HEXCO
AUTOMOTIVE ENGINEERING
SKILLS PROFICIENCY ASSESSMENT LOG
COURSE: ND AUTOMOTIVE ENGINEERING COURSE CODE: 635/23/CO/MO
CLASS:ND3 CANDIDATE NO: 0625001D00254
Competence Area Weighting Individual Date of Final
% Marks Assessment mark
Duty A: CARRY OUT ENGINE DIAGNOSTICS 50
1 Observe safety precautions
2 Identify possible dangers and raise awareness
3 Connect diagnosis machine
4 Run engine and check for faults
5 Compile diagnosis report
Duty B:INSPECT AND CHECK COMPONENTS 80
1 Observe safety precautions
2 Clean components
3 Using a bore guage measure the cylinder
4 Measure all clearances
5. Check end float using DTI
6 Measure crank shaft and camshaft journals
7 Check valve clearances
8 Measure tooth wear using appropriate tools
Duty C: PERFORM PRESSURE TEST ON ENGINE 60
COMPONENTS
1 Observe safety precautions
2 Pressure test engine cylinder head and block crankshaft and
cam shaft using air pressure
3 Pressure test engine block using an oil pump pressure guage
4 Pressure test cylinder head using oil pump pressure guage
5 Test oil pump pressure using pressure guage
6 Compile pressure test results
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Duty D: MACHINE ENGINE COMPONENTS 50
1 Observe safety precautions
2 Grind crankshaft and camshaft according to specifications
3 Skim cylinder head and cylinder block according to
specifications
4 Re-bore piston liners according to specifications
5 Ream con rods small ends according to specifications
6
Duty E: PERFORM ELECTRICAL AND ELECTRONIC SYSTEMS 40
DIAGNOSIS
1 Observe safety precautions and raise awareness
2 Connect diagnostic on electrical and electronic circuits
systems
3 Diagnose and test faults on circuits and components
4. Compile diagnostic report
Duty F:REPAIR AND DESIGN ELECTRICAL AND ELECTRONIC 70
CIRCUITS AND COMPONENTS
1 Observe safety precautions and raise awareness
2 Repair faulty electrical and electronic components and
circuits according to specifications
3 Repair networking systems
4 Design electrical circuits and electronic components
according to laws and regulations
5 Reset and initialize electronic and electrical system
6 Compile a design manual
7 Compile a repair report
Duty G:REPAIR NETWORK SYSTEM 40
1 Observe safety precautions and raise awareness
2 Diagnose and test networking systems using a diagnosis
machine
3 Repair networking systems e.g CAN-BUS and LIN-BUS
4 Reset and initialize networking systems
Duty H:CARRY OUT ELECTRONIC STEERING AND
40
SUSPENSION DIAGNOSIS
1 Observe safety precautions and raise awareness
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2 Diagnose and test electronic steering and suspension
systems using a diagnostic machine
3 Inspect mechanical steering and suspension components for
wear and leakage
4 Compile a report
Duty I:REPAIR ELECTRONIC AND MECHANICAL STEERING 30
AND SUSPENSION CIRCUITS AND COMPONENTS
1 Observe safety precautions and raise awareness
2 Carry out repairs on electronic steering and suspension
circuits and components
3 Perform repairs on mechanical steering and suspension
systems and components
Duty J:RESET AND CALIBRATE ELECTRONIC STEERING AND 30
SUSPENSION SYSTEM
1 Observe safety precautions and raise awareness
2 Reset the electronic steering and suspension systems using
a diagnostic according to specification
3 Calibrate electronic steering and suspension systems
according to specifications
Duty K:REPAIR ELECTRIC SYSTEM BRAKING 40
1 Observe safety precautions and raise awareness
2 Test run the vehicle
3 Carry out diagnostic using a diagnosis machine
4 Compile a diagnosis and test report
Duty L:PERFORM ELECTRONIC BRAKING SYSTEMS 40
DIAGNOSTIC AND TESTS
1 Observe safety precautions and raise awareness
2 Carry out visual inspection on components to ascertain root
cause
3 Repair braking system electronic components and replace if
necessary
4 Compile a failure analysis and repair report
Duty M:CARRY OUT DIAGNOSIS AND TESTS ON 40
AUTOMATIC AND ELECTRONIC TRANSMISSION
SYSTEM
1 Observe safety precautions and raise awareness
2 Test run the vehicle
3 Connect diagnosis machine to find faults
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4 Produce a diagnosis report
Duty N:REPAIR/OVERHAUL TRANSMISSION CIRCUITS AND 40
MEASURE COMPONENTS
1 Observe safety precautions and raise awareness
2 Repair and measure electronic components
3 Repair and design electrical circuits
4 Compile a report
Duty O:PERFORM DIAGNOSIS AND TESTS ON 40
TEMPERATURE CONTROL SYSTEMS
1 Observe safety precautions and raise awareness
2 Run and test the temperature control system
3 Connect diagnosis machine to find faults
4 Compile diagnosis report
Duty P:REPAIR CIRCUITS AND COMPONENTS 50
1 Observe safety precautions and raise awareness
2 Prepare and test temperature control system circuits and
components according to specificstions
3 Re-gas temperature control systems and check for leaks
4 Reset and initialize system
5 Produce a repair report
Duty Q:PERFORM ELECTRONIC FUEL INJECTION AND 40
ELECTRONIC IGNITION SYSTEMS DIAGNOSIS
1 Observe safety precautions and raise awareness
2 Connect diagnosis machine to engine
3 Diagnose electronic fuel injection and electronic ignition
systems using a diagnostic machine
4 Compile a diagnosis report
Duty R:TEST ELECTRONIC ENGINE COMPONENTS AND 40
RELATED CIRCUITS AND CARRY OUT A DETAILED FAIL
ANALYSIS
1 Observe safety precautions and raise awareness
2 Isolate and test fuel electronic injection ,ignition
components and related circuits
3 Carry out fail analysis to ascertain the root cause
4 Compile a test report
Duty S;REPAIR AND DESIGN ELECTRONIC 30
UNITS,COMPONENTS AND CIRCUITS
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1 Observe safety precautions and raise awareness
2 Repair electronic units,components and related circuits
4 Compileca report of repairs and design
TOTAL 100%
Class Tutor’s Name………………………………..….…… Signature ……………….……..Date……..….…..
Candidate’s Name………………….………….……..……..Signature………………………Date………..……....
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