MATERIAL HANDLING SYSTEM INSTALLATION

UNIT CODE: 0715 551 12A

TVET CDACC UNIT CODE: ENG/OS/MPE/CR/05/5/MA

Duration of Unit: 120 Hours

Relationship to Occupational Standards

This unit addresses the unit of Competency: Material handling system installation

UNIT DESCRIPTION

This unit of learning covers the learning outcomes, content, assessment methods, methods of
delivery and resources required to train material handling installation. The learning outcomes
shall enable the learner to prepare for installation of material handling system, assemble
material handling system parts and test and commission material handling system.

Summary of learning outcomes

By the end of this unit, the learner will be able to;

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Learning outcomes DURATION

(HOURS)

1. Prepare for installation of material handling system 40

2. Assemble material handling System parts. 50
3. Test and Commission material handling system 30
TOTAL 120

Learning outcome, content and Suggested Assessment Methods

Learning Content Suggested

outcome Assessment
Methods
1. Prepare for 1.1 Introduction to material handling systems Practical
installation of 1.1.1 Overview of material handling systems Projects
material [Link] Types of material handling systems Portfolio of
evidence

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handling • conveyors, hoists, cranes, lifts, Third party
system automated systems, Fork lift, report
Reach stacker, lifting trolley, Written tests
lifting chain, Chain block, Oral assessment
Lifting rock, Topper, Pallets
[Link] Functions and importance in
manufacturing, warehousing, and
logistics
[Link] Components of a material handling
system: mechanical parts, electrical
systems, control systems
1.1.2 Installation preparation
[Link] Key steps in preparing for the
installation of a material handling
system
[Link] Understanding site requirements,
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equipment specifications, and safety

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protocols
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1.2 Safety procedures

1.2.1 OSH Act, 2007 overview
[Link] Legal requirements and guidelines for
workplace safety during material
handling system installation
[Link] Hazard identification and risk
assessment for installation activities
[Link] Safe working practices for handling
heavy equipment, electrical
connections, and moving machinery
parts

1.2.2 PPE and safety equipment

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 [Link] Identifying and using the correct
Personal Protective Equipment (PPE)
for different installation tasks (gloves,
helmets, steel-toe boots, etc.)
[Link] Safety procedures for lifting, rigging,
and positioning heavy equipment
[Link] Using fall protection and working at
height protocols when installing
overhead systems
1.2.3 Site safety checklists
[Link] Creating a checklist for safety
measures to be followed before,
during, and after installation
1.2.4 Work site safety demarcation barriers.
[Link] Methods of demarcating a work site
[Link] Correct use of tools and equipment
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1.2.5 Engineering safety Hierarchy of controls

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[Link] Physical hazard elimination

[Link] Hazard substitution
[Link] Engineering design/controls
[Link] Administrative controls
[Link] Safety signs and symbols
o Trainings/drills
o Toolbox talks
[Link] Personal Protective Equipment (PPEs)
o Hand gloves
o Overall/Dustcoat

o Helmet/Head gear

o Safety boots

o Goggles

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 o Ear muffs

o Face shield

1.3 Site conditions and installation requirement

1.3.1 Site assessment process
[Link] Evaluating the site for environmental
factors (temperature, humidity, and
cleanliness) that could affect
installation
[Link] Checking for structural integrity of
floors, ceilings, and walls (for
overhead or floor-based systems)
[Link] Assessing electrical, water, and other
infrastructure connections based on
system needs
[Link] Ensuring that adequate space for
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machinery components and safety

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clearance is available
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1.3.2 Installation requirements

[Link] Site assessment
[Link] Regulatory approvals
[Link] NEMA
[Link] NCA
[Link] Safety regulations and standards
[Link] System design
[Link] Structural support
[Link] Electrical and power requirements
[Link] Automation and control systems
[Link] Equipment installation
[Link] Integration with existing system
[Link] Material flow consideration
[Link] Accessibility and maintenance
[Link] Training and documentation

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 [Link] Emergency procedures
[Link] Quality assurance and testing

1.3.3 Site conditions

[Link] Temperature
[Link] Structure support
[Link] Topography
[Link] Humidity
[Link] Ventilation

1.3.4 Site survey

[Link] Importance of site survey
[Link] Procedure for site survey
[Link] Site inspection
[Link] Verify access points
[Link] Determine the location
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1.3.5 Civil works

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[Link] Definition of civil works

[Link] Reasons for carrying out civil works
[Link] Civil work activities
• Measuring
• Marking out
• Excavation
• Levelling
• Site clearance

1.3.6 Site confirmation

[Link] Checking of dimensions
[Link] Checking of access points
[Link] Confirmation
1.3.7 Factors to consider during site inspection
[Link] Availability of utilities

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 • Water
• Electricity
• Road network
• Environmental impact assessment

1.3.8 Installation requirements

[Link] Reviewing manufacturer’s installation
requirements (power, space, weight,
etc.)
[Link] Identifying any necessary
modifications to the site or
environment before installation
[Link] Ensuring the site meets all health,
safety, and regulatory standards
required for system installation
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1.4 Material handling machinery component

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specifications verification.
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1.4.1 Reviewing component specifications

[Link] Detailed examination of material
handling components: motors, drives,
pulleys, conveyors, and control panels
[Link] Checking part numbers, weight limits,
electrical ratings, and other design
requirements

1.4.2 Ensuring compatibility

[Link] Ensuring that all components are
compatible with the installation site
and the overall system design
[Link] Verifying the dimensions, power
requirements, and load-bearing
capacities of components

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 [Link] Cross-referencing design drawings and
manufacturer’s manuals for accuracy

1.4.3 Quality control

[Link] Inspecting all received components for
damage or defects
[Link] Ensuring that all parts are delivered
and available before starting
installation to avoid delays

1.4.4 Material handling components

[Link] Conveyors component specifications
• Belt Type and Material

o Material: Rubber, PVC, steel, or

fabric, depending on the type of load
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to be handled.
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o Width: Typically varies from 200

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mm to 2000 mm depending on the

materials being conveyed.
o Length: Defined by the installation
area.
o Speed: Range from 0.1 m/s to 3 m/s,
depending on application needs.
o Load Capacity: Can range from 500
kg to several tons, depending on the
application and belt type.

• Motor

o Type: Electric motors with specific

power ratings (HP or kW).

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 o Power rating: Typically ranges from
0.5 HP to 100 HP depending on the
belt width and load.
o Torque: Rated according to the type
of load and speed requirements.
o Voltage: 220V, 380V, or 415V, with
frequency specifications (50Hz or
60Hz).

• Pulley Specifications

o Material: Steel, cast iron, or

aluminum.
o Diameter: Varies depending on the
conveyor size; usually between 150
mm and 1000 mm.
Design: Smooth or with a lagging
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surface (grooved or crowned) to

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ensure proper traction.

• Idlers

o Material: Steel or aluminum.

o Type: Troughing, return, and impact
idlers.
o Design: Designed for minimum
friction and long-lasting wear.

• Bearings

o Type: Deep groove ball bearings or

roller bearings, depending on load
type.

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 o Material: Steel or stainless steel,
depending on environmental
conditions (corrosive environments
may require stainless steel).
o Load Rating: To be designed to
support the load from the conveyor
belt.

[Link] Cranes component specifications

• Structure

o Material: Steel (usually carbon steel

or stainless steel for high corrosion
resistance).
o Design: Box girder, single girder,
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double girder, or cantilever

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structure.
o Load Capacity: Typically ranges
from 1 ton to several hundred tons,
depending on application.

• Hoists

o Type: Electric, pneumatic, or

hydraulic.
o Lift Speed: Typically, between 2 to
10 meters per minute.
o Lift Height: Customizable, based on
site requirements.

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 o Load Capacity: Can range from 500
kg to 100 tons.
o Motor Power: Depends on crane
load capacity and hoisting speed
(ranges from 0.5 kW to over 100
kW).

• Trolley and Rails

o Material: Steel, with specific

strength and corrosion resistance
specifications.
o Design: Typically designed for easy
movement along a track, with ball
bearings or roller bearings.
o Track Gauge: Typically
standardized, e.g., 1435 mm for
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most industrial applications.

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• Control Systems

o Types: Pendant-controlled, radio-

controlled, or programmable logic
controllers (PLC).
o Safety Features: Overload limit
switches, emergency stops, and anti-
sway controls.

[Link] Hoists (for lifting and lowering

loads), component specifications
• Motor

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 o Type: Electric or pneumatic (based
on power source).
o Power Rating: Range from 0.5 kW
to 30 kW depending on lifting
capacity.
o Voltage: 110V, 220V, or 380V
depending on location.
o Duty Cycle: Usually rated for 25%,
50%, or 100% depending on
operational requirements.

• Lift Capacity

o Range: Commonly between 500 kg

and 50 tons, depending on the
application (manual hoists typically
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have smaller capacity).

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• Lifting Speed

o Typical Range: 2 to 10 meters per

minute, depending on hoist type and
motor specifications.

• Drum and Rope

o Material: Steel ropes or synthetic

ropes, with specifications based on
weight and lifting frequency.
o Capacity: Should match the required
load limit, and rope durability is
critical to the longevity of the hoist.

• Brakes and Safety Devices

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 o Type: Mechanical or
electromagnetic brakes.
o Safety Devices: Overload limiters,
emergency stop switches, and load
sensors.

[Link] Forklifts and material handling

trucks component specifications
• Lift Capacity

o Range: Typically, 1 to 10 tons

depending on the design of the
forklift.

• Fork Length and Width

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o Length: Common lengths range

from 900 mm to 1800 mm.
o Width: Adjustable, depending on the
load size and forklift design.

• Motor and Engine

o Type: Electric, diesel, or LPG-

powered.
o Power Rating: Electric forklifts
range from 3 kW to 10 kW, while
combustion engines are rated higher
depending on lift capacity.

• Mast

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 o Material: Steel with high tensile
strength.
o Lifting Height: From 3 meters to
over 10 meters depending on
application.

• Tires

o Type: Pneumatic or solid rubber

tires.
o Load Rating: Specific to forklift
capacity and operation conditions
(e.g., outdoor vs. indoor use).

[Link] Automated storage and retrieval

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systems (ASRS) component

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specifications
• Racking System

o Material: Steel (high-grade

galvanized or coated for corrosion
resistance).
o Load Capacity: Typically designed
for palletized storage, with load
capacity up to 2 tons per pallet.

• Automated Guided Vehicles (AGVs)

o Power Supply: Electric or hybrid

systems, often with onboard
charging for continuous operation.

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 o Load Capacity: From small bins
(100 kg) to large loads (up to several
tons).
o Navigation: Laser guidance,
magnetic strips, or visual systems.

• Control Systems

o Automation Software: PLCs and

computer systems to control the
movement and sorting of materials.
o Interface: Touchscreens,
barcode/RFID readers for
identification.
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[Link] Palletizers and depalletizers

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component specifications
• Structure and Frame

o Material: Stainless steel or carbon

steel with corrosion-resistant
coatings.
o Load Capacity: Varies depending on
pallet weight (ranges from 200 kg to
1500 kg or more).

• Gripper Arms

o Material: Steel, with rubber or

polymer grips for safe handling of
materials.

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 o Design: Adjustable to handle
different package sizes.

• Conveyor Integration

o Belt or Roller Conveyor: Conveyors

that integrate with palletizers to
automatically move materials into
and out of storage areas.

[Link] Electric and pneumatic drives

component specifications

• Motor Power

o Electric Motors: Range from 0.5 kW

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to 100 kW or more depending on the

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machinery.
o Pneumatic Motors: Varies, with
torque output tailored for the load
being handled.

• Control Systems

o Frequency Drives: Used to regulate

motor speed based on material
handling needs.
o Torque Limiting Devices: To
prevent damage to components and
overloading.

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 [Link] Safety features component
specifications
• Limit Switches

o To prevent overtravel or dangerous

motion of material handling
equipment.

• Emergency Stops

o Positioned strategically to halt

operations in case of an emergency.

• Sensors and Monitoring

o Load sensors, proximity sensors,

and fault detection systems that alert
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operators to potential issues.

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1.5 Selecting and assembling tools, equipment, and

materials for installation
1.5.1 Tool and equipment selection
[Link] Identifying tools and machinery
required for various tasks in the
installation (e.g., wrenches, drills,
cranes, forklifts)
• Types of tools
o Hand tools
o Assorted spanners
o Hammer
o Pliers
o Pipe wrench

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 o Screw drivers
o Allen keys
o Power tools
o Grinders
o Drill
o Power saws

[Link] Safety requirements for handling tools

and machinery
[Link] Power tools versus hand tools:
selecting based on installation needs

1.5.2 Material selection

[Link] Ensuring all necessary materials are
available: bolts, fasteners, lubricants,
cables, etc.
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[Link] Managing inventory and verifying that

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all components are accounted for

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[Link] Considering site-specific requirements

like environmental protection or
compliance with fire safety standards
[Link] Types of material handling material
• Hydraulic oil
• Conveyors
• Oil seals
• Bearings
• Chains
• Grease
• Oil filters
• Air filters
• Cleaning detergents

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 1.5.3 Assembly of equipment
[Link] Assembling rigging, hoisting
equipment, and scaffolding required
for heavy lifting during installation
[Link] Pre-installation assembly checks for
alignment, parts compatibility, and
function
[Link] Types of material handling equipment
• Fork lift
• Cranes
• Reach stacker
• Lifting trolley
• Hoist
• Lifting chain
• Chain block
• Lifting rock
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• Topper
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• Conveyor’s system
• Pallets
1.6 Housekeeping
1.6.1 Importance of housekeeping
[Link] Keeping the installation site safe by
minimizing clutter, ensuring pathways
are clear, and reducing the risk of
accidents
[Link] Preventing contamination of
machinery and equipment, ensuring
that they are not exposed to dirt or
moisture before installation
1.6.2 Housekeeping procedures
[Link] Properly storing tools and materials to
avoid damage or loss

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 [Link] Regular cleaning of work areas to
maintain a safe and efficient
environment
[Link] Waste disposal and recycling
procedures for packaging materials
and scrap
1.6.3 Workplace Cleanliness During Installation
[Link] Ensuring that the site remains tidy and
organized during installation to reduce
hazards
1.6.4 Housekeeping activities
[Link] Waste segregation
[Link] Bench cleaning
[Link] Keeping workplace neat and orderly
[Link] Consumables and inventory
[Link] Tool rack
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[Link] Tool box

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2. Assemble 2.1 Adhering to safety procedures (OSH Act, 2007) Practical

material 2.1.1 OSH Act, 2007 overview Projects
handling [Link] Legal requirements and guidelines Portfolio of
System parts. for workplace safety during the evidence
assembly of material handling Third party
systems report
[Link] Identifying potential hazards (e.g., Written tests
electrical, mechanical, lifting Oral
operations) assessment
[Link] Risk assessment and mitigation
strategies for assembly tasks
[Link] The importance of safe working
practices during equipment handling
and installation
2.1.2 Safety equipment and PPE

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 [Link] Proper selection and use of PPE
(Personal Protective Equipment)
including gloves, helmets, goggles,
hearing protection, and steel-toe
boots
[Link] Safety procedures for lifting heavy
components and working with tools
and machinery
[Link] Lockout/tag out procedures for
electrical or mechanical systems
2.1.3 Emergency Procedures
[Link] First aid basics, emergency shutdown
procedures, and reporting incidents
2.2 Assembling material handling system components
2.2.1 Component Review and Specification
[Link] Overview of key components
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(motors, drives, conveyors, pulleys,

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hoists, lifts)
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[Link] Reading and interpreting

manufacturer’s manuals, assembly
drawings, and component
specifications
[Link] Importance of verifying the correct
components before starting the
assembly
2.2.2 Step-by-step assembly process
[Link] Mechanical assembly
• Securing frames, supports, and
structures
• Attaching motors, pulleys, and belts
to the mainframe

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 • Assembling conveyor systems, hoist
systems, and load-bearing
components
[Link] Electrical assembly:
• Wiring and connecting electrical
components (motors, sensors,
control panels)
• Installing safety devices like limit
switches and emergency stop
buttons
• Verifying connections for electrical
systems (voltage, current ratings,
grounding)
2.2.3 Tools and Equipment for Assembly
[Link] Overview of tools used in assembly
(hand tools, power tools, lifting
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equipment)
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[Link] Ensuring the correct tools are used

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for each task to prevent damage and

ensure safety

2.3 Mounting material handling system according to

job requirements
2.3.1 Mounting system components
• Proper mounting techniques for different
systems (conveyors, cranes, hoists, lifts)
• Ensuring structural integrity and alignment
during installation
• Adjusting for load distribution and
minimizing stress on mounted components
• Installing support brackets, rails, and
foundations

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 2.3.2 Site Conditions and Requirements
• Mounting considerations based on site
conditions (floor strength, ceiling height,
available space)
• Understanding load capacities and
clearance requirements for various systems
• Ensuring that all systems are installed at the
correct height and orientation

2.3.3 Adjustments and Fine-tuning

• Making adjustments to accommodate real-
time conditions and operational efficiency
• Testing for alignment and proper function
before system start-up
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2.4 Housekeeping
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2.4.1 Importance of housekeeping

• Maintaining a safe, clean, and efficient
workspace during the assembly of material
handling systems
• Reducing the risk of accidents and injuries
by keeping the area organized and free of
obstacles

2.4.2 Housekeeping procedures

• Storing tools, equipment, and materials
correctly to avoid damage or loss
• Regular cleaning of work areas to prevent
dirt or debris from interfering with
assembly tasks

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 • Managing waste disposal and recycling of
packaging materials, scrap, and damaged
components
2.4.3 Organizing workspaces
• Setting up assembly areas for easy access to
tools and components
• Implementing a “5S” system (Sort, set in
order, Shine, Standardize, Sustain) for a
tidy workspace

3. Test and 1.1 Introduction to test and commission of material Practical

Commission handling systems Projects
material 1.1.1 Overview of test and commissioning Portfolio of
handling process evidence
system [Link] The importance of testing and Third party
commissioning in ensuring system report
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functionality and safety. Written tests

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[Link] Key phases of commissioning: Oral assessment

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preparation, functional testing,

troubleshooting, fault correction, user
training, and documentation.
[Link] Introduction to manufacturer’s
specifications and job requirements for
commissioning material handling
systems.
1.1.2 Goals of Commissioning
[Link] Ensure the system operates efficiently
and meets safety and operational
standards.
[Link] Identify and resolve any performance
issues or faults.

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 [Link] Provide users with the knowledge to
operate and maintain the system
safely.

1.2 Adhering to safety procedures (OSH Act, 2007)

1.2.1 Overview of OSH Act, 2007 and
Workplace Safety
[Link] Understanding the legal framework for
workplace safety.
[Link] Identifying potential hazards during
testing and commissioning of material
handling systems (e.g., electrical
hazards, mechanical risks, lifting
operations).
[Link] Personal Protective Equipment (PPE):
Appropriate selection and use during
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testing and commissioning.

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1.2.2 Safety Protocols During Testing and

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Commissioning
[Link] Lockout/tag out (LOTO) procedures
for electrical and mechanical systems.
[Link] Conducting risk assessments before
starting testing activities.
[Link] Ensuring that safety barriers and
emergency shutdown systems are in
place.
1.2.3 Emergency Procedures
[Link] Steps to take in the event of an
emergency, including first aid and fire
safety.

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 [Link] Importance of reporting and
investigating incidents during
commissioning.

1.3 Conducting material handling system functional

testing
1.3.1 Types of functional tests
[Link] Electrical testing: verifying power
supply, wiring, and electrical
components.
[Link] Mechanical testing: ensuring correct
alignment, load handling, and
movement of components (e.g.,
conveyors, hoists).
[Link] Operational tests: running the system
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under normal and peak load conditions

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to assess performance.

1.3.2 Functional testing procedures

[Link] Step-by-step process for functional
testing, including pre-test preparation,
test execution, and post-test
evaluation.
[Link] Ensuring that all system components
are tested as per design requirements
and specifications.
[Link] Troubleshooting issues that arise
during testing (e.g., misalignment,
improper load distribution, electrical
faults).

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 1.4 Troubleshooting and fault correction
1.4.1 Common issues in material handling
systems
[Link] Mechanical issues: Gearbox, bearing
issues, material jams and blockages,
belt misalignment, tearing, slipping,
motor failures, pulley damage, and
bearing wear.
[Link] Electrical issues: faulty wiring, sensor
malfunctions, control panel failures,
and overload issues.
[Link] Operational issues: load jamming,
system errors, incorrect component
installation.
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1.4.2 Troubleshooting process

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[Link] Identifying symptoms and root causes

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of faults.
[Link] Using diagnostic tools (e.g.,
multimeters, visual inspections,
software diagnostics) to identify faults.
[Link] Collaborating with the manufacturer’s
specifications and technical support
for troubleshooting.

1.4.3 Fault Correction Procedures

[Link] Repairing or replacing damaged
components according to
manufacturer’s instructions.
[Link] Calibration of sensors, limit switches,
and other automated systems.

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 [Link] Re-running tests after repairs to ensure
correct functionality.

1.5 End user training

1.5.1 Training requirements
[Link] Identifying the skills and knowledge
required for safe and efficient
operation of the material handling
system.
[Link] Manufacturer’s specifications for
training content and methods
(manuals, videos, on-site training).

1.5.2 Training techniques

[Link] How to deliver effective training:
interactive demonstrations, hands-on
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practice, and Q&A sessions.

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[Link] Ensuring operators understand system

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controls, emergency procedures, and

regular maintenance tasks.
[Link] Providing operators with
troubleshooting guidance and
reporting protocols.

1.5.3 Evaluating user competency

[Link] Assessing operator understanding
through practical tests or quizzes.
[Link] Providing documentation for ongoing
reference.

1.6 Documentation and handing over the system

1.6.1 Documentation requirements

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 [Link] Creating a commissioning report:
system testing results, fault
corrections, and adjustments made.
[Link] As-built drawings and system
schematics.
[Link] Manufacturer’s, operation, and service
manuals and warranty information for
the end user.
[Link] Maintenance schedule and
recommended procedures.
1.6.2 Handing over process
[Link] Final inspection of the system to
ensure all installation, testing, and
training requirements are met.
[Link] Formal handover to the end user,
ensuring they are satisfied with the
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system and have all necessary

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documentation.
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[Link] Obtaining feedback from the client for

continuous improvement.

1.7 Housekeeping
1.7.1 Waste segregation
1.7.2 Bench cleaning
1.7.3 Keeping workplace neat and orderly
1.7.4 Consumables and inventory
1.7.5 Tool rack
1.7.6 Tool box

Suggested Methods of Delivery

• Practical
• Projects
• Demonstrations

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• Group discussion
• Direct instructions

Recommended Resources for at least Twenty-five (25) Trainees

Tools

Equipment

Machinery

Informed equipment (Not limited to.)

• Fork lift
• Cranes
• Reach stacker
• Lifting trolley
• Hoist
• Lifting chain
• Chain block
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• Lifting rock
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• Topper
• Conveyor’s system
• Pallets

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RECOMMNDED RESOURCES

Recommended Resources for 25 trainees

S/No. Category/Item Description/Specifications Quantity Recommended

Ratio (Item:
Trainee)
A Learning Materials
Textbooks Material Handling Handbook" by 5 1:5
Joseph A. Schilling
Drawing papers A4, A3 and A2 size drawing 1 ream
papers for drafting of sketches
and working drawings
Projector Functional projector for 1 1:25
displaying content during
presentations
Computer Functional desktop computer 1 1:25
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with online instructional content

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White board Quality whiteboard of 1 1:25

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approximately 6 ft. by 3 ft. for

writing during theory instruction
Printer An ink-jet, laser-jet or toner- 1 1:25
cartridge printer for printing
notes, instructions and working
drawings
B Learning Facilities & Infrastructure
Lecture/Theory Spacious room with seats for 25 1 1:25
Room trainees, approximately 60 sqm
Workshop Standard workshop with 1 1:25
bench/fitting area approximately
80 sqm
C Materials and Supplies

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 Dust coat/ overall Shields skin and regular clothes 25 1:
from sparks
Gloves Shields hands from sharp edges, 25 1:1
heat, and chemical exposure
Safety boots Protects feet from heavy objects, 25 1:1
sharp materials, and impact.
Ear muffs/ ear plugs Shields against prolonged 25 1:1
exposure to high noise levels
from machinery
Safety goggles Protects eyes from flying metal 25 1:1
particles, sparks, and dust

Utilities Water (10,000 liters) 1 1:25

Electricity (3 phase/single phase)
Gas (set)

Assorted screws Flat head (set) 1 (set) 1:25

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Star head (set) 1(set) 1:25

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First Aid kit Fully equipped First Aid kit for 1 1:25
use in case of accidents
Brooms and cleaning Hand brooms and mops for 10 2:5
stuff cleaning
Cotton waste Absorbent cotton waste for
cleaning of oils and other dirt on
machines, tools and equipment
Gasket and seals 5 1:5
Filters Stainless steel 5 1:5

Lubricants
Grease Multipurpose heavy duty 4kgs 1:25
Cleaning detergents General degreasers 10 liters 1:25
Floor detergents 10 liters
Hand detergents 10 liters

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D Tools and Equipment
Tools
Spanner sets Assorted spanner set 5 1:5
Wrench set Combination set 5 1:5
Screwdriver set Combination set 5 1:5
Allen keys Combination set 5 1:5
Measuring tools
Steel rules Calibrated steel rules for linear 20 4:5
measurements
Vernier calipers Calibrated Vernier calipers for 20 4:5
linear measurements
Tri squares Properly aligned steel Tri-square 5 1:5
for checking perpendicular edges
Vernier height gauge Calibrated Vernier height gauges 5 1:5
and surface plates and surface plates for
measurement of heights
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Measuring tapes Calibrated measuring tapes for 20 4:5

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linear measurements
Angle gauges Calibrated steel rules for linear 5 1:5
measurements
Marking out tools
Scribers Quality steel pencil scribers for 20 4:5
marking out lines on metal
surfaces
Dot punches Quality steel dot punches for 20 4:5
marking out centers
Calipers Quality steel calipers for marking 5 1:5
out arcs on metal surfaces
Cutting Tools
Assorted hand files Flat and round hand files for 20 4:5
material preparation and
finishing

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 Hacksaws Hack saws with functional 20 4:5
frames and blades for cutting
metal plates and pipes
Tinsnips 10 2:5
Angle grinders Portable angle grinders with 5 1:5
cutting and grinding disks for
cutting and grinding metal plates
and pipes
Hand drill Portable hand drill 5 1:5
Work holding tools
Work benches Stable work benches for carrying 5 1:5
out bench work
Bench vices Functional bench vices/clamps 20 4:5
for holding work pieces during
bench work
Tongs Functional pairs of tongs for 10 2:5
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holding hot pieces of metal

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during welding
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Finishing tools
Wire brushes To clean metal surfaces 20 4:5
File cards Cleaning tool used to maintain 5 1:5
files
E Machines and Equipment
Guillotine machines Used for cutting large sheets of 1 1:25
metal into smaller pieces with
precision
Greasing gun Hand grease gun 5 1:5

Lifting trolley 1 ton 1 1:25

Hoist 1 ton 1 1:25

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 Lifting rock 1 ton 1 1:25

Pallet truck Hand pallet truck 1 1:25

Firefighting for ensuring safety in fabrication 5 1:5
equipment workshops where fire hazards are
present, such as sparks
Rolling machines used to bend and shape metal 1 1:25
sheets into curved shapes,
cylinders, or tubes
Bending machine Used to bend metal sheets or bars 1 1:25
into angles and specific shapes.
F Reference Materials
1 Working drawings Mechanical drawings 25pcs 1;1
2 Installation manuals Manufactures drawings 1 pc 1:25
3 Training Digital format for shared access 1 1:25
Presentations/Slides among trainees
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4 Practical Assessment Worksheets for practical 25 pcs 1:1

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Guides assessments

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