Module Total
Module Total
Cost Accounting
Course Module
Prepared by: Delelegn Eyob (Masters of Professional Accounting)
Lecturer
APRIL 1, 2018
WOLKITE UNIVERSITY
[Link]@[Link]
Cost and Management Accounting I Teaching Module
Table of Contents
1. Introduction ............................................................................................................................. 3
1.1. Definition of accounting system ...................................................................................... 3
1.2. Purpose of Accounting System ........................................................................................ 3
1.3. Definitions and Meaning of Cost Accounting (Definitions from CIMA) ........................ 4
1.4. Objectives of Cost Accounting ........................................................................................ 5
1.5. The Role of Cost Accountant ........................................................................................... 6
1.6. Advantages of Cost Accounting....................................................................................... 6
1.7. Accounting Discipline ...................................................................................................... 8
1.9. Ethical considerations in Management Accounting ....................................................... 13
2.1. Cost, Expenses and Loss: ............................................................................................... 17
2.2. Cost Drivers, Cost Pools and Cost Objects .................................................................... 18
2.3. Cost Assignment and Cost Allocation: .......................................................................... 18
2.4. Classification of Costs.................................................................................................... 19
3.1. INTORDUCTION OF COSTING SYSTEM ................................................................ 29
3.2. JOB ORDER COSTING ................................................................................................ 30
3.2.1. Accounting Treatment Under JOC ......................................................................... 30
3.3. Illustration- JOC System .................................................................................................... 35
3.3.1. Disposition of Over and Under Applied Overheads ................................................... 39
3.4. PROCESS COSTING SYSTEM ................................................................................... 44
3.4.1. Difference Between Process Costing and Job Costing ........................................... 44
3.4.2. Classification and Assignment of Costs to Production Units ................................. 45
Case-1 Process costing with zero beginning and zero ending work in process inventory ........... 46
Case-2 process costing with zero beginning but some ending work-in process inventory .......... 46
Case-3 Process costing with some beginning and some ending work in process inventory ........ 49
3.5. Transferred – in Cost in Process Costing ................................................................... 53
4.1. Accounting for Spoilage .................................................................................................... 62
4.1.1. Job Order Costing System and Spoilage .................................................................... 62
4.1.2. Process Costing System and Spoilage ........................................................................ 64
4.2. Accounting for Rework .................................................................................................. 69
4.3. Accounting for Scrap ..................................................................................................... 71
5.1. Products Costs.................................................................................................................... 74
A. Variable Costing ................................................................................................................ 75
Chapter One
Introduction to Cost Accounting
1. Introduction
1.1. Definition of accounting system
Accounting-as defined by American Accounting Association (AAA) is the process of identifying,
measuring and communicating economic information to permit informed judgments and decisions
by users of the information.
Accounting as information system plays an important role in our economic and social system. The
decisions made by individuals, governments, and other entities determine the use of the nation’s
scarce resources.
The goal (objective) of accounting is to: identify record, analyze, report, and interpret
(communicate) economic data for use by decision makers.
(Output)
Investing
Financial reports
Approving loans
Special reports
Assessing taxes
Tax returns
Negotiating labor
Regulatory reports
Establishing budget
Management reports
Other decision
© Delelegn Eyob @2018 Page 3 of 104 Cost Accounting
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Cost and Management Accounting I Teaching Module
Estimating the cost of products produced and services provided by the organization
Providing information useful to internal managers who are responsible for planning,
controlling, decision making, and evaluating performance
“Cost accounting is a specialized branch of accounting which provide processed set of information
/ statements to the management which assist them in decision making.” In cost accounting cost of
product or process is ascertained, measured and accumulated.
information regarding stock of raw materials, work-in-progress and finished goods. This
helps in speedy preparation of financial statements.
F. Providing Basis for Operating Policy: - Cost accounting helps management to formulate
operating policies. These policies may relate to any of the following matters:
Determination of a cost-volume-profit relationship
Shutting down or operating at a loss
Making for or buying from outside suppliers
Continuing with the existing plant and machinery or replacing them by improved
and economic ones
3. Profitable and unprofitable activities are disclosed:- accounting makes possible for
management to distinguish between Profitable and unprofitable activities. Concentrating
on profitable operations and eliminating non-profitable ones can maximize profit.
4. Helps in estimates:- adequate cost records provide a reliable basis upon which tenders and
estimates may be prepared.
5. Wastages are eliminated:- as it is possible to know the cost of the article at every stage, it
becomes possible to check various forms of wastages such as time, expenses etc. or in the
usage of machine and equipment.
6. Guides future production policies: - if the costing records are kept, comparative cost data
for different periods and various volumes of production will be available. It will help the
management in forming future course of action.
7. Provides data for periodical profit and loss accounts:- adequate costing records supply to
the management such data as may be necessary for preparation of profit and loss account
and balance sheet, at such intervals as may be desired by the management.
8. Aids in determining and enhancing efficiency: - disclose of wastages, idle time and other
loses in various operates of manufacturing of a product are studied by the cost accountant.
The efficiency can be measured and costs are controlled through formulation of various
devices to increase the efficiency.
9. Helps in inventory control:- cost accounting furnishes data for controls which management
require in respect of stock of material, Work In Process, and Finished Goods.
10. Helps in cost reduction:- cost accounting helps in cost control, which aims at improving
efficiency by controlling and reducing cost. Budgetary controls and standard costing are
the two important cost accounting techniques, which are used to control costs.
B. Advantages to cost Accounting Workers
Workers are benefited by introduction of incentive plans which is an integral part of a cost system.
This results not only in higher productivity but also higher earning of them.
C. Advantages to Society
An efficient cost system is a bound to lower the cost of production, the benefit of which is passed
on to the public at large in the form of lower prices of products or services.
A cost system produces ready figure for use by government, wage tribunals, chambers of
commerce and industry trade unions, etc., for use in problems like the price fixing, wage level
fixation, settlement of industrial disputes, policy matters, etc.
Financial accounting measures and records business transactions and provides financial
statements that are based on generally accepted accounting principles (GAAP). Executive
compensation is tied to profit figures reported in the financial statements and equity share valuation
is also based to a large extent on this financial statements.
Cost accounting is the process of accounting for costs from the point at which expenditure is
incurred to the establishment of its ultimate relationship with cost centers and cost unit. Cost
accounting denotes the formal accounting mechanism by means of which costs are ascertained by
recording in the books of account.
Controlling
Decision making
Pricing
Make or Buy
Equipment Replacement
Management accountant provides a staff function. He/she gives advice and assistance to line
managers. Management accountants contribute to the company’s decision about strategy, planning
and control by Scorekeeping, Attention directing, and Problem solving.
1. Score keeping function- is a function of accumulating data and reporting reliable result to all
levels of the management describing how the organization is doing and how well it is
implementing its strategies. The collection, classification, and reporting of scorekeeping
information is the task that dominates day to day accounting. The followings are some of the
scorekeeping functions an accountant will provide.
- Recording sales, purchase and payroll data
- Preparing financial reports
- Preparing depreciation schedules
2. Attention directing function: is reporting and interpreting information that helps managers
to focus on operating problems, imperfections, inefficiency and opportunities. This aspect of
accounting helps managers to concentrate on the importance of operation promptly enough for
effective action. Attention directing is commonly associated with current planning and control,
and with the analysis and investigation of recurring routine internal accounting reports. What8
opportunities and problems should manager’s focus on? Making visible both opportunities and
problems on which managers need to focus. For example, the followings are attention directing
functions provided by an accountant.
- Highlighting rapidly growing market opportunity
- Variance analysis and interpretation
- Explaining performance report
3. Problem solving function: The problem solving aspect of accounting quantifies the likely
results of possible courses of action and often recommends the best course to follow. Problem
solving is commonly associated with non-recurring decisions, situations that require special
accounting analysis or report. Comparison and analysis to identify the best alternatives in
relation to the organizations objectives is a problem solving function. The followings are some
of the decision area in which the management accountant gives problem solving function.
- Make or buy decision
- Add or drop decision
- Sell at split off or process further decision
Scorekeeping is a general purpose data collection function without knowing whether the data is
used for internal or external reporting. However, the scorekeeping and attention directing functions
are closely related. The same information may serve as scorecard function for a manger and an
attention directing function for the managers’ superior.
Controller Treasurer
Accounting system
Accumulates cost information i.e. measuring and reporting financial and non- financial
information that relates to the cost of acquiring and consuming resources by organizations.
It records and explains cost data, both actual and prospective that is used by managers
for planning and controlling, as well as costing products, Services and customers.
It provides information for both management accounting and financial accounting i.e. it
includes those parts of both management accounting and financial accounting where cost
information is collected and analyzed.
Source of data The source of data is the organizations - The source of data is almost exclusively
basic accounting system, plus various the organizations basic accounting
other sources, such as rate of defective system, which accumulates financial
products manufactured, physical information.
quantities material and labor used in
production and others
Nature of - Reports often focus on sub-units - Reports focus on the enterprises in its
reports and within the departments, divisions, entirety
procedures geographical regions or products
Based exclusively on historical
lines.
transactions data.
- Based on a combination of historical
data, estimates and projection of
future events
Characteristic - Futuristic, subjective proactive, - Historical, objective passive and static
of information dynamic
1. Scope is limited to providing cost Information for Scope of management accounting is broader than
managerial uses cost accounting it provides cost accounting as well
as Financial accounting for managerial uses.
2. Emphasis Mainly emphasis on cost ascertainment & Control Main emphasis on planning controlling and
to ensure maximum profit. decision making to max profit.
3. Evaluation Evaluation of cost accounting is mainly due to the Evaluation of management accounting is due to
limitation of financial accounting. the limitation of cost accounting. In fact,
management accounting is an extent ion of the
managerial aspects of cost accounting.
[Link] Various techniques used by cost accounting Management accounting also uses all these
employed include standard costing and variance analysis, techniques used in cost accounting but in addition
marginal costing and cost-volume profit analysis, it also uses techniques like ratio analysis, funds
budgetary control, uniform costing and inter-firm flow statement, operation research and certain
comparison ,etc. techniques from various branches of knowledge
like mathematics which so-ever can help
management in its tasks.
1.8. Cost benefit philosophy and behavioral considerations in management accounting systems
Due to the importance of the information supplied, management accountants should observe
certain professional ethical standards.
The Institute of Management Accountants (IMA) has established ethical standards for
management accountants. Management accountants are subject to this professional code and have
been advised that, “they shall not commit acts contrary to these standards nor shall they condone
the commission of such acts by others in their organizations”.
The standards and the recommended resolution of ethical conflict are presented here. The code has
five major divisions: competence, confidentiality, integrity, objectivity, and resolution of ethical
conflict.
I. Competence
- Refrain from disclosing confidential information acquired in the course of their work except
when authorized, unless legally obligated to do so.
- Inform subordinates as appropriate regarding the confidentiality of information acquired in the
course of their work and monitor their activities to ensure the maintenance of that
confidentiality.
- Refrain from using or appearing to use confidential information acquired in the course of their
work for unethical or illegal advantage either personally or through a third party.
III. Integrity
- Avoid actual or apparent conflicts of interest and advise all appropriate parties of any potential
conflict.
- Refrain from engaging in any activity that would prejudice their abilities to carry out their
duties ethically.
- Refuse any gift, favor, or hospitality that would influence their actions.
- Refrain from either actively or passively subverting the attainment of the organization
legitimate and ethical objectives.
- Recognize and communicate professional limitations or other constraints that would preclude
responsible judgment or successful performance of an activity.
- Communicate unfavorable as well as favorable information and professional judgments or
opinions.
- Refrain from engaging in or supporting any activity that would discredit the profession.
IV. Objectivity
In applying the standards of ethical conduct, management accountants may encounter problems in
identifying unethical behavior or in resolving ethical conflict. When faced with significant ethical
issues, management accountants should follow the established policies of the organization bearing
on the resolution of such conflict. If these policies do not resolve the ethical conflict, management
accountants should consider the following courses of action:
Discuss such problems with the immediate supervisor except when it appears that the superior is
involved, in which case the problem should be presented initially to the next higher management
level. If satisfactory resolution cannot be achieved when the problem is initially presented, submit
the issues to the next higher management level.
If the immediate superior is the chief executive officer, or equivalent, the acceptable reviewing
authority may be a group such as the audit committee, executive committee, board of directors,
board of trustees, or owners. Contact with levels above the immediate superior should be initiated
only with the superior’s knowledge, assuming the superior is not involved.
If the ethical conflict still exists after exhausting all levels of internal review, the management
accountant may have no other recourse on significant matters than to resign from the organization
and to submit an informative memorandum to an appropriate representative of the organization.
Except where legally prescribed, communication of such problems to authorities or individuals not
employed or engaged by the organization is not considered appropriate
CHAPTER-2
2. Classification, and Analysis of Costs and Related Cost Concepts and Terminologies
Different cost concepts and terms are often used in accounting reports. Managers who understand
these concepts and terms are able to:
Accountants usually define cost as a resource sacrificed or forgone to achieve a specific objective.
Most peoples consider cost as monetary amounts (such as Dollars, Pounds, Birr, Yuan) that must
be paid to acquire goods and services. But, the term cost does not have a definite meaning and its
scope is extremely broad and general.
According to oxford dictionary, Cost means the price paid for something. However, some of the
definitions of cost are given below:
Loss is a reduction in firm’s equity other than from withdrawals of capital for which no
compensating value has been received. It is also an expired cost resulting from the decline in the
service potential of an asset that generated no benefit to the firm. Ex. Obsolescence or destruction
of stock by fire.
A cost driver is any factor that has the effect of changing the level of total cost. For a firm that
competes on the basis of cost leadership, management of the key cost drivers is essential. For firms
that are not cost leaders, the management of cost drivers may not be so critical, but attention to the
key cost drivers contributes directly to the firm’s success. For example, because an important cost
driver for retailers is loss and damage to merchandise, most of them establish careful procedures
for handling, displaying, and storing their merchandise.
A cost object is any product, service, customer, activity, or organizational unit to which costs are
assigned for some management purpose. Products, services, and customers are generally cost
objects; manufacturing departments are considered either cost pools or cost objects, depending on
whether management’s main focus is on the costs for the products or for the manufacturing
departments. The concept of cost objects is a broad concept. It also includes groups of products,
services, departments, and customers; suppliers; telephone service providers; and so on. Any item
to which costs can be traced and that has a key role in management strategy can be considered a
cost object.
The materials cost is accumulated in cost pools (manufacturing departments) and then is traced to
each product manufactured, which is the cost object. Similarly, an airline’s cost of preparing a
passenger’s meal is a direct cost that can be traced to each passenger (the cost object). For a direct
cost, the cost driver is the number of units of that object.
In contrast, there is no convenient or economical way to trace an indirect cost from the cost to the
cost pool or from the cost pool to the cost object. The cost of supervising manufacturing employees
and the cost of handling materials are good examples of costs that generally cannot be traced to
individual products and therefore are considered indirect costs. Similarly, the cost of fueling an
aircraft is an indirect cost when the cost object is the individual airline customer since the aircraft’s
use of fuel cannot be traced directly to that customer. In contrast, if the cost object for the airline
is the flight, the cost of fuel is a direct cost that can be traced directly to the aircraft’s use of fuel
for that flight. Since indirect costs cannot be traced to the cost pool or cost object, the assignment
for indirect costs is made by using cost drivers. For example, if the cost driver for materials
handling cost is the number of parts, the total cost of materials handling can be assigned to each
product on the basis of its total number of parts relative to the total number of parts in all other
products. The result is that costs are assigned to the cost pool or cost object that caused the cost in
a manner that is fairly representative of the way the cost is incurred. For example, a product with
a large number of parts should bear a larger portion of the cost of materials handling than a product
with fewer parts. Similarly, a department with a large number of employees should bear a large
portion of the cost of supervision provided for all departments.
The assignment of indirect costs to cost pools and cost objects is called cost allocation, a form of
cost assignment in which direct tracing is not economically feasible, so cost drivers are used
instead. The cost drivers used to allocate costs are often called allocation bases.
Direct material is also described as process material, prime cost material, production
material, stores material, constructional material etc.
[Link] Material: The material which is used for purposes ancillary to the business and
which cannot be conveniently assigned to specific physical units is termed as indirect
material. Consumable stores, oil and waste, printing and stationery material etc. are some
of the examples of indirect material.
Indirect material may be used in the factory, office or the selling and distribution divisions.
2. Labor: For conversion of materials into finished goods, human effort is needed and such
human effort is called labor. Labor can be direct as well as indirect.
[Link] Labor: The labor which actively and directly takes part in the production of a
particular commodity is called direct labor. Direct labor costs are, therefore, specifically
and conveniently traceable to specific products.
Direct labor can also be described as process labor, productive labor, operating labor, etc.
[Link] Labor: labor employed for the purpose of carrying out tasks incidental to goods
produced or services provided, is indirect labor. Such labor does not alter the construction,
composition or condition of the product. It cannot be practically traced to specific units of
output. Wages of storekeepers, foremen, timekeepers, directors’ fees, salaries of salesmen
etc, are examples of indirect labor costs. Indirect labor may relate to the factory, the office
or the selling and distribution divisions.
3. Expenses: Expenses may be direct or indirect.
[Link] Expenses: These are the expenses that can be directly, conveniently and wholly
allocated to specific cost centers or cost units. Examples of such expenses are as follows:
Hire of some special machinery required for a particular contract
Cost of defective work incurred in connection with a particular job or contract etc.
Direct expenses are sometimes also described as chargeable expenses.
[Link] Expenses: These are the expenses that cannot be directly, conveniently and
wholly allocated to cost centers or cost units. Examples of such expenses are rent, lighting,
insurance charges etc.
4. Overhead: The term overhead includes indirect material, indirect labor and indirect expenses.
Thus, all indirect costs are overheads.
A manufacturing organization can broadly be divided into the following three divisions:
[Link] Overheads: They include the following things:
Indirect material used in a factory such as lubricants, oil, consumable stores etc.
Indirect labor such as gatekeeper, timekeeper, works manager’s salary etc.
Indirect expenses such as factory rent, factory insurance, factory lighting etc.
[Link] and Administration Overheads: They include the following things:
Indirect materials used in an office such as printing and stationery material, brooms and
dusters etc.
Indirect labor such as salaries payable to office manager, office accountant, clerks, etc.
Indirect expenses such as rent, insurance, lighting of the office
[Link] and Distribution Overheads: They include the following things:
Indirect materials used such as packing material, printing and stationery material etc.
Indirect labor such as salaries of salesmen and sales manager etc.
Indirect expenses such as rent, insurance, advertising expenses etc.
B. Cost Classifications for Predicting Cost Behavior
Quite frequently, it is necessary to predict how a certain cost will behave in response to a change
in activity. Cost behavior refers to how a cost reacts to changes in the level of activity. As the
activity level rises and falls, a particular cost may rise and fall as well—or it may remain constant.
For planning purposes, a manager must be able to anticipate which of these will happen; and if a
cost can be expected to change, the manager must be able to estimate how much it will change.
1. Variable Cost
A variable cost is a cost that varies, in total, in direct proportion to changes in the level of activity.
The activity can be expressed in many ways, such as units produced, units sold, miles driven, beds
occupied, lines of print, hours worked, and so forth. A good example of a variable cost is direct
materials. The cost of direct materials used during a period will vary, in total, in direct proportion
to the number of units that are produced.
2. Fixed Cost
A fixed cost is a cost that remains constant, in total, regardless of changes in the level of activity.
Unlike variable costs, fixed costs are not affected by changes in activity. Consequently, as the
activity level rises and falls, total fixed costs remain constant unless influenced by some outside
force, such as a price change. Rent is a good example of a fixed cost.
3. Mixed Costs
Some costs have both variable and fixed characteristics. These costs are often called mixed costs
or semi-variable or semi-fixed costs. Mixed costs occur because the total cost relationship with the
activity base termed a cost function has an element that is constant (or fixed) to activity volume
change, and an element that is variable to activity volume changes. For example, the rental charge
for a mobile telephone might be birr 50 per month plus some other variable costs.
The costs which are a part of the cost of a product rather than an expense of the period in which
they are incurred are called as “product costs.” They are included in inventory values. In financial
statements, such costs are treated as assets until the goods they are assigned to be sold. They
become an expense at that time. These costs may be fixed as well as variable, e.g., cost of raw
materials and direct wages, depreciation on plant and equipment etc.
2. Period Costs
The costs which are not associated with production are called period costs. They are treated as an
expense of the period in which they are incurred. They may also be fixed as well as variable. Such
costs include general administration costs, salaries salesmen and commission, depreciation on
office facilities etc. They are charged against the revenue of the relevant period. Differences
between opinions exist regarding whether certain costs should be considered as product or period
costs. Some accountants feel that fixed manufacturing costs are more closely related to the passage
of time than to the manufacturing of a product.
Thus, according to them variable manufacturing costs are product costs whereas fixed
manufacturing and other costs are period costs. However, their view does not seem to have been
yet widely accepted.
i. Administrative cost: The cost of formulating the policy, directing the organization and
controlling the operations of an undertaking which is not related directly to a production,
selling, distribution, research or development activity or function.
ii. Selling Cost: It is the cost of selling to create and stimulate demand (sometimes termed as
marketing) and of securing orders.
iii. Distribution Cost: It is the cost of sequence of operations beginning with making the packed
product available for dispatch and ending with making the reconditioned returned empty
package, if any, available for reuse.
iv. Research Cost: It is the cost of searching for new or improved products, new application of
materials, or new or improved methods.
v. Development Cost: The cost of process which begins with the implementation of the decision
to produce a new or improved product or employ a new or improved method and ends with the
commencement of formal production of that product or by the method.
vi. Pre-Production Cost: The part of development cost incurred in making a trial production as
preliminary to formal production is called pre-production cost.
Decision-making costs are special purpose costs that are applicable only in the situation in which
they are compiled. They have no universal application. They need not tie into routine-financial
accounts.
They do not and should not confirm the accounting rules. Accounting costs are compiled primarily
from financial statements. They have to be altered before they can be used for decision-making.
Moreover, they are historical costs and show what has happened under an existing set of
circumstances. Decision-making costs are future costs. They represent what is expected to happen
under an assumed set of conditions.
The expenses incurred on material and labor which are economically and easily traceable for a
product, service or jobs are considered as direct costs. In the process of manufacturing of
production of articles, materials are purchased, laborers are employed and the wages are paid to
them. Certain other expenses are also incurred directly. All of these take an active and direct part
in the manufacture of a particular commodity and hence are called direct costs.
The expenses incurred on those items which are not directly chargeable to production are known
as indirect costs. For example, salaries of timekeepers, storekeepers and foremen. Also certain
expenses incurred for running the administration are the indirect costs. All of these cannot be
conveniently allocated to production and hence are called indirect costs.
Relevant costs are those which change by managerial decision. Irrelevant costs are those which do
not get affected by the decision. For example, if a manufacturer is planning to close down an
unprofitable retail sales shop, this will affect the wages payable to the workers of a shop. This is
relevant in this connection since they will disappear on closing down of a shop. But prepaid rent
of a shop or unrecovered costs of any equipment which will have to be scrapped are irrelevant
costs which should be ignored.
A manufacturer or an organization may have to suspend its operations for a period on account of
some temporary difficulties, e.g., shortage of raw material, non-availability of requisite labor etc.
During this period, though no work is done yet certain fixed costs, such as rent and insurance of
buildings, depreciation, maintenance etc., for the entire plant will have to be incurred. Such costs
of the idle plant are known as shutdown costs.
Sunk costs are historical or past costs. These are the costs which have been created by a decision
that was made in the past and cannot be changed by any decision that will be made in the future.
Investments in plant and machinery, buildings etc. are prime examples of such costs. Since sunk
costs cannot be altered by decisions made at the later stage, they are irrelevant for decision-making.
An individual may regret for purchasing or constructing an asset but this action could not be
avoided by taking any subsequent action. Of course, an asset can be sold and the cost of the asset
will be matched against the proceeds from sale of the asset for the purpose of determining gain or
loss. The person may decide to continue to own the asset. In this case, the cost of asset will be
matched against the revenue realized over its effective life. However, he/she cannot avoid the cost
which has already been incurred by him/her for the acquisition of the asset. It is, as a matter of
fact, sunk cost for all present and future decisions.
Example
Jolly Ltd. purchased a machine for $. 30,000. The machine has an operating life of five yea$
without any scrap value. Soon after making the purchase, management feels that the machine
should not have been purchased since it is not yielding the operating advantage originally
contemplated. It is expected to result in savings in operating costs of $. 18,000 over a period of
five years. The machine can be sold immediately for $. 22,000.
To take the decision whether the machine should be sold or be used, the relevant amounts to be
compared are $. 18,000 in cost savings over five yea$ and $. 22,000 that can be realized in case it
is immediately disposed. $. 30,000 invested in the asset is not relevant since it is same in both the
cases. The amount is the sunk cost. Jolly Ltd., therefore, sold the machinery for $. 22,000 since it
would result in an extra profit of $. 4,000 as compared to keeping and using it.
Controllable costs are those costs which can be influenced by the ratio or a specified member of
the undertaking. The costs that cannot be influenced like this are termed as uncontrollable costs.
A factory is usually divided into a number of responsibility centers, each of which is in charge of
a specific level of management. The officer in charge of a particular department can control costs
only of those matters which come directly under his control, not of other matter. For example, the
expenditure incurred by tool room is controlled by the foreman in charge of that section but the
share of the tool room expenditure which is apportioned to a machine shop cannot be controlled
by the foreman of that shop. Thus, the difference between controllable and uncontrollable costs is
only in relation to a particular individual or level of management. The expenditure which is
controllable by an individual may be uncontrollable by another individual.
Avoidable costs are those which will be eliminated if a segment of a business (e.g., a product or
department) with which they are directly related is discontinued. Unavoidable costs are those
which will not be eliminated with the segment. Such costs are merely reallocated if the segment is
discontinued. For example, in case a product is discontinued, the salary of a factory manager or
factory rent cannot be eliminated. It will simply mean that certain other products will have to
absorb a large amount of such overheads. However, the salary of people attached to a product or
the bad debts traceable to a product would be eliminated. Certain costs are partly avoidable and
partly unavoidable. For example, closing of one department of a store might result in decrease in
delivery expenses but not in their altogether elimination.
It is to be noted that only avoidable costs are relevant for deciding whether to continue or eliminate
a segment of a business.
The difference in total cost between two alternatives is termed as differential cost. In case the
choice of an alternative results in an increase in total cost, such increased costs are known as
incremental costs. While assessing the profitability of a proposed change, the incremental costs
are matched with incremental revenue. This is explained with the following example:
7. Out-of-Pocket Costs
Out-of-pocket cost means the present or future cash expenditure regarding a certain decision that
will vary depending upon the nature of the decision made. For example, a company has its own
trucks for transporting raw materials and finished products from one place to another. It seeks to
replace these trucks by keeping public carriers. In making this decision, of course, the depreciation
of the trucks is not to be considered but the management should take into account the present
expenditure on fuel, salary to drive$ and maintenance. Such costs are termed as out-of-pocket
costs.
8. Opportunity Cost
Opportunity cost refers to an advantage in measurable terms that have foregone on account of not
using the facilities in the manner originally planned. For example, if a building is proposed to be
utilized for housing a new project plant, the likely revenue which the building could fetch, if rented
out, is the opportunity cost which should be taken into account while evaluating the profitability
of the project. Suppose, a manufacturer is confronted with the problem of selecting anyone of the
following alternatives:
Alternative (b) will prove to be remunerative only when after paying the cost of further processing,
the amount realized by the sale of the product is more than $. 2 per unit. Also, the revenue of $. 2
per unit is foregone in case alternative (b) is adopted. The term “opportunity cost” refers to this
alternative revenue foregone.
The costs that can be easily identified with a department, process or product are termed as traceable
costs. For example, the cost of direct material, direct labor etc. The costs that cannot be identified
so are termed as untraceable or common costs. In other words, common costs are the costs incurred
collectively for a number of cost centers and are to be suitably apportioned for determining the
cost of individual cost centers. For example, overheads incurred for a factory as a whole, combined
purchase cost for purchasing several materials in one consignment etc.
Joint cost is a kind of common cost. When two or more products are produced out of one material
or process, the cost of such material or process is called joint cost. For example, when cottonseeds
and cotton fibers are produced from the same material, the cost incurred till the split-off or
separation point will be joint costs.
Prime Costs: Prime costs are all direct manufacturing costs. Prime costs consist of direct material
costs and direct manufacturing labor costs. The greater the proportion of prime costs in a
company’s cost structure, the more confident managers can be about the accuracy of the costs of
products. As information-gathering technology improves, companies can add more and more
direct cost categories. Computer software companies often have a “Purchased Technology “direct
manufacturing Cost item. This item which represents payments to suppliers, who develop software
algorithms for a product, is also included in prime costs.
Conversion Costs: Conversion Costs are all manufacturing costs other than direct material costs.
Conversion costs represent all manufacturing costs incurred to convert direct materials into
finished goods. Conversion costs would comprise direct manufacturing labor costs and indirect
manufacturing costs.
CHAPTER 3
3. JOB ORDER AND PROCESS COSTING SYSTEM
3.1. INTORDUCTION OF COSTING SYSTEM
The building blocks of costing system
1. Cost object—anything for which a measurement of costs is desired for example, a product,
such as a board for computer, or a service, such as the cost of repairing an iMac computer.
2. Direct costs of a cost object—costs related to a particular cost object that can be traced to that
cost object in an economically feasible (cost-effective) way—for example the cost of
purchasing the main computer board or the cost of parts used to make a computer.
3. Indirect costs of a cost object—costs related to a particular cost object that cannot be traced to
that cost object in an economically feasible (cost-effective) way—for example, the costs of
supervisors who oversee multiple products, or the rent paid for the repair facility that repairs
many different Apple computer products besides the product. Indirect costs are allocated to the
cost object using a cost allocation method.
4. Cost pool. A cost pool is a grouping of individual indirect cost items. Cost pools can range
from broad, such as all manufacturing-plant costs, to narrow, such as the costs of operating
metal-cutting machines. Cost pools are often organized in conjunction with cost-allocation
bases.
5. Cost-allocation base. How should a company allocate costs to operate metal-cutting machines
among different products? One way to allocate costs is based on the number of machine-hours
used to produce different products. The cost-allocation base (number of machine-hours) is a
systematic way to link an indirect cost or group of indirect costs (operating costs of all metal-
cutting machines) to cost objects (different products). The ideal cost-allocation base is the cost
driver of the indirect costs, because there is a cause-and-effect relationship between the cost
allocation base and the indirect costs. A cost-allocation base can be either financial (such as
direct labor costs) or nonfinancial (such as the number of machine-hours). When the cost object
is a job, product, or customer, the cost-allocation base is also called a cost-application base.
Management accountants use two basic types of costing systems to assign costs to products or
services; Job-costing system and Process costing system.
The record keeping and cost assignment problems are more complex in job order costing system
when a company sells many different products and services than when it has only a single product
or service. Since the products are different, the costs are typically different. Consequently, cost
records must be maintained for each distinct product or job. A job order costing system requires
more effort than a process costing system.
After being notified that the production order has been issued, the accounting department prepares
a job cost sheet. “A job cost sheet is a form prepared for each separate job that records the materials,
labor and overhead costs charged to the job. After direct materials are issued, the accounting
department records their costs directly on the job cost sheet.
In addition to serving as a means for charging costs to jobs, the job cost sheet also serves as a key
part of a firm’s accounting records. The job cost sheets form a subsidiary ledger to the Work in
Process (WIP) account. They are detailed records for the jobs in process that add up to the balance
in the Work in Process (WIP).
Manufacturing costs can be classified in to three classifications; direct materials, direct labor and
manufacturing overhead costs.
Let us use the cost treatment under JOC method for a manufacturing company established in the
center of Hossana city. Assume Handakina Furniture Company (HFC) received an order from
Reshad Furniture Company (RFC) which headed in Wolkite town. The company received order
for 4 guest chairs on January, 2018 that should be completed and submitted before January 19,
2018.
When an agreement is reached with the customer concerning the quantities, price and shipment
date for the order, a production order is issued. The production department then prepares a
materials requisition form. “The materials requisition form is a detailed source document that
specifies the type and quality of materials to be drawn from the storeroom, and identifies the job
to which the costs of the materials are to be charged.” The form is used to control the flow of
materials into production and also for making entries in the accounting records. The completed
form is presented to the storeroom clerk who then issues the necessary raw materials. The
storeroom clerk is not allowed to release materials without such a form bearing an authorized
signature.
Example: 1. Assume that on January 1, 2018 direct material costing Br. 860 is issued from the
storeroom. At the time the materials are issued from the storeroom, the following entry is made:
In case if additional raw materials are issued amounting to Br. 506 through requisition number 85
and Br. 238; through requisition number 92 to job 2B47 on January 5, and 7/2018 respectively.
Assume that on January 7, 2018 different factory expense (factory supplies expense, factory rent
expense) of Br. 190 was incurred. Transaction for job 2B47 will be
Direct labor cost is handled in much the same ways as direct materials cost. Direct labor consists
of labor charges that are easily traced to a particular job. Labor charges that cannot be easily traced
directly to any job are treated as part of manufacturing overhead. The latter category of labor cost
is known as indirect labor and includes tasks such as maintenance, supervision, and cleanup.
Workers use time tickets to record the time they spend on each job and task. A completed labor
time ticket is an hour by hour summary of the employees activities throughout on specific job, the
employee enters the job number on time ticket and notes the amount of time spent on that job.
When not assigned to a particular job, the employee records the nature of the indirect labor task
and the amount of time spent on the task. The daily time tickets are also used as the basis for labor
cost entries into the accounting records.
Example 3. Additional labor hours incurred amounting to 8 hours on time ticket No. 846, 4 hours
on time ticket No. 850 and 10 hours on time ticket No. 851 on job 2B47 on January 5, 6 and 7/2018
respectively (assume the payment rate is Br 45 per hour). The journal entry for the transaction:
1
DLC = Hours rate * No. of hours = 45 * 8
2
DLC = Hours rate * No. of hours = 45 * 4
Manufacturing overhead must be included with direct labor on the job cost sheet since
manufacturing overhead is also a product cost. However, assigning manufacturing overhead to
units of product can be difficult task. There are three reasons for this:
Normal Costing: Allocate direct material and direct labor cost to cost objects on the basis of actual
direct cost rate(s) and actual quantity of direct cost input(s). Overhead costs are allocated to cost
object on the bases of the predetermined /budgeted/overhead rate computed at the beginning of the
period and actual quantity of cost allocation base.
3
DLC = Hours rate * No. of hours = 45 * 10
It might be tempting to solve the overhead rate problem by using an actual rate and recomputed
the rate frequently to provide more timely information. This is generally because of the numerator
and denominator factors such as:
For seasonal products, the shorter the period, the greater the influence of seasonal patterns
e.g.:- Cost of heating is higher in summer than winter, the cost of ventilator is high in winter than summer
Non seasonal erratic costs such as cost incurred in a particular month that benefit operation
during future months.
e.g. Repair and maintenance of equipment, vocation and holiday pay.
Some costs such as costs of supplies may be variable with respect to the cost allocation base,
where as other indirect costs are fixed (for example, property taxes and rent)
Given these problems, the only way to assign overhead costs to production is to use an allocation
process. This allocation of overhead cost is accomplished by selecting an allocation base that is
common to all of the company’s products and services.
An allocation base is a measure such as direct labor hours or machine hours or direct labor
cost or prime cost that is used to assign overhead costs to products and services.
The most widely used allocation bases are direct labor hours, and direct labor cost, with
machine hours and even units of product (where a company has only a single product) also
used to some extent.
The allocation base is used to compute “predetermined overhead rate” in the following
formula or equation.
Computing Predetermined Overhead
Example: If HFC has estimated that its total manufacturing overhead cost will be Br. 320,000 for
the year and its total direct labor hour will be 40,000. Its predetermined overhead rate for the year
will be Br. 8 per direct labor hour, as calculated below:
320,000
= = 8 birr per direct labor hour
40,000
Predetermined overhead rate is based on estimates rather than actual results. This is because the
predetermined overhead rate is computed before the period begins and is used to apply overhead
cost through the period. The process of assigning overhead cost to jobs is called overhead
application. The formula for determining the amount of overhead cost to apply to a particular job
is:
On January 26, 2018 the following direct materials are purchased from Yac Wood Processing
Enterprise on credit.
4
Under applied or over applied case may come latter.
Assume on January 28/2018, production is to commence and the following material are requested
and issued from the store
Material A…………………………..20,000
Now a separate job cost sheet is needed to accumulate cost of each job. Assume from the total
materials issued from the store, the three jobs are charged as follows:
The total labor cost of Birr 25,000 is incurred out of which Birr 20,000 is indirect. The journal
entry to record the payroll for the month is as follows:
During the month of February 2018, the indirect manufacturing costs incurred totaled Birr 4,000.
The payroll for the month of February 2018 totaled Birr 48,000, out of which the indirect labor
cost is Birr 20,000. The direct labor cost is charged to the three jobs- Job No. 664, Job N. 665 and
Job No. 666 in 40%, 20% and 40% respectively. The following journal entries are required to
record the actual manufacturing overhead and the payroll for the month of February.
Manufacturing overhead is applied at 70% of direct labor cost. The total direct labor cost is Br.
33,000 which is Br. 28,000 plus Br. 5,000. The following journal entry is required to record the
manufacturing overhead applied to the three jobs.
Job No. 664 is for 1,000 Student chairs, and Job No. 665 is for 30 coffee tables. Thus, the unit cost
of each product is Br. 59.24 and 987.30 respectively. The following table shows the computation
of unit cost of items produced.
Under and over applied overhead at the end of one fiscal year should not be carried to the upcoming
periods; rather they should be disposed-off in the year the difference happened. The disposition of
under and over applied overhead costs can take one of the following three ways:
The third method, which allocates the under or over applied overhead among ending inventories
and cost of goods sold is equivalent to using an “actual” overhead rate and is for that reason
considered by many to be more accurate than the 1st and 2nd method. Consequently, if the amount
of the under or over applied overhead is material, many accounts would insist that the 3rd method
be used.
Closing out the balance in manufacturing overhead account to cost of goods sold is simpler than
the allocation method.
Suppose that at the end of the period the Manufacturing Overhead- Control account has a debit
balance of Birr 95,000 and the Manufacturing costs applied is Birr 90,000.
The under applied manufacturing overhead cost can thus be disposed to cost of goods sold in the
following manner:
Cost of goods sold………………………… 5,000
Manufacturing overhead applied…………... 90,000
Manufacturing overhead control …………………………95,000
Assume the MOH applied is over applied by 5000 Birr.
The applied manufacturing overhead is a contra account to manufacturing overhead control, and
thus, the normal balance for the applied manufacturing overhead is credit. At the end of the period,
both must be closed. The applied manufacturing overhead is debited and the actual manufacturing
overhead is credited, and difference is closed to cost of goods sold.
2) Prorating under and over applied overhead costs to WIP, FG and CGS
Under and over applied overhead costs can also be disposed-off by prorating to work in process,
finished goods inventory and cost of goods sold.
Assume the following information is pertaining to Juliana Furniture Factory for the year 2017
Prorating under and over applied overhead costs on manufacturing overhead applied balances
based on the manufacturing overhead balance before proration:
Work in
process
Br.72,000 Br. 1,800= 2% 2%xBr.5,000=Br. 100 Br.1,900
Finished
goods
49,500 3,600=4% 4%xBr.5,000=Br.200 3,800
Cost of
goods sold
118,500 84,600=94% 94%xBr.5,000=Br.4,700 89,300
Total Br. 240,000 Br. 90,000 Br. 5,000 Br. 95,000
The over allocated amount can be prorated on the basis of the year-end balance of the respective
accounts as well. The following table shows the proration of the over allocated cost on the basis
of the year-end balance of the three accounts.
Account Account balance Proration of the over allocated Account balance
overhead after proration
Work in process Br. 72,000 (72,000/240,000)x100=30% Br. 73,500
30%xBr.5,000=Br. 1,500
Finished good 49,500 (49,500/240,000)x100=20.62% 50,531
20.62%xBr.5,000=Br.1,031
Cost of goods sold 118,500 (118,500/240,000)x100=49.38% 120,969
49.38%xBr.5,000=Br. 2,469
Total Br. 240,000 Br.5,000 Br.245,000
The journal entry is the same except that the amount is different. It is presented as follows:
Description Debit Credit
- In homogeneous products
- In continuous processing
ii) In process costing, the amount of production is determined to a large extent by supply
and demand for the product, while in job costing it is by a specific order.
iii) Generally, there are no transfers from one job to another unless there is surplus of work
or excess production. But in process costing transfers from one process to another are
natural and fundamental.
iv) In job costing, work in progress at the end is rare, but in process costing some balance
of unfinished work in each process is always there.
v) Exercise of control over jobs is relatively difficult as each job is separate and unique in
some respects. However, in process costing the exercise of the control is easier since
the processes are repetitive and more or less identical from period to period.
vi) Process costing is considered as a capital intensive process, where as job order is
characterized as a labor intensive process.
3.4.2. Classification and Assignment of Costs to Production Units
In manufacturing firms, production may take place in several depts. When the units are transferred
from one producing dep’t to another, the accumulated costs are transferred to the subsequent dep’t.
The cost of materials, labor, and factory overhead are charged to work in process accounts which
are maintained for each dep’t.
- Process costing system separate costs in to cost categories according to when costs are
introduced in to the process.
- Only two cost classifications, direct materials and conversion costs, are necessary to assign
costs to products. Why only two?
Because all direct materials are added to the process at one time and all conversions costs are
generally added to the process evenly through time.
We will use the production of the DG-19 component in the Assembly dep’t of Global Defense
Company to illustrate process costing in three cases, starting with the simplest case.
Case-1process costing with zero beginning and zero ending work in process inventory of DG-19 This
case presents the most basic concepts of process costing and illustrates the feature of averaging of
costs.
Case-2 Process costing with zero beginning work in process but some ending work in process
inventory of DG-19 (some units of DG-19 started during the accounting period are incomplete at
the ending of the period). This case introduces the concept of equivalent units.
Case-3 Process costing with both some beginning and ending work in process inventory of DG-19
Case-1 Process costing with zero beginning and zero ending work in process inventory
Physical units for January 2004
By averaging, the assembly cost per unit of DG19 is $56,000 per 400 units= $140 per unit
Case-2 process costing with zero beginning but some ending work-in process inventory
In February 2004, global defense places another 400units of DG-19 in to production.
The point to understand here is that a partially assembled unit is not the same as a fully assembled
unit. Faced with some fully assembled units and some partially assembled units, Global Defense
Calculates in five steps:
5. Assign total costs to units completed and to units in ending work in process.
Case-3 Process costing with some beginning and some ending work in process inventory
At the beginning of March 2004, Global Defense had 225 partially assembled DG-19 units in the
Assembly Department. It started production of another 275 units and 400 units are completed and
transferred in March 2004. Data for the Assembly Dep’t for March are
2. FIFO Method
We first describe the five step approach for the weighted-average method and then for the first-in
first-out method.
Exhibit-3
Physical units and Equivalent units (step-1& 2)
Flow of production Physical Equivalent units
units
Direct Conversion
material costs
Work in process, beginning 225
a. Assigns the cost of the previous accounting period’s equivalent units in beginning work in
process inventory to the first unit completed and transferred out of the process, and
b. Assigns the cost of equivalent units worked on during the current period first to complete
beginning WIP inventory , next to start and complete new units, and finally to units in
ending work in process inventory. The FIFO method assumes that the earliest equivalent
units in work process are completed first. A distinct feature of the process costing method
is that work done on the beginning inventory before the current period is kept separate from
work done in the current period. Cost incurred in the current & units produced in the current
period are used to calculate cost per equivalent unit of work done in the current period.
Exhibit-4
Here is the summary of the costs assigned to units completed and to units still in process under the
weighted average and FIFO process costing methods in above example for March 2004
We now extend our global defense, Inc. example to the Testing department. As the assembly
process is completed, the Assembly department of Global Defense immediately transfers DG - 19
units to its testing department.
Here the units receive additional direct materials at the end of the process, such as crating and
other packing materials to prepare the units for shipment. Conversion costs are added evenly
during the Testing Department’s process. As units are completed in Testing, they are immediately
transferred to finished goods.
Data for the testing department for March 2004 are
Physical units for March 2004
Work in process, beginning inventory (March 1) 240 units
Transferred- in costs (100% complete)
Direct materials (0% complete)
Conversion costs (5/8, or 62.5% complete)
Transferred –in during march -----------------------------400 units
Completed during March----------------------------------440 units
Work in process, ending inventory (March 28) --------200 units
Transferred- in costs (100% complete)
Direct materials (0% complete)
Conversion costs (80% complete)
Costs of testing Department for March 2004
Work in process, beginning inventory
Transferred- in costs (240 equivalent units X$140 per
Equivalent units) -------------------------------------------------$33,600
Cost of Direct materials-------------------------------------------- 0
Conversion costs (150 equivalent units X $120 per
Equivalent unit---------------------------------------------------18,000$51,600
Transferred-in costs during March:
Weighted –average ---------------------------------- $52,000
FIFO -------------------------------------------------------- 52,480
Direct materials costs added during March -------- 13,200
The journal entry for the transfer from testing to finished goods
Finished goods control $120,890
Work in process, testing $120,890
(To record costs of goods completed and transferred out from testing to finished goods)
Entries in the work in process- testing account are
Work in process -testing
Steps 3, 4 and 5
Chapter Four
4. Accounting for Spoilage, Rework and Scrap
Defects are natural to any production process, and thus cannot be totally avoided. In fact it
is possible to reduce the rate of defect and that is the important point of managing defects.
Reducing defects means reducing cost of products which in turn means adding value on
the products manufactured. Defective units are those units that cannot be sold at normal
prices without incurring additional costs in the form of rework. Defective units are either
spoiled units that cannot be reworked and that cannot be sold at all or that can be sold at
less than normal price or defective units that are sold at normal prices after they get
reworked.
Spoilage refers to defective units that are unacceptable and as a result cannot be sold for
normal prices. Spoiled units may or may not have any selling price. Spoiled units have
selling prices when the level of defect is insignificant and if it can be used for some purpose
with that defect remain intact. If the level of defect is significant, the defective unit may
not serve any purpose, and therefore, the spoiled units may not have any selling price.
Rework, on the other hand, refers to unacceptable units that can be reworked and then sold
for normal prices. After the units get repaired, they become good units and sold for normal
price.
Scrap refers to materials that are left over from production processes.
As defects are integral part of any production process, some level of defect is tolerable.
The important point is to determine that level of defect that is accepted as normal. There is
no hard and fast rule as to the level of defect that is considered as normal. It depends on
several factors like the philosophy of the management, and the nature of the manufacturing
process. Some managers may consider defective units up to 10% of good units as normal
spoilage. Another manager may say any defect level beyond 5% of good units is abnormal.
Thus, spoilage, rework and scrap can be classified as normal and abnormal based on the
level of defect.
Abnormal spoilage refers to unacceptable units that are above and beyond the defect level
that is considered as normal. In other words, it is a level of defect that is not expected under
an efficient operation system. Abnormal spoilage represents defects that can be avoided
and controlled with increased level of efficiency. The cost of abnormal spoilage is
separately reported as loss from abnormal spoilage.
Normal spoilage can be attributable to a specific job i.e., the defect happened specifically
because of the nature of the job or it can be common to all jobs. Normal spoilage thus is
categorized into two as normal spoilage attributable to the specific job and normal spoilage
common to all jobs. To illustrate the treatment of cost of normal spoilage, let’s look into
the following example.
Example- Batu Technical and Vocational School manufactures and sells household and
office furniture. Job 478 is for 100 beds for customer called JJ Company. 10 out of the 100
beds are found spoiled. The cost of each bed before the inspection point is Birr 1,000. Thus,
the total cost of normal spoilage is Birr 10,000 (10x1000).
Normal spoilage attributable to specific job- The spoilage is assumed to occur just because
of the specification of the job. The cost associated with the normal spoilage is already
included into the work in process account and thus no journal entry is required for this.
Suppose the spoiled units can be sold for Birr 450 each. The amount realized from sell of
the spoiled units is Birr 4,500 which is 10x450. This amount is used to reduce the balance
of work in process account. The following journal entry will be made to record the possible
selling price of the item.
Work in process--------------------------4,500
The work in process account has now decreased by the sales value of the spoiled units. The
net cost of the spoiled units is Birr 5,500 which is their total cost of Birr 10,000 less net
realizable value of the spoiled units birr 4,500. The net cost is already added to the cost of
the remaining 90 good units completed.
Normal spoilage common to all jobs- Some spoilages are normal but they are not inherent
to a specific job. Under such circumstances, the net cost of the spoilage is charged to
manufacturing overhead. Assuming the same example above, the following journal entry
would be made assuming the spoilage is common to all:
The work in process account has now decreased by Birr 10,000 which is the total cost of
the spoiled units. The cost of the spoilage should not be charged to the specific job because
it is not because of the nature of the job. Thus, it should spread to all jobs throughout that
period. When the predetermined overhead rate is calculated, the budgeted overhead should
include normal spoilage attributable to all jobs. The cost of the good units completed
includes only cost of the 90 units plus share of the 5,500 net costs of the spoiled units.
Abnormal Spoilage:- If the total spoiled units are beyond what is considered as normal,
the difference between the total spoilage and the normal spoilage is regarded as abnormal
spoilage. The cost of abnormal spoilage is separately reported as loss from abnormal
spoilage. Cost of abnormal spoilage by no means included into the cost of good units
completed. The following journal entry will be made to record the abnormal spoilage:
Materials-control…………………4,500
Work in process……………………….10,000
The work in process account has now decreased by Birr 10,000 which is the total cost of
the spoiled units. The cost of abnormal spoilage cannot be added to the cost of good units
completed
Example:- ODA Corporation produces item called Gonsho which is part of a mobile
apparatus in its three departments called Forming, Finishing and Packaging. During the
current month, June 2012,there were 3,000 units in the forming department in the form of
work in process which are 100% completed in regard to direct material and only 60%
complete in regard to conversion costs. 17,000 units are also started in the same month,
14,000 units were completed and transferred to the next department, and 4,000 units are in
the form of work in process at the end of the month that are 100% complete in regard to
direct material and 50% complete in regard to conversion cost. The rest units are inspected
and found to be defective that cannot be reworked and sold at normal prices. Under normal
circumstances, 10% of good units are expected to be spoiled. Direct materials added at the
beginning of production process, and conversion costs are added evenly during the
production process. The following is summary of the cost of production in the month of
June 2012.
Direct material………………………..30,000
Conversion cost………………………. 21,600
Total cost of work in process June 2012…………………..…...... 51,600
Direct material ……………….....……….. 175,000
Conversion costs …………………………. 198,450
Total cost added during the period ................................................ 373450
Total cost to be accounted for……………………………….....….. 425,050
The Five Steps for Process Costing Remain the Same.
Step1-Summary of the physical flow of goods- the total number of units during the month
are 20,000 of which 3,000 were at the beginning of the month and 17,000 started new. Out
of these 20,000 units, 14,000 were completed and transferred out and 4,000 units are started
but not completed at the end of the month. The other 2,000 units are believed to be spoiled.
= 20,000-18,000
= 2,000 units
Normal spoilage is 10% of good units completed, i.e. 10% of 14,000 or 1,400 units
= 2,000-1,400
=600 units
Step 2- Equivalent unit calculation – equivalent units are calculated for spoiled units in the
same way it is done for good units. This is because here the assumption is that spoiled units
are found upon inspection of finished goods. So spoiled units are 100% complete in regard
to both direct material and conversion costs. Had there been inspection before the end of
the production process, the equivalent unit calculation would have been different. The
equivalent unit calculation is shown on the production cost report on the next pages.
Step 3- Summary of costs to account for- total cost to account for is the sum of the cost of
the beginning work in process and the current cost added.
Step 4-equivalent unit cost- the equivalent unit cost is calculated as total cost divided by
total units. The step is different among weighted average and FIFO method. The calculation
is shown on the production cost report on the following pages.
Step 5- Assignment of total cost to good units completed, abnormal spoilage and ending
work in process- Total cost to be accounted for will be assigned to good units completed,
abnormal spoilage, and ending work in process. The steps are shown below.
ODA Corporation
Production Cost Report-WA
For the Month of June 2012
Physical Equivalent units
units
Direct Conversi
materials on costs
Work in process, beginning 3,000
Started during June 17,000
Total units to be accounted for 20,000
Good units completed and
transferred out 14,000 14,000 14,000
Normal spoilage 1,400 1,400 1,400
Abnormal spoilage 600 600 600
Work in process ending 4,000 4,000 2,000
Total units accounted for 20,000
Work done to date 20,000 18,000
Summary of costs
Work in process beginning 51,600 30,000 21,600
ODA Corporation
Production Cost Report-FIFO
For the Month of June 2012
Physical Equivalent units
units
Direct Conversi
materials on costs
Work in process, beginning 3,000
Started during June 17,000
Total units to be accounted for 20,000
Good units completed and
transferred out:
From beginning work in 3,000 0 1,200
process 11,000 11,000 11,000
Currently started 1,400 1,400 1,400
Normal spoilage 600 600 600
Abnormal spoilage 4,000 4,000 2,000
Work in process ending 20,000
Total units accounted for
Work done to date 17,000 16,200
Summary of costs
To illustrate rework let’s look into the example given for spoilage about Batu Technical
and Vocational School.
Normal rework attributable to a specific job- If the rework comes because of the specific
order and it is within tolerable limit, then the rework is said as normal rework attributable
to specific job. The cost of the rework is also charged to the specific job. Suppose the 10
defective units can be reworked at a cost of Birr 2,650 which is direct material Birr 1,050,
direct labor Birr 950 and manufacturing overhead is birr 650, the following entry is
required to record the rework:
Work in process…………………………2,650
Direct material control…………………………….. 1,050
Wage payable………………………………………. 950
Manufacturing overhead applied…………………… 650
The work in process account increases by Birr 2,650 which is the total cost of rework.
Normal reworks common to all jobs:- If the rework is under a tolerable limit and if it is not
attributable to a specific job, then the rework is said as normal rework common to all jobs.
The total cost of rework, when such is the case, would be charged to manufacturing
overhead control account. Assuming the same example and rework as normal rework
common to all jobs, the following journal entry is required to record the rework:
Manufacturing overhead-control…………………2,650
Direct material control………………………………1,050
Wages payable……………………………………… 950
Manufacturing over head applied………………….. 650
The work in process account is unaffected by the journal entry implying that the cost is not
added to the cost of the good units completed. The rework cost will be distributed to all
products produced in that period through the predetermined manufacturing overhead rate.
When the predetermined overhead is calculated, the budgeted manufacturing overhead also
includes budgeted cost for normal rework attributable to all jobs.
Abnormal reworks:- If the total units require rework are beyond the tolerable limit, the
rework cost above the limit set as the norm is said abnormal rework. Abnormal rework is
reported separately as a loss in the period the rework is made. The following entry is
required to record abnormal rework assuming the previous example:
With regard to the timing of recognition of scrap in the accounting records, there are two
accounting methods: these are the production method and sales method. The production
method recognizes scrap at the time of production whereas, the sales method recognizes
scrap at the time of sale and no journal entry is required when the scrap is produced.
When the sales value from scrap is immaterial, no journal entry is required by the time the
scrap is returned to store. That is scrap is not recognized during production when this
method is used. Sales of scrap are recorded by a debit to cash or account receivable and
credit to sales of scrap. Revenue from sales of scrap is reported separately under “other
revenue” column of the income statement. Suppose scrap is sold for Birr 500, the following
entry is made to record the sale:
the amount of the sales value of the scrap. Suppose a scrap is sold for Birr 3,000, the journal
entry required to record the sale is as follows:
No journal entry is required when scrap is produced under the sales method of recognizing
scrap. Recognizing scrap at the time of sale is appropriate when the time between
production and sale is short. When the time between production and sale is long and when
the amount is significant, scrap needs proper accounting. The production method of
recognizing scrap is theoretically sound and it is helpful when the size of the scrap is huge
and the time between production and sale is outsized.
Just like the sales method, the scrap must be identified as to whether it is attributable to a
specific job or common to all. The following journal entry is required when the scrap is
attributable to a specific job.
Materials control………………………3,000
Manufacturing overhead…………………3,000
By the time the scrap is sold, the following entry is required:
Chapter 5 :
5. Income Effect of Alternative Product Costing Methods
Income is one of many important measures used to evaluate the performance of both segments
and entire companies. There are two alternative methods for reporting income in a manufacturing
firm, depending on the accounting treatment of fixed manufacturing overhead. In this chapter we
will examine these two income-reporting alternatives, called absorption costing and variable
/marginal/costing.
[Link] Costs
in the products-costing systems we have studied so far, that manufacturing overhead is applied to
Work-in process Inventory as a product cost along with direct material and direct labor costs.
When the manufactured goods are sold finished, these product costs flow from Work-in process
Inventory into Finished-Goods Inventory. Finally, during the accounting period when the goods
are sold, the product costs flow from Finished Goods Inventory in to cost of goods sold, and
expense account.
Absorption costing- in our study of product-costing systems, we included both variable and
fixed manufacturing overhead in the products costs that flow through the manufacturing
accounts in addition to direct costs. This approach to product costing is called absorption
costing (or full costing), because all manufacturing –overhead cost are applied to (or absorbed
by) manufactured goods.
Variable (or direct costing)-is alternative approach to product costing is called variable
costing or direct costing, in which only variable manufacturing overhead is applied to Work-
in-Process Inventory as a product cost in addition to direct costs. Fixed manufacturing
overhead costs are expensed as they are incurred.
The distinction involves the timing with which fixed manufacturing overhead become an expense.
Eventually, fixed overhead is expensed under both product-costing systems. Under variable
costing, however, fixed overhead is expensed immediately, as it incurred. Under absorption
costing, fixed overhead is inventorial until the accounting period during which the manufactured
goods are sold.
A. Variable Costing
Incurred Completed Sold
DM, DL and WIP on Balance FG on Balance Expense on
sold Sheet Sheet income
Variable MOH statements
When costs are incurred
Fixed manufacturing costs Expenses on income
statements
B. Absorption costing
The merits of variable costing may be viewed in terms of the usefulness of the data provided by
its application. Some company managers believe that variable costing furnishes more
understandable data regarding costs, volumes, revenues, and profits to members of management
who are not formally trained in the field of accounting. It presents cost data in a manner that
highlights the relationship between sales and variable production costs, which move in the same
direction as sales. Furthermore, they believe that variable costing helps management planning
because it presents a clearer picture of how changes in production volume affect costs and income.
Although variable costing may provide useful information for internal decision making, it is not a
generally accepted method of inventory costing for external reporting purposes. The measurement
of income, in traditional accounting theory, is based on the matching of revenues with all
associated costs. Under absorption costing, product costs include all variable and fixed
manufacturing costs. These costs are matched with the sales revenue in the period in which the
goods are sold. Variable costing, however, matches only the variable manufacturing costs with
revenue. Absorption costing must be used for income tax purposes as well as for external financial
statements. Regulations of the Internal Revenue Service specifically prohibit variable costing in
computing taxable income.
Variable costing is also criticized because no fixed factory overhead cost is included in work in
process or finished goods inventories. In the opinion of variable costing opponents, both fixed and
variable costs are incurred in manufacturing products. Because the inventory figures do not reflect
the total cost of production, they do not present a realistic inventory cost valuation on the balance
sheet. Adjustments can be made to the inventory figures to reflect absorption cost on published
financial reports while retaining the benefits of variable costing for internal decision-making
purposes.
1. Data required for CVP analysis can be taken directly from a contribution format income
statement. These data are not available on a conventional absorption costing income
statement.
2. Under variable costing, the profit for a period is not affected by changes in inventories.
Other things remaining the same (i.e., selling prices, costs, sales mix, etc.), profits move in
the same direction as sales when variable costing is used.
3. Managers often assume that unit product costs are variable costs. This is a problem under
absorption costing because unit product costs are a combination of both fixed and variable
costs. Under variable costing, unit product costs do not contain fixed costs.
4. The impact of fixed costs on profits is emphasized under the variable costing and
contribution approach. The total amount of fixed costs appears explicitly on the income
statement, highlighting that the whole amount of fixed costs must be covered for the
company to be truly profitable. In contrast, under absorption costing, the fixed costs are
mingled together with the variable costs and are buried in cost of goods sold and ending
inventories.
5. Variable costing data make it easier to estimate the profitability of products, customers,
and other business segments. With absorption costing, profitability is obscured by arbitrary
fixed cost allocations.
6. Variable costing ties in with cost control methods such as standard costs and flexible
7. Variable costing net operating income is closer to net cash flow than absorption costing net
operating income. This is particularly important for companies with potential cash flow
problems.
To summarize:
Variable costing and absorption costing differ in only one basic respect i.e. how to account for
fixed manufacturing costs. Under variable costing, fixed manufacturing costs are excluded from
inventorial costs and are a cost of the period in which they are incurred. Thus, only variable
manufacturing costs are inventoried in this method. Under absorption costing method, all variable
manufacturing and all fixed manufacturing costs are included as inventoreable costs and become
a part of cost of goods sold in the period when sales occur.
1. The variable –costing income statement is based on the contribution-margin format. The
contribution margin in this case is measured as the deference between revenue of the period
and both variable manufacturing and variable non manufacturing costs. The absorption-
costing income statement is based on the gross-margin format. The gross margin is
measured as the difference between the revenue of the period and cost of goods sold.
2. Under variable costing, reported operating income is driven by the unit level of sales.
Under absorption costing, reported operating income is driven by the unit level of
production as well as by the unit level of sales.
3. Managers can increase operating income when absorption costing is used by producing
more units. Critics of absorption costing label this potential outcome as the major negative
consequence of treating fixed manufacturing overhead as an inventoreable cost.
4. The effect of changes in unit inventory levels on operating income is such that:
i) If production and sales of a given period are equal, then operating income
reported under both variable and absorption method will be equal.
ii) If production of a period is greater than the sales of the period, then,
lower operating income will be reported by variable costing method than
absorption costing method.
iii) If production of a given period is less than sales of that period, then
higher operating income will be reported by variable product costing
method than absorption product costing method.
Illustration on variable and absorption costing- Assume that AB-company began operation on
January-1, 2013, to manufacture hand held electronic calculator.
Exhibit 6-3: Income Statements comparison under Absorption and variable costing
AB- Company
Absorption-costing Income Statement
For the year ended 19x1 19x2 19x3
Sales revenue (at $12 per unit) ---------------$600,000 ----- $420,000 --- $780,000
Less: Cost of goods sold (at standard
absorption cost of $9 per unit) -------------450,000 ----- 315,000 ---- 585,000
Sales revenue (at $12 per unit) ------------ $ 600,000 -------- $420,000 -------- $780,000
Less: Variable expense:
- Variable manufacturing cost
(at standard variable cost of $6
per unit)----------------------------300,000 ---------- $210,000 -------- 390,000
-Variable selling and administrative
( at $1 per unit)-------------------- 50,000 ------------- 35,000 ---------- 65,000
-Contribution margin--------------- $250,000 -----------175,000 ---------$325,000
Less: Fixed expenses:
- Fixed manufacturing overhead----150,000 ----------- 150,000 ------ 150,000
- Fixed selling and administrative
expenses--------------------------- 25,000 ------------ 25,000 --------- 25,000
-Net income-------------------------- $75,000 -------------$ 0 $150,000
Exhibit 6-4: Reconciliation of income under absorption and variable costing-AB Company.
19x1 19x2 19x3
1. Cost of goods under absorption costing---- $450,000 ----- $315,000 ---- $585,000
Variable manufacturing costs under
Chapter 6
6. Cost Allocation
This chapter is divided in two sections, each of which explores a particular cost-allocation topic in
greater detail. The two sections, which may be studied separately, cover the following topics.
a) Cause and Effect- Using this criterion, managers identify the variable or variables that
cause resources to be consumed. For example, managers may use hours as the variables
when allocating the costs of a quality-testing area to products. Cost allocations based on
the cause-and-effect criterion are likely to be the most credible to operating personnel.
b) Benefit Received- Using this criterion, managers identify the beneficiaries of the outputs
of the cost object. The costs of the cost object are allocated among the beneficiaries in
proportion to the benefits each receives. For example, consider a corporate wide
advertising program that promotes the general image of the corporation rather than any
individual product. The cost of this program may be allocated on the basis of division
revenues. The higher the revenues, the higher the division’s allocated cost of the
advertising program. The rationale behind this allocation is the belief that divisions with
higher revenues apparently benefit from the advertising more than division with lower
revenues and therefore ought to be allocated more of the advertising costs.
c) Fairness or Equity- This criterion is often cited in government contracts when cost
allocations are the basis for establishing a price satisfactory to the government and its
supplier. Cost allocation here is viewed as a “reasonable” or “fair” means of establishing
a selling price in the minds of the contracting parties. For most allocation decisions,
fairness is a lofty objective rather than an operational criterion.
d) Ability to bear-this criterion advocates allocating costs in proportion to the cost object’s
ability to bear them. An example is the allocation of corporate executive salaries on the
basis of divisions operating income. The presumption is that the more profitable a given
division is a greater ability it has to absorb corporate headquarters’ costs.
i. Some companies allocate all corporate costs to divisions. They maintain that corporate
costs are incurred to support the activities of the divisions. In this case there is a belief
that allocation of corporate costs sparks interest on the part of division managers
regarding how corporate costs are planned and controlled. Also, companies that want
to calculate the full cost of products must allocate corporate costs to activity-cost pools
of divisions
ii. Other companies do not allocate corporate costs to divisions. They maintain that
division managers generally have no say or role in incurring these costs.
iii. Still other companies allocate only those corporate costs, such as corporate human
resources costs, for which there is widespread agreement that they are either causally
relate to division activities or they provide explicit benefits to divisions.
These companies exclude corporate costs such as corporate donations the charitable
foundations both because division manager often have no say in making these decisions
and because these benefits to the divisions are less evident or too remote
Service department-by contrast, do not engage directly in operating activities. Rather, they
provide services or assistance that facilitates the activities of the operating departments. Examples,
of such services include cafeteria, internal auditing, personnel, finance, cost accounting,
maintenance department and purchasing. Although service departments do not engage directly in
the operating activities of an organization, the costs that they incur are generally viewed as being
part of the cost of the final product or service, the same as are materials, labor, and overheads in a
manufacturing company or medications in a hospital.
6.3.1. Single Rate Cost Allocation vs. Dual-Rate Cost Allocation Methods
The single-rate-cost-allocation method- this method pools all cost in one cost pool and allocates
these costs to cost objects using the same rate per unit of the single allocation base. There is no
distinction between costs in the cost pool in terms of cost behavior (such as fixed costs versus
variable costs). Under some circumstances, this simple approach can result in an unfair cost
allocation among the using departments and may lead to un appropriate decisions.
The dual-rate cost-allocation method classifies costs in each cost pool into two sub cost pools (a
variable-cost sub pool and a fixed costs sub pool). These methods, by allocating fixed costs and
variable costs separately avoid fairness problem that is inherent in the case of single-rate allocation
method.
To illustrate, suppose that Sand Hill Company, which has a Central Computer Department.
This department has only two users –Microcomputer Division and Peripheral Equipment
Division. The following data apply to the coming budget year.
Total cost pool, $3,000,000 + (12,000 budgeted hours × $ 200) ---- = $ 5,400,000
Budgeted total rate per hour ($5,400,000 ÷ 12,000 hours) ----------- $450 per hour use
Here in this approach, the allocation rate for each Division will be the same i.e. $450 / hours used.
If the dual-rate method is used, allocation bases must be chosen for each cost pool. Assume
that the budged rate is used, and the allocation quantities chosen are budgeted usage for
fixed costs and actual usage for variable costs. The total budgeted usage of 12,000 hours
comprises 8,000 hours for the Microcomputer Division and 4,000 hours for the Peripheral
Equipment Division. The costs allocated to the two divisions will be:
Suppose that during the coming year, the actual labor hour of 9,000 hours and 3,000 hours is
used by Microcomputer Division and Peripheral Equipment Division respectively, the cost
allocated to these two divisions would be computed as follows:
Single-rate method To Microcomputer Division 9,000 hours × $ 450 per hour =$4,050,000
Thus the allocation of these costs on the basis of single rate may lead to a decision that may
adversely affect the goal of the organization. For example suppose the Microcomputer Division
uses an external vender that charges $360 per hour, when the Central Computer Department has
unused capacity. These divisions that decide to use this vender can decrease its own cost, but the
overall cost to the Sand Hill Company will increase.
Actual rates- when, actual rates are used, the user department will not know the rates charged
until the end of the period
NB. The managers of support department likely would view the budgeted rates negatively,
especially when unfavorable cost variances occur due to price increase outside of his or her control.
Thus, to overcome this problems, some organizations are recognizing that it may not always be
best to impose the risks of variance from budgeted amounts completely on the supplier department
( as when costs are allocated using budgeted rates) or completely on the user departments( as when
costs are allocated using actual rates).For example, the two departments may agree to share the
risk (through an explicit formula) of a large uncontrollable increase in the price of materials used
by the support department.
When budgeted usage is the allocation base, user divisions will know in advance their allocated
costs. This information helps the user divisions with both short-run and long-run and long-run
planning.
The main justification given for the use of budgeted usage to allocate fixed costs relates to long-
run planning. Organizations commit to infrastructure costs (such as the fixed cost of a support
department) on the basis of a long-run planning horizon; the use of budgeted usage to allocate
these fixed costs is consist with the long-run horizon.
If fixed costs are allocated on the basis of budgeted long-run usage, some managers may be
tempted to underestimate their planned usage. In this way, they will bear a lower percentage of the
total costs (assuming all other managers do not similarly underestimate their usage). Some
organizations offer rewards in the form of salary increase and promote managers so that they make
better forecasts of long-run usage (the carrot approach) and/or impose cost penalties for under
predicting long-run usage(the stick approach).
Support / service/ department cost allocation- the allocation of service department costs to
operating departments is very essential since the amounts allocated are presumed to represent each
department’s “ fair share” of the cost of services provided for it and, the allocations are included
in performance evaluations of the operating departments and also included in determining their
individual profitability
6.4. Methods of Departmental Cost Allocation
6.4.1. Direct-method of allocating service department costs-
Under the direct method, each service/support/ department’s costs are directly allocated to the
operating departments. These method ignore the fact that some service departments provide
service/ support/ to other service departments and allocate all costs of service departments to
operating departments. The benefit of direct method is its simplicity. There is no need to predict
the usage of support department services by other support departments. Its disadvantage is failure
to recognize reciprocal services provided among support departments.
NB. The proportion of each service department’s costs to be allocated to each operating department
is determined by the relative proportion of the service department’s output consumed by each
operating department.
To illustrate consider the case of Castleford Engineering, which manufactures engines used in
electric power generating plants. The Castleford has two support departments and two operating
departments in its manufacturing facility. The data for allocating support department costs at
Castleford Engineering for year 2001 is presented below
(Discussion part)
Support Departments Operating Departments
Plant Information
Maintenance Systems Machining Assembly Total
Step-1: Express support department costs and support Department Reciprocal relationships in the
form of linear Equations as follows.
PM = $600,000 + 0.1 IS
IS = $116,000 + 0.2 PM
The 0.1 IS term in equation (1) is the percentage of the Information System work used by Plant
Maintenance. The 0.2 PM term in equation (2) is the percentage of the Plant Maintenance work
used by Information Systems.
The complete reciprocated costs in equations (1) and (2), means the support department’s own
costs plus any interdepartmental cost allocations.
Step-2: Solve the set of linear equations to obtain the complete Reciprocated costs of each support
department where there are two support department, the following substitution approach can be
used. Thus, by substituting equation (2) into equation (1) we have the following results.
0.98PM = $611,600
PM = $624,082
= $116,000 + $124,816
Step-3: Allocate the complete reciprocal costs of each support department to all other departments
(both support departments and operating departments) on the basis of the usage percentages (based
on total units of service provided to all departments)
For example consider the Information Systems Department, which has complete reciprocated costs
of $240,816. This amount would be allocated as follows:
B. Incremental cost-allocation method- The incremental cost allocation ranks the individual
users of a cost object and then uses this ranking to allocate costs among those users. The first-
ranked user of the cost object is termed the primary party and is allocated costs up to the costs
of the primary party as a stand-alone user. The second-ranked user is termed the incremental
party and is allocated the additional cost that arises from there being two users instead of only
the primary user.
Consider again Jason Stevens and his $1,500 airfare cost. Assume the Boston employer is viewed
as the primary party. Stevens’ rationale is that he had already committed to go to Boston before
accepting the invitation to interview in Chicago. The Boston employer is allocated the full Seattle-
Boston airfare. The non allocated part of the total airfare is then allocated to the Chicago employer
as follows
Under these methods, the primary party typically receives the highest allocation of the common
costs. Not surprisingly, most users in common-cost situations propose themselves as the
incremental party. In some cases, the incremental parties are newly formed organizations or an
organization’s new subunits such as a new product line or a new sales territory.
Where both parties are viewed as primary user, and there is a large common cost that has to be
incurred even if there is only one user, the incremental method both lacks conceptual justification
and can cause a sizable dispute among the parties. One approach in situation is to use the Stand-
alone cost-allocation method.
CHAPTER 7
7. ACCOUNTING FOR JOINT PRODUCTS AND BY-PRODUCTS
7.1. TERMINOLOGIES
1. Joint products: Joint products are products that are produced together and are not reading
identifiable as individual products until a certain point in the production process. Two or more
products simultaneously produced from a single set of inputs are called Joint products. Joint
products are produced from the same raw material. They are produced simultaneously by a
common process. They may require further processing after their point of separation. For example,
in the oil industry, Gasoline, fuel oil, lubricants, coal tar, kerosene are all products from crude oil.
These are known as Joint products. Other examples are dairy products, chemicals, meat products
and wood products. All Joint products have relatively high sales value but are not separately
identifiable as individual products until the split off point.
2. Joint Cost: A joint cost is the cost of a single process that yields multiple products
simultaneously. Production costs incurred prior to the split off point are called Joint Costs. This
chapter examines methods for allocating Joint costs to products and services. Joint costs are the
costs of producing joint products before the split off point.
3. Main Product: When a single process yielding two or more products yields only one product
with a relatively high sales value, that product is termed as main product.
4. Split-off point: The split-off point is the Juncture in the process where the Joint products
become separately identifiable. An example is the point where coal becomes coke, gas, tar and
other products.
5. Separable Costs: Separable costs are costs incurred beyond the split-off point that are
assignable to one or more individual products. At or beyond the split-off point decisions can be
made independently. Separable costs are the costs of further processing Joint products after the
split-off point.
Joint costs and separable costs generally incurred direct materials, direct labor and factory
overhead costs.
6. By-products: There are certain industries where the production of main product is accompanied
by production of one or more by-products. The term By-product is generally used to denote one
or more products of relatively small value that are produced simultaneously with a product of
greater value. The product with the greater value is commonly called the main product. In brief,
by-products are products of comparatively small value that are produced incurred to the main
product.
Examples:
A refinery can not only produce gasoline from crude oil, it also simultaneously produces
kerosene, benzene, and naphtha.
These minor or secondary products have less commercial importance and are treated as by-
products. A by-product has a low sales value compared with the sales value of the main product.
7.2. Distinction between Joint & By-products
1. Joint products are major products having high total sales value. By-products have low total
sales value. This can be done due to small output or to low unit selling price or to both.
2. By-products are incidental items that accompany the production of major products. The
process would not be carried on to produce the by-products alone.
Methods of Allocating Joint Costs
The purpose of Joint-product cost allocation is to allocate joint costs to the joint products which
are the cost objectives. The cost allocation base is determined by the joint-product cost allocation
method used.
There are three methods of allocating Joint costs.
1. Physical measure method
2. Sales value at split-off method
3. Estimated Net Realizable value method
4. Constant Gross Margin Percentage NRV Method
For example; if two joint products can be measured in terms of gallons, you can use the
proposition of gallons for each product to allocate joint costs to the two products. To allocate the
costs, you would multiply the proposition of the total base for each product by the joint costs.
7.3.2. Sales Value at Split-off Method:
The sales value at split-off method allocates Joint costs on the basis of the relative sales value of
each Joint product at the split-off point of the total production. Note that this method uses the sales
value of the entire production of the accounting period. The Joint costs were incurred on all units
produced and not just those sold.
You would compute this value by multiplying the sales price at the split-off point by the units of
production. You would then find each product’s proposition of the total sales value, and you use
this production to allocate the joint costs.
7.3.3. Estimated Net Realizable Value Method
The net realizable value method allocates joint cost based on the relative net realizable value of
the joint products at the split-off point. This method is generally used when the sales value at the
split-off point is not known. The net realizable value at the split-off point can be interpreted as an
estimate of the sales value at the split-off point. You would compute the net realizable value at the
split-off point as follows:
Estimated Net Realizable Value = Sales Value at Completion - Separable Costs
at the split-off point
7.3.4. Constant Gross Margin Percentage NRV Method
The separable processing costs must be deducted from the sales value to arrive at the net realizable
value at the split-off point.
The constant gross margin percentage NRV method allocates joint costs to joint products in such
a way that the overall gross margin percentage is identical for the individual products. This method
entails three steps:
Step 1: Compute the overall gross margin percentage for all joint products together.
Step 2: Multiply the overall gross margin percentage and the final sales values of each product to
calculate the gross margin for each product. Subtract the gross margin for each product from the
final sales value of each product to obtain the costs that each product will bear.
Step 3: Deduct the separable costs from the total costs that each product will bear to obtain the
joint cost allocated.
The joint costs allocated to a product can be negative under this method. Some products may
receive negative allocation of joint costs to bring gross margin percentages up to the overall
average. The following table presents the product line income statement for the constant gross
margin percentage NRV method.
Choosing a method
Which method of allocating joint costs should be used? Use the sales value at split off method
when selling price data are available (even if further processing is done). Reasons for using the
sales value at split off method include.
1, It measures the value of the joint product immediately at the end of the joint process. The sales
value at split off is the best measure of the benefits received as a result of joint processing relative
to all the other method of allocating joint costs.
2, No anticipation of subsequent management decisions, the sales value at split off method does
not require information on the processing steps after split off if there is further processing. In
contrast the NRV method and constant gross margin percentage NRV method require information
on (a) the specific sequence of further processing decisions (b) the separable costs of further
processing and (c) the point at which individual products are sold.
3, Availability of a meaningful basis to allocate joint costs to products: The sales value at Split off
method and the other market-based methods have a meaningful basis to allocate joint costs to
products. In contrast the physical measure method may lack a meaningful basis that can be used
to allocate joint costs to individual products.
4. Simplicity: The sales vale at split off method is simple. In contrast the NRV and constant gross
margin percentage NRV methods can be complex for processing operations having multiple
products and multiple split off points. This complexity is increased when management makes
frequent changes in the specific sequence of post split off processing decisions or in the point at
which individual products are sold.
When selling prices of all products at the split off point are not available, other joint cost allocation
methods are used. The NRV method attempts to approximate the sales value at split off by
subtracting separable costs incurred after the split off point on each product from selling prices.
The NRV method assumes that the markup or profit margin is attributable to the joint process and
none of the markup is attributable to the separable costs. Profit however is attributable to all phase
of production and marketing not just the joint process.
Despite its complexities, the NRV method is used when selling prices at split off are not available.
It is a better measure of benefits received compared with the constant gross margin percentage
NRV method and the physical measure method.
The main advantage of the constant gross margin percentage NRV method is that it is easy to
implement. This method treats the joint products as though they comprise a single gross margin
percentage to each products and back into the joint costs allocated to each products. This method
avoids the complexities inherent in the NRV method to measure the benefits received by each of
the joint products at the split off point. The main issue with the constant gross margin percentage
NRV method is the assumption that all the products have the same ratio of cost to sales value
across products is very uncommon in companies that produce multiple products that do not involve
joint cost.
Although there are difficulties in using the physical measure method, the lack of congruence with
the benefits received criterion and the possible lack of a meaningful common denominator for
allocating the joint costs there are instances when it may be preferred consider rate regulation.
Market based measures are difficult to use in the context of rate or price regulation. It is circular
reasoning to use selling prices as a basis for setting prices (rates) and at the same time use selling
prices to allocate the costs on which prices (rates) are based. To avoid this circular reasoning the
physical measure method may be used in rate regulation.
Example:
ABC Dairy Company purchases raw milk from individual farms and processes it until the
split off point, where two products- cream and liquid skim-emerges. These two products
are sold to an independent company, which markets and distributes them to supermarkets
and other retail out lets.
Raw milk processed(having joint costs $400,000), 110,000 gallons; 10,000 gallons are lost
in the production process due to evaporation, spoilage, and the like, yielding 25,000 gallons
of cream and 75,000 gallons of liquid skim.
Production Sales
Note: - each gallon of cream sold at $8 and each gallon of liquid skim sold at $ 4
Beginning Ending
Inventory
Cost of purchasing 110,000 gallons of raw milk and processing it until the split off point to
yield cream and liquid skim is $400,000.
Example – 2:
Assume the same data as in example-1 except that here both cream and liquid skim can be processed
further:
Cream Butter cream: 25,000 gallons of cream are further processed to yield 20,000 gallons of butter
cream at additional processing costs of $ 280,[Link] cream is sold for $25 per gallon.
Liquid skim condensed milk: 75,000 gallons of liquid skim are further processed to yield
50,000 gallons of condensed milk at additional processing costs of $520,000; condensed milk
is sold for $22 per gallon
Required Compute the gross-margin percentage for each product sold in December, using the
following methods for allocating the 400,000 joint costs:
b. Physical-measure c. NRV
Solution
A. Sales method at split off
The joint manufacturing costs of these products in July 2004 were Br.250, 000 comprising Br.150,
000 for direct materials and Br.100, 000 for conversion costs. Both products are sold at the split
off point without further processing.
Two byproducts accounting methods are presented. Method A, the production method recognizes
byproducts in the financial statements at the time production is completed. Method B, the sales
method delays recognition of byproducts until the time of sale. Recognition of byproducts at the
time of production is conceptually correct recognition at the time of sales. Sales often occur in
practice when the dollar amounts of byproducts are immaterial. The following table presents the
income statement under both methods.
Method A Method B
(Production (Sales method)
method)
Revenue:
Main product 4,000 pack x Br.240,000 Br.240,000
Br.60/pack
By product 300packs x Br4/pack - 1,200
One variation of this method would be to report byproduct inventory at its NRV reduced by a
normal profit margin. When the byproduct inventory is sold in a subsequent period, the income
statement would match the selling price with the “net” selling price reported for the byproduct
inventory.
Method B: Byproducts recognized at time of sale
This method makes no journal entries until sales of the byproduct occur. Revenues of the byproduct
are reported as a revenue item in the income statement at the time of sales. These revenues are
grouped with other sales, included as other income or deducted from cost of goods sold. In the
above example, byproduct revenues in July 2004 are Br1, 200(300packsxBr4/pack) because only
300packs of the hock meat are sold in July (of the 1,000 packs produced). The journal entices are
presented below:
1 and 2 are the same as for method A.
3. Finished goods---- shoulder meat 250,000
Work in process 250,000
(To record cost of goods completed during July)
4a) Cost of goods sold [(4,000 packs x 5, 000packs) x Br.250, 000] 200,000
Finished goods-------------- ------------------------------200, 000
4b) The same as for method A.
5. Cash or account receivable------------ 1,200
Revenues----shoulder meat ----------- 1,200
(To record the sales of the byproduct during July)
Method B is used in practice primarily on the grounds that the birr amounts of byproducts are
immaterial. However, this method permits managers to report earnings by timing when they sell
byproducts. Managers may store byproducts for several periods and give revenues and income a
“small boost” by selling byproducts accumulated over several periods when revenues and profits
from the main product or joint products are low.
Worksheet
1. Inorganic Chemicals (IC) processes salt into various industrial products. In July 2012, IC
incurred joint costs of $100,000 to purchase salt and convert it into two products: caustic soda
and chlorine. Although there is an active outside market for chlorine, IC processes all 800 tons
of chlorine it produces into 500 tons of PVC (polyvinyl chloride), which is then sold. There
were no beginnings or ending inventories of salt, caustic soda, chlorine, or PVC in July.
Information for July 2012 production and sales follows:
Required
1. Allocate the joint costs of $100,000 between caustic soda and PVC under (a) the sales value at
split off method and (b) the physical-measure method.
2. Allocate the joint costs of $100,000 between caustic soda and PVC under the NRV method.
3. Under the three allocation methods in requirements 1 and 2, what is the gross-margin percentage
of (a) caustic soda and (b) PVC?
4. Lifetime Swimming Pool Products offers to purchase 800 tons of chlorine in August 2012 at
$75 per ton. Assume all other production and sales data are the same for August as they were for
July. This sale of chlorine to Lifetime would mean that no PVC would be produced by IC in
August. How would accepting this offer affect IC’s August 2012 operating income?
2. Sinclair Oil & Gas, a large energy conglomerate, jointly processes purchased hydrocarbons to
generate three non-saleable intermediate products: ICR8, ING4, and XGE3. These
intermediate products are further processed separately to produce crude oil, natural gas liquids
(NGL), and natural gas (measured in liquid equivalents). An overview of the process and
results for August 2012 are shown here. (Note: The numbers are small to keep the focus on
key concepts.)
By assuming no beginning and ending of each product Allocate the August 2012 joint cost among
the three products using the following:
a. Physical-measure method
b. NRV method
3. Sunny Day Juice Company produces oranges from various organic growers in Florida. The
juice is extracted from the oranges and the pulp and peel remain. Sunny Day considers the pulp
and peel byproducts of its juice production and can sell them to a local farmer for $2.00 per
pound. During the most recent month, Sunny Day purchased 4,000 pounds of oranges and
produced 1,500 gallons of juice and 900 pounds of pulp and peel at a joint cost of $7,200. The
selling price for a half-gallon of orange juice is $2.50. Sunny Day sold 2,800 half-gallons of
juice and 860 pounds of pulp and peel during the most recent month. The company had no
beginning inventories.
Required
i. Assuming Sunny Day accounts for the byproduct using the production method, what is the
inventor able cost for each product and Sunny Day’s gross margin?
ii. Assuming Sunny Day accounts for the byproduct using the sales method, what is the
inventor able cost for each product and Sunny Day’s gross margin?
iii. Discuss the difference between the two methods of accounting for byproducts.
4. Mat Place purchases old tires and recycles them to produce rubber floor mats and car mats.
The company washes, shreds, and molds the recycled tires into sheets. The floor and car mats
are cut from these sheets. A small amount of rubber shred remains after themats are cut. The
rubber shreds can be sold to use as cover for paths and playgrounds. The company can produce
25 floor mats, 75 car mats, and 40 pounds of rubber shreds from 100 old tires. In May, Mat
Place, which had no beginning inventory, processed 125,000 tires and had joint production
costs of $600,000. Mat Place sold 25,000 floor mats, 85,000 car mats, and 43,000 pounds of
rubber shreds. The company sells each floor mat for $12 and each car mat for $6. The company
treats the rubber shreds as a byproduct that can be sold for $0.70 per pound.
Required
1. Assume that Mat Place allocates the joint costs to floor mats and car mats using the sales value
at Split off method and accounts for the byproduct using the production method. What is the ending
inventory cost for each product and gross margin for Mat Place?
2. Assume that Mat Place allocates the joint costs to floor mats and car mats using the sales value
at split off method and accounts for the byproduct using the sales method. What is the ending
inventory cost for each product and gross margin for Mat Place?
3. Discuss the difference between the two methods of accounting for byproducts, focusing on what
conditions are necessary to use each method.
4. The Mat Place’s accountant needs to record the information about the joint and byproducts in
the general journal, but is not sure what the entries should be. The company has hired you as a
consultant to help its accountant.
I. Show journal entries at the time of production and at the time of sale assuming the Mat Place
accounts for the byproduct using the production method.
II. Show journal entries at the time of production and at the time of sale assuming the Mat Place
accounts for the byproduct using the sales method.