Module 17A Propeller
Module 17A Propeller
Module 17A
Syllabus
17.1 Fundamentals
• Blade element theory;
• High/low blade angle, reverse angle, angle of attack, rotational speed;
• Propeller slip;
• Aerodynamic, centrifugal, and thrust forces;
• Torque;
• Relative airflow on blade angle of attack;
• Vibration and resonance.
17.2 Propeller Construction
• Construction methods and materials used in wooden, composite and metal propellers;
• Blade station, blade face, blade shank, blade back and hub assembly;
• Fixed pitch, controllable pitch, constant speeding propeller;
• Propeller/spinner installation.
17.3 Propeller Pitch Control
• Speed control and pitch change methods, mechanical and electrical/electronic;
• Feathering and reverse pitch;
• Overspeed protection.
Syllabus
17.4 Propeller Synchronising
• Synchronising and synchrophasing equipment.
17.5 Propeller Ice Protection
• Fluid and electrical de-icing equipment.
17.6 Propeller Maintenance
• Static and dynamic balancing;
• Blade tracking;
• Assessment of blade damage, erosion, corrosion, impact damage,
delamination;
• Propeller treatment/repair schemes;
• Propeller engine running.
17.7 Propeller Storage and Preservation
• Propeller preservation and depreservation.
Aircraft Propeller
• The aircraft propeller consists of two or more blades and a central
hub to which the blades are attached.
• Each blade of an aircraft propeller is essentially a rotating wing.
• As a result of their construction, the propeller blades produce forces
that create thrust to pull or push the airplane through the air.
• The power needed to rotate the propeller blades is furnished by the
engine.
• The propeller is mounted on a shaft that may be an extension of the
crankshaft on low-horsepower engines.
• On high horsepower engines, it is mounted on a propeller shaft that
is geared to the engine crankshaft.
• In either case, the engine rotates the airfoils of the blades through
the air at high speeds, and the propeller transforms the rotary
power of the engine into thrust.
Blade element theory
• “A propeller blade can be considered as being composed of an infinite number of thin
blade elements, each of which is a miniature airfoil section whose chord is the width
of the propeller blade at that section.”
• The typical propeller blade can be described as a twisted airfoil of irregular planform.
• The propeller blade is divided into small segments so that the performance of each
segment may be critically analyzed.
• By combining the performance of the segments, designers are able to closely predict
the performance of the propeller.
• For purposes of analysis, a blade can be divided into segments that are
located by station numbers in inches from the center of the blade hub.
• The angle of the blade near the hub is higher than the angle at the tip.
• The reason the propeller blade needs the twist is due to the difference in
velocity between the blade at the hub versus the blade at the tip.
• The lower speeds at the hub region benefit from the higher blade angle
while the higher speeds at the tip require a lesser blade angle.
• The pitch of the blade changes progressively from the root to the tip to
provide the proper interaction with the air along the entire length of the blade.
Terminologies
• The blade back is the cambered or curved side of the blade, similar to the
upper surface of an aircraft wing.
• The blade face is the relatively flat side of the propeller blade similar to the
under surface of a wing.
• The chord line is an imaginary line drawn through the blade from the leading
edge to the trailing edge.
• The leading edge is the thick edge of the blade that meets the air as the
propeller rotates.
• The blade shank is the thick, rounded portion of the propeller blade near the
hub and is designed to give strength to the blade.
• The blade butt, also called the blade base or root, is the end of the blade that
fits in the propeller hub.
• The blade tip is that part of the propeller blade farthest from the hub,
generally defined as the last 6 inches of the blade.
Because most propellers have a flat blade face, the chord line is often drawn
along the face of the propeller blade.
Thrust Calculation
• (a)Centrifugal force is a physical action that tends to pull the rotating propeller blades out of the hub.
This is the most dominant force on the propeller. The centrifugal load exerted by the blades at high rpm is
measured in tons. Damage to the propeller near the root or damage to the hub may result in blade separation.
• (b)Torque bending force, in the form of air resistance, tends to bend the propeller blades in the direction opposite
than of rotation.
The resistance generated by the rotating blades is basically drag. Under varying flight configurations, the pilot
has to use the flight controls to compensate for the torque generated by the engine/ propeller combination.
• (c) Thrust bending force is the thrust load that bends propeller blades forward as the aircraft is pulled through
the air.
The thrust bending force is more prominent at the tip of the propeller blade. The relative thinness of the
propeller blade in the tip area allows that section to bend forward in response to the generation of thrust.
Aerodynamic, centrifugal, and thrust
forces
• (d)Aerodynamic twisting force (ATF), also known as aerodynamic twisting moment
(ATM), tends to rotate the propeller blades to a high blade angle.
This force is generated as the propeller produces thrust. Because the axis of rotation
of the propeller blade in terms of pitch angle is approximately the midpoint along the
chord, the center of pressure generated by the aerodynamic action of the blade
interacting with the air imparts a force nearer the leading edge of the blade. The result
is that the blade tries to move in the direction of higher pitch. ATM may be
incorporated to increase the pitch of the blades during flight.
• (e)Centrifugal twisting force (CTF), also known as centrifugal twisting moment (CTM)
, is generated as the propeller rotates. Because the axis of blade pitch rotation is
basically the midpoint of the chord, the mass of the propeller blade on each side of
the axis of rotation works to reduce propeller pitch due to the centrifugal force
generated. As with the other forces acting on the propeller blades, the higher the rpm,
the greater the CTM. When compared to the aerodynamic twisting moment, the
centrifugal twisting moment is more powerful and tends to force the propeller blades
toward a low blade angle.
Aerodynamic, centrifugal, and thrust
forces
• Two of these forces acting on the propeller's blades are used to move the blades on
a controllable pitch propeller.
• Centrifugal twisting moment (CTM) is sometimes used to move the blades to the low
pitch position, while aerodynamic twisting moment (ATM) is used to move the blades
into high pitch.
• These forces can be the primary or secondary forces that move the blades to the
new pitch position.
• In terms of construction, a propeller must be capable of withstanding severe stresses,
which are greater near the hub, caused by centrifugal force and thrust. The stresses
increase in proportion to the rpm.
• The blade face is also subjected to tension from the centrifugal force and additional
tension from the thrust bending force. For these reasons, nicks or scratches on the
blade may cause very serious consequences. These could lead to cracks and failure
of the blade.
• A propeller must also be rigid enough to prevent fluttering, a type of vibration in
which the ends of the blade twist back and forth at high frequency around an axis
perpendicular to the engine crankshaft.
• Fluttering is accompanied by a distinctive noise, often mistaken for exhaust noise.
The constant vibration and resonance tends to weaken the blade and eventually
causes failure.
P-FACTOR
• When an airplane is flying in a level attitude, the thrust developed by
the propeller is fairly uniform between the descending blade and the
ascending blade.
• Raising the nose of the aircraft produces asymmetrical thrust
between the ascending and descending propeller blades. This is
often referred to as “P-Factor.”
• P-Factor is generated during climbs because the descending blade
has a greater angle of attack than the ascending blade.
• The difference in thrust between the right and left regions of the
propeller disc generates a yawing moment.
• For right-hand rotating propellers, a left yawing moment is formed.
• Pilots compensate for P-Factor by applying the necessary rudder
input.
SLIPSTREAM EFFECT
• Another occurrence generated by the flowing air mass of the propeller is the
slipstream effect.
• As the air acted upon by the propeller flows aft, it flows around the surface of
the aircraft at an accelerated speed when compared to air flowing over the
surface outside the propeller disc.
• Control surfaces within the path of the slipstream benefit from the accelerated
flow and become more effective.
• The slipstream generated by the propeller also has a whirling action as it flows
aft.
• This rotating air mass on single-engine aircraft, or aircraft with a propeller in the
nose, experience a yawing action due to the striking of the air against the vertical
fin.
• For right-hand rotating propellers, the aircraft develops a yawing moment to the
left.
• Aircraft designers often compensate for the slipstream effect by offsetting the
vertical fin, incorporating a corrective measure with the rudder, or applying a
slight offset of the thrust line of the engine by designing the engine mount with a
corrective installation angle.
• Such corrective measures may also soften the effect of P-Factor.
Torque;
• Torque is a natural resistance to a rotating mass.
• As the propeller revolves in one direction, torque works to rotate the airplane in the
opposite direction. This follows Newton’s Third Law of Motion that states, for every
action there is an equal and opposite reaction.
• On a right-hand rotating propeller, torque works to drop the left wing. The greater the
power/rpm, the greater the torque effect.
• High power operations, in combination with low airspeeds, increase the torque effect.
• Often aerobatic pilots will demonstrate “torque rolls” by pointing the nose of the
airplane vertically up with full power. As the airspeed approaches zero, the aircraft
will begin to revolve in the opposite direction of the rotating propeller.
• Pilots experience the effect of torque, P-Factor, and slipstream effect when they
perform power-on stalls.
• During the manoeuvre, the throttle is placed at full power and the nose of the aircraft
is lifted until the aircraft stalls. When the stall is entered, the pilot will implement
corrective control inputs to compensate for the torque and other effects while
recovering from the stall.
• If the throttle is reduced to idle, or a low-power setting during the stall, the effects of
torque, P-Factor, and slipstream action are greatly reduced.
GYROSCOPIC PRECESSION
• The rotating propeller is, in effect, a gyroscope. The rotating
mass will generate a measure of gyroscopic rigidity and
precession. The latter produces a small, but noticeable,
reaction during operation.
• Gyroscopic precession is the response of a gyroscope to
generate an action 90° from the point of input in the direction
of rotation.
• To illustrate, when an aircraft equipped with a right-hand
rotating propeller is yawed to the left, gyroscopic precession
will work to lift the nose.
• During takeoff roll of an aircraft equipped with a tail wheel,
when the pilot raises the tail, the aircraft develops a yawing
action to the left.
• In general, the effects of gyroscopic precession are minor. The
pilot is able to make inputs into the flight control system to
counteract gyroscopic precession.
Vibration and resonance
• During operation, the propeller is subjected to vibrations. The mechanical and aerodynamic forces acting on
the propeller generate vibrations.
• Such vibrations are harmful when they result in extreme blade flexing.
• High levels of flexing will work harden the metallic blade and may cause sections of the blade to break off.
• The area near the propeller tip is of great concern as the thinness of the metal in combination with the high
air speeds encountered during high rpm operations make this portion of the propeller blade vulnerable.
• Manufacturers of propellers must design the propeller to withstand the operational vibration for the
particular airframe/engine/ propeller installation.
• Some aircraft have red arcs on the tachometer to indicate operational rpms that are harmful. Pilots are
allowed to accelerate and decelerate through and beyond the red arc, or critical rmp range, but must avoid
continuous operations within the range of the red arc.
• Metal propeller blades may possess multiple resonant frequencies, usually two, that result in considerable
flexing of the blade. The hinge point where the flexing concentrates is referred to as a node point or nodal
point.
• If the blade receives physical damage in this exact location or a repair is improperly performed at the node
point, there is a likelihood that the blade will fail at that location over the course of operations.
• Between the mechanical impulses applied to the propeller and the aerodynamic forces absorbed by the
propeller, metal propeller blades, usually aluminum, must be designed to withstand the natural vibrations
generated during operation.
• A proven approach to minimizing damage that may occur to the propeller from resonance is to generate
forces between the airframe, engine, and propeller that do not closely match the natural resonant
frequencies of the propeller.
17.2 Propeller Construction
Construction methods and materials used in wooden, composite and metal
propellers;
• Templates and bench protractors are used to assure the proper contour and blade angle at all
stations.
• After the propeller blades are finished, a fabric covering is cemented to the outer 12 to 15 inches
(30 to 38 cm) of each finished blade.
• A metal or composite tipping is fastened to the leading edge and tip of each blade to protect the
propeller from damage caused by flying particles in the air during landing, taxiing, or takeoff.
• The tipping also serves as an erosion strip to protect the leading edge of the propeller.
• Metal tipping may be of terneplate, monel metal, or brass. Stainless steel has been used to some
extent. The metal tipping is secured to the leading edge of the blade by countersunk wood screws
and rivets.
• The heads of the screws are soldered to the tipping to prevent loosening, and the solder is filed to
make a smooth surface.
• Since moisture condenses on the tipping between the metal and the wood, the tipping is provided
with small holes near the blade tip to allow this moisture to drain away or be thrown out by
centrifugal force.
• It is important that these drain holes be kept open at all times.
• When the aircraft is inactive for an extended period, the engine is positioned so that the wooden
propeller remains in a horizontal position to maintain even water content between the blades.
• If the blades are left in a vertical position for a protracted period, water in the wood will tend to
migrate to the lower blade.
Construction methods and materials used in wooden, composite and
metal
propellers;
• On splined shaft installations, front and rear cones may be used to accurately center the propeller on the
crankshaft or propeller shaft and seat the propeller.
• The rear cone is a one piece bronze design that fits around the shaft and against the thrust nut (or spacer) and
seats in the rear cone recess of the hub.
• The front cone is a two piece, split type steel cone that has a groove around its inner circumference so that it can
be fitted over a flange of the propeller retaining nut.
• Then, the retaining nut is threaded into place and the front cone seats in the front cone hub.
• A snap ring is fitted into a groove in the hub in front of the front cone so that when the retaining nut is
unscrewed from the propeller shaft, the front cone acts against the snap ring and pulls the propeller from the
shaft.
• One type of hub incorporates a bronze bushing instead of a front cone. When this
type of hub is used, it may be necessary to use a puller to start the propeller from the
shaft.
• A rear cone spacer is sometimes provided with the splined shaft propeller assembly
to prevent the propeller from interfering with the engine cowling. The wide flange on
the rear face of some types of hubs eliminates the use of a rear cone spacer.
• One type of hub assembly for the fixed-pitch, wooden propeller is a steel fitting
inserted in the propeller to mount it on the propeller shaft. It has two main parts:
the faceplate and the flange plate.
• The faceplate is a steel disk that forms the forward face of the hub. The flange plate
is a steel flange with an internal bore splined to receive the propeller shaft.
• The end of the flange plate opposite the flange disk is externally splined to receive
the faceplate. The faceplate bore has splines to match these external splines.
• The units used on lower horsepower engines with tapered shafts generally do not
have these splines.
• Both faceplate and flange plates have a corresponding series of holes drilled on the
disk surface concentric with the hub center.
• The bore of the flange plate has a 15° cone seat on the rear end and a 30° cone seat
on the forward end to center the hub accurately on the propeller shaft.
Propeller/spinner installation
TORQUING WOODEN PROPELLERS
• Always refer to the current manufacturer’s technical data for explicit maintenance instructions.
• The installation of a wooden propeller must adhere to strict torquing procedures.
• The torque placed on a wooden propeller must be enough to apply a compressive force to the hub without crushing the wood.
• Before installing the propeller, or checking the torque, ensure that the magneto switch(es) are in the OFF position and that the aircraft is
chocked or tied-down.
• Removing a spark plug from each cylinder will further enhance safety and will make it easier to rotate the engine for torquing purposes and
for checking propeller track.
• Always use an accurate torque wrench that fulfills calibration requirements.
• The propeller bolts should be tightened using a star pattern.
• Increase the tightness of the bolts using small incremental increases of torque.
• Keep shifting from one bolt to the next using the star pattern.
• Continue the process until the prescribed torque value is attained.
• If self-locking nuts are used to retain the propeller, add the resistance of the friction of the self-locking mechanism to the published torque
value.
• The reason that the technician should use small incremental increases in torque to arrive at the desired tightness is that applying large
quantities of torque at one time to the bolts may cause the wood to crush and the blade track to shift.
• Wooden propellers should have a blade track no greater than 1/8 inch (3.175 mm). After arriving at the proper torque, safety the propeller
retention hardware, as required.
• The torque of the propeller bolts should be re-checked after the initial flight and following the first 25 hours of operation. Thereafter, check
the bolt torque every 50 hours of operation.
• The torque should also be checked when the ambient environment changes in a substantial manner (e.g., winter to summer).
TORQUING WOODEN PROPELLERS
• To check the torque of the propeller bolts, remove safety wire, if
applicable, and rotate the torque wrench in a tightening direction
until the fastener begins to turn.
• If the amount of torque required to rotate the fastener is very low
(e.g., approximately half to two-thirds of the prescribed torque),
remove the propeller and inspect the hub area for defects (e.g.,
elongated holes and/or cracks).
• Such damage must be repaired by the manufacturer or an
appropriately rated repair facility.
• If the torque is somewhat low (e.g., three quarters the specified
torque), carefully increase the torque to the proper level.
• If the torque is with in the specified range, no action is required.
• And if the torque exceeds the prescribed range, loosen the bolts
and torque to the correct limit.
• At the conclusion of the torque check, verify that the propeller
track is within limits and resafety the hardware, as necessary.
Fixed pitch, controllable pitch,
constant speeding propeller;
METAL FIXED-PITCH PROPELLERS
• Metal fixed-pitch propellers are similar in general appearance to a
wooden propeller, except that the sections are usually thinner.
• The metal fixed-pitch propeller is widely used on many models of light
aircraft.
• Many of the earliest metal propellers were manufactured in one piece
of forged Duralumin.
• Compared to wooden propellers,
- some were lighter in weight because of elimination of blade
clamping devices, offered a lower maintenance cost because they were
made in one piece,
- provided more efficient cooling because of the effective pitch nearer
the hub and,
- because there was no joint between the blades and the hub, the
propeller pitch could be changed, within limits, by twisting the blade
slightly by a propeller repair station.
• Generally, metal propellers are heavier than their wooden counterparts.
Fixed pitch, controllable pitch,
constant speeding propeller;
• Propellers of this type are now manufactured as one piece
anodized aluminum alloy.
• They are identified by stamping the propeller hub with
- the serial number,
- model number,
- type certificate number,
- production certificate number,
- and the number of times the propeller has been
reconditioned.
• The complete model number of the propeller is a combination
of the basic model number and suffix numbers to indicate the
propeller diameter and pitch.
• An explanation of a complete model number, using the
McCauley 1B90/CM propeller, is provided in Figure.
Fixed pitch, controllable pitch,
constant speeding propeller;
• STEEL PROPELLER BLADES
• A number of propeller blades are manufactured
from steel. These blades are sometimes found on
propellers used on larger aircraft.
• A number of World War II aircraft and large transport
piston powered aircraft of that era use propellers
with steel blades.
• Steel propeller blades are typically hollow to keep
weight to a minimum.
• By comparison to blades made from other materials,
steel propeller blades possess more heft(weight).
Construction methods and materials used in wooden, composite and
metal
propellers;
COMPOSITE PROPELLERS
• As with other parts of the airplane, composite materials and
construction techniques have been adopted by the propeller
manufacturers.
• They offer numerous advantages, especially for higher speed turboprop
aircraft.
• The strength offered by composite blades in conjunction with
lightweight and reduced sound levels have proven useful attributes.
• Similar to other composites used throughout the aviation industry, two
essential components are utilized to produce the blades, the matrix and
the fiber material.
• The former is similar to an epoxy and is used to keep the strands of the
fiber in position.
• The fibers possess considerable tensile strength and provide vigor
(strength) in terms of blade resiliency(flexibility).
• A number of propellers flown in aerobatics are composite because of
their lightweight, low inertia, durability, and affordability.
Construction methods and materials used in wooden, composite and
metal
propellers;
GROUND-ADJUSTABLE PROPELLER
• The ground-adjustable propeller operates as a fixed-
pitch propeller.
• The pitch, or blade angle, can be changed only when
the propeller is not turning.
• This is done by loosening the clamping mechanism
that holds the blades in place, and setting the
desired pitch.
• After the clamping mechanism has been tightened,
the pitch of the blades cannot be changed in flight to
meet variable flight requirements.
• The ground-adjustable propeller is not often used on
present day airplanes.
CONTROLLABLE-PITCH PROPELLER
CONTROLLABLE-PITCH PROPELLER
• The controllable-pitch propeller permits a change of
blade pitch, or angle, while the propeller is rotating.
• This allows the propeller to assume a blade angle that
gives the best performance for particular flight
conditions.
• The number of pitch positions may be limited, as with
a two position controllable propeller, or the pitch may
be adjusted to any angle between the minimum and
maximum pitch settings of a given propeller.
• The use of controllable-pitch propellers also makes it
possible to attain the desired engine rpm for a
particular flight condition.
CONTROLLABLE-PITCH PROPELLER
CONSTANT-SPEED PROPELLERS
• The propeller has a natural tendency to slow down as the aircraft climbs and to
speed up as the aircraft dives because the load on the engine varies.
• To provide an efficient propeller, the speed is kept as constant as possible. By
using propeller governors to increase or decrease propeller pitch, the engine
speed is held constant.
• When the airplane goes into a climb (during cruise flight), the blade angle of the
propeller decreases just enough to prevent the engine speed from decreasing.
• The engine can maintain its power output if the throttle setting is not changed.
• When the airplane goes into a dive, the blade angle increases sufficiently to
prevent overspeeding and, with the same throttle setting, the power output
remains unchanged.
• If the throttle setting is changed instead of changing the speed of the airplane
by climbing or diving, the blade angle increases or decreases as required to
maintain a constant engine rpm.
• The power output (not the rpm) changes in accordance with changes in the
throttle setting. The governor controlled, constant-speed propeller changes the
blade angle automatically, keeping engine rpm constant.
CONSTANT-SPEED PROPELLERS
• When rpm increases above the value for which a governor is set, the governor
causes the propeller pitch changing mechanism to turn the blades to a higher
angle.
–The higher pitch increases the load on the engine, and rpm decreases until it returns
to the on speed rpm.
• When rpm decreases below the value for which a governor is set, the governor
causes the pitch changing mechanism to turn the blades to a lower angle.
–The load on the engine is decreased and rpm increases until it reaches the on speed
rpm. Thus, a propeller governor tends to keep engine rpm constant.
• In constant speed propeller systems, the control system automatically
adjusts pitch through the use of a governor, without attention by the
pilot, to maintain a specific preset engine rpm within the set range of
the propeller.
• For example, if engine speed increases, an overspeed condition occurs
and the propeller system responds to reduce the engine rpm. The
controls automatically increase the blade angle until the desired rpm
has been reestablished.
• A good constant speed control system responds to such small
variations of rpm that for all practical purposes, a constant rpm is
maintained.
• Each constant speed propeller has an opposing force that operates
against the oil pressure from the governor. On some models,
counterweights mounted on the propeller blades, or associated parts,
move the blades in the high pitch direction as the propeller turns.
• Other forces used to move the blades toward the high pitch direction
include air pressure (contained in the front dome), springs, and
aerodynamic twisting moment.
FEATHERING PROPELLERS
• Feathering propellers are typically mounted on multi engine aircraft to reduce propeller drag to a
minimum in case of one or more engine failure conditions.
• A feathering propeller is a constant speed propeller used on multi engine aircraft that has a
mechanism to change the pitch to an angle of approximately 90°.
• A propeller is usually feathered when the engine fails to develop power to turn the propeller. By
rotating the propeller blade angle parallel to the line of flight, the drag on the aircraft is greatly
reduced. With the blades parallel to the airstream, the propeller stops turning and minimum
windmilling, if any, occurs.
• The blades are held in feather by aerodynamic forces. Almost all small feathering propellers use oil
pressure to take the propeller to low pitch and blade flyweights, springs, and compressed air to
take the blades to high pitch.
• Since the blades would go to the feather position during shutdown, latches lock the propeller in the
low pitch position as the propeller slows down at shutdown.
• These can be internal or external and are contained within the propeller hub. In flight, the latches
are prevented from stopping the blades from feathering because they are held off their seat by
centrifugal force.
• Latches are needed to prevent excess load on the engine at start up. If the blade were in the
feathered position during engine start, the engine would be placed under an undue load during a
time when the engine is already subject to wear.
REVERSE-PITCH PROPELLERS
REVERSE-PITCH PROPELLERS
• Additional refinements, such as reverse-pitch propellers (mainly used on turboprop aircraft), are included in
some propellers to improve their operational characteristics.
• Almost all reverse-pitch propellers are of the feathering type. A reverse-pitch propeller is a controllable propeller
in which the blade angles can be changed to a negative value during operation.
• The purpose of the reversible pitch feature is to produce a negative blade angle that produces thrust opposite
the normal forward direction.
• Typically, when the landing gear is in contact with the runway after landing, the propellers blades can be moved
to negative pitch (reversed), which creates thrust opposite of the aircraft direction and slows the aircraft.
• As the propeller blades move into negative pitch, engine power is applied to increase the negative thrust. This
aerodynamically brakes the aircraft and reduces ground roll after landing.
• The angle of attack encountered by the blades change as the aircraft speed changes. Reversing the propellers
also reduces aircraft speed quickly on the runway just after touchdown and minimizes aircraft brake wear.
• Some aircraft are able to backup using reverse-pitch propellers.
PROPELLER LOCATION
TRACTOR PROPELLER
• Tractor propellers are those mounted on the upstream end of a propeller shaft in front of the
supporting structure. Most aircraft are equipped with this type of propeller.
• A major advantage of the tractor propeller is that lower stresses are induced in the propeller as it
rotates in relatively undisturbed air.
PUSHER PROPELLERS
• Pusher propellers are those mounted on the downstream end of a propeller shaft behind the
supporting structure.
• Pusher propellers are constructed as fixed or variable pitch units.
• In the early era of aviation, many airplanes used pusher propellers. Some light sport aircraft use
pusher propellers.
• By placing the propeller behind the wing, airflow over the wing is straight and basically void of the
spinning air mass.
• Seaplanes and amphibious aircraft have used a greater percentage of pusher propellers than
other kinds of aircraft.
• On land airplanes, where propeller to ground clearance usually is less than the propeller to water
clearance of watercraft, pusher propellers are subject to more damage than tractor propellers.
• Rocks, gravel, and small objects dislodged by the wheels are quite often thrown or drawn into a
pusher propeller. Similarly, planes with pusher propellers are apt to encounter propeller damage
from water spray thrown up by the hull during landing or takeoff airspeed.
• Consequently, the pusher propeller is commonly mounted above and behind the wings to prevent
such damage.
CONTRA-ROTATING PROPELLERS
CONTRA-ROTATING PROPELLERS
• Contra-rotating propellers are used on a limited
number of airplanes.
• The propellers are mounted on two concentric shafts
that rotate in opposite directions.
• Such installations have little torque effect generated
by the propellers as the torque from one unit is largely
negated by the torque from the other propeller.
• Having a contra-rotating propeller installation reduces
the diameter of the propeller disc that would otherwise
be necessary using a single propeller. This serves to
lowerthe height of the landing gear and airplane in
general.
COUNTER-ROTATING PROPELLERS
COUNTER-ROTATING PROPELLERS
• The Wright Brothers used the counter-rotating design in their early model
airplanes to eliminate the torque effect of the spinning propeller mass.
• Not knowing how much impact the torque effect would have on their
aspirations to succeed in producing a successful flying machine, the
Brothers decided to cancel the effect by spinning each pusher propeller in
opposite directions.
• Today the installation of counter-rotating propellers is used on certain model
multiengine aircraft. The benefit of the counter-rotating design is especially
beneficial on twin engine aircraft.
• When an engine fails or is unable to produce power on a twin engine aircraft,
the pilot has to implement compensating action to sustain aircraft altitude
and maintain steerage.
• One action is to feather the propeller. This reduces drag on the side of the
aircraft with the troubled engine.
• Next the pilot must input corrective rudder action. Twin engine aircraft with
similar rotation propellers will typically possess asymmetrical yaw between
the engines.
• In other words, there will be a greater yawing action
when one engine fails than the other. With clockwise
rotating propellers, there will be a greater yawing
action when the left engine fails.
• Consequently, the pilot needs to input greater amounts
of rudder and rudder trim to compensate for a failed
left engine than for a failed right engine. In such cases,
the left engine is termed the “critical engine.”
• A benefit of having counter-rotating propellers is the
elimination of the “critical engine” from the aircraft.
• The critical engine of a multiengine aircraft is defined
as the engine whose failure would most adversely
affect the performance or handling qualities of an
aircraft.
PROPELLER REMOVAL AND
INSTALLATION
REMOVAL
• It provides general steps for removing and reinstalling a propeller on a
flanged crankshaft or propeller shaft.
• Procedures for removing and installing propellers on splined shafts or
tapered shafts are different. Always use
• the current manufacturer’s information when removing and installing any
propeller.
• Exercise caution when handling propellers to prevent damage to the
propeller and associated components.
–1. Remove the spinner dome in accordance with applicable procedures. It may
be necessary to index the spinner prior to removal so that the spinner may be
installed in the same relative position with the propeller to maintain pre
removal balance.
–2. Support the propeller assembly with a sling. If the same propeller is to be
reinstalled and has been previously dynamically balanced, make an identifying
mark (with a felt tipped pen only) on the propeller hub and a matching mark on
the engine flange or propeller shaft to make sure of proper orientation during
reinstallation to minimize dynamic imbalance.
–3. Remove the lockwire and/or safetying devices. Use caution to
prevent scratching the propeller during the removal of the lockwire.
Remove the hardware securing the propeller to the shaft.
– It may be necessary to use special wrenches.
–Do not allow the tools to damage the crankshaft, engine case, or
propeller.
• CAUTION: Remove the propeller from the mounting flange with
care to prevent damaging the propeller mounting studs. Using
the support sling, remove the propeller from the engine. Smaller
propellers may be removed without a sling using technicians to
grapple with the unit. On constant-speed propeller models, be
prepared to capture oil that will drain as the propeller is
separated from the propeller shaft.