Thermal Efficiency Enhancement of Nanofluid-Based Parabolic Trough Collectors
Thermal Efficiency Enhancement of Nanofluid-Based Parabolic Trough Collectors
[Link]
Abstract
The use of nanofluids in parabolic trough collectors is one of the most promising techniques for enhancing their perfor-
mance. The objective of this work is to investigate the use of various nanoparticles (Cu, CuO, Fe2O3, TiO2, Al2O3 and
SiO2) dispersed in thermal oil (Syltherm 800). A detailed parametric analysis is performed for flow rates from 50 to
300 L min-1, for inlet temperatures from 300 K to 650 K and for nanoparticle concentrations up to 6%, while the impact
of the solar irradiation level on the thermal efficiency enhancement is also investigated. Moreover, a new index for the
working fluid evaluation in solar collectors is introduced. The analysis is conducted with a developed thermal model in
Engineering Equation Solver. According to the final results, the most efficient nanoparticle is the Cu, with CuO, Fe2O3,
TiO2, Al2O3 and SiO2 to follow, respectively. It is found that the higher enhancement is observed for lower flow rates,
higher inlet temperatures and higher nanoparticle concentrations, while it is approximately constant for the different solar
irradiation levels. For the typical operating conditions with 150 L min-1 flow rate and 600 K inlet temperature, the thermal
efficiency enhancement is found 0.31, 0.54 and 0.74% for Cu concentrations 2, 4 and 6%, respectively.
Keywords Solar energy Nanofluid Parabolic trough collector Thermal efficiency Enhancement
123
E. Bellos, C. Tzivanidis
Subscripts and superscripts this term has been introduced by Choi in 1995 [11]. The
a Aperture main idea of the nanofluid utilization is the increase in the
am Ambient conductivity of the fluid because the utilized nanoparticles
bf Base fluid have many times higher thermal conductivity than the base
c Cover fluid (usually water or thermal oil) [12]. So, the heat
ci Inner cover transfer coefficient is enhanced because the heat can be
co Outer cover easier to be transferred from the region close to the tube to
fm Mean fluid the tube center. Moreover, the increased density of
in Inlet nanofluids, compared to the base fluids, leads to a higher
loss Thermal loss product of density-specific heat capacity and this fact
nf Nanofluids allows the nanofluids to carry higher heat amounts. So, the
np Nanoparticle adoption of nanofluids combines two different positive
out Outlet factors for the thermal efficiency enhancement.
r Receiver The use of nanofluids has been extensively examined in
ri Inner receiver the literature by many researchers. Table 1 includes 27
ro Outer receiver different studies [13–39] which investigate different
s Solar nanofluid types in parabolic trough solar collectors. These
u Useful studies use water, thermal oil or molten salt as base fluids,
0 Reference while a great variety of nanoparticles is applied, usually in
concentrations up to 6%. This table gives the thermal
Abbreviations efficiency enhancement and the heat transfer coefficient
CFD Computation fluid dynamic enhancement in every case and where it is given in a clear
EES Engineering equation solver way. These studies are experimental studies, computation
PTC Parabolic trough collector fluid dynamic (CFD) studies and studies with developed
thermal models. The thermal efficiency enhancement has
Introduction been found up to 15% while the heat transfer coefficient
enhancement up to 234%.
Solar energy utilization is a promising choice for facing The experimental studies have been performed in Refs.
numerous problems in the energy [1] and environmental [20, 21, 26, 34, 36, 37]. The study of Coccia et al. [21]
domain [2]. Solar concentrating collectors are able to found that the dispersion of nanoparticles in water does not
produce useful heat at medium and high-temperature lead to an adequate enhancement of the thermal efficiency
levels. Parabolic trough collectors are among the most which can be measured. On the other hand, the other
usual concentrating technologies and they can be exploited experimental studies have been found significant thermal
in many applications as solar cooling, industrial heat [3], efficiency enhancement. Chaudhari et al. [20] found 7%
desalination, methanol reforming and power production thermal efficiency enhancement with Al2O3/water nano-
[4]. fluid, Kasaeian et al. [34] 8% with MCNT/oil nanofluid,
The last years, a lot of research has been focused on Rehan et al. [34] 13% with Al2O3/water and 11% with
various ways for enhancing the thermal performance of Fe2O3/water, while similar enhancements close to 8.5% by
parabolic trough collector (PTC) in order more useful heat Subramani et al. [36, 37] with Al2O3/water and TiO2/water.
to be exploited. These techniques generally aim to increase The next part of the studies is associated with CFD
the heat transfer coefficient in the flow in order to achieve works which can be found in Refs.
beneficial heat transfer conditions in the flow [5]. These [15, 18, 19, 23–25, 27–33, 35, 38, 39]. These studies give
techniques are separated into two great categories; the use generally lower thermal efficiency enhancement values,
of geometry modifications in the absorber tube or the use of compared to the experimental works. Bellos et al. [15]
nanofluids as working fluids [6]. In the first category, the found thermal efficiency enhancement 4.25% with a low-
use of dimpled tubes [7], the use of internal fins [8, 9], as quality PTC, while 0.76% [18] with a high-quality PTC.
well as the use on flow inserts [10] are very common This result indicates that the type of the PTC creates dif-
techniques. These techniques try to increase the turbulence ferent thermal efficiency margins. Moreover, Ghasemi and
in the flow and thus the heat transfer between the absorber Ranjbar [14] found 0.5% thermal efficiency enhancement
tube and the fluid to be improved. On the other hand, the and Wang et al. [38] 1.2% for oil-based nanofluids.
use of nanofluids as working fluids is the other common Mwesigye et al. [28–33] have found higher values for the
technique [5]. The nanofluids are created by dispersing thermal efficiency enhancement in PTC with various
metallic or nonmetallic nanoparticles in the base fluid and nanofluids, as well as Kaloudis et al. [25].
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Thermal efficiency enhancement of nanofluid-based parabolic trough collectors
Allouchi et al. [13] Synthetic oil CuO, Al2O3, TiO2 1.06, 1.17, 1.14 – Model
Basbous et al. [14] Syltherm 800 Ag, Cu, CuO, Al2O3 – 36, 33, 27, 18 Model
Bellos et al. [15] Thermal oil Al2O3 4.25 11 CFD
Bellos and Tzivanidis [16] Syltherm 800 CuO, Al2O3 1.26, 1.13 41, 35 Model
Bellos and Tzivanidis [17] Syltherm 800 Al2O3 with TiO2 1.31 117 Model
Bellos et al. [18] Syltherm 800, Molten salt CuO 0.76, 0.26 35, 12 CFD
Benabderrahmane et al. [19] Dowtherm A Al2O3, C, Cu, SiC – 68 CFD
Chaudhari et al. [20] Water Al2O3 7 32 EXP
Coccia et al. [21] Water Fe2O3, SiO2, TiO2, ZnO, Al2O3, Au *0 – EXP
Ferraro et al. [22] Synthetic oil Al2O3 0.1 60 Model
Ghasemi and Ranjbar [23] Water CuO, Al2O3 – 35, 28 CFD
Ghasemi and Ranjbar [24] Therminol 66 Al2O3 0.5 – CFD
Kaloudis et al. [25] Syltherm 800 Al2O3 8 – CFD
Kasaeian et al. [26] Mineral oil MCNT 11 – EXP
Khakrah et al. [27] Synthetic oil Al2O3 7 CFD
Mwesigye et al. [28] Syltherm 800 Al2O3 7.6 76 CFD
Mwesigye et al. [29] Syltherm 800 CuO 15 38 CFD
Mwesigye et al. [30] Water Al2O3 – 22 CFD
Mwesigye et al. [31] Therminol-VP1 Cu 12.5 32 CFD
Mwesigye et al. [32] Therminol-VP1 Ag, Cu, Al2O3 13.9, 12.5, 7.2 7.9, 6.4, 3.9 CFD
Mwesigye et al. [33] Therminol-VP1 SWCNT 4.4 234 CFD
Rehan et al. [34] Water Al2O3, Fe2O3 13, 11 – EXP
Sokhansefat et al. [35] Synthetic oil Al2O3 – 15 CFD
Subramani et al. [36] Water Al2O3 8.54 – EXP
Subramani et al. [37] Water TiO2 8.66 23 EXP
Wang et al. [38] Syltherm 800 Al2O3 1.2 – CFD
Zadeh et al. [39] Synthetic oil Al2O3 – 40 CFD
The use of thermal models for the prediction of PTC studies give a bit lower enhancements (4–13%), while the
performance has been investigated in Refs. model studies give enhancements close to 1%. There is the
[13, 14, 16, 17, 22]. These studies indicate low thermal experimental work of Coccia et al. [21] which indicates
efficiency enhancements for various nanofluids. negligible enhancement, while similar results can be found
Allouchi et al. [13] found 1.06, 1.17 and 1.14% thermal in Ref. [22]. So, it is not clear if and how the nanofluids can
efficiency enhancement with CuO/Oil, Al2O3/Oil and increase the thermal performance of PTC. A recent study in
TiO2/Oil nanofluids, respectively. Bellos et al. [15] found Ref. [40] proved that the heat transfer coefficient
1.26 and 1.13% thermal efficiency enhancement with CuO/ enhancement in PTCs can lead to a maximum thermal
Oil and Al2O3/Oil, respectively. Moreover, they [16] found efficiency enhancement close to 3%. This result is based on
1.31% thermal efficiency enhancement with the hybrid the extremely low thermal losses of the PTC, especially in
nanofluid Al2O3-TiO2/Oil. Ferraro et al. [22] found an the cases with evacuated tubes with selective coatings.
extremely low enhancement close to 0.1% with Al2O3/Oil. Moreover, this result corresponds to a reasonable flow rate
It is generally obvious that the model-studies results give which corresponds to an adequate thermal efficiency.
similar enhancement which takes relatively low values. At this point, it would be interesting to examine the
The previous literature review indicates the chaotic sit- possible reasons for the present situation in the literature.
uation about the thermal efficiency enhancement margin The first problem is associated with the thermal properties
with the use of nanofluids in PTCs. The experimental of nanofluids. There are numerous equations for the
studies give high enhancements (7–13%), and the CFD determination of the thermal conductivity and of the
123
E. Bellos, C. Tzivanidis
dynamic viscosity and various equations have been used in utilization of nanofluids in PTC. Moreover, a new evalu-
the studies of Table 1. Moreover, there are two different ation index is introduced which takes into consideration the
models for the specific heat capacity determination which heat transfer coefficient and the density-specific heat
leads to different results, especially in the experimental capacity product. The analysis is performed with a devel-
studies. Furthermore, these models are usually valid for oped thermal model in Engineering Equation Solver (EES)
water-based nanofluids in generally low concentrations. which has been validated in our previous studies [16, 17].
There are no reliable models for oil-based nanofluids in
medium–high temperatures which correspond to the real
operating conditions in PTCs. Furthermore, the preparation Materials and methods
methods play a significant role in the nanofluid properties.
Another important problem is associated with the exam- The examined PTC module
ined operating conditions of the various cases. In order to
achieve reasonable conclusions, the main parameters of the In this work, the module of LS-2 PTC is investigated which
system as flow rate, inlet temperature, nanoparticle con- has been used in various studies. This is a typical PTC with
centration and solar irradiation have to be selected at usual 22.74 concentration ratio, 39 m2 aperture with 7.8 m
values. However, many studies do not apply reasonable length and 5 m aperture. The evacuated tube collector has
values for these parameters and so the obtained results are an absorber with 70 mm outer diameter and a glass cover
questionable in some cases. For instance, the PTC has to be with 115 m outer diameter. The optical efficiency of this
investigated at high temperature with high flow rates in collector is 57.7% for zero incident angle. More details
order to achieve turbulent flow, as in real concentrating about the examined PTC are given in Table 2 and in Ref.
power plants. [41]. Moreover, the examined module can be seen in
So, high heterogeneity among the examined studies is Fig. 1. There is an evacuated tube with a selective coating
observed. For instance, in low-temperature levels, the in the absorber. The emittance of the absorber, for the
thermal losses of PTC are extremely low in realistic sys- Cermet coating, is calculated as [42]:
tems and the thermal efficiency enhancement margins are
er ¼ 0:05599 þ 1:039 104 Tr þ 2:249 107 Tr2 : ð1Þ
approximately zero. However, if the PTC examined at
extremely low flow rates or the examined system has low The optical efficiency of the present collector is about
quality (for instance uncovered absorber), then the thermal 75.7%, and it is a result of 95% cover transmittance, 96%
losses are higher and there are higher margins for receiver absorbance and 83% mirror reflectance. The
improvement. reduced value of the reflectance includes the possible
The present study comes to examined different scenarios optical losses due to errors, dust and other reasons as they
of PTC operation with nanofluids. Oil-based nanofluids are have described in Ref. [41]. The intercept factor has been
examined because the thermal oils are the most usual
working fluids at medium–high temperatures. Moreover, Table 2 Parameters of the examined PTC [41]
the use of molten salt is not indicated according to the
Parameters Symbols Values
results of [18] because of their very good thermal proper-
ties. Six different nanoparticles (Cu, CuO, Al2O3, TiO2, Width W 5.0 m
SiO2 and Fe2O3) are selected to be examined in this work Length L 7.8 m
in order to investigate different nanofluids. Different con- Focal distance F 1.84 m
centrations up to 6% are examined, while the flow rate, the Aperture Aa 39.0 m2
inlet temperature and the solar irradiation level are exam- Concentration ratio C 22.74
ined parametrically. The comparative study, among the Absorber inner diameter Dri 66 9 10-3 m
nanofluids and the operating scenarios, is performed in a Absorber outer diameter Dro 70 9 10-3 m
systematic way. This is something which is missing from Cover inner diameter Dci 109 9 10-3 m
the literature because in the majority of the studies only Cover outer diameter Dco 115 9 10-3 m
one or two nanoparticles are examined with the same Cover emittance ec 0.86
model. In every case, the thermal efficiency enhancement Cover transmittance s 0.95
is the main goal of this work and not the heat transfer Absorber absorbance a 0.96
enhancement because in PTC the increase in the useful heat Concentrator reflectance qmir 0.83
production is the final objective by the nanofluid utiliza- Intercept factor c * 100%
tion. The results of this work can clearly indicate the cases Maximum optical efficiency gopt 0.757
where the thermal efficiency enhancement is important and
when it has to be applied, something very important for the
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Thermal efficiency enhancement of nanofluid-based parabolic trough collectors
The basic equations for the thermal modeling of the PTC The heat convection coefficient between cover and
are given in ‘‘The developed thermal model ’’ section. Th- ambient (hout) is estimated using Eq. 11 for a wind speed of
ese equations are energy balances in the various subsys- 1 m s-1 [48]. This wind speed leads to heat convection
tems. All these equations are used for the development of coefficient close to 10 W m-2 K-1.
the thermal model. The same model, with the proper 0:58
hout ¼ 4 Vwind D0:42
co : ð11Þ
modifications in every case, has been applied in other
The next important equation of the developed model is
studies [16, 17, 40, 43–45]. The validation of this model
the energy balance in the absorber. According to this
has been given in the previous references, and there is no
equation, the absorbed heat is separated into useful heat
reason for giving it again. The developed thermal model
and to thermal losses:
has been developed in Engineering Equation Solver (EES)
[46]. Qs gopt ¼ Qu þ Qloss : ð12Þ
The thermal efficiency (gth) of the solar collector can be
The last parameter that has to be defined is the heat
written as the ratio of the useful heat (Qu) to the available
transfer coefficient between absorber and fluid (h). This
solar irradiation (Qs):
parameter can be estimated using the Nusselt number. For
Qu turbulent flow conditions (Re [ 2300), the Nusselt number
gth ¼ : ð3Þ
Qs can be calculated using the Dittus-Boelter equation [49].
The solar energy in the collector aperture is the product Nu ¼ 0:023 Re0:8 Pr 0:4 : ð13Þ
of the direct beam irradiation (Gb) to the total aperture (Aa):
Below, the definitions of important parameters about
Q s ¼ Aa G b : ð4Þ this work are given.
The nominal solar irradiation level in this study is at Nusselt number (Nu):
1000 W m-2, while a parametric analysis is performed in h Dri
order to examine the system in different solar potentials. Nu ¼ : ð14Þ
k
The useful energy production (Qu) can be calculated in two
Reynolds number (Re) for circular tube:
ways. The first one is using the energy balance in the fluid
volume (Eq. 5), and the second one is by using the heat 4m
Re ¼ : ð15Þ
transfer from the absorber tube to the fluid (Eq. 6): p Dri l
Qu ¼ m cp ðTout Tin Þ; ð5Þ Prandtl number (Pr):
l cp
Qu ¼ h Ari ðTr Tfm Þ: ð6Þ Pr ¼ : ð16Þ
k
123
E. Bellos, C. Tzivanidis
The inlet temperature level is examined from 300 to At this point, it is essential to state that the used equa-
650 K with step 50 K and the flow rate from 50 to tions for the determination of the thermal properties are
300 L min-1 with step 50 L min-1. The reference oper- general and they can be applied to all the nanoparticles.
ating conditions in this study are selected for inlet tem- This fact makes the comparative analysis to be performed
perature equal to 600 K and flow rate equal to under similar conditions. The reason for not using more
150 L min-1. special equations for the determination of the thermal
properties is the lack of experimental studies for oil-based
Thermal properties of the examined nanofluids nanofluids in temperature levels over 100 C. So, there are
no available experimental correlations at the present time.
‘‘Thermal properties of the examined nanofluids’’ section is However, the selected Eqs. 17–20 are very usual selections
devoted to presenting the equations about the thermal which are acceptable and they give reasonable results.
properties of the examined nanofluids. The base fluid (bf) is
the Syltherm 800 [50], a thermal oil which operates up to The suggested evaluation index
400 C with safety. The thermal properties of the examined
nanoparticles (np) are listed in Table 3. In this work, a new evaluation index is introduced in order
The density of the nanofluids (nf) can be calculated to evaluate the use of nanofluids in solar thermal systems.
proportionally with the volumetric concentration (u) [12]: This index takes into account the heat transfer coefficient
qnf ¼ qbf ð1 /Þ þ qnp /: ð17Þ (h), as well as the density-specific capacity product (qcp).
This product indicates the amount of the heat that can be
The specific heat capacity can be calculated using the transferred from the fluid. Higher values of this product
following formula. This formula has proved to be the indicate that higher amounts of heat can be transferred and
proper one according to the detailed analysis of Ref. [51]. thus higher thermal performance to be achieved. The
qbf ð1 /Þ qnp / conventional studies evaluate only the heat transfer coef-
cp;nf ¼ cp;bf þ cp;np : ð18Þ ficient enhancement and they do not take into account the
qnf qnf
increase in the (qcp). Moreover, other studies evaluate the
The thermal conductivity can be calculated using the increase in the Nusselt number and so they do not take into
suggested equation by Yu and Choi [52]. This equation is consideration the increase in the thermal conductivity of
the modified Maxwell equation which includes the the nanofluids. Thus, the introduction of a more general
parameter b. This parameter is the ratio of the nanolayer index is vital for the proper and quick evaluation of the
thickness to the original particle radius, and usually, this nanofluids in solar thermal systems.
parameter is taken equal to 0.1 [53]. Using Eqs. 5–7, the useful heat can be written as:
knp þ 2 kbf þ 2 knp kbf ð1 þ bÞ3 / Qu ¼ Ari Ur ðTr Tin Þ: ð21Þ
knf ¼ kbf :
knp þ 2 kbf knp kbf ð1 þ bÞ3 / With the overall heat transfer coefficient (Ur) to be
ð19Þ calculated as:
" #1
The dynamic viscosity can be calculated using the 1 Ar
Batchelor model [54] which can be applied in low and high Ur ¼ þ : ð22Þ
h 2 q cp V
concentrations for spherical nanoparticles [53]:
This overall heat transfer coefficient is the new intro-
lnf ¼ lbf 1 þ 2:5 / þ 6:2 /2 : ð20Þ
duced evaluation index which takes into consideration
many parameters. This index evaluates the following
parameters:
Table 3 Thermal properties of the examined nanoparticles
Nanoparticle q/kg m-3 cp/J kg-1 K-1 k/W m-1 K-1
• The heat transfer coefficient in the flow (h).
• The density-capacity product (qcp).
Cu 8933 397 393 • The flow rate of the collector.
CuO 6000 551 33
Higher values of this parameter lead to lower receiver
Fe2O3 5180 670 6.9
temperature if the useful heat is assumed constant. So, it
TiO2 4230 692 8.4
can be said that when the overall heat transfer coefficient is
Al2O3 3960 773 40
high, the receiver temperature is lower, and the thermal
SiO2 2200 765 1.4
losses are lower. This leads to thermal enhancement in the
123
Thermal efficiency enhancement of nanofluid-based parabolic trough collectors
solar collector. This hypothesis will be verified with the V = 100 L min–1 V = 150 L min–1 V = 200 L min–1
numerical results of this works in the following section. V = 250 L min–1
0.76
Thermal efficiency
0.72
The presented equations of this section have been inserted
in EES [46], and a thermal model has been developed. This 0.70
123
E. Bellos, C. Tzivanidis
Cu CuO Fe₂O₃ TiO₂ Al₂O₃ SiO₂ trends of Fig. 4 about the thermal efficiency enhancement.
0.8%
However, the curves of Fig. 5 have a more linear character.
Thermal efficiency enhancement
35% 0.7%
30% 0.6%
25% 0.5%
0.4%
20%
0.3%
15%
0.2%
10%
0.1%
5%
0.0%
0% 0% 10% 20% 30% 40%
0% 1% 2% 3% 4% 5% 6% Overall coefficient enhancement
Nanoparcle concentraon
Fig. 6 Thermal efficiency enhancement for different overall heat
Fig. 5 Overall heat transfer coefficient enhancement for various transfer coefficient enhancements (Inlet temperature 600 K and flow
nanofluids (Inlet temperature 600 K and flow rate 150 L min-1) rate 150 L min-1)
123
Thermal efficiency enhancement of nanofluid-based parabolic trough collectors
Thermal efficiency Overall transfer coefficient higher concentration leads to higher performance. Gener-
0.6% 24.42% 30%
0.54% ally, it can be said that for high flow rates the thermal
Thermal efficiency enhancement
1.2%
Tin = 600 K
Thermal efficiency enhancement
φ = 1%
2.0%
φ = 2% 1.0%
φ = 3%
1.5% 0.8%
φ = 4%
φ = 5% 0.6%
1.0% φ = 6%
0.4%
0.5%
0.2%
0.0% 0.0%
50 100 150 200 250 300 0% 1% 2% 3% 4% 5% 6%
Flow rate/L min–1 Nanoparcle concentraon
Fig. 8 Thermal efficiency enhancement for different flow rates with Fig. 9 Thermal efficiency enhancement for different Cu concentra-
various Cu concentrations and inlet temperature equal to 600 K tions with various flow rates and inlet temperature equal to 600 K
123
E. Bellos, C. Tzivanidis
0.8%
Conclusions
0.6%
V = 150 L min –1
0.7%
• The Cu nanoparticle is found to lead to higher thermal
0.6%
efficiency enhancement while the SiO2 to the lowest. The
0.5% thermal conductivity of the nanoparticles is found to be a
0.4% determining factor in the respective nanofluid performance.
0.3% • Higher concentration ratio is found to be beneficial for
0.2% all the examined operating conditions. However, after
0.1% 4% nanoparticle concentration, the thermal efficiency
0.0% enhancement does not present high increasing rate.
0% 1% 2% 3% 4% 5% 6% • The thermal efficiency margin is found to be higher for
Nanoparcle concentraon low flow rates and higher inlet temperatures. Thus, the
Fig. 11 Thermal efficiency enhancement for inlet temperatures with use of nanofluids is recommended in the cases with
various Cu concentrations and flow rate equal to 150 L min-1 these operating conditions. Practically, the use of
nanofluids is recommended in cases with higher
φ = 1% φ = 2% φ = 3% φ = 4% thermal losses because of the higher thermal efficiency
φ = 5% φ = 6% enhancement margin.
0.8% V = 150 L min –1 – Tin = 600 K • It is found that the impact of the solar irradiation level has a
Thermal efficiency enhancement
enhancement is approximately constant and independent of Acknowledgements Dr. Evangelos Bellos would like to thank ‘‘Bo-
the solar irradiation level. This result is explained by the dossaki Foundation’’ for its financial support.
generally high thermal performance of PTC for all the
123
Thermal efficiency enhancement of nanofluid-based parabolic trough collectors
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