref. 25. The same behavior has been found i n r a d i a l turbines where an increase of the r a t i o
of t i p clearance and a x i a l blade width b f r o m 4 percent t o 10 percent produced p r a c t i c a l l y no drop i n
efficiency, but i f 10 percent was exceeded there occured a r a d i c a l efficiency reduction. The sudden drop
beyond the 10 percent clearance r a t i o could occur because of massively increased leakage flows across the
blade t i p s once they are outside the w a l l boundary laJrer.
Experience has a l s o shown t h a t t h e r a t i o of blade width bdR2 should not be l e s s than 8 percent. The
value of CM i n Eq. 51 f o r the representation i n Fig. 16 has actually been increased from the average value
f o r disk f r i c t i o n (- 1.5 t o 2.5(10-4) t o demonstrate t h a t t h i s l i m i t is very l i k e l y due t o t h e
combined e f f e c t s of disk f r i c t i o n and scrubbing loss. For t h i s r a t i o of b d m and for properly designed
inducer sections of an impeller, with meridional contours having small and smoothly changing curvatures,
it should be possible t o obtain wheel e f f i c i e n c i e s of between 0.75 and 0.80 for b d R 2 = 0.08 i f the
r a t i o s Rli/Rlo are not l e s s than about 0.5.
A l a r g e portion of the t o t a l losses i n r a d i a l compressors occurs between the discharge of the wheel
and the diffusor throat. The non-uniform d i s t r i b u t i o n of the r e l a t i v e v e l o c i t i e s at the rotor discharge
produces a non-steady and g r e a t l y i r r e g u l a r absolute f l o w a t t h i s s t a t i o n which must be directed toward
the diffusor i n l e t , preferably i n a manner t h a t provides uniform f l o w conditions a t t h i s s t a t i o n . I f
t h i s uniformity i s not achieved it i s very unlikely t h a t the diffusor proper can perform i t s function with
minimum losses. Very limited d a t a are available f o r the design of and the losses i n these t r a n s i t i o n
sections. Figure 17 shows a t y p i c a l d i s t r i b u t i o n of the s t a t i c pressures along the side walls of such a
diffusor i n l e t f o r a machine t h a t has a value of Mv2 of about 1.18. F i r s t l y it i s c l e a r t h a t the absolute
flow i s i r r e g u l a r , judging from the change of the pressures i n peripheral d i r e c t i o n a t the wheel discharge.
Secondly, the design of the diffusor i n l e t i s not as good as it i s desirable because f l u i d p a r t i c l e s
undergo compressions and expansions before they reach the diffusor throat. Moreover, Fig. 17 a l s o shows
t h e f u t i l i t y of trying t o apply simplified calculating method for t h i s p a r t of the process i n the compressor.
Of p a r t i c u l a r importance i s the design of the leading edge of the diffusor blade since the s l i g h t e s t
misorientation w i l l produce major disturbances usually with the e f f e c t t h a t the flow r a t e at which the
compressor surges i s too close t o i t s design flow r a t e . This condition occurs i f the mean angle of the
l i p section with respect t o the r a d i a l d i r e c t i o n i s too large or too small, and since the optimum angle
depends on the performance of the r o t o r , it i s not possible t o indicate exactly how the t r a n s i t i o n
section must be designed. Experienceshave made it obvious, however, t h a t t h e o r e t i c a l methods which prescribe
a logarithmic s p i r a l . o r other shapes for the curved p a ? of the t r a n s i t i o n section overlook the f a c t t h a t
the flows t o be handled are s o f a r f r o m being Uniform t h a t i s almost impossible t o obtain optimum solutions
without extensive experimental work t h a t investigate the performance of d i f f e r e n t shapes, not only with
respect t o optimum efficiency but a l s o t o obtain the necessary surge margin. One of the major problems
with experiments however i s the accurate measurement of the s t a t i c pressures i n these i r r e g u l a r flows.
I n most cases it i s found t h a t P i t o t - s t a t i c pressure probes with even the smallest possible tube diameters
are s u f f i c i e n t t o change the f l o w pattern, i n f a c t they usually t h r o w the compressor i n t o surge i f it i s
operating near the design point, so t h a t one has t o r e l y on s t a t i c w a l l pressure taps t o investigate the
effectiveness of d i f f e r e n t designs. Schlieren pictures f o r supersonic conditions do also not give informa-
t i o n t h a t can be interpreted with ease because of the three-dimensional character of the f l o w , not t o
mention the d i f f i c u l t i e s associated with t h e arrangement of the necessary o p t i c a l system. It i s therefore
quite d i f f i c u l t t o measure the t r u e average s t a t i c pressure a f t e r a compressor wheel, and because of the
uncertainties t h a t a r i s e i f the average s t a t i c w a l l pressures at R2 i s i d e n t i f i e d with it, the separation
of t h e losses i n t o those originating i n the wheel, and those occuring i n the t r a n s i t i o n section t o the
diffusor, i s equally d i f f i c u l t . For t h i s reason the evaluation of the a c t u a l wheel efficiency m a y be
associated with e r r o r s and t h i s could be the reason why it i s often impossible t o correlate experimental
data from d i f f e r e n t sources. Laser systems were mentioned e a r l i e r as an experimental t o o l t o investigate
flows i n turbomachines, and i f the so-called velocimeter, using two l a s e r beams f o r the determination of
the a c t u a l magnitude and d i r e c t i o n of the velocity i n the v i c i n i t y of a p a r t i c u l a r s t a t i o n has been
perfected, t h i s instrumentation m i l d be the b e s t possible means t o observe the t r u e flow patterns i n
machines, not only qualitatively but a l s o quantitatively.
I n accordance with a limited amount of t e s t data with a compressor operating at U 2 / q = 1.4, with
Mv2 = 118, the approximate r a t i o of the t o t a l pressure Pt2 at the r o t o r discharge and Ptx a t the t h r o a t
of the diffusor was found t o be about 1.14, giving an efficiency of the t r a n s i t i o n section of 0.63. This
efficiency i s defined as the r a t i o of the a c t u a l s t a t i c temperature r i s e t o obtain sonic velocity a t
the t h r o a t t o t h a t of an isentropic compression for the same pressure r a t i o . The average discharge flow
angle a2 was about 750. It seems harever t h a t the t r a n s i t i o n section of the compressor i n question could
be improved, so t h a t the numbers given above represent only orders of magnitude and not values t h a t cannot
improved.
Although a l a r g e number of t e s t s have been carried out with subsonic diffusors by many sources, these
d a t a cannot be applied d i r e c t l y t o the diffusors of compressors with high speed r a t i o s , e s p e c i a l l y i f the
6- 18
Mach numbers a t the diffusor i n l e t are close t o unity. Moreover, it has almost become standard procedure I
t o apply t h e so-called equivalent cone angle of s t r a i g h t , round diffusors t o decelerating flow channels
with other cross sections. This procedure converts the i n l e t and discharge f l o w areas of a diffusor
with a r b i t r a r y cross sections i n t o c i r c u l a r ones, e i t h e r with equal areas or by means of the hydraulic
diameter, and then determines the equivalent cone angle with these diameters and the actual length of the
diffusor. Either of the two methods f o r the determination of the equivalent cone angle breaks down f o r
p a r t i c u l a r designs, or gives r e s u l t s t h a t are i n disagreement with actual t e s t data.
-
Cf =
'PRi - 'PR
(53)
n
where Cpm and CPR are the so-called ideal and actual recovery factors, which express the increase i n
s t a t i c pressure a s percentage of the k i n e t i c e n e r a of t h e flow a t the diffusor i n l e t . The quantity R
i s the diffusor shape factor defined by Eq. I V ( 1 9 ) .
Figure 19 shows the skin f r i c t i o n coefficients obtained with Eq. 53 f r o m the experimental data
of Ref. 27 f o r two-dimensional diffusors. Except f o r the diffusor with b / a 48, which i s unduly long,
the data l i e within a r e l a t i v e l y s m a l l band, with the t e s t data f o r a t h i n disilacement thickness of the
boundary l w e r a t the i n l e t near i t s lower boundary. It i s of i n t e r e s t t o note t h a t f o r large values of
R the skin f r i c t i o n coefficients are very nearly equal t o those of fuUy developed turbulent flows along
moderately rough surfaces i n pipes or along p l a t e s , as shown by Ref. 20 (p. 587, pui p. 611). The r e s u l t s
of Ref. 28 which were obtained, i n p a r t , a t high subsonic speeds give values of cf t h a t l i e i n the same
band as i n Fig. 19, indicating t h a t t h e skin f r i c t i o n coefficients 'E. are d i r e c t l y related t o R f o r
d i f f e r e n t types of cross sections, and a t speeds where compressibility e f f e c t s cannot be disregarded.
This product is shown, in Fig. 20
From Eq. 1v(18) of Table I V it i s seen t h a t $ i s d i r e c t l y proportional t o Ff R;for the same data
points of Ref. 27 as plotted i n Fig. 19. Hence it appears t h a t a diffusor with a shape factor n equal
t o 10 represents an opthum solution. If R i s smaller the efficiency decreases r a d i c a l l y and f o r values
of R l a r g e r than 10 a diffusor does not make full use of the possible adverse pressure gradient t h a t a '
boundary layer can sustain without f l o w separations. The c r i t e r i o n R = 10 has been used by the writer with
6-19
success f o r a number of diff'usor designs, and a variety of d i f f e r e n t diffusor shapes i s now being t e s t e d
a t NPGS t o v e r i f y t h e v a l i d i t y of the c r i t e r i o n a t high i n l e t v e l o c i t i e s and with i n l e t flow distortions.
As shown a l s o i n Ref. 26, the shape factor of a round conical diffusor with i n l e t radius R i , length
L, and the half-angle E of i t s divergence i s
For conical diffusors where L i s large with respect t o q, Eq. 54 gives a divergence angle of 26 = 5O45'.
The influence of the r a t i o q&
i s small i f L/& i s l a r g e r than about 10. Two-dimensional s t r a i g h t diffusors
with constant depth b,and w i d t h ai a t the inlez and a t the discharge, determined by &a = a i + 2 L t a n E ,
where E i s again the half-angle of the channel, have shape factors
L/ a i 2 ai
1
n= c1 + +-I (55)
1 + 2 ( ~ / a t~a )n 6 1 + 2(L/ai t a n E b
If the diff'usor of Fig. 17 had a r a t i o aF/b = 2.4, the v a u e of 61 f o r E = 5 O and L/ai = 10, i s about equal
22.4, which appears t o be excessive. Hence t h e diffusor should have a divergence perpendicular t o t h e
plane of drawing also t o increase b i a t the i n l e t to bd a t the discharge. For shapes of t h i s type the
expression of Eq. IV(19) f o r 61 leads t o complicated integrals. However with a simple graphical integratior.
f o r a half-angle of divergence of about 20 t h a t produces a r a t i o b d b i = 2.4 with the widths a i and &d
remaining unchanged, the diffusor form factor i s reduced t o about l l . 2 . A diffusor channel f o r t h i s
value of 61 f o r compressorJ is very l i k e l y very close t o the optimum possible solution because of then
non-uniform flow conditions t h a t e x i s t a t i t s i n l e t .
Because of these disturbances,the values of 61 Ff presented i n Fig. 20 should also be increased, say,
from 0.10 t o about 0.15, or 0.20, f o r n of about 10. How these values a f f e c t the diffusor efficiency w i l l
be shown with a simplified approach of the diff'usor design method of Table I V . It i s assumed t h a t the
Mach number Mv3 a t the throat i s unity but the method i s not r e s t r i c t e d t o t h i s value. The flow f'unction
$3 of Eq. IV(22) i s then equal t o 0 . 6 8 b i n accordance with Fig. 18,and Pt.p3 = 1.8929. Frau Eq. IV(28) for
f o r Mv3 = 1, y = 1.4,
Assuming t h a t P t g P t 4 i s about 1.05, the value of $4 i s 0.115. From the p l o t of Ivs Pt/p it can be
seen that",'m4 = O . l l 5 , or s l i g h t changes of it on acoount of a wrongly chosen value of PtJPt4, the
value of Pt4/p4 w i l l not be higher than 1.02 because of t h e large change of Iwith Pt/ptdLose t o unity.
Then,
The approximate values of 5 can then be read from Fig. 18 a t the intersection of the l i n e s f o r the known
values of X and for pJp3 = 1.77. For Cj 61 = 0.1, or X i = 0.07, there i s 5 = 0.070, and far 61 = 0.2, cf
or X i = 0.16, one finds 5 = 0.130, giving approximate values of the diffusor efficiency of 0.93 and 0.87,
respectively, without taking account of the reheat e f f e c t s t h a t are ref1ecte.d i n Eq. IV(35). The values
of 5 thus obtained can then be used t o determine the pressure r a t i o pJp3 more precisely, by taking the
pressure r a t i o Pt3/Pt4 t o be t h a t obtained from Eq: IV(33) with the approximate pressure r a t i o p u p 3 = 1.7.
6. SAMPIE CALCULATIONS
To demonstrate the effectiveness of the developed performance parameters, and the help of t h e figures,
the dimensions of an impeller f o r an a i r campressor with a pressure r a t i o of eight w i l l be established for
the following conditions:
From Eq. 5
= I.I.I.7.8 ft/S
hence
U2 = 1853.4 fils
this
' Figure 8 c l e a r l y shows t h a t for,U/a and reasonable r a t i o s R l J R
m u s t be supersonic. For = 1.15 a& pl0 = 70' there i s f r o m Fig. 6, theor Eq.
r e l a t i v e i n l e t velocity
II(4),
-
Rlo
R2
= 0.642
-
w2 = 0.405
Wlo
For a chosen value of the wheel efficiency of 0.7, there are from Eq. 21
2
'i'= 0.629; 1 = 0,394
and the usual r o t o r efficiency % defined by Eq. 12, i n accordance with Eq. 24, i s
1R =0.88
b2 To
5 % - R22 Po (0.4127)
and, far approximate values kgl = 0.85, kg2 = 0.95, by division of two above-fisted r e l a t i o n s ,
' b 2 h
= 0.0646
1 - (Rli/Rloi2
W these r a t i o s are too emall t o obtain t h e deslred efficiency. They were obtained because RlJR2 was
chosen too mall and the angle B l o i s too large, and both these values were taken t o maintain a low Mach
number w. For a second try, l e t :
Then, from the inverse of Eq. I I ( 4 ) , expressing as Function of Rlo/R2 and Blo,
From Eq. I I ( 5 )
w2 = 0.360
T O
6-21
The l a t t e r value seems acceptable i n view of Fig. l4,and by proper rotor dimensioning a wheel efficiency
% = 0.7 should s t i l l . b e reached.& Eq. 21.
11 - Rli2
(-) 1 kBl = (3.7063)
S O
For t h e chosen value b2/R2 = 0.08 the radius r a t i o R l & can be 0.5, which makes it possible t o design
a meridional flow path t h a t has an acceptable shape.
From the i n l e t conditions and the design flow r a t e :
because the pressure Po was introduced in pound per sq. in.. Then, from the previous data,
R - -
= = 29.034 in. 2
2
Hence
% = 3.04 in. ; D2 = 6.08 in.
So= 2.125 in. ; Dlo = 4.25 in.
b2 = 0.243 in.
REFERENCES
9. Bemmert, K. "Nuclear Plants with High-Temperature Reactor and Helium Turbine, 'I
10. Groh, F. W. "High Efficiency Can Be Achieved in Small Size Transonic Compressor
Robb, W. L. Rotors," SAE Paper 820c, January 1964.
U. Linsi, U. Brown Boveri Review, Vol. 53, No. 3, p. 161, March 1965.
19 B a l j d , 0. E. J. Engg f o r Power, Trans. ASME Series A, Vol. 84, No. 1, pp. 83-114,
Jan 1962.
20. Schlichting, H. Boundary-Layer Theory, 6th ed., p. 606, McGraw-Hill, N. Y., 1968.
21. D a i l y , J. W., J. of Basic Engg., Trans. ASME, p. 217, March 1960.
Nece, R. E.
22. Nece, R. E.
D a i l y , J. R.
25. Schmidt- Theuner P. , Brown Boveri Review, Vol. 55, No. 8, p. 453, 1968.
Mattern, J.
6-23
27. waitman, B. A. J. of Basic E m . , Trans. BME, Vol. 83, Series D., No. 3, p. 349,
Reneau, L. R. Sept. 1961.
Kline, S. J.
28. Sovran, G. '%xperFmentally Determined Optimum Geometries f o r Rectinlinear
Klomp, E. D. DiffUsors with Rectangular, Conical or Annular Cross Sections,"
symposium on Fluid Mechanics of I n t e r n a l Flow,General Motors Research
Laboratories, Sept. 1965.
6- 24
k
adial Impeller
/Inducer
I View from A
R - Radius
V - Absolute Velocity
W - Relative Velocity
U - Peripheral Speed
- Absolhte Flow Angle
~3 - Relative Flow Angle
b - Axial Channel Width
c - Height of Diffusor Channel
Subscripts:
1 --
refers to rotor inlet
2
3
x
--
refers
refers
refers
to
to
to
rotor discharge
inlet lip of diffusor blades
throat-of diffusor channel
4 -
refers to discharge of diffusor channel
m
U -- refers to meridiona1:direction
refers to peripheral direction
i - refers to inner radius at compressor inlet
o - refers t o outer radius at compressor inlet
6-25
0 /
QO
4G -
' /
c - S p e c i f i c Heat a t constant P r e s s u r e
p
P
- S t a t i c Pressure
Pt - T o t a l Pressure
T - S t a t i c Temperature
Tt - T o t a l Temperature
I - Entropy
E - v,/ vp .
( For o t h e r symbols and s t a t i o n d e s i g n a t i o n see Fig.1 )
6- 26
1-02
1.0
0 -98
0.96
0-94
0 0.05 0.10 0.1s 0.m 0.15 '
8,/b,
FIG. 3b CORRECTION FACTOR FOR RATIOS FIG. 3c CORRECTION FACTOR FOR
OF T I P CLKARANCE b2 AMP AXIAL MIXED- FLOW IMPELLERS
BLADE WIDTH b 2 DIFFERENT FXOM 0.05
- R o t o r E f f i c i e n c y ( see Eq. 12
?R
ZR - Number o f R o t o r B l a d e s
6-27
2 .o
I .8
1.6
I .4
1.2
-
"2
a, 1.0
0.8
0.6
0.4
0.2
0
I 2 3 4 5 6 7 8 9 IO
Pk, /Po
FIG. 4 RELATION BETWEEN P R E S S U R E R A T I O AND ti,/a, MR v - 1.h ( Eq. I I ( 3 ) )
t .O
0.9
0.8
0.1
0.6
0 .s
0.4
0.8 0 . 8 2 0.84 0.86 t 0 8 0.9 0.92 0.94 0.9C
1R
F I G . 5 RELATION BETWEEN ROTOR LOSS FORMULATIONS WITH AND Y ( E a s . 2 2 and 24)
R,
6-28
5?! ! = 1.6
7 OO
I
0.5 0.6 0.7 0.8 0.9 1.0
I .o
0.9
0.8
'7c
0.7
0.6
0.5
1.0
'Io
FIG-6 INFLUENCE OF DIFFUSOR EFFICIENCY U ON EFFICIENCY AND
PRESSURE RATIO Pt4/Po OF COMPRESSORS AT DIFFERWT SPEED RATIOS U2/ao
--
O2 -- 60'
75'
;9
;9
,-
- 0.7 ; 7)
0.7 ; -- 0.89 ; $
0.855; JI
-- 0.865
0.585
6- 29
.-
F I C . 7 RELATION BETWEEN MACH NUMBER MV2 [Link] VELOCITY AT ROTOR DISCHARGE AND
-
SPEED RATIO U 2 / a o , FOR Y 1 . 4 ( Eq. I I ( 6 ) of T a b l e 11 )
FIC.8 RELATION BETWEEN SPEED RATIO U 2 / a o ,RADIUS RATIO R l o / R 2 ,E. MACH NUMBER WILal
AND RELATIVE FLOW ANGLE AT OUTER RADIUS R i o OF CCNPRESSOR INLET,FOR y - 1 . 4 .
( Eq. I I ( 4 ) of T a b l e I1 )
6- 30
-P-
FIG.9 DIAGRAM R E P R E S m T I N G EQUATION I I ( i ) OF TABLE 11, SHOWING RELATIONSHIP
BETWEEN DECELERATION RATIO WIN,, O F RELATIVE ROTOR VELOCITIES,
I Y
RADIUS RATIO R l o / R 2 , RELATIVE INLET FLOW ANGLE B,,, ABSOLVTE
ROTOR DISCHARGE ANGLE Q2, AND S L I P FACTOR p .
6-31
810 AT 50
MV1 - ,
Mach number of A b s o l p
Velocity V at Inlet
1
6-32
1.0
0.9
0.8
Y
/UPPER LIMIT
O F ACTUAL DESIGNS
0.5
0.3
I I I
O
55' 6 Oo 65" d , T O o 750 80
FIG. 1 2 MAXI(IMU?1 POSSIBLE XADIUS RATIOS R, / R 2 b
R A DECELERATION RATIO
Id,/':,* - 3 . 6 FOX A S L I 2 FACTO? II 0 0.35
5
7.143
6.190
4.206 t
3.333
L 857
0.8
0.631
0.730’
0.01
0.18
0.7
0.6
0.5
’‘
0.54 I
0.531
7
l
0.078
0.4
r
I I I -/I \
0.3
0.2
0.1
1 1 1 1 1
4
0.2 0.3 0.4 0.5 0.6
W2/WI0
0
0 0.05 0.10 0.15 0.20
0.18
0.16
0.14
0.12
XI = (A8 , ~ )
o. la
[Link]
0.O(
0.04
0.0:
0
f.0 1.1 1.2 1.3 1.4 I.5 1.6 1~7 1.8 1.9
(Y = ‘-4)
6-36
0.50
a4o
0.3~
c [Link]
LITm
0.003
[Link]
0.001 0
0 s 10 I5 20
a 0 5
lo hz
i5 20
o
@
L/ai -a, 26*/ai z 0.017
L f a i -12 , 2b*/ai = 0.025
-I- L/ai -a
L/ai -12
,
,
&*/ai =o
b*/ai 2 0
Q L I ~ ,d a , 2b*/ai = 0.018
b* 9 Dieplacement Thickness of Boundary Layer on Top end
Bottom Wall
6-37
VELOCITIES I
TPlPERATURES 7 I
do = [ Y R, J (9)
2
- = TE
I+-(--) Y-J U2
TO 2
D i f f u s o r Throat Area Ax i f MV2 7 1 :
Ax k*#. =
("TI Y r - (
U
Y
where
and
N -- R o t a t i v e Speed ( rpm)
Angular V e l o c i t y ( r a d i a n s l s )
-
U)
Q, I n l e t Volume Flow R a t e ( c u f t / s )
His
go
-
- go c p ATis
-
G r a v i t a t i o n a l Constant -
I s e n t r o p i c Head ( f t - l b / l b m )
32.174 f t / s 2
c - S p e c i f i c Heat a t Constant P r e s s u r e ( ft-lb )
P ( s l u g , de8.R)
ATis- I s e n t r o p i c Temperature R i s e i n Compressor ( deg. R )
D - Rotor Diameter ( E t )
RELATIONS WITH SWBOLS OF TABLES I AND I1
9. = 1 -/*\
n
R 2
From Eq. 8
EXAMPLE: For 0.88 , 11,- 0.83 , kBl= 0.85 , and plO- 68' , find RIi/Rlo for different
- -
t.b=
For R l o / R 2
R l i = [I -
= 0.56;
nS2(3.288)l4
from Eq.11
III( 12)
I For R l o / R 2 n 0.70; from Eq.11
Alo
RIi/Rlo is z e r o f o r n max=0.552,0r N RIi/Rlo is z e r o for nSmax - 0 . 7 7 1 . 0 ~ NSmax=99.r
For v a l u e s of NS lower t h a n 71: For v a l u e s of NS lower t h a n 99.4:
60 65 70 NS 70 80 90 98
NS
"S 0.465 0.504 0.543 0.543 0.620 0.698 0.760
nS
RIi/Rlo 0.537 0.406 0.178 RIi/Rlo 0.710 0.594 0.424 0.169
.,
R e l a t i o n between s o - c a l l e d Mach Number N W 1 - Wlo
I
/ /-Y + 1
and a c t u a l Mach Number MWl= Wlo/al:
III( 14)
2
6-40
A - Flow Area
v+dv C
L -- Wetted Perimeter
Channel Length
- Mass Flow R a t e Pt- T o t a l P r e s r u r e
+dA p - S t a t i c Pressure Tt- T o t a l Temperature
- Wall Shear S t r e s s e s - S t a t i c Temperature
P - Mass D e n s i t y
7
-
T
8 - Entropy
From Momentum Theorem:
Polytropic Efficiency
1-\ - Loss C o e f f i c i e n t
-Om Equation of C o n t i n u i t y : Equation :
A f V
Derivation:
From €9.3
Tds 1 dL
P A
From R ' i c t i o n a l Law w i t h Eq.2:
mp
E (1,
Dimensionless R e f e r r e d Mass Flow R a t e
Jnto E?. 10
Tds,A ,
- til2 CdL Ip (I:
, 2 P'A'
---
From Eq.14
I f p3 is known, If 3 3
-V3/JTi is known, w i t h c - RG y,
Y-I
--. Tt 3
-=
r3
I+- "a
* CpTa
. I+ I + 2 MY:
EL=
2 Y%T3
p y-1
E(24
Ip (25) 'E(2 6 ;
I n t o Eq.23 -
Y t l I n t o Eq.23
2Y
E (27) E (ze
(P t 3 / p 3)/(Pt4/p4). A d d i t i o n a l r e l a t i o n is o b t a i n e d by c a l c u l a t i n g e n t r o p y . i n c r e a s e As - a 4 - s 3
p4/p3-
f o r p o l y t r o p i c p r o c e s s from p3 t o p4 w i t h Eq.11, and f o r Tt - - -
Along Line T t 3
c o n s t a n t from Pt3 t o Pt4 w i t h Eq.5.
Tt4 Constant:
For P o l y t r o p i c P r o c e s s :
E (31
R, 1-5
SUPERSONIC RADIAL
DIFFUSERS
D.P. KENNY
Supervisor,
Compressor Research,
United Aircraft of Canada, Limited,
V i l l e Jacques Cartier,
P.Q., Canada.
7
LIST OF SYMBOLS
-
ROMAN
AR area r a t i o
L* p a r a l l e l throat length
M Mach number
P s t a t i c pressure
PR t o t a l pressure r a t i o
Re Reynolds' number
U wheel speed
w weight flow
flow angle
r a t i o of s p e c i f i c heats
Li
adiabatic efficiency = (PR ' - l)/aTflmaJTRy
SUBSCRIPTS
H hydraulic
LE leading edge
* throat
T tangential
SUPERSCRIPTS
throat
7-1
This recent Boeing and UACL work demonstrates that c e n t r i f u g a l compressor d i f f u s e r s can be operated
up t o entry Mach numbers of 1.4.
VANELESS DIFFUSERS
The vaneless d i f f u s e r s accomplish diffusion primarily by the inverse reduction of mirl with radius
f o r conservation of angular momentum. Typically c e n t r i f u g a l impeller e x i t flow angles a r e = 20° from
tangential, so that t h e tangential velocity is 94% of the t o t a l , w h i l e the r a d i a l velocity i s 2: 34%.
Thus a 2:l r a d i u s r a t i o w i l l reduce t h e tangential velocity by 5d and t h e t o t a l by 42% f o r constant
r a d i a l velocity, while a l s o halving the r a d i a l velocity only reduces the t o t a l velocity another 8%.
Even reducing the r a d i a l velocity t o zero only decreases t h e t o t a l velocity another 3%. Thus t h e
diffusion c a p a b i l i t y of a vaneless d i f f u s e r is primarily dependent on t h e r a d i u s r a t i o .
VANED DIFFUSERS
The principle of a vaned or cascade d i f f u s e r (Fig. 10) is t o provide additional reduction of the s w i r l
over t h e vaneless concept by reducing t h e angular momentum. TypicallyA%! . of the i n l e t angular
momentum may be removed which e f f e c t i v e l y halves the r a d i a l extent required f o r a given reduction i n
s w i r l compared t o t h e vaneless diffusers. I n addition, vaned d i f f u s e r s a r e not primarily limited by
the s t a b i l i t y of t h e r o t o r e x i t r a d i a l velocity p r o f i l e , since they rrseerrthe t o t a l velocity which,
.
due t o the highly t a n g e n t i a l nature of the r o t o r e x i t flow, i s governed by t h e very s t a b l e t a n g e n t i a l
profile
Vaned o r cascade d i f f u s e r s have been successfully applied up t o 6:1 pressure r a t i o and M m = 1.15,
where t y p i c a l stage e f f i c i e n c i e s of 75% a r e common, with excellent range. Fig. 11 shows a peak
efficiency o f 78% a t 5:l f o r a UACL [Link] with a cambered vane d i f f u s e r at 1.0 lb/sec.
Dallenbach and V a n Le in Ref. 7 a l s o recommend a technique f o r handling the supersonic leading edge
Mach number with a swept leading edge concept t o minimize shock e f f e c t s i n the t r a n s i t i o n from
supersonic t o subsonic flow combined with a l i g h t l y loaded (angular momentum change) cascade.
TABLE 1
There is a general improvement of efficiency through blunt leading edge, chamferred and chamferred
and scalloped. The basic f l a t p l a t e cascade w a s defined t o have 36 vanes which gives the optimum 10"
included angle of t h e conventional two dimensional diffuser. The chamferred case includes a chamfer
angle of bo giving an i n i t i a l included angle of 6" f o r AR = 1.3. F i n a l l y the s c a l l o p defined by a
hollow grind g i v e s the shape shown in Fig. 15.
LOSSES AND STATIC PRESSURE EFFECTIVENESS From an axial cascade view, t h e r a d i a l cambered vane
and f l a t p l a t e d i f f u s e r represent low aspect r a t i o , high s o l i d i t y , t h i c k sidewall boundary l a y e r
cases with high de Haller number v e l o c i t y r a t i o (high diffusion). Unfortunately, f o r many years only
t h e angular momentum loading aspect of t h e Cascade loading w a s recognized. A t y p i c a l number used by
7-4
UACL is the coefficient Cn a AH P 0.4 maximum. I say unfortunately because equivalent NACA D
cascades a r e 5 0.8 with 80% of it due t o streamwise diffusion.
f a c t o r s f o r such diffuser 8-
Thus the single greatest source of loss i n r a d i a l cascades had been ignored. In Fig. 17 i s presented
a comparison,of measured l o s s e s f o r the cambered vane and f l a t p l a t e d i f f u s e r s discussed previously
on the NACA axial cascade D f a c t o r basis. It i s i n t e r e s t i n g that the data correlate quite well with
an extrapolation of the NACA loss correlation f i t t i n g the NACA data band quite well. Leading edge
Mach numbers up t o 1.15 a r e noted in Fig. 17. The higher D f a c t o r l e v e l of the f l a t p l a t e over
cambered vane diffuser is noteworthy. It is quite satisfying that, in s p i t e of the gross variation
of incidence over t h e blade span, t h e cambered vane and f l a t p l a t e diffuser l o s s e s correlate with
axial s t a t o r s which (the l a t t e r ) generally operate at much more uniform incidence distributions.
Referring t o the strongly varying d i s t r i b u t i o n s of r a d i a l and tangential velocity obtained at e x i t
from a centrifugal impeller, Fig. 9, the combined e f f e c t is shown a s a typical absolute flow angle
p r o f i l e in Fig. 18. When compared with t h e conventional constant two dimensional leading edge metal
angle of a cascade d i f f u s e r , which would be about t h e mean of t h i s p r o f i l e , incidence would vary from
+Uoat the sidewalls t o - 1 2 O at midchannel. An attempt t o scallop a vaned diffuser and r e p r o f i l e t o
match t h i s flow angle distribution should r e s u l t i n an improvement h performance. The form of the
scallop is shown i n Fig. 19. Note that a large area of the vane has been removed o r a l t e r e d in the
carefully d e s i s e d supersonic region. The r e s u l t s of this a r e shown i n Fig. 20 a s a curve of peak
efficiency VS. pressure r a t i o over the map, as much as four points in efficiency were gained at .5:1
pressure ratio. I n addition the flow range, a s a l s o shown, improved aboutso%. In Fig. 20 the
diffuser l o s s e s a r e a l s o plotted VS. Mm. M i n i m u m loss at M u = 1.03 decreased by 3&. T h i s suggests
that rather than being highly concerned with the leading edge Mach number e f f e c t s , one should take
more account of the three dimensional nature of the r o t o r e x i t flow (which is l i k e l y t o be more
effective i n reducing losses). For, in s p i t e of t h e effective gouging of a large portion of the
vane in t h e supposedly highly c r i t i c a l area along the suction surface from leading edge t o throat, a
large gain i n performance has been obtained.
It has been demonstrated in t h e l i t e r a t u r e by Dean and Runstadler (Ref. 8) and Sprenger (Ref. 9) that
the s t a t i c pressure effectiveness (defined as actual s t a t i c pressure rise/ideal s t a t i c pressure r i s e
from t h e throat t o e x i t ) correlates well with throat blockage (defined as ~ - C D *f)o r a wide range of
throat Mach numbers and geometry with both rectangular and conical diffusers. I n Fig. 21 data f o r
t h e UACL cambered vane d i f f u s e r has been plotted on t h i s b a s i s ' f o r the whole range of the map, where
entry Mach number varies from 0.7 t o 1.15. The correlation is quite good indicating r e l a t i v e l y high
throat blockage l e v e l s o f e .25 a t high speed. Note the low value of t h e throat Reynolds' number
(1.0 - 1.8 x 16). A comparison of this data with Dean and Runstadler's data f o r Re &$ f o 9 x 1 6
(Ref. 8) is a l s o shown i n Fig. 21. The throat Reynolds' number correlation would give a 1/5@
power l a w of R e d , vs. (1 -?*I which is consistent with the turbulent f r i c t i o n l a w f o r s t r a i g h t pipes
in this range a s shown i n Fig. 22. The shape of the effectiveness VS. throat blockage
correlation is a l s o q u i t e consistent with that of Dean and Runstadler. The configuration of the
d i f f u s e r f o r the Ref. 8 data was a s t r a i g h t two dimensional 8 O included angle with throat AS = 1 f o r
M* = 0.2 t o 1.0. The UACL cambered vane data is f o r throat AS = .92 with a curved centerline and a
1 3 O included angle with M* = 0.7 t o 1.0. This correlating of effectiveness with throat blockage f o r
diffuser elements would appear t o be superior t o t h e D f a c t o r concept i n that t h e former covers t h e
whole range of operation from surge t o choke, while the l a t t e r applies t o t h e optimum leading edge
incidence match point.
Further evidence t o indicate t h e importance of matching the spanwise incidence correctly is shown i n
Fig. 24 where choking throat discharge coefficient is plotted VS. entry Mach number f o r the two
dimensional and scalloped leading edgz cambered vane and a pipe diffuser. The pipe diffuser r e t a i n s
considerably lower throat blockage l e v e l s and the scalloped leading edge cambered vane i s midway
between pipe and two dimensional leading edge cambered vane. The pipe diffuser c h a r a c t e r i s t i c s w i l l
be discussed f u r t h e r in a l a t e r section.
'1
7-5
Multiple cascade d i f f u s e r s (Fig. 26) comprise multiple succeeding rows of cascade o r vaned diffusers.
Usually there a r e two, sometimes three rows. The basic advantage of this concept over t h e single
row vaned is the subdividing of the loading which r e s u l t s . Thus a two row multiple cascade system
may accomplish the same diffusion as a single cambered vane but with half t h e D f a c t o r per row, i.e.
0.4 VS. 0.8. A value of 0.4 i s generally accepted as a useful maximum f o r a x i a l s t a t o r cascades
with low loss. In addition, t h e adjacent cascades may be r e l a t i v e l y indexed t o optimize the blade
surface boundary layer entry condition f o r the following row.
Very l i t t l e published data are available f o r such diffusers. However, Continental have published a
map with up t o 4.8:1 pressure r a t i o f o r a multiple cascade single stage c e n t r i f u compressor at
20 lbs/sec. compared with a corresponding vaned diffuser. A t the maximum speed %
= 4.2 t o 4.8)
efficiency increased from 74% t o 84% from the vaned t o the multiple cascade d i f f u s e r with an improved
surge range. No data on the geometry of t h i s case is available, however, from Fig. 1 f o r a
conventional vaneless space gap of % the d i f f u s e r entry Mach number would be expected t o be supersonic
f o r PR = 4.8.
Another published case of a multiple cascade d i f f u s e r In a centrifugal stage is Ref. 10 a t 2.7 pressure
r a t i o and 2 lbs/sec. Here a d i r e c t comparison w a s made with pipe diffuser operation with the same
rotor. Generally the pipe d i f f u s e r stage is over 1 point b e t t e r on efficiency. However, no attempt
w a s made t o match the spanwise leading edge angle d i s t r i b u t i o n of the f i r s t row cascade t o the flow
angle d i s t r i b u t i o n at r o t o r e x i t . The entry Mach number at design point f o r this case is 0.8 with
double c i r c u l a r a r c and NACA 400 s e r i e s f o r the f i r s t and second rows. Gap/chord r a t i o s were 0.8 and
0.43, respectively, compared with t h e 0.9 f o r the UACL cambered vane diffuser. The predicted loss
f o r this multiple cascade d i f f u s e r is d p P .02, while the measured was 0.d. This difference of
0.02 would correspond t o the 1 point P L O efficiency difference between pipe and cascade. Again,
this accentuates the importance of matching the i n l e t flow angle p r o f i l e t o maximize the performance
of centrifugal compressor diffusers.
PASSAGE DIFFUSERS
The passage d i f f u s e r as shown .in Fig. 27 is a concept which ignores t h e angular momentum reduction
principle of the cascades and r e l i e s on capturing the flow with a cambered leading edge and directing
it through an enclosed passage, whence it is fed t o a c o l l e c t o r a f t e r diffusion t o some low Mach,
number. A s in other d i f f u s e r concepts, it is the leading edge t o t h r o a t region which is important
f o r supersonic entry Mach number. I n most cases (applications t o 6:l pressure r a t i o ) a compressible
log s p i r a l o r some type of low loading suction surface i s applied and the pressure surface is f a i r e d
t o give a desired throat. After the throat some moderate diffusion r a t e , s t r a i g h t channel is
applied; with e i t h e r c i r c u l a r o r rectangular cross section. Boeing, G.M. and Chrysler have published
information on such application a t pressure r a t i o s of 6:l and 3:l and 4:1, respectively, in Ref. 11.
J u s t a s f o r the vaned diffuser, these passage d i f f u s e r s w i l l suffer from the same leading edge
incidence mismatching f o r two dimensional s t r a i g h t leading edges.
PIPE DIFFUSER
This novel concept, Fig. 30, i s based upon an a r r a y of d r i l l i n g s arranged symmetrically i n a r a d i a l
plane with t h e i r center l i n e s all tangent t o t h e seme c i r c l e . The geometry is such that, when these
drillings mutually i n t e r s e c t , a pseudo vaneless space i s formed between the tangency c i r c l e and an
outer c i r c l e called the leading edge c i r c l e . Since the intersection of two coplanar cylinders is
an e l l i p s e , this pseudo vaneless space is composed of an array of symmetrically located e l l i p t i c
ridges at t h e interseotion of each d r i l l i n g . When this drilling array is arranged around a
centrifugal impeller, t h e flow w i l l e x i t i n t o t h e tangency c i r c l e plane, flow through t h e pseudo
vaneless space, and enter the discrete pipes formed by the drillings. A conical diffuser may then
be arranged downstream of each discrete pipe t o diffuse the flow and feed any type of passage such
a s the trwnpet in Fig. 31 which, i n turn, feeds an a x i a l l y directed annulus.
The merits of this diffuser concept are both economic and aerodynamic. Eoonomic because of t h e
leading edge region is e a s i l y defined by a s e r i e s of simple drillings and comes out extremely
accurately f o r r e l a t i v e l y l i t t l e effort. The major aerodynamic advantages l i e with t h e leading edge
ridge or scallop. A s seen in Fig. 30 the ridge i s inclined at ' 0 from tangential a t its own tangency
c i r c l e ( s l i g h t l y greater in radius than the passage centerline tangency c i r c l e ) and builds up t o a
maximum inclination a t the leading edge circle. The three dimensional shape of t h i s leading edge
allows it t o accommodate t h e type of flow angle d i s t r i b u t i o n usually found at the e x i t of centrifugal
compressors due t o f a i r l y thick hub/shroud boundary layers.
The swept shape of the leading edge i s conducive t o the %orma1 Mach number 4 1" concept of the
swept wing at incidence. This vortex has been found t o be conducive t o the s t a b i l i t y of the flow in
the passages and is considered t o suppress the separation tendencies of the w a l l boundary layer i n
t h e downstream diffuser. In p a r t i c u l a r , it suppresses the separation of t h e flow over the apex,
Fig. 30, of t h e scallop i n t h e leading edge plane.
The simplest pipe diffuser cross section, c i r c u l a r , has a natural aspect r a t i o of 1.0 which is just
over the optimum of .75 determined f o r rectangular section passage d i f f u s e r s i n Ref. 8.
The e f f e c t of p a r a l l e l t h r o a t length on pipe diffuser performance has been demonstrated in Ref. 4.
T h i s is repeated i n Fig. 32 where the w a l l s t a t i c pressure distribution of short and long throat
pipe d i f f u s e r s i s plotted. In both cases, j u s t upstream of the apex of the leading edge scallop,
a normal shock occurs which automatically a d j u s t s i t s e l f t o s u i t continuity i n the d i f f u s e r throat.
This is the same finding as f o r Ref. 3 on the Boeing/AVLABS 1O:l pressure r a t i o centrifugal program
where schlieren photographs show t h e same leading edge normal shock. I n the t h r o a t , f o r the short
case, a continuous s t a t i c pressure r i s e occurs merging i n t o the s t a t i c pressure r i s e of the
downstream cone. For the long throat case, an i n i t i a l s t a t i c pressure rise occurs i n the t h r o a t
followed by a drop, possibly t o supersonic Mach number, with a r e l a t i v e l y slow s t a t i c pressure
recovery in t h e downstream cone. The overall s t a t i c pressure r i s e of t h e short throat case is 1 9
greater than that of the long throat combined with a 0.5 percentage point improvement in overall
efficiency. The corresponding throat dimensions f o r the two cases are L*/d* = 1.84 and 0.5.
STATIC PRESSURE EFFECTIVENESS A s f o r the vaned and passage diffusers, the throat t o e x i t
effectiveness of t h e pipe diffuser cones may be correlated with throat blockage. Fig. 33 shows such
a correlation f o r a UACL 6:1 and 1O:l pressure r a t i o match pipe diffuser. The maximum entry Mach
number of the 6:l and 1O:l pressure r a t i o data a r e 1.2 and 1.42. The l a t t e r is l i k e l y one of the
highest Mach number l e v e l s of which a r a d i a l diffuser has ever been operated. For comparison,
Sprenger's (Ref. 9 ) s t r a i g h t conical diffuser throat blockage correlation is also shown. The shapes
of the curves a r e quite similar. Due t o the throat Reynolds' number difference, the curves are
r e l a t i v e l y displaced. However, they do correepond on a 1/5& power l a w a t B* = .1 as indicated i n
Fig. 22. Sprenger's data correspond t o low throat Mach number, while the UACL data a r e f o r M* n 0.6
1.0. However, the data from Ref. 8 show that effectiveness is very weakly dependent on M* as
-
7-7
I n Fig. 34 the throat t o e x i t effectiveness i s plotted vs. throat Mach number and shock Mach number
f o r a 6:l pressure r a t i o speedline. On the l e f t is a scale of t h r o a t Mach number up t o 1.0. On the
r i g h t is a s c a l e of diffuser passage upstream shock Mach number, Just as f o r the Boeing/AVLABS work,
a continuous s e t of data is obtained even above M* = 1.0 with only a s l i g h t f a l l off i n effectiveness
up t o 1.1 Mach number. Note that the throat Reynolds' number of the UACL pipe d i f f u s e r i s about 1/4
of t h e BoeingfAVLABS. The increase in effectiveness with increasing M * i s due t o the corresponding
reduction in throat blockage. The core or maximum throat t o t a l pressure used t o calculate t h e throat
Mach number f o r t h e UACL cambered vane and pipe d i f f u s e r data was obtained from impeller t i p s t a t i c
and temperature r i s e with flow f a c t o r and shroud f r i c t i o n temperature r i s e determined from numerous
t i p t r a v e r s e s of t o t a l pressure and flow angle. The throat t o t a l pressure includes a correction far
leading edge shock loss. Invariably a t all speeds, verge of choke (maximum flow) corresponds t o
M* a 1.0 which suggests that very l i t t l e core t o t a l pressure loss occurs from leading edge t o throat.
Comparing the pipe d i f f u s e r effectiveness VS. throat blockage data with the UACL cambered vane data
as i n Fig. 35 shows that they both follow the same type of correlation (same throat Reynolds' number)
but t h a t the cambered vane data f a l l s lower on effectiveness and i s a t a higher l e v e l f o r the same
speed. In f a c t , the cambered vane d i f f u s e r at the 6 : l pressure r a t i o speed operates at the same
B* (= .25) l e v e l as the 12:l pipe diffuser. T h i s brings out one of the principle advantages of the
pipe d i f f u s e r leading edge concept. The superior matching of t h e leading edge flow angle p r o f i l e
and t h e swept shape reduce the r e s u l t a n t throat blockage l e v e l s and r a i s e the effectiveness. Although
the matching is not perfect, it c e r t a i n l y is much superior t o a s t r a i g h t two dimensional leading edge.
I n Fig. 36 the incidence d i s t r i b u t i o n is plotted VS. f r a c t i o n of flow. About 7%of the flow i s
operating at an incidence l e v e l of 2 6 O vs. the 2 l 2 O of a two dimensional leading edge.
THROAT FEGCKAGE The same leading edge t o t h r o a t s t a t i c pressure r i s e concept as f o r the vaned
d i f f u s e r has been found t o c o r r e l a t e the throat blockage of a pipe diffuser. The data a r e shown in
Fig. 37, both f o r 6:l and 1 O : l pressine r a t i o stages. only high speed (10:l t o 14:l pressure r a t i o )
data a r e available f o r the 1O:l pressure r a t i o stage. A general increase of blockage occurs with
increasing s t a t i c pressure r i s e with two curves f o r entry Mach n u m b e r r 1 and 4 1. A s discussed
previously f o r the cambered vane d i f f u s e r , a general increase of t h r o a t blockage with increasing
s t a t i c pressure r i s e leading edge t o throat i s t o be expected, since more diffusion is required of
the boundary layer r e s u l t i n g in a thicker, more defected boundary layer. The higher l e v e l curve f o r
M u > 1 i s a r e s u l t of requiring that most of t h e diffusion (leading edge t o t h r o a t ) be accomplished
abruptly through a normal shock. Although the 1O:l pressure r a t i o data approach the 6:1 pressure
r a t i o data at lower blockage (.l3) f o r Mu> 1, they follow a steeper trend f o r increasing blockage
than the 6:l pressure r a t i o data. Possibly, f o r higher entry Mach number l e v e l s (sl.2g) the curves
of e" VS. + $- increase in l e v e l o r the d i f f e r e n t r o t o r f o r the 1O:l pressure r a t i o case feeds
a d i f f e r e n tJ L L incidence p r o f i l e t o the pipe d i f f u s e r leading edge r e s u l t i n g i n a somewhat
d i f f e r e n t t oat blockage c h a r a c t e r i s t i c . I n f a c t , it might be expected that d i f f e r e n t d i f f u s e r
leading edge incidence d i s t r i b u t i o n s r e s u l t in d i f f e r e n t throat blockage c h a r a c t e r i s t i c s , i.e. the
difference between two dimensional leading edge cambered vane and pipe diffuser. I n any case, it
appears that t h r o a t blockage l e v e l s f o r a simple throat a t the leading edge of a pipe d i f f u s e r can
be r i s i n g rapidly f o r entry Mach numbers approaching 1.4. The equivalent trend of a two dimensional
leading edge d i f f u s e r would l i k e l y be disastrous. I n Fig. 38 a comparison of the correlations f o r
t h e two d i f f u s e r types is plotted. For entry Mach number .( 1, the curves tend t o coincide at high
s t a t i c pressure drop to' the throat with an increasing divergence f o r increasing s t a t i c pressure
T h i s gives
*
(or decreasing s t a t i c pressure drop) with the cambered vane blockage l e v e l s considerably exceeding
= 0.225 the cambered vane d i f f u s e r e x h i b i t s
f o r the pipe d i f f u s e r , while the same point f o r
These co&Epond t o B* = O.2land 0.1, respectively, with
* a 0.51 and .65, respectively, i n Fig. 35 with 4
0.14. The r e s u l t is a of about? points in overall efficiency. Therefore, much of
poor performance of d i f f u s e r types other than the pipe i s due t o the higher throat blockage l e v e l s
which they incur. The scalloped vaned d i f f u s e r leading edge t e s t quoted previously demonstrates t h i s .
S T U LIMIT The s t a l l i n g correlation of the two d i f f u s e r forms i s presented [Link]. 25. The
l i m i t i n g leading edge t o throat s t a t i c pressure r i s e has been plotted VS. entry Mach number. Since
s t a l l i s l i k e l y a breakdown of sidewall boundary l a y e r s i n traversing the s t a t i c pressure gradient
from leading edge t o t h r o a t , it would seem l i k e l y that the above correlation i s relevant. A s
explained in t h e previous section on vaned d i f f u s e r s , a nearly constant value of Ap*/ L E i s obtained
up t o MIE = 1 with the pipe d i f f u s e r l e v e l about 60%higher. Above entry Mach number ==%1, both curves
r i s e coinciding with the intereection of the curve of A p*/g~e f o r the peak entry Mach number normal
shock. T h i s might be expected since, when a leading edge normal shock occurs, the flow would t r y t o
follow t h e abrupt s t a t i c pressure r i s e of the shock u n t i l sidewall boundary layer separation became
predominant. Data f o r both 6:l pressure r a t i o and 1O:l pressure r a t i o pipe d i f f u s e r stages a r e
presented. Unfortunately, only a few high speed points were obtained f o r the 1O:l pressure r a t i o case
as indicated at 5 1.4 entry Mach number. These data correspond t o choking of the d i f f u s e r as shown
by t h e l i n e of &
A VS. M u f o r a choked throat which passes through the data. The remainder of the
s t a l l limit curve f o r t h e 1O:l pressure r a t i o case is shown estimated from the data of
iLe
Fig. 37. A t abo t 1.33 entry Mach number, the s t a l l locus breaks off from t h e choked throat curve
*
and traverses l i n e a r l y across t o the 6:z pressure curve a t entry Mach number = 1.135. This indicates
that increasing from entry Mach number 1.33, the d i f f u s e r has l o s t its s t a l l c a p a b i l i t y and is only
sustained by the choked throat condition and t h a t around entry Mach number = 1.15 a maximum s t a l l
capability occurs with =. 0.50 or more. Presumably, with entry Mach number exceedhg 2 1.15'
the abrupt s t a t i c pressure r i s e required through a normal shock r e s u l t s i n an excessive
s t a t i c pressure gradient f o r the sidewall boundary layers. It should be considered as indicated i n
Fig. 25 that f o r all these UACL s m a l l centrifugal data with absolute flow = 1 lb/sec., the r e s u l t i n g
low Reynolds' numbers give f u l l y developed boundary layers. With thinner w a l l boundary l a y e r s and
higher Reynolds' number d i f f u s e r t h r o a t blockage, s t a l l l i m i t and effectiveness w i l l a l l improve.
It is i n t e r e s t i n g t o note that the superior s t a l l i n g and choking limits of the pipe d i f f u s e r do not
necessarily lead t o a wider mass f l o w range a t a given speed. I n f a c t , the higher r a t e of increase
of blockage of the vaned d i f f u s e r with increasing s t a t i c pressure r i s e leading edge t o throat allows
it t o reach a lower r e l a t i v e mass flow at surge than t h e pipe d i f f u s e r so that the loss of choke flow
capacity is j u s t balanced. The mass flow range at supersonic Mach numbers is about equal f o r the
two d i f f u s e r types and is superior f o r the cambered vane a t low Mach numbers, i.e. -8. This suggests
that d i f f u s e r s with low throat blockage c h a r a c t e r i s t i c and good effectiveness w i l l tend t o have
i n f e r i o r flow range.
GENERAL CONCLUSIONS
The overall loss l e v e l s at minimum loss f o r constant entry Mach number (constant r o t o r speed) of
r a d i a l cascade d i f f u s e r s have been shown t o f i t the NACA D f a c t o r correlation for axial cascade s t a t o r s
up t o entry Mach numbers of 1.15 (axial cascade s t a t o r entry Mach number V, .SI. This r a d i a l
d i f f u s e r data provides D f a c t o r concept data up t o l e v e l s of 0.9. Mainstream diffusion accounts f o r
8 d of the D f a c t o r loading of r a d i a l cascades. Leading edge scalloping of cascade d i f f u s e r s t o
match the entry flow angle p r o f i l e has reduced the loss l e v e l s by up t o entry Mach number E 1.10.
Some available published data have demonstrated that multiple cascade d i f f u s e r s a r e superior t o
single cascade vaned up t o 5;1 pressure r a t i o (Ref. 11, while other such data show that t h e pipe
d i f f u s e r i s superior t o a multiple cascade f o r a 2.7 pressure r a t i o stage (Ref. 11).
The performance of both rectangular passage and pipe d i f f u s e r s may be successfully correlated with
single passage s t a t i c t e s t s on t h e t h r o a t t o e x i t effectiveness VS. throat blockage concept
considering Reynolds' number t o the l/5a power.
Similar c o r r e l a t i o n of effectiveness with throat blockage is obtained over the whole compressor map
f o r both a cambered vane up t o 5:1 pressure r a t i o and pipe d i f f u s e r up t o 12:l pressure r a t i o with
a single l i n e f i t t i n g the whole range of data from surge t o choke on every speedline*
Throat blockage has been found t o be a prime function of leading edge t o throat s t a t i c pressure r i s e
with separate correlations f o r supersonic and subsonic entry Mach numbers. The single g r e a t e s t
problem with supersonic r a d i a l d i f f u s e r s is that f o r entry Mach number exceeding 1.2 nearly l/2 the
t o t a l required s t a t i c pressure r i s e of t h e d i f f u s e r must occur from leading edge t o throat i n about
10% of t h e t o t a l diffusion path length mostly through a normal shock.
To improve the performance of higher pressure r a t i o centrifugal compressors, some method of reducing
the t h r o a t blockage is required. The entry Mach number i t s e l f may be reduced by using r o t o r s with
e x i t blading sweepback which r a i s e s prohibitive s t r e s s problems or by increasing t h e extent of
vaneless space which usually leads t o increased vaneless space l o s s e s and increased f r o n t a l a r e a
with l i t t l e improvement in overall performance. Some method of reducing t h e e f f e c t of the leading
edge shock on throat blockage is l i k e l y most promising.
The following overall centrifugal stage performance l e v e l s have been obtained with r a d i a l supersonic
d i f f u s e r types.
(2) Morris, R.E. and Kenny, D.P. "High Pressure Ratio Centrifugal Compressor f o r Small
Gas TuFbine Engines"
Prepared f o r the 3lst Meeting of t h e Propulsion and
Energetics Panel of AGARD "Helicopter and Propulsion
Syst emsft
June 1968, Ottawa, Canada.
(3) Schorr, P.G., Welliver, A.D. and "Desim and Development of Small High Pressure Ratio,
Winslow, L.J. Single Stage Centrifugal Compressor"
Presented on March 1969 at the ASME Cleveland Conference.
(4) Kenny, D.P. "A Novel Low Cost Diffuser f o r High Performaace
Centrifugal Comp-essors"
A.S.M.E. Paper No. 68/GT-38.
(7) Dallenbach, F. and V a n Le, N. "Supersonic Diffuser for Radial and Mixed Flow Compressors"
A.S.M.E. Paper No. 6&Hyd.-ll.
(8) Runstadler, P.W. Jr. and "Straight Channel Diffuser Performance at High I n l e t Mach
Dean, R.C. Jr. Numbers"
A.S.M.E. Paper No. 63-WA/FE-19.
(10) &oh, F.G. , Wood, G.M., "Evaluation of a High HubDip Ratio Centrifugal
Kulp, R.S. and Kenny, D,P. Compessar"
A.S.M.E. Paper No. 69-WAFE-28.
7-10
PRov
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IMPELLER EXIT
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.600
,500
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-
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vu MA) IMPELLER EXIT TRAVERSE DISTRIBUTION OF ABSOLUTE TANGENTIAL
I .o -VELOCITY A T TRAVERSE
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.800
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7-17
.2 5
.20
w
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II 12 13 - 14 15 16 17
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SECTION A - A \ 0
Fig.15 UACL flat plate diffuser LE types
VIEW 8
7-19
3
s
LL
a
0
X
w
I-
\
7-20
I
COMPARISON OF UACL VANED DIFFUSER MINIMUM c
- LOSS PER SPEED WITH NACA STATOR ‘D’
FACTOR LOSS CORRELATION
Reo* = 10-18 X IO5
+
CAMBERED VANE WITH 6 I ROTOR
- CAMBERED VANE WITH 5 I ROTOR
0 CAMBERED VANE WITH 6 I ROTOR
WITH SCALLOPED LEADING EDGE
o 5 I ROTOR WITH FLAT PLATE
- DIFFUSER HAVING LEADING EDGE
PRESSURE SURFACE CHAMFER
AND HOLLOW GRIND
NACA STATOR
0 .I .2 .3 .4 .5 .6 .7 .e .9
’D ’ FACTOR
20
‘6,
12
0 IO 20 30 40 50 60 70 80 90 100
O h X/h
LEADING EDGE
SCALLOP
.76
rl
.74 / \
WITHOUT
SCALLOP
.72
-.04 \,
/’
-.03
~
\
50 - % IMPROVEMENT IN FLOW RANGE
40
1
30
20
IO
0
.7 .8 .9 1.0 1.1 MLE 1.2
Fig.20 Comparison of overall efficiency vs PR for cambered vane diffuser for LE scallop
7-22
COMPARISON OF DIFFUSER
EFFECTIVENESS FOR RUNSTADLER
AND DEAN'S STRAIGHT 2 -
.9 DIMENSIONAL CHANNEL (8")REF8
AND UACL CHAMBERED VANE
DIFFUSER
I
DEAN 81 RUNSTADLER
.8 2 - 0 STRAIGHT '
8 CHANNEL
.7
.65
.55
-5
1-72“
8 O CCIJICAL By= .01
1.c
.E SLOPE O F LAMINAR PIPE
FRICTION LAW SLOPE OF TURBULENT
6
PIPE FRICTION LAW
.4
.2
-RlCTlON LAW
R ~ = ~v* d* *
3
IO I0 5
. I
0
A VARIOUS
SPEEDS
0
0
A
/
.I MLE n
(
-
-. 8 77 -.
/
-.5 -
P
73 72 -. I 0 .I .z .3DP*
qLE
.5
.9
' "\N
l'h\\
CAMBERED VANE 2 3
. d P E DIFFUSER
\ \I
I
I
I
.8
.5 .7 .8 .9 I.o 1. I 1.2
-
P*
LE
.6 -
LEADING EDGE TO THROAT STATIC PRESSURE
RISE AT STALL FOR UACL PIPE &
I
'
CAMBERED VANE DIFFUSERS
Reo* 2 I .0-1.8X105 , I I
FIG.37 FOR
.5 STAG
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8
S U P E R S O N I C C A S C A D E P E R F O R M A N C E
BY
H. STARKEN
H. J . LICHTFUA
SUMMARY
Different design methods proposed in the literature are discussed. In detail, the inflow
conditions at design and off-design operations of a supersonic cascade are presented.
Finally, approximate methods are described for calculating shock losses and the depen-
dency o f total pressure losses from static pressure rise and axial-velocity-density
ratio.
8
NOMENCLATURE
A flow a r e a
AT c r o s s s e c t i o n a r e a of t h r o t t l e behind t h e cascade
e l e n g t h o f t h e l e f t running c h a r a c t e r i s t i c through E
h energy p e r u n i t mass flow
chord l e n g t h
M Mach number
M" c r i t i c a l Mach number
d i f f e r e n c e o f t a n g e n t i a l components o f a b s o l u t e c r i t i c a l Mach
A'a' bs numbers.
P pressure
T temperature
t spacing
W v e l o c 1t y
6 flow a n g l e ( w i t r e s p e c t t o cascade f r o n t )
stagger angle
turning
r a t i o of specific heats
Mach a n g l e
V Prandtl-Meyer a n g l e
density
a x i a l velocity density r a t i o
-w =
:'tot 2-'t?t 1
t o t a l pressure l o s s coefficient
P t o t m-pm
- ' shock l o s s c o e f f i c i e n t
- profile loss coefficient
tot t o t a l value
?k v a l u e a t t h e c r i t i c a l p o i n t (where M = 1)
A v a l u e behind shock
0 v a l u e a t t h e e x i t o f t h e Laval n o z z l e i n a cascade wind t u n n e l
I f i r s t t h r o a t of a Laval nozzle ( w i t h two t h r o a t s )
I1 second t h r o a t o f a Laval nozzle ( w i t h two t h r o a t s )
2 v a l u e s f a r downstream o f t h e cascade
m c o n d i t i o n s a t i n f i n i t y upstream.
Cascade n o t a t i o n .
8-1
1. INTRODUCTION
T h e o r e t i c a l l y t h e r e i s no l i m i t a t i o n on t h e s t a t i c p r e s s u r e r a t i o a c r o s s a r o t o r and i s
J u s t dependent upon t h e i n l e t Mach number. It i s p o s s i b l e t o a c h i e v e t h i s high p r e s s u r e
r i s e i n an i n f i n i t e s i m a l y small d i s t a n c e a c r o s s a normal shock wave. But t h e i n h e r e n t
r i s e i n e n t r o p y a c r o s s a normal shock b e a t s down t h e e f f i c i e n c y t o a low v a l u e a t h i g h
r e l a t i v e Mach numbers, I n a f i n i t e d i s t a n c e , however, t h e same high s t a t i c p r e s s u r e r i s e
could be accomplished by a p a r t i a l i s e n t r o p i c compression.
In view of the complexity of the flow problem, comprehensive testing of blade profiles
in two-dimensional annular cascade tunnel and model compressors i s therefore strongly
necessary. In order to obtain a better understanding of the flow in a supersonic compres-
sor, it is advisible first to investigate simpler flow configurations in two-dimensional
models. This would at least give a qualitative picture of the complex flow problem. A
helpful and valuable tool for such investigations is a twodimensional cascade wind tun-
nel, The superiority of the two-dimensional cascade flow research lies In the low number
of flow parameters, simplicity of testing and the overall economy, as compared with a
three-dimensional rotating test rig.
A single volume summerizing all the important events that have taken place in the field
of supersonic compressors and cascades does'nt seem to exist. The current paper also
restricts itself to some of the special flow problems in a supersonic blade row.
Some of the important publications attempting to sumerize the state of art are from
HOTTNER ( 1.7 ) , LIEBLEIN (1.8 ) , SAVAffE ( 1.9) , KLAPPROTH (1.10) , JOHNSON (1.11 1, and
CHAUVIN (1.12).
In order to present the important flow problem in a cascade at high inlet Mach numbers,
several Schlieren pictures and explanatory diagrams are shown (The dark lines and
spots in the Schlieren pictures, which are not shown in the diagrams, are due to pres-
sure tubes and stresses in the Plexiglas side walls ).Figs. 2.1 and 2.2 show a cascade
with an inlet Mach number M m = 0.9, in which the existence of a local supersonic velo-
city field on the suctiorl surface could be seen, together with a normal shock downstream
of the local supersonic flow field, which in turn forms the upstream of the next blade
profile. With increasing inlet Mach number, the local supersonic velocity field also in-
creases and to such a value wherein the shock wave ahead,of,the cascade reaches infinity
(M, = 1). Under these operating conditions the shock wave remains stable and stationary
(fig.2.j and 2.4). Further increase of the inlet Mach number results in a shift in the
shock position nearer to the leading edge.
The continuous change over from subsonic to supersonic inlet Mach number is possible,
only when the inlet flow angle Bm is large enough to accomodate the sonic line on the
suction surface still in front of the following blades as shown in figs. 2.3 and 2.4.
Choking occurs when the sonic line crosses the passage formed by two adjacent blade pro-
files, and thereafter no further increase in the inlet Mach number at a constant inlet
flow angle is possible (figs.2.5 and 2.6).
Shown in fig.2.7 and fig.2.8 is the flow field at MOD = 1.1. The supersonic flow field
ahead of the cascade gets itself increased, but the subsonic flow field in the passage
reaches up to the passage shock at the leading edge. Further increase in the upstream
Mach number results in a complete supersonic flow condition in the blade passage and
downstream of the cascade (figs.2.9 and 2.10). In such an operating condition,only a
small region of subsonic velocity flow field exists around the leading edge of the blade
a- 3
Y
l o s s i n v o l v e d , t h e a r e a of t h e second t h r o a t AII eould be reduced even up t o AI, b e f o r e
a complete break down of t h e s u p e r s o n i c flow o c c u r s . I n t h i s c a s e t h e flow i n t h e second
t h r o a t i s a l s o s o n i c AII = AII
*
In t h e bottom p i c t u r e o f f i g . 2 . 2 1 i s shown a normal shock wave i n f r o n t o*f t h e second
throat. I n t h i s c a s e s o n i c c o n d i t i o n s e x i s t a t AII and t h e r e f o r e AII = AIIO But1 due t o
Y *
losses i n t h e normal shock AII h a s t o be g r e a t e r t h a n AI. Using t h e c o n t i n u i t y and t h e
energy e q u a t i o n s we have:
Continuity r e l a t i o n s h i p :
* t t t t t
(2.1) PIWI A I =
PI1 wII AII
Energy r e l a t i o n s h i p :
(2.2) T t o t I = T t o t I1
*
(2.3) - --
-AII Ptot I
AIn P t o t I1
a) Impulse t y p e cascade.
A cascade o f t h i s t y p e i s shown i n f i g . 3 . l a . To e s t a b l i s h t h e flow o f a n impulse t y p e
r o t o r , a cascade w i t h h i g h t u r n l n g and low p r e s s u r e r i s e i s r e q u i r e d . The same geo-
metry h o l d s good f o r an a c c e l e r a t i n g and d e c e l e r a t i n g machine. Hence t h e knowledge
a v a i l a b l e i n t h e f i e l d o f t u r b i n e b l a d i n g becomes a l s o u s e f u l f o r t h e d e s i g n o f
s u p e r s o n i c compressors. For t h e same i n l e t and o u t l e t c o n d i t i o n s c a l l e d f o r , t h e r e
are d i f f e r e n t ways o f g e t t i n g t h e p r o f i l e shape. SHAPIRO (3.1) h a s given a method
and such a p r o f i l e i s shown i n fig.3.2. The method c o n s i s t s i n i s e n t r o p i c a l l y ( s i m p l e
wave) d e c e l e r a t i n g t h e flow i n t h e i n l e t p o r t i o n o f t h e b l a d e s up t o a p a r a l l e l flow
a t t h e t h r o a t , and f u r t h e r a c c e l e r a t i n g i t w i t h i n t h e passage t o t h e flow Mach number
8-6
a t e x i t . Thus a d e f l e c t i o n . i n t h e flow i s o b t a i n e d .
BOXER'(3.3) and OSWATITSCH (3.4) have developed a t h i r d method, which has been made
use o f by STRATFORD (3.21, COLCLOUGH (3.5) and GOLDMAN (3.6, 3.7). The p a r a l l e l
upstream flow i s transformed i n t o a p o t e n t i a l v o r t e x flow and f u r t h e r changed o v e r
t o a p a r a l l e l flow a t e x i t . To i l l u s t r a t e t h e method an example i s p r e s e n t e d i n
, f i g . 3 . 4 , t o g e t h e r w i t h a S c h l i e r e n p i c t u r e o b t a i n e d from NACA (unpublished work)
i n fig.3.5.
To s a t i s f y t h e s t a r t i n g c o n d i t i o n s , a s a l r e a d y d e s c r i b e d i n c h a p t e r 2.3 (fig.2.22),
i t becomes n e c e s s a r y t o magnify t h e t h r o a t v e l o c i t y , e x c e p t i n t h e c a s e where a
v a r i a b l e geometry o f t h e b l a d e s i s provided. T h i s i n t u r n r e d u c e s t h e flow d e f l e c t i o n .
For v o r t e x flow c a s c a d e s t h e r e e x i s t s no l i m i t a t i o n w i t h r e g a r d t o t u r n i n g a n g l e
b e a r i n g i n mind t h e p o s s i b l e s t a r t i n g d i f f i c u l t i e s .
s t a t i s t i c a l i n v e s t i g a t i o n c a r r i e d o u t by CONRAD (3.24).
4 . 1 S t r a i g h t F l a t - P l a t e Cascade
a) Max = M, s i n 8, 2 1 ( s u p e r s o n i c a x i a l v e l o c i t y ) and
b) Max = Mm s i n 8, < 1 (subsonic a x i a l v e l o c i t y ) .
i n f i n i t e cascade.
T h i s r e l a t i o n s h i p h a s a minimum v a l u e a t :
t 1
(4.2)
T h i s a n a l y s i s i s v a l i d n o t o n l y f o r t h i n f l a t p l a t e c a s c a d e s , but a l s o f o r c a s c a d e s w i t h
f i n i t e t h i c k n e s s having a s t r a i g h t s u c t i o n s u r f a c e a t t h e e n t r a n c e r e g i o n and very s h a r p
l e a d i n g edges. Near s o n i c i n l e t Mach numbers, some d i s c r e p a n c i e s may o c c u r f o r r e a l b l a -
d e s due t o choking.
The curvature of the'forward portion of the suction surface introduces flow disturbances
in front of the cascade. Fig.4.9 shows the flow field of such a cascade. This profile has
a pointed leading edge and a convex suction surface. This semi-infinite cascade has an in-
let flow direction upstream of the first blade, which is chosen tangential to the blade
leading edge. Assuming simple wave flow at the entrance region, the flow is accelerated
to a higher Mach number due to the curvature of the convex surface, and hence the incli-
[Link] the Characteristics also gets reduced.
The flow direction along the characteristic EL', which passes through the leading edge of
the following blade, runs parallel to the profile at the point E. Because the flow direc-
tion at E is something other than the direction of the profile contour at L', an oblique
shock wave appears at L'.
The flow along L-I-E and L1-I1-E1(fig.4.9) is identical as long as the change of entropy
is neglected. The logical conclusion of this is that the flow in the corresponding entrance
region L-I-E of all the following blades is also the same. Because a special flow direc-
tion Bo has been chosen for the first blade of this semi-infinite cascade, the flow field
ahead of this only one blade differs from the rest of the blades; however, the pressure
distribution on the suction surface of the entrance region remains still identical.
a) The Characteristics which are generated between L 1 and I' meet the first bow wave
emitted at the leading edge L'
and
b) Characteristics which are generated between 1' and El go and meet the bow wave of the
leading edge L1' of the following blade. The bow waves at L', L" ... are Identical
in all respects with a periodicity of one pitch length, and therefore the Characteris-
tics at I', 1" ...
are the limiting Characteristics of the bow waves at infinity
upstream and are referred to as "Neutral Characteristics". It may also be'mentioned
that the flow is rendered periodic, because the interaction of the compression and
the expansion waves of each of the blades nullify oneanother.
$
The Neutral Characteristic wholly represents the inlet flow conditions of the infinite
cascade because, at infinity upstream the bow wave changes into a Characteristic which
is parallel to the neutral one, and so we have:
and
LEVINE (4.1, 4.2) suggests an analytical solution. The method consists in the determina-
tion of mass flow through the Characteristic EL (fig.4.10) for an arbitraryly chosen
Mach number at L, which defines the position of the point E by the Mach angle uE. The
8-12
(4.3) t p, w, s i n 8, = e pE wE s i n YE
and
(4.4 1
If t h e s u c t i o n s u r f a c e h a s a c o n c a v e l c u r v a t u r e i n s t e a d o f convex one, t h e c o r r e s p o n d i n g
flow f i e l d g e t s changed and f o r a s e m i - i n f i n i t e cascade it i s shown i n fig.4.12. It i s
seen from t h i s f i g u r e , t h e flow d i r e c t i o n i n f r o n t o f t h e f i r s t b l a d e i s such t h a t t h e r e
o c c u r s a c e n t e r e d Prandtl-Meyer expansion a t t h e p r o f i l e l e a d i n g edge L. Downstream, t h e
flow e x p e r i e n c e s a compression r e s u l t i n g i n an i n c r e a s e i n t h e i n c l i n a t i o n of t h e , Cha-
r a c t e r i s t i c s . Again f o r t h e f o l l o w i n g blade t h e r e o c c u r s t h e c e n t e r e d Prandtl-Meyer ex-
pansion a t L' s i m i l a r t o t h e p r e v i o u s one, and from L' t o E ' t h e flow f i e l d r e p e a t s it-
s e l f as from L t o E.
I n t h e p r o c e s s o f t h i s i s e n t r o p i c compression, t h e C h a r a c t e r i s t i c s g e t s b e n t a l s o con-
t i n u o u s l y r e s u l t i n g i n an o v e r l a p of t h e d i f f e r e n t C h a r a c t e r i s t i c s . An o b l i q u e shock
wave s t a r t s a t t h e cusp of t h e envelop o f C h a r a c t e r i s t i c s and i s away from t h e b l a d e
s u r f a c e (fig.4.12). T h i s shock wave i n an i n f i n i t e cascade i s a g a i n p a r a l l e l t o t h e neu-
t r a l C h a r a c t e r i s t i c a t i n f i n i t y . The p o s i t i o n o f t h i s n e u t r a l C h a r a c t e r i s t i c i s a t t h e
l e a d i n g edges o f t h e b l a d e s , which means t h a t I c o i n c i d e s w i t h L.
' I
For t h e c a l c u l a t i o n o f t h e flow p a r a m e t e r s M- and B,, t h e methods a l r e a d y e x p l a i n e d f o r
1
8- 13
4.3 S e m i - I n f i n i t e Cascade
8- 14
(4.5)
I n t h e above e q u a t i o n 6 r e f e r s t o t h e c o n t o u r a n g l e a t a p o i n t P on t h e p r o f i l e ( f i g .
P
4.17). The Prandtl-Meyer a n g l e v i s worked o u t from t h e measurements of t h e s t a t i c p r e s -
P
s u r e a t P and t h e t o t a l p r e s s u r e of t h e , i n l e t flow. The Mach number M, of t h e i n l e t flow
i s c a l c u l a t e d by a v e r a g i n g t h e s t a t i c p r e s s u r e i n f r o n t o f t h e cascade (fig.4.171, and
t h e v a l u e so o b t a i n e d i s i n good agreement w i t h t h e Mach number a t i n f i n i t y upstream
(4.10). From t h e v a l u e o f M, so c a l c u l a t e d , t h e Prandtl-Meyer a n g l e U, i s determined.
I n t h e c h a p t e r s 4 . 1 t o 4 . 4 t h e d i s c u s s i o n s were l i m i t e d t o t h e e x i s t a n c e o f d i f f e r e n t pas-
sage flow f i e l d s , which were never completely subsonic from t r a i l i n g edge t o l e a d i n g edge
a t supersonic i n l e t v e l o c i t i e s .
b) There i s a s h i f t i n t h e p o s i t i o n o f t h e s t a g n a t i o n s t r e a m - l i n e , c a u s i n g a
r e d u c t i o n i n t h e i n l e t mass flow i n t o t h e blade passage
and
c ) A d e c r e a s e i n t h e i n l e t Mach number M- i s followed by an i n c r e a s e i n t h e i n l e t
flow a n g l e ,B
-
T h e o r e t i c a l c a l c u l a t i o n o f t h e i n l e t flow c o n d i t i o n (M, 6,) f o r t h i s c a s e must account
f o r t h e t o t a l p r e s s u r e l o s s e s i n t h e normal p o r t i o n of t h e detached shock i n f r o n t o f t h e
b l a d e passage, and t h e mass flow as d i c t a t e d by t h e choking a t t h e t h r o t t l e d a r e a . D i P f e -
r e n t i n l e t flow a n g l e s 6, f o r a c o n s t a n t t h r o t t l e p o s i t i o n become p o s s i b l e f o r t h i s un-
s t a r t e d c a s e by an independent v a r i a t i o n of t h e t h r o t t l e p o s i t i o n . I n fig.4.19 t h e func-
t i o n a l r e l a t i o n s h i p 6, = f(M,) f o r a d o u b l e - c i r c u l a r - a r c p r o f i l e i s shown. A t a x i a l sub-
s o n i c i n l e t v e l o c i t y t h e bottom l i m i t i n g curve corresponds t o t h e s t a r t e d c o n d i t i o n , which
h a s been c a l c u l a t e d w i t h t h e method d e s c r i b e d i n c h a p t e r 4.4. Some l i n e s o f c o n s t a n t c r i -
t i c a l a r e a x * / t , which i n f r i c t i o n l e s s flow a r e e q u a l t o t h e c r o s s s e c t i o n ATLt o f t h e
downstream t h r o t t l e , a r e added i n t h i s f i g u r e . They correspond t o t h e u n s t a r t e d o p e r a t i o n
of t h e cascade. An i n c r e a s e i n t h e e x t e n t of t h r o t t l i n g , t h a t a l s o means a d e c r e a s e i n
t h e r a t i o A T / t , accomodates h i g h e r i n l e t flow a n g l e s 6,.
z
Experimental i n v e s t i g a t i o n s i n a two-dimensional cascade t u n n e l , (fig.4.20) a s well a s i n
three-dimensional compressor r o t o r t e s t r i g s (fig.4.21), c l e a r l y r e f l e c t upon t h e e x i s -
t e n c e of a maximum i n l e t flow a n g l e a t t h e u n s t a r t e d c o n d i t i o n , which has n o t been so f a r
t h e o r e t i c a l l y w e l l explained,
A p l o t o f c a l c u l a t e d shock l o s s c o e f f i c i e n t s ws
as a f u n c t i o n o f Mm f o r d o u b l e - c i r c u l a r -
a r c ( DCA) and wedge t y p e p r o f i l e s ( C W I ) i s p r e s e n t e d i n f i g . 5 . 2 , w i t h pitch-chord r a t i o
t / l a s parameter, based upon t h e assumption t h a t t h e passage shock i s j u s t a t t h e l e a d i n g
edge o f t h e blade. I n c a s e t h e t h r o a t o f t h e b l a d e passage a l s o happens t o l i e a t t h e
l e a d i n g edge, t h i s r e p r e s e n t s t h e optimum o p e r a t i n g c o n d i t i o n s i g n i f i e d by minimum t o t a l
p r e s s u r e [Link] (5.1) and YAMAGUCHI ( 4 . 3 ) have shown t h a t t h e l o s s e s due t o t h e
bow waves a r e small and hence, t h e y have been n e g l e c t e d f o r t h e purposes o f c a l c u l a t i o n .
A p l o t of p r o f i l e losses o b t a i n e d by s u b t r a c t i n g t h e c a l c u l a t e d shock l o s s e s ( f i g .
P'
5.2) from t h e measured t o t a l p r e s s u r e l o s s e s , a s a f u n c t i o n o f i n l e t Mach number MOD i s
shown In. f i g u r e 5.4. The l i m i t e d i n v e s t i g a t i o n s i n d i c a t e t h a t i s almost Independent o f
P
t h e i n l e t Mach number, t h e p r o f i l e shape and t h e cascade c o n f i g u r a t i o n .
6. RELATION BETWEEN STATIC PRESSURE RISE AND TOTAL PRESSURE LOSSES I N A CASCADE
To g e t a b e t t e r u n d e r s t a n d i n g o f t h e flow mechanism o f a s u p e r s o n i c c a s c a d e , i n s p i t e o f
I
t h e complexity of t h e flow, a s i m p l i f i e d flow model has been I n d i c a t e d by DETTMERING I
(6.1) p, w, s i n 6, = p2 w2 s i n 62.
c c
'(sin)p2 .
sin 6- Pm
.(-) -
Ttot 2
Ttot m
(6.4) Ttot
= T~~~ (energy e q u a t i o n ) ,
t h e t o t a l p r e s s u r e l o s s c o e f f i c i e n t O can be e x p r e s s e d as a f u n c t i o n a l r e l a t i o n i n terms
o f t h e p r e s s u r e r a t i o p2/p,, t h e c o n t r a c t i o n c o e f f i c i e n t n, t h e flow a n g l e s 6, and 62 l
(6.5)
F u r t h e r s i m p l i f i c a t i o n is p o s s i b l e f o r t h e c a s e wherein t h e a x i a l component of t h e i n l e t
V e l o c i t y i s subsonic and M, n o t t o o low (M, > 1,2). For t h i s c a s e , a s d i s c u s s e d i n de-
t a i l i n c h a p t e r 4, t h e e x i s t e n c e o f a unique i n c i d e n c e h o l d s v a l i d and t h e r e f o r e ;takes
t h e form:
(6.6)
From these t e s t r e s u l t s i t i s s t r o n g l y f e l t n e c e s s a r y t h a t t h e a x i a l - v e l o c i t y - d e n s i t y
r a t i o n has t o be t a k e n c a r e o f f i n a l l s u p e r s o n i c cascade measurements.
ACKNOWLEDGEMENTS
REFERENCES
Chapter 1
WEISE, A. Uberschallaxialverdichter.
Bericht 171 der Lilienthal-Gesellschaft, S.92 (1943).
DAVIDSON, B. Some Data Pertaining to the Supersonic Axial-Flow Compressor.
ARC R&M N0.2554 (1947).
HAWTHORNE, W.R. High Speed Aerodynamics and Jet Propulsion,
(Editor Volume X, Aerodynamics of Turbines and Compressors (1964).
KANTROWITZ, A. The Supersonic Axial-Flow compressor.
NACA Report 974 (1950).
REDDING, A.H. Superacoustic Compressor.
US Patent 2, 435, 236 (1948).
FERRI, A. Prelfminary Analysis of Axial-Flow Compressors Having Super-
sonic Velocity at the Entrance of the Stator.
NACA RM L 9G06 (1949).
HOTTNER, l'h. Amerikanische Versuche mit Uberschallverdichtern.
AVA-Bericht Nr. 59/A/25, (1959).
LIEBLEIN, S
JOHNSEN, I.A.
., R6sum6 of Transonic Compressor Research at NACA Lewis-Labora-
tory.
[Link] "Journal of Engineering for Power", 83 (1961),
Series A, No.3.
SAVAGE, M., Rt?sum6 of Compressor Research at the NACA Langley Laboratory.
BOXER, E., Trans .ASME "Journal of Engineering for Power", 83, (1961),
ERWIN, J.R. Series A.
KLAPPROTH, J.F. A Review of Supersonic Compressor Development.
[Link] "Journal of Engineering for Power", Series A, 83
(19611, s.258.
JOHNSON, E.G. Introduction to Lectures on Supersonic Turbomachinery.
AGARD Lecture Series, Varenna, May (1967).
CHAUVIN, J., Supersonic Compressors.
BREUGELMANS, F., AGARD Lecture Series, Varenna, May (19671, also: VKI CN 67.
JANIGRO, A.
Chapter 2
(2.1) EMMONS, H.W. Fundamentals of Gas Dynamics, High Speed Aerodynamics and
(Editor) , Jet Propulsion V01.111, (1958).
(2.2) DEICH, M.E. Flow of Gas through Turbine Lattices.
NACA TM 1393 (1956).
[Link] ch.7 from Tekhnickes Kaia Gazodinamika (1953).
(2.3) LAWACZECK, 0. Verfahren zur Ermittlung der AbstrbmgrbAen transsonischer
Turbinengitter.
[Link] Braunschweig (1969).
(2.4) EGGINK StrBmungsaufbau und Druckrilckgewinnung in UberschallkanUen.
Deutsche Luftfahrtforschung. Forschungsbericht Nr.1756,
(1943).
(2.5) KANTROWITZ, A., Preliminary Investigation of Supersonic Diffusers.
DONALDSON, C. NACA ACR No.L5D20, (1945).
Chapter 3
(3.1) SHAPIRO, A.H. The Dynamics and Thermodynamics of Compressible Fluid Flow.
Vol.1, The RonaldPress Corp., 1953, N.Y.
(3.2) STRATFORD, B.s., Theory and Tyne1 Tests of Rotor Blades for Supersonic
SANSOME, G.E. Turbines.
ARC R&M No.3275, 1962.
(3.3) BOXER, E., Application of Supersonic Vortex-Flow Theory to the Design o f
STERRET, J.R., Supersonic Impulse Compressor or Turbine-Blade Sections.
WLODARSKI, J. NACA RM L 52 B 06. April 1952.
(3.4) OSWATITSCH, K. Potentialwirbel-Gitter fur Uberschallgeschwindigkelten.
ZfW 4, (1956), Heft 112, Selte 53.
8- 20
FRUHAUF , H. H. DFVLR, u n p u b l i s h e d .
(4.12) GOSTELOW, J.P., Single Stage Experimental Evaluation of High Mach Number
KRABACHER, K.W. Compressor Rotor Blading
part 5 -Performance of Rotor 2 B,
NASA CR-54585 , October 1967.
(4.13) MILLER, G.R. , Experimental Shock Configurations and Shock Losses in a
HARTMANN, M.J. Transonic-Compressor Rotor at Design Speed.
NACA RM E58Al'ob (1958).
Chapter 5
(5.1) KLAPPROTH, J.F. Approximate Relative-Total-Pressure Losses of an Infinite
Cascade of Supersonic Blades with Finite Leading-Edge Thick-
ness.
NACA RM E 9L21 (1950).
Chapter 6
(6.1) DETTMERING, W., Steps in the Development of a Supersonic Compressor Stage.
BECKER, B. Advanced Components for Turbojet Engines Part 1
AGARD CP No.34 (1968).
Fig.2.1: Schlieren picture of "Dauble circular Arc" (DCAI-
cascade at subaonie i n l e t Maoh number, M _ = 0.9.
/
I
sonic line
I
I
I
sonic line,/
I
/
shock
- M_=l,l
'passage shock
M
dctnchcd shock
‘1
-..,
T
I .
&
ansion waves
F i g . 2.15
Cascade reaion
1
Fig.2.16
Cascade region
-i I
M<1 I M >1
'////////////////////////I
Fig.2.17: Flow p a t t e r n s in a real Lava1 nozzle for varying
back pressures.
-t Cascade region
Pseudo shock
Fig. 2.18
Cascade region
I
Flg.2.19
Cascade region
-Normal shock
M<1
- shock wave
b.1
circle
/ I
/ /
/
/
,
Mr,/ /
/
/
/
/
/ /
/
/ /
/
/
/
/ /
/ /
/
/
/ /
/
MCA
/
cw 1
a-39
,
/
MI,
/
, *--, /
/
/
/
,
~
Mc
7
i
I
I
/
/
/
/
/
/
iI /
/ /
Max (1 / /
/ /
Mm ,/ /
- '
I// /
/
/
/
I/
/ /
/ /
Max
I-0bliqur shock wave
/
/ /
/
/
/ / / / t d n a r P Expansion 1 ,,
/
/
/
/
/
/
/
/
/
/
/
/
neutral characteristic of
infinite cascade
/
/ /
/ // /'
/ / /
/ / /
/
/
/
/
/
/
/
/
/
/
/ /
/ / /
axial sonic
1 no' supersonic
Bo
160
1S I
IS(
1 2
a.)
neutral characteristic of
infinite cascade
/I I I
-. neutral characteristic of
isolated profile
- - - neutral chamcteristic of
infinite cascade
neutral characteristic of
isolated profile
/
/ \ /
+ E
/
,
/
/ /
/ /
P,
t
155
154
153
152
151
150
p'
p'
/
f/ 'side wall static pressure
/
/ pressure tap on profile suction surface
Fig.4.17: Location of p r e s s u r e t a p s f o r t h e e x p e r i m e n t a l
d e t e r m i n a t i o n of i n l e t Mach number M,'and i n l e t
f l o w a n g l e 6,.
' 1
8- 55
I
I
/
/ /
/ /
throttle
P
OD
DCA p,= 145"
t
160
t/l= OJ7
158
I
156
154
152
150
t
155
p s = 145" Started Flow
154
0
0
153 0
152
151
150
P,
t
160
I
/
158
156
154
I f '
152
150
Qs
OJ2O
t
OJ15
0) 0
0,o 5
Fig.5.3: V a r i a t i o n of c a l c u l a t e d i n l e t flow a n g l e 8- w i t h
i n l e t Mach number M_ f o r DCA- and CWI-cascades
( s t a r t e d condition).
QP
t
OJ20
O,l5
910
OJ05
0,40
t
0,30
0,20
0,lO
0
0 1j0
~ig.6.1: V a r i a t i o n of t o t a l p r e s s u r e l o s s c o e f f i c i e n t W
w i t h s t a t i c p r e s s u r e r i s e f o r a stream tube a t
d i f f e r e n t e n t r a n c e Mach numbers.
iii
M, = 1,60 P, - 145' pz = 139O
/
'0
0,40
0,30
0,20
0,lO
Fig.6.2: V a r i a t i o n of t o t a l p r e s s u r e l o s s c o e f f i c i e n t
w i t h s t a t i c p r e s s u r e r i s e f o r a stream t u b e a t
d i f f e r e n t flow c o n t r a c t i o n r a t i o s n.
8-61
MCA
M,= lJ37
p,= 149JA0
p2 = 108O
0 OJ5
M. H. Vavra
SUMMARY
A review i s presented of the basic flow equations f o r the analysis of flows i n r o t o r s , together
,with a discussion of the e f f e c t s of simplifying assumptions t h a t are necessary t o obtain solutions.
Particular flows i n r a d i a l compressor rotors are treated, and the approach necessary to calculate
a r b i t r a r y flow patterns f o r given blade shapes i s described. The necessity of using a correct
description of the blade surface i s demonstrated, and the applicability of the r e s u l t s t o the design
of compressor rotors is discussed.
9- 1
1. INTRODUCTION
All rigorous calculating methods must be based on the fundamental laws of f l u i d dynamics which are
formulated i n Ref. l*. Some of the p e c u l i a r i t i e s of flows i n r o t o r s and the nature of blade-to-blade
solutions are diecussed i n Ref. 2.*
-
A
v*(pW L 0
at
Energy Equation, Eq. [7( 43)Jl:
The d e r i v a t i v e s a,( )/at express the non-steady, or time-depending character of the flow i n the r o t a t i n g
frame of reference, and the d i f f e r e n t i a l s d i ( ) i n Eq. 3 represent changes of t h e flow properties along
the r e l a t i v e flow paths t r a v e l l e d by the f l u i d p a r t i c l e s .
where;
P - mass density
Q - heat added t o u n i t mass partic;le along its path from sources outside the flow f i e l d
For so-called absolute flows i n s t a t i o n a r y passages w h e r e o and U are zero, the absolute t o t a l
enthalpy H is obtained f r o m Eq. 4 i f W i s replaced by the magnitude V of t h e absolute v e l o c i t y vector V.
-
~~~
*For simplicity, chapter, page, flgure, and equation numbers, f r o m these sources a r e put i n square
brackets with postfixes 1 o r 2 pertaining t o Ref. 1 o r Ref. 2 , respectively. E.@., Eq.[47]2 i s
equation 47 of reference 2.
9- 2
If for (a, )/at and d;( ) there are substituted the quantities a( )/at and d'( ), which represent l o c a l I
,
For incompressible f l u i d s with constant mass d e n s i t y p the i n t e r n a l energy, and thus the tunpera-
t u r e of the fluid, i s nearly constant and the s t a t i c enthalpy h i s equivalent t o p/p , where p i s the
s t a t i c pressure of the f l o w . For the same reason, it i s i l l o g i c a l t o consider entropy changes, hence
T o e i s zero. The quantities HR and H for incompressible flows change t o WP and P d p , respectively,
with pR and P t being the so-called r e l a t i v e and absolute t o t a l pressures, defined by
2 ' I
PR = P f- f w - P u + ~ o z (5)
2 2
and
m e energy equation along the r e l a t i v e flow paths cannot be obtained d i r e c t l y from E .3 because the
work of the f r i c t i o n a l forces reduces the r e l a t i v e t o t a l pressure PR. By Eq. C7(44)?1, the energy
equation for incompressible r e l a t i v e flows is
since heat added t o the f l o w from sources outside the flow f i e l d does not a f f e c t the pressure PR.
Equation 1,and i t s counterpart for absolute flows, have v a l i d i t y . Major prcblems occur
however i f attempts a r e made t o r e l a t e the f r i c t i o n a l force velocity changes i n the flow and
t o the physical properties of the fluid. A d i f f e r e n t i a t i o n between laminar and turbulent flows must
also be [Link] these formulations. For laminar flows, where the f r i c t i o n a l forces are d i r e c t l y
proportional t o the velocity gradients and the coefficient of viscosity of the f l u i d , the Nayier-
Stokes equation i s obtained. However, even f o r constant f l u i d v i s c o s i t the formulation of f f o r
compressible flows leads t o very complicated expressions (see_Eq. [3(64!1) which de@ solutions f o r
a r b i t r a r y f l o w f i e l d s . Even for incompressible flows, where f = V 0' for constant kinematic
viscosity v , formidable d i f f i c u l t i e s occur for general solutions, although they could be achieved
with modern computers t h a t have extremely large storage capacities. The usefulness of such r e s u l t s
i s however of questionable value, not only because of t h e i r limited application t o l i q u i d s , or gases
a t low Mach numbers, but because of the f a c t t h a t flows i n turbomachines have high Reynolds numbers,
and a r e therefore turbulent and not laminar.
Because of the complicated and not yet completely understood mechanism of turbulent motions it has
not been possible t o e s t a b l i s h a generally valid mathematical formulation of the turbulent shear
stresses. Approximations are available f o r the conditions i n the v i c i n i t y of walls (see p. [3911) but
these r e l a t i o n s cannot be used for a general three-dimensional flow f i e l d . Analyses t h a t apply Navier-
Stokes equation t o turbulent floWs,and use the non-steady velocity term t o account for the turbulent
exchange of momentum l a t e r a l t o the mean f l o w path,are a t b e s t crude approximations of the actual
conditions f o r simple flows and p a r t i c u l a r boundary conditions. From a rigorous point of view it is not
permissible t o use the equation of Navier-Stokes for turbulent motions,
It i s evident from t h i s discussion t h a t the presently available mathematical t o o l s are not powerful I
enough t o analyze flows i n machines with great accuracy, and it is doubtful whether much progress can be
expected i n the near future. Attempts have been made t o study turbulent flows from a molecular viewpoint
by taking account of t h e possible random motions t h a t can occur. However, even i f computers vere
available with access times by a f a c t o r of 100 smaller than present nano-second machines, a turbulent
flow with simple boundaries would require years of computer time for i t s analysis. As i n a l l engineering
endeavors it i s necessary therefore t o use simplified methods. From experiments it i s known t h a t the
l a r g e s t shear s t r e s s e s i n laminar and turbulent flows occur i n the boundary layers along s o l i d w a l l s I
where the greatest veolcity gradients e x i s t , and t h a t outside of the boundary layers the flow is nearly
f r i c t i o n l e s s , p a r t i c u l a r l y i n turbulent motions. For the f l o w region away from the w a l l s it seem I
possible therefore t o ignore the f r i c t i o n a l force i n Eq. 1. Moreover, because flows i n turbomachines
are nearly adiabatic; t h a t i s , the quantities of heat denoted by s, i n Eq. 3 are negligibly small, it
seema permissible t o assume t h a t flows away from the w a l l s are isentropic. For such flows the l a b t two
9- 3
terms on the right-hand side of Eq. 1 vanish, and the a i f f e r e n t i a l d i q, i n Eq. 3 can be ignored a l s o ,
It must be recognized however t h a t the assumption o f constant entropy limits the analysis t o reversible
processes, hence these simplified r e l a t i o n s cannot be used for flows with i r r e v e r s i b i l i t i e s t h a t are
caused by supersonic phenomena. I n the absence of shocks, the solutions f o r reversible flows could
then be considered t o represent a good estimate of the a c t u a l conditions i f the boundary layers have
small thickness. Because experience shows t h a t i n 5oundaxy layers the s t a t i c pressure remains nearly
constant perpendicular t o the walls, the t h e o r e t i c a l pressure d i s t r i b u t i o n s along the guiding surfaces
could be taken a s those occurring i n actuality. Experimental data of turbulent boundary layers and
approximate calculating methods could then be used t o determine the f r i c t i o n a l forces t h a t are exerted
on the w a l l s . Evidently t h i s approach breaks down i f flow separations occur, because they w i l l cause
major changes i n the flow pattern awq? f r o m the walls, which cannot be handled by the simplified equations,
primarily not because it i s nearly impossible t o predict what boundaries a separated flow w i l l follow.
These. d i f f i c u l t i e s can be avoided i f measures are taken t h a t no flow separations occur, f o r instance,
by more complete guiding of the flow w i t h additional blade surfaces. However the b e s t turbomachine
alwws has a minimum of guiding surfaces so that,similary t o wing sections, there i s obtained the highest
r a t i o of lift and drag. This optimum always occurs i f the flows are nearly separated and experience even
seems t o indicate t h a t r a d i a l compressor wheels operate most e f f i c i e n t l y i f they have s l i g h t l y separated
flows. This conjecture is supported by Fig. [1412, where the wheel with the highest flow deceleration
has the highest efficiency.
Even i n the absence of flow separations, the ignoring of the f r i c t i o n a l forces along the walls
produces conditions t h a t deviate greatly from r e a l i t y i f flows undergo l a r g e deflections, as for
instance, i n the inducer of a r a d i a l wheel. Large turnings of flows are associated with l a r g e transyeterse
pressure gradients which the p a r t i c l e s i n the w a l l boundary layers can overcome only i f they follow
d i f f e r e n t paths than those of the p a r t i c l e s a w q from the w a l l s . As sham i n Fig. t13(22)11, these
conditions produce the so-called secondary flows which, because of the formation of the peculiar vortex
p a t t e r n of Fig. [l3(21)]1, cause major changes i n the main body of flow outside the boundary layers,
which can be responsible f o r a large f r a c t i o n of the t o t a l losses. Although attempts have been made
by many sources t o e s t a b l i s h t h e o r e t i c a l methods for the prediction of secondary flow phenomena and
the associated losses, t h e i r limited success i s due t o the d i f f i c u l t i e s i n analyzing actual turbulent
flow motions.
Since solutions of the equations f o r isentropic steady flows through f i n i t e l y spaced blades are
d i f f i c u l t t o obtain, it i s customary tg solve the problem i n two steps. For the f i r s t s t e p it i s
assumed t h a t the r o t o r has an i n f i n i t e number of t h i n blades whose geometry corresponds t o , say, the
mean section of the actual blade. For given i n l e t conditions t h i s analysis establishes a s e r i e s of
axisymmetric stream surfaces between the hub and the t i p contours of the rotor. If these axisymmetric
surfaces are intersected by the actual blades, one obtains the so-called quasi two-dimensional flows of
A r t . El211 between neighboring axisymmetric surfaces, which can be solved by a number of d i f f e r e n t
methods. These methods are discussed on pp. [1112 t o [15]2, together with a comparison of the obtained
r e s u l t s with r e a l flow patterns i n radial wheels. I n t h i s paragraph the discussion i s r e s t r i c t e d t o
the f i r s t s t e p which i s considered as a well defined problem f o r which an exact solution has t o be
established. Special cases w i l l be considered o n l y , and general solutions are discussed i n paragraph 5.
An indiscriminate use of Eq. 1 f o r the c i t e d assumptions would give an equation of motion of the
form
This equation i s expressed i n Table E3, p. 15, of Ref. 3 f o r three-dimensional velocity f i e l d s by means
of the axisymmetric, orthogonal, curvilinear system shown i n Table U-1, p. 13, of Ref. 3, or by Fig. [A3(2)11.
Such coordinate systems w i l l henceforth be celled Am-systems, f o r short;
For the assumed axisynunetric flows a t consta$ t o t a l r e l a t i v e enthalpy HR, Eq. 11 establishes a flow
p a t t e r n of the meridional velocity components of W which i s i d e n t i c a l t o t h a t of an absolute i r r o t a t i o n a l
944
flow a t constant t o t a l enthalpy H i n the sane flow channel but without blades. Therefore, it i s
neither affected by the blade shapes nor i s it influenced by d i f f e r e n t angular r o t o r v e l o c i t i e s . As
shown i n Art. C~t.411, it i s solely depending on the shape and the curvatures of the meridional channel
contours and the generatrices of the axisymmetric stream surfaces.
A closer examination of the problem indicates, however, t h a t the i n f i n i t e l y small pressure changes
i,n peripheral direction between adjacent blades have a f i n i t e efxect because of the i n f i n i t e number of
blades,which must be accounted f o r by introducing a blade force Fg i n the equation of motion, representing
the force t h a t an element of blade surface exerts on a u n i t mass of f l u i d .
For the assumed f r i c t i o n l e s s flows the vector of the blade force must be perpendicular t o the blade
surface a t a l l s t a t i o n s , and must point i n such directions as t o require t h a t a compresgor r o t o r needs
t o be driven by an outside source. Hence the blade surface must be known t o e s t a b l i s h FB,and it must be
so arranged t h a t the desired i n l e t and discharge flow conditions can be achieved without sudden changes
i n f l o w angle.
Equation 12 w i l l now be applied t o a compressor wheel of the type shown i n Fig. h12, i n p a r t i c u l a r ,
t o the impeller w i t h s t r a i g h t meridional blades a r r q e d a f t e r the inducer. For the axisynrmetric through-
f l o w sclution the a c t u a l impeller blades are replaced by an i n f i n i t e iiumber of mxridional half-planes.
Thus, Fg points everywhere i n peri&eral s r e @ o n , and the r e l a t i v e v e l o c i t i e s W cannot have peripheral
velocity components. Expressing w x ( V ~ W + ~ ~for ) t h i s condition,by using the r e l a t i o n s of Table E!-3,
p. 15, of Ref. 3, it can be seen t h a t
A 2 -
FB 2 wxw
and
Equation U shows t h a t the blade force ?B per u n i t m&s d f l u i . equals the Coriolis acceleration.
Hence, the flow exerts a force -
FB on the blade surface. Then, i f W has r a d i a l components t h a t point
away from the axis, the necessary r o t o r driving moment i s i n opposite d i r e c t i o n t o w , as i s the case f o r
a canpressor.
Although several methods of solution are available t o obtain flow patterns i n r o t o r s with a r b i t r a r y
blade shapes, the present discussion i s r e s t r i c t e d t o the approach of Ref. 1. Further, a l i m i t a t i o n i s
made by considering only the equation of motion of Eq. 12 which is v a l i d f o r steady r o t o r flows with
constant r e l a t i v e t o t a l enthalpy HR. To solve Eq. 12 correctly for the above-mentioned assumptions it i s
necessary that the shape of the i n f i n i t e l y m a n y and i n f i n i t e l y t h i n blade surfaces be specified a t a l l
s t a t i o n s i n the f i e l d .
Article c l l . 2 1 1 shows how the 8 -curves can be used t o determine the deviations of the blade surface
from the r a d i a l directions t o estimate, f o r instance, the bending s t r e s s e s i f t t h e blades due t o centrifugal
forces, and gives r e l a t i o n s t o e s t a b l i s h the d i r e c t i o n s of the blade forces %which are everywhere perpen-
dicular t o the blade surface. A t all s t a t i o n s , the r e l a t i v e velocity vectors W muet be tangent t o t h 5
closely spwed blade surfaces. "he r e l a t i v e flow angles /3 are defined as the angles of the veciors W
with the meridional planes. They a r e not given by the blade surface alone, because the vectors W must
a l s o be tangent t o the stream surfaces which have the m-curves as generatrices. However f o r a given s e t
of these curves the angles p a r e known. Then
wu = wm tanp
A
where Wu anda% are the peripheral and meridional velocity components of W. For known angles p the
blade force Fg can be formulated also, and from Eq. 1 2 there is then obtained a d i f f e r e n t i a l equation
of the form
where XI, 4,X3 are known functions of m and n t h a t depend on the nets of the m-curves and 11-curves,
and on the shape of the blade surface.
where b i s the angle between the 0 -curve of the blade surface and the normal n a t p a r t i c u l a r stations.
where the functions Y1 and Y2 are r e l a t e d t o the functions X1, $, and 5, Equation 18 represents a
l i n e a r d i f f e r e n t i a l equation which has the solution
Some methods t r y t o avoid the complications associated with the establishing of the c h a r a c t e r i s t t c s ,
by limiting the analysis t o p a r t i c u l a r blade shapes, namely, frequently t o those which are ealled "normal"
blade surfaces i n Ref. 1, and whose angles d of Eqs. 16 a n i 17 are everywhere zero. Thus, a normal
blade surface h a s 8 -curves t h a t coincide everywhere w i t h the normals, o r n-generatrices. Then the
function Xl of Eq. 16 i s zero and the velocity components % can be obtained d i r e c t l y from Eq. 19 by
integration along the normals. Hence, these methods do not deal with a fixed blade surface, but with one
9- 6
t h a t changes i t s shape i f the n-generatrices must bg modified i n the course of performing the successive
approximations. Such methods usually specify the flow angles p along the normals. I n some cases it
then occur t h a t the blade surfaces t h a t r e s u l t , namely, those with the f i n a l n-generatrices f o r the
chosen flow angles, have shapes which e i t h e r cannot be b u i l t for manufacturing reason, o r deviate so
much f r o m the r a d i a l direction t h a t the bending s t r e s s e s during r o t a t i o n become excessive.
For the analyses discussed above it i s necessary t o assume t h a t the flow follows the hub and t i p
contours of the flow channel, hence these surfaces must be the stream surfaces t h a t form the boundaries
of the f l o w f i e l d . The velocity p r o f i l e s of and the cushionin@;e f f e c t s due t o t h e boundary l a y e r s a t
these surfaces, and the velocity changes and disturbances that are created by the t i p clearance flows and
scrubbing e f f e c t s i n unshrouded wheels, cannot be taken i n t o account. Although the conditions t h a t
occur with f l o w incidence angles a t the blade leading edges can be treated i n an approximate manner,
primarily a s f a r a s the associated changes i n r e l a t i v e t o t a l enthalpy are concerned, the assumption of
a x i a l flow symmetry precludes investigations t o establish optimum conditions a t the r o t o r i n l e t . The
same assumption makes it .impossible a l s o t o take account of losses. They can be considered only i n the
equation of continuity as a uniformly distributed e f f e c t t h a t changes the mass density of the f l u i d .
Reference 2 discusses the lack of knowledge i n predicting the permissible flow decelerations i n
compressor rotors. Equally lacking i s information t h a t gives c r i t e r i a for the permissible velocity
changes along the inner and outer wheel contours.
I n a c t u a l i t y the described methods cannot take account of disturbances t h a t are created by the flows
downstream of the r o t o r , i n f a c t , t h i s s i t u a t i o n very frequently creates incompatfbilities between the
calculated pressure d i s t r i b u t i o n s a t the t r a i l i n g edges of the blading and those which are imposed by
elements arranged a f t e r the r o t o r .
It was shown e a r l i e r t h a t the methods give only limited information about the flow i n the impeller
p a r t s t h a t have r a d i a l blades, inasmuch as the flow patterns are only influenced by the streamline
curvatures and t h a t the e f f e c t s of the Coriolis accelerations have no bearing on the velocity changes.
Hence small changes i n the assumed net of streamlines,which can s t i l l be associated with large changes
i n t h e i r curvatures,may produce considerable deviations i n the f l o w d i s t r i b u t i o n s which are d i f f i c u l t
t o evaluate f o r lack of a firm basis.
It seems t o the writer t h a t the maximum benefits of the method a r i s e with determination of the flow
conditions i n the inducer p a r t of a radial wheels, not so much as far absolute acouracy i s concerned but
with regard t o comparison of r e l a t i v e e f f e c t s of design changes. Limitations are however imposed because
of the i n a b i l i t y of the method t o deal with supersonic flow phenomena. Reference 2 mentions the possible
advantages of p a r t i c u l a r leading edge configurations, and calculations i n t h i s direction have produced
i n t e r e s t i n g r e s u l t s by applying the method of solution with the afore-mentioned c h a r a c t e r i s t i c curves,
i n contrast t o the approach with "normal" blade surfaces which cannot deal with such blade shapes. A s
pointed out i n Ref. 2 also, the discussed method represents the only approach, a t l e a s t t o t h i s date,
t h a t can provide data with regards t o the e f f e c t s of blade shapes of the inducer p a r t s , since these
bladings cannot be analyzed with the usual cascade theories because the flow a t the inducer discharge
enters the individual blade channel of the r a d i a l wheel.
Although the so-called blade-to-blade solutions are discussed i n Ref. 2, it should be pointed out
here t h a t the usual approach of applying the r e s u l t s of the axisymmetric calculations t o f i n i t e blade
spacings, t h a t i s based on the moment of momentum considerations of Art. [ll.l.211, gives erroneous
r e s u l t s near the rotor discharge because it cannot take account of the equalizing of the pressures on the
suction and pressure sides of the blades. However, a t the discharge of the inducer, where i t s blades
meet the impeller blades, t h i s approach w i l l provide interesting information which can be used f o r the
design of improved inducer bladings.
FEFERENCES
1. Vavra, M. H. Aerothermodynamics and Flow i n Turbomachines, Wiley Bros., New York 1960.
2. Vavra, M. H. Basic Elements for Advanced Designs of Radial-Flow Compressors, AGARD Lecture
Series No. 39, 1970.
3. Vavra, M. H. "Axial Flow Turbines," Von Karman I n s t i t u t e , Brussels, Lecture Series 15,
April 1969.
10
CONCLUSIONS
bY
J. C H A W I N - Leoture Seriee Direotor
10
Although turbomachinists can be proud of t h e achievement made i n high performance axial and radial
compressors, t h e Lecture S e r i e s has c l e a r l y shown t h e urgent need f o r m o r e information and t h e r e f o r e
more d e t a i l e d r e s e a r c h on t h e d e t a i l e d flow behaviour between blade passages. This i s v a l i d as w e l l f o r
a x i a l compressors as for inducers, i m p e l l e r s and d i f f u s o r s of h i g h p r e s s u r e r a t i o , small mass flow
r a d i a l compressors. The r e a l behaviour of t h e flow, a f f e c t e d by boundary l a y e r s e p a r a t i o n , shook
boundary l a y e r i n t e r a c t i o n , unsteady flow, C o r i o l i s and c e n t r i f u g a l f o r c e s i s n o t y e t f u l l y understood.
Even t h e a p p a r e n t l y simple q u e s t i o n of t h e v a l i d i t y of high speed cascade data when a p p l i e d t o real
machine or of t h e way t o apply them, i s n o t s a t i s f a c t o r i l y solved, although t h e work c a r r i e d o u t by t h e
groups of P r o f e s s o r Vavra, Mr. F a b r i and Mr. Starken i s expeoted t o throw much more l i g h t on this
p a r t i c u l a r problem i n t h e near future.
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