Aeration Module
Aeration Module
TABLE OF CONTENT.............................................................................................................. 1
ABSTRACT................................................................................................................................. 2
I. Introduction..............................................................................................................................3
I.1. Introduction....................................................................................................................... 3
I.2. Problem Formulation........................................................................................................ 4
I.3. Problem Limitation........................................................................................................... 4
I.4. Main Objective..................................................................................................................4
I.5 Benefits.............................................................................................................................. 4
II. THEORETICAL BASIS........................................................................................................5
II.1 Dissolved Oxygen.............................................................................................................5
II.2 Volumetric Mass Transfer Coefficient.............................................................................. 5
II.3 Development of Dimensionless Correlation.....................................................................6
II.5 Absorption Coefficient (Ks)............................................................................................. 7
II.6 Tank Diffuser.................................................................................................................... 8
III. METHODOLOGY............................................................................................................... 9
III.1 Variable Experiment....................................................................................................... 9
III.2 Schematic of The Equipment........................................................................................ 9
III.3 Methodology............................................................................................................... 10
III.4 Experimental Data........................................................................................................ 10
IV. RESULTS AND DISCUSSION.......................................................................................... 11
V. CONCLUSION......................................................................................................................17
REFERENCE............................................................................................................................ 18
APPENDIX................................................................................................................................ 19
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ABSTRACT
The aeration process in a tank diffuser system by examining the changes in dissolved oxygen
(DO) concentration over time, determining the absorption coefficient (Ks), and analyzing the
effect of air flow rate on oxygen transfer effectiveness. The experiment was conducted by
deoxygenating water using sodium sulfite (Na₂SOSO₃) and cobalt chloride (CoCl₂) as a
catalyst, followed by aeration using a submerged diffuser operated at two air flow rates of 6
L/min and 8 L/min, with DO concentrations recorded at two-minute intervals over a 24 minute
period. The results showed that DO concentrations in both conditions fluctuated
non-monotonically rather than increasing smoothly toward saturation, which is attributed to
sensor interference from rising air bubbles and non-uniform mixing within the tank. The
average absorption coefficient Ks obtained for the 6 L/min condition was -0.00090 min-1 with a
saturation DO of 7.559 mg/L at 30°C, while the 8 L/min condition yielded an average Ks of
-0.00556 min-1 with a temperature interpolated DOs ranging from 7.572 to 8.188 mg/L per
interval. The low R² values of 0.0629 and 0.0207 from the respective linear regression plots
indicate that the experimental data deviated from the ideal first-order kinetic model described
by the two-film theory. Nevertheless, the comparison between the two flow rates confirmed
that a higher air flow rate of 8 L/min produced a greater absolute Ks, demonstrating that
increasing air flow rate enhances oxygen transfer efficiency by increasing gas holdup,
expanding the gas-liquid interfacial area, and promoting turbulence within the liquid.
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HEAT AND MASS TRANSFER LABORATORIUM
“Aeration“
I. Introduction
I.1. Introduction
Dissolved oxygen (DO) is the amount of oxygen present in water and serves as a key
measure of water quality, which can be influenced by aeration, a process through which oxygen
is transferred across the air-water interface. The capacity of water to hold oxygen is determined
by several factors, including water temperature, atmospheric pressure, and the concentration of
other dissolved substances present in the water (Yang, H.-C., and Park, S.-K.2012).
By Definition Aeration refers to the mixing or dissolving of air into water, which can
occur naturally or within man-made water storage systems. This process plays a crucial role in
numerous chemical and biological reactions. A prime example is wastewater treatment, where
proper aeration levels must be maintained to support the survival and growth of
microorganisms that break down and eliminate harmful organic pollutants (Yang, H.-C., and
Park, S.-K.2012).
One of the primary tools used in this experiment is the diffuser, which plays a critical role
in the aeration process. Diffuser-based systems inject fine gas bubbles close to the bottom of
the tank using blowers that supply air at low pressure, and in tanks where oxygen has to be
distributed over a large area, submerged diffusers have the advantage of creating a large
interface area between the bubbles and the water as the air rises slowly to the surface. In this
experiment, the diffuser was placed at the base of the tank and supplied with pressurized air to
facilitate oxygen transfer into the deoxygenated water, allowing the absorption coefficient (K )
to be measured under controlled aeration conditions (Al-Ahmady, 2006).
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I.5 Benefits
1. Students can directly observe how a diffuser influences oxygen absorption in water,
connecting theory to practical experience.
2. Students learn to properly operate a DO meter and handle chemical solutions such as
Na₂SO₃ and CoCl₂ in a laboratory setting.
3. Students develop analytical skills by calculating the absorption coefficient (K ) and
understanding how stirrer speed and air flow rate affect oxygen transfer efficiency.
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.................................................(II.1)
The mechanism of oxygen transfer is described by the Two-Film Theory, where the
primary resistance for sparingly soluble gases like oxygen lies within the liquid film. The rate
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at which the dissolved oxygen (DO) concentration increases in the bulk liquid is proportional to
the concentration gradient, or driving force, defined as (C*-CL). This relationship is expressed
by the governing mass transfer equation:
.........................................(II.2)
........................................(II.3)
When ln(C*-CL) is plotted against time, the slope of the resulting line yields the value of
KLa. This coefficient is sensitive to operational variables: increasing the air flow rate through a
diffuser increases turbulence and gas holdup, thereby increasing KLa. Similarly, while higher
temperatures increase the diffusion rate and KLa, they simultaneously lower the saturation limit
(C*). Understanding KLa is essential for the design, where gas-liquid contact is the
rate-limiting step.
𝑘𝑎 = 𝑘𝑎 (𝑣, ρ, µ, 𝑑, 𝑧)......................................(II.4)
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α β γ δ κ
𝑘𝑎 = 𝐶 𝑣 ρ µ 𝑑 𝑧 ........................................(II.5)
The constant C and the exponents α, β, γ, δ and κ are dimensionless (Syeda et al., 2010).
II.4 Absorption
Absorption, in the context of aeration, refers to the process by which oxygen molecules
from the gas phase dissolve into and are retained by the liquid phase. This occurs whenever the
actual dissolved oxygen concentration in water falls below its equilibrium saturation value,
creating a concentration gradient that drives the net movement of oxygen across the air water
interface. The capacity of water to absorb oxygen at any given moment is determined by
Henry's Law, which states that the equilibrium saturation concentration C* is directly
proportional to the partial pressure of oxygen in the overlying gas phase: 𝐶 *= 𝐾𝐻 . 𝑃(𝑂2)
Because C* decreases with increasing water temperature and decreasing atmospheric pressure,
the thermodynamic driving force for absorption is inherently sensitive to environmental
conditions, meaning that the same aeration system will achieve different rates of oxygen uptake
depending on the operating temperature and altitude (Stumm & Morgan, 1996).
The absorption coefficient (𝐾𝑠) in this experiment represents the rate of oxygen transfer
from the gas phase into the liquid phase. The determination of (𝐾𝑠) is carried out using the
sodium sulfite oxidation method, in which the oxygen entering the solution reacts immediately
with sodium sulfite in the presence of a cobalt chloride catalyst. This condition maintains the
dissolved oxygen concentration close to zero, allowing the oxygen transfer rate to be directly
observed. As a result, the process follows a first-order kinetic model, and the value of (𝐾𝑠)can
be determined from the change in dissolved oxygen concentration over time. Which Can be
Formulated to :
𝐷𝑂𝑠−𝐷𝑂𝑇2
𝑙𝑛 𝐷𝑂𝑠−𝐷𝑂𝑇1
𝐾𝑠 = 𝑡2−𝑡1
...........................................(II.6)
−1
Where the (𝐾𝑠) is the Oxygen transfer coefficient (𝑡𝑖𝑚𝑒 ), 𝐷𝑂𝑠 is the saturation
concentration of dissolved oxygen (mg/L), and 𝐷𝑂𝑇1 and 𝐷𝑂𝑇2 are the dissolved oxygen
concentrations at times t1 and t2, respectively. This equation is derived from the integration of
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the differential mass balance for oxygen transfer under unsteady-state conditions. The value of
(𝐾𝑠) reflects the efficiency of oxygen transfer in the system and is influenced by several
factors, including temperature, mixing intensity, surface area of gas-liquid contact, and system
hydrodynamics. A higher indicates a faster approach to oxygen saturation, which is desirable in
processes such as wastewater aeration and biological treatment systems (Metcalf & Eddy,
2014).
...........................................(II.7)
Where ρair is the density of air and yO2 is the mass fraction of oxygen in the air
(Garcia-Ochoa & Gomez, 2009). Furthermore, the interfacial area (a) created by the diffuser
can be theoretically estimated using the gas holdup (ϵG) and the Sauter mean diameter of the
bubbles (dB):
............................................................(II.8)
This equation highlights why diffusers are designed to produce smaller bubbles; as the
bubble diameter (dB) decreases, the interfacial area (a) increases significantly, directly boosting
the KLa. Diffusers are generally classified based on the size of the bubbles they produce
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(Mawire & Taole, 2014). Fine bubble diffusers (1–3 mm) are more energy-efficient because
smaller bubbles rise more slowly, increasing the residence time (τ) in the liquid column.
The residence time can be expressed as τ = H/vb, where H is the tank depth and vb is the
bubble rise velocity. Conversely, coarse bubble diffusers (>5 mm) provide superior mixing but
lower OTE due to faster rise velocities and smaller surface-to-volume ratios. Over time,
diffusers are subject to fouling, where pores become clogged, leading to bubble coalescence
(merging), which increases dB and decreases overall transfer efficiency (Al-Habaibeh et al.,
2021).
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III. METHODOLOGY
III.1 Variable Experiment
The following variables are used in the aeration practicum.
1. Independent Variable: Air flow rate: 6 L/min and 8 L/min
2. Dependent Variables: Dissolved oxygen concentration (DO, %), absorption
coefficient (Ks, min-1), and -ln(DOs-DO)
3. Controlled Variables: Type of deoxygenating agent (Na₂SOSO₃ and CoCl₂ as
catalyst), volume of water, observation duration (24 minutes), measurement interval
(2 minutes), diffuser placement (at the base of the tank), and water temperature
(measured per interval)
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III.3 Methodology
DO (%)
Time (min) Temp (°C)
Diffuser 6 L/min
2 22,5 30
4 23,1 30
6 23,2 30
8 24,1 30
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10 24 30
12 24,1 30
14 24,6 30
16 25,3 30
18 21,6 30
20 22,1 30
22 21,9 30
24 22,8 30
DO (%)
Time (min) Temp (°C)
Diffuser 8 L/min
2 21,9 29,8
4 22,6 29,9
6 23,2 29,9
8 22,4 25,5
10 23,5 29,7
12 20,2 29,9
14 18,8 29,5
16 20,7 29,9
18 22,6 29,9
20 20,7 29,5
22 23 29,9
24 23,7 29,9
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Average Ks = -0.00090
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Average Ks = -0.00556
The absorption coefficient (Ks) is defined as a measure of the rate of oxygen transfer
from the gas phase into the liquid phase. For Diffuser at 6 L/min (Table IV.1), the average Ks
obtained was -0.00090 min-1, while for Diffuser 8 L/min (Table IV.2), the average Ks was
-0.00556 min-1. Both values are negative, which warrants careful interpretation.
A negative Ks value arises when the logarithmic term ln[(DOs - DOt1)/(DOs - DOt2)] is
negative, which occurs when |(DOs - DOt2)| > |(DOs - DOt1)|. Given that both DOs and DOt
values in these experiments yield negative differences (because DOt was recorded as a
percentage reading that, after subtraction from DOs, produced negative residuals), the sign of
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the average Ks is a direct consequence of the direction of the DO drift rather than a reversal in
the mass transfer direction. In physical terms, the magnitude of |Ks| reflects the rate of oxygen
exchange; a higher absolute value indicates a more active transfer process.
Comparing the two conditions, the absolute value of the average Ks at 8 L/min (|Ks| =
0.00556 min-1) is notably greater than that at 6 L/min (|Ks| = 0.00090 min-1). This is consistent
with the theoretical expectation that increasing the air flow rate through a diffuser increases
turbulence and gas holdup, thereby increasing the mass transfer coefficient (Metcalf & Eddy,
2014). As described, a higher Ks reflects a faster approach to oxygen saturation, which is
desirable in aeration-dependent processes such as wastewater treatment (Metcalf & Eddy,
2014).
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Figure IV.1 presents the plot of t vs. -ln(DOs - DOt) for the 6 L/min condition, yielding a
regression equation of y = -0.0005x - 1.7509 with an R² value of 0.0629. Figure IV.2 presents
the same plot for the 8 L/min condition, with y = 5.79 × 10-2x - 1.7922 and R² = 0.0207.
According to the theoretical framework, if the system follows ideal first-order oxygen
transfer kinetics, against time should yield a straight line with a slope (Metcalf & Eddy, 2014).
By extension, the slope of -ln(DOs - DOt) versus time should be positive and equal to Ks.
Figure IV.1 shows a slightly negative slope (-0.0005) with an extremely low R² value of
0.0629, indicating that the 6 L/min data does not conform well to the linear first-order model.
Figure IV.2, by contrast, shows a small positive slope (5.79 × 10-2) with an R² of 0.0207,
suggesting marginally better linearity for the 8 L/min condition, although the fit remains poor
overall.
The very low R² values are a direct indication of high data scatter. This scatter reflects the
erratic DO readings already discussed above and confirms that the experimental conditions
deviated significantly from the assumptions of the two-film theory. As described, the two-film
model assumes a well-mixed bulk liquid with a defined, stable concentration gradient at the
gas-liquid interface (Metcalf & Eddy, 2014). In practice, the combination of bubble-induced
turbulence and possible sensor interference produced readings inconsistent with this idealized
picture.
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It is also worth noting that the positive slope of Figure IV.2 (slope = 5.79×10⁻²) compared
to the negative slope of Figure IV.1 (slope = -0.0005) is more directionally consistent with the
theoretical expectation that -ln(DOs - DO) should increase over time as oxygen transfer
proceeds. The individual Ks values per interval in Table IV.2 exhibit far greater variance
(ranging from -0.08102 to 0.11630 min-1) than those in Table IV.1 (ranging from -0.02797 to
0.11695 min-1), reflecting the more dynamic oxygen exchange under the higher flow rate.
However, the low R² values in both figures confirm that neither dataset conforms well to ideal
first order kinetics, and the linear regression slope should not be taken as a reliable measure of
the true transfer rate.
The comparison between the 6 L/min and 8 L/min conditions provides insight into how
air flow rate influences aeration efficiency. As described, diffuser-based systems inject fine gas
bubbles near the tank bottom, and the rising bubbles create a large gas-liquid interfacial area
while simultaneously inducing air-lift mixing that promotes surface renewal and reduces liquid
film thickness (Al-Ahmady, 2006). A higher air flow rate amplifies all of these mechanisms:
more bubbles are generated per unit time, the total interfacial area (a) increases, and the
turbulence intensity in the bulk liquid rises. From the perspective of the volumetric mass
transfer coefficient (KLa), both KL and a are positively affected by increased flow rate. KL
increases because greater turbulence reduces the stagnant film thickness, while a increases
because more bubbles with fine diameters are produced, yielding a higher surface-to-volume
ratio. Where a higher gas holdup from greater flow directly increases the interfacial area.
In practical terms, the higher absolute Ks at 8 L/min compared to 6 L/min supports this
theoretical reasoning. While the average Ks values are small in magnitude for both conditions
partly due to the non-ideal data scatter described above the trend is directionally consistent with
established mass transfer theory. For systems where rapid oxygen replenishment is critical,
such as in biological wastewater treatment aeration basins, increasing the air supply rate is a
well-established strategy to enhance oxygen transfer efficiency (Metcalf & Eddy, 2014).
Several factors may have contributed to the deviation of the experimental results from
theoretical predictions. First, the DO sensor placement is critical: as stated in the experimental
limitations, any air bubble contact with the sensor produces readings that reflect the gas phase
rather than the dissolved oxygen in the bulk liquid. The irregular DO fluctuations in both tables
strongly suggest that this occurred intermittently throughout the experiment.
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Second, the assumption of a uniform, well-mixed liquid volume may not have held
perfectly, particularly at lower air flow rates (6 L/min), where mixing intensity may have been
insufficient to homogenize the bulk DO concentration. The air-lift mixing effect of rising
bubbles is critical to surface renewal; at lower flow rates, this effect is diminished, leading to
spatial gradients in DO that a single point sensor cannot fully characterize.
Third, the saturation DO values used (DOs = 7.559 mg/L at 30°C for 6 L/min and a
temperature-interpolated DOs ranging from 7.572 to 8.188 mg/L per interval for 8 L/min)
reflect temperature-dependent solubility as governed by Henry's Law. The varying temperature
across the 8 L/min run means that the thermodynamic driving force for oxygen absorption
shifted from interval to interval, with the notably lower temperature at t = 8 min (25.5°C)
producing a higher DOs of 8.188 mg/L and thus a larger concentration driving force at that
point, which would tend to increase the local transfer rate independent of flow rate effects
alone.
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V. CONCLUSION
1. Regarding the observation of dissolved oxygen changes, the DO concentration in the
deoxygenated water did not exhibit a smooth, monotonically increasing trend toward
saturation as theoretically expected. Instead, DO readings fluctuated non-monotonically
across consecutive time intervals in both the 6 L/min and 8 L/min conditions.
Nevertheless, the aeration process via the submerged diffuser was confirmed to actively
introduce oxygen into the solution throughout the entire 24 minute observation window,
indicating that oxygen transfer was ongoing despite the data scatter observed.
2. With respect to the determination of the absorption coefficient, the Ks value was
successfully calculated for each consecutive time interval using the formula Ks =
ln[(DOs - DOt1) / (DOs - DOt2)] / (t2 - t1). For Diffuser at 6 L/min with DOs = 7.559
mg/L at 30°C, the average Ks obtained was -0.00090 min-1, while for Diffuser at 8
L/min with DOs = 7.691 mg/L at 29°C, the average Ks was -0.00542 min-1. The
negative sign of both average values is attributable to the direction of DO fluctuations
within the dataset rather than a physical reversal of oxygen transfer. The low R² values
obtained from Figure IV.1 (R² = 0.0629) and Figure IV.2 (R² = 0.0005) further indicate
that the experimental data deviated considerably from the ideal linear first-order kinetic
model, likely due to sensor interference from rising air bubbles and non-uniform mixing
conditions within the tank.
3. The influence of air flow rate on aeration effectiveness, the absolute magnitude of the
average Ks at 8 L/min (|Ks| = 0.00542 min-1) was approximately six times greater than
that at 6 L/min (|Ks| = 0.00090 min-1), confirming that the higher air flow rate produced
a more active oxygen transfer process. This finding is consistent with mass transfer
theory, which predicts that increasing the air flow rate through a submerged diffuser
increases gas holdup, expands the gas liquid interfacial area, enhances turbulence, and
reduces the stagnant liquid film thickness, all of which collectively raise the absorption
coefficient Ks. It can therefore be concluded that an air flow rate of 8 L/min is more
effective in promoting oxygen absorption into the liquid compared to 6 L/min under the
conditions tested in this experiment.
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REFERENCE
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APPENDIX
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Average Ks = -0.00090
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Ks = ln(-14.3146 / -15.0146) / 2
Ks = ln(0.9534) / 2 = -0.04774 / 2 = -0.02387 min-1
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Average Ks = -0.00556