CURRICULUM FOR THREE YEAR

(SIX SEMESTER)
DIPLOMA COURSE IN

=====================================
: PRINTING TECHNOLOGY :
: Effective from Session :
=====================================

====================
UNDER DEVELOPMENT
====================

====================
: Semester System :
====================

Prepared By

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: Curriculum Development Cell :
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INSTITUTE OF RESEARCH DEVELOPMENT

& TRAINING, U.P., KANPUR

APPROVED BY

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: BOARD OF TECHNICAL EDUCATION :
: U.P. LUCKNOW, :
:CORRECTED AS SYLLABUS COMMITTEE OF:
: B.T.E. MEETING HELD ON 04.05.2017
=================================
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Corrected and Approved By B.T.E. on Dated 04.05.2017
 STUDY AND EVALUATION SCHEME FOR
DIPLOMA COURSE IN PRINTING TECHNOLOGY (SIX SEMESTER)
(To Be Effective From )

I Semester
-------------------------------------------------------------------------------------------------------------
Curriculum | | Scheme of Examination |
----------------------| |-----------------------------------------------------|
Periods Per Week | S U B J E C T | Theory | Practical |Gra-|
----------------------| |-----------------------|------------------------|nd |
Le|Tut|Dr|Lab|Work|Tot| |Examination|Sess.|Total|Examination|Sess.| Total|Tot-|
c.|ori|aw| |Shop|al | |----------| Marks|Marks|-----------|Marks| Marks|al |
|al | | | | | |Dur.|Marks| | |Dur.| Marks| | | |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
4 | - |- | - | - | 4 |1.1 Foundational Communicaton |2.5 | 50 | 20 | 70 | - | -- | -- | -- | 70 |
3 | 1 |- | - | - | 4 |1.2 Applied Mathematics-I(A) |2.5 | 50 | 20 | 70 | - | - | - | - | 70 |
3 | 1 |- | - | - | 4 |1.3 Applied Physics-I |2.5 | 50 | 20 | 70 | - | -- | -- | -- | 70 |
4 | - |- | 4 | - | 8 |1.4 Graphics Design & |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
| | | | | | Topography | | | | | | | | | |
6 | - |- | 6 | - |12 |1.5 Printing Processes-I |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
6 | - |- | - | - | 6 |1.6 Basic Accountancy |2.5 | 50 | 50 | 100 | - | -- | -- | -- |100 |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
26| 2 |- |10 | - |38 | <---------TOTAL-----------> |-- |300 | 160 | 460 | | 100 | 50 | 150 | 610|
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
Games/NCC/Social and Cultural Activities + Discipline ( 15 + 10) | 25|
|----|
TOTAL | 635|
------
II Semester

3 | 1 |- | - | - | 4
|2.1 Applied Mathematics-I(B) |2.5 | 50 | 20 | 70 | - | - | - | - | 70 |
3 | 1 |- | 4 | - | 8
|2.2 Applied Physics-II |2.5 | 50 | 20 | 70 | 3 | 40 | 20 | 60 |130 |
6 | - |- | 4 | - |10
|2.3 Applied Chemistry |2.5 | 50 | 20 | 70 | 3 | 40 | 20 | 60 |130 |
6 | - |- | 6 | - |12
|2.4 Printing Processes-II |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
- | - | 8| - | - | 8
|2.5 Engineering Drawing |3.0 | 50 | 20 | 70 | - | - | - | - | 70 |
- | - | - | 6 | - | 6 |2.6 Student Center Activity# | - | - | - | - | - | - | - | - |- |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
18| 2 |8 |20 | - |48 | <---------TOTAL-----------> |-- |250 | 105 | 355 | | 130 | 65 | 195 | 550|
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
Games/NCC/Social and Cultural Activities + Discipline ( 15 + 10) | 25|
|----|
TOTAL | 575|
------

NOTE:- (1) Each period will be 50 minutes duration.

(2) Each session will be of 16 weeks.
(3) Effective teaching will be at least 14 weeks.
(4) Remaining periods will be utilised for revision etc.
# Non credit Subject
Student Center Activity (Annexure 2)

1
Corrected and Approved By B.T.E. on Dated 04.05.2017
 STUDY AND EVALUATION SCHEME FOR
DIPLOMA COURSE IN PRINTING TECHNOLOGY (SIX SEMESTER)
(To Be Effective From )

III Semester
-------------------------------------------------------------------------------------------------------------
Curriculum | | Scheme of Examination |
----------------------| |-----------------------------------------------------|
Periods Per Week | S U B J E C T | Theory | Practical |Gra-|
----------------------| |-----------------------|------------------------|nd |
Le|Tut|Dr|Lab|Work|Tot| |Examination|Sess.|Total|Examination|Sess.| Total|Tot-|
c.|ori|aw| |Shop|al | |----------| Marks|Marks|-----------|Marks| Marks|al |
|al | | | | | |Dur.|Marks| | |Dur.| Marks| | | |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
4 | - |- | 4 | - | 8 |3.1 Basic Engineering-I |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
4 | - |- | 4 | - | 8 |3.2 Graphics Reprodoction |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
5 | - |- | 4 | - | 9 |3.3 Printing Science |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
5 | - |- | 4 | - | 9 |3.4 Printing Design-I |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
5 | - |- | 4 | - | 9 |3.6 Binding & Packaging-I |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
5 | - |- | - | - | 5 |3.7 Entrepreneurship Dev. |2.5 | 50 | 50 | 100 | - | -- | -- | -- |100 |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
28| - |- |20 | - |48 | <---------TOTAL-----------> |-- |300 | 175 | 475 | | 250 | 125 | 375 | 850|
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
Games/NCC/Social and Cultural Activities + Discipline ( 15 + 10) | 25|
|----|
TOTAL | 875|
IV Semester
4 | - |- | - | - | 4 |4.1 Functional Communicaton |2.5 | 50 | 20 | 70 | - | -- | -- | -- | 70 |
3 | - |- | 2 | - | 5 |4.2 Basic Engineering-II |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
4 | - |- | 4 | - | 8 |4.3 Computer Application |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
3 | - |- | 3 | - | 6 |4.4 Text & Image Setting-I |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
3 | - |- | 3 | - | 6 |4.5 Process Planning & Film |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
| | | | | | Assembly | | | | | | | | | |
3 | - |- | 3 | - | 6 |4.6 Reproduction Technology |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
3 | - |- | 3 | - | 6 |4.7 Image Carrier Technology-I |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
- | - | - | 2 | - | 2 |4.8 Student Center Activity# | - | - | - | - | - | - | - | - |- |
3 | - |- | 2 | | 5 |4.9 Energy Conservation |2.5 | 50 | 20 | 70 | 3 | 20 | 10 | 30 | 100|
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
26| - | |22 | - |48 | <---------TOTAL-----------> |-- |400 | 190 | 590 | | 320 | 160 | 480 |1070|
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
Games/NCC/Social and Cultural Activities + Discipline ( 15 + 10) | 25|
|----|
TOTAL |1095|
NOTE:- (1) Each period will be 50 minutes duration.
(2) Each session will be of 16 weeks.
(3) Effective teaching will be at least 14 weeks.
(4) Remaining periods will be utilised for revision etc.

# Non credit Subject

Student Center Activity (Annexure 2)

2
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 STUDY AND EVALUATION SCHEME FOR
DIPLOMA COURSE IN PRINTING TECHNOLOGY (SIX SEMESTER)
(To Be Effective From )

V Semester
-------------------------------------------------------------------------------------------------------------
Curriculum | | Scheme of Examination |
----------------------| |-----------------------------------------------------|
Periods Per Week | S U B J E C T | Theory | Practical |Gra-|
----------------------| |-----------------------|------------------------|nd |
Le|Tut|Dr|Lab|Work|Tot| |Examination|Sess.|Total|Examination|Sess.| Total|Tot-|
c.|ori|aw| |Shop|al | |----------| Marks|Marks|-----------|Marks| Marks|al |
|al | | | | | |Dur.|Marks| | |Dur.| Marks| | | |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
- | - |- | 4 | - | 4 |5.1 IntegrativeCommunicaton | -- | -- | -- | -- | 3 | 40 | 20 | 60 | 60 |
4 | - |- | - | - | 4 |5.2 Business Management |2.5 | 50 | 50 | 100 | - | -- | -- | -- |100 |
4 | - |- | 4 | - | 8 |5.3 Printing Design-II |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
4 | - |- | 4 | - | 8 |5.4 Text & Image Setting-II |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
4 | - |- | 4 | - | 8 |5.5 Planning and Colour |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
| | | | | | Seperation Technology | | | | | | | | | |
4 | - |- | 4 | - | 8 |5.6 Image Carrier Technology-II|2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
4 | - |- | 4 | - | 8 |5.7 Press Technology-I |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
24| - | |24 | - |48 | <---------TOTAL-----------> |-- |300 | 175 | 475 | | 290 | 145 | 435 | 910|
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
Games/NCC/Social and Cultural Activities + Discipline ( 15 + 10) | 25|
|----|
TOTAL | 935|

VI Semester

4 | - |- | - | - | 4 |6.1 Environmental Education * |2.5 | 50 | -- | -- | - | -- | -- | -- | -- |

| | | | | | and Disaster Management | | | | | | | | | |
6 | - |- | 6 | - |12 |6.2 Press Technology-II |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
5 | - |- | 4 | - | 9 |6.3 Binding & Packaging-II |2.5 | 50 | 25 | 75 | 3 | 50 | 25 | 75 |150 |
4 | - |- | - | - | 4 |6.4 Printing Costing & Estami. |2.5 | 75 | 25 | 100 | - | -- | -- | -- |100 |
6 | - |- | 4 | - |10 |6.5 Book Desing & Print |2.5 | 50 | 25 | 75 | 3 | 100 | 25 | 125 |200 |
| | | | | | Production. | | | | | | | | | |
- | - |- | 5 | - | 5 |6.6 Project. |--- | -- | -- | -- | 3 | 100 | 50 | 150 |150 |
- | - |- | 4 | - | 4 |6.7 Industrial Training(4 week)|--- | -- | -- | -- | - | 100 | 40 | 140 |140 |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
25| - |- |23 | - |48 | <---------TOTAL-----------> |-- |225 | 100 | 325 | | 400 | 165 | 565 | 890|
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
Games/NCC/Social and Cultural Activity + Discipline ( 15 + 10) | 25|
|----|
Aggregate | 915|
|----|
30% of I & II Semester | 363|
NOTE:- (1) Each period will be 50 minutes duration. 70% of III & IV Semester |1379|
(2) Each session will be of 16 weeks. 100% of V & VI Semester |1850|
(3) Effective teaching will be at least 14 weeks. |----|
(4) Remaining periods will be utilised for revision etc. Grand Total |3592|
(5) Field visit and extension lectures at institute level as per
(6) (*) It is compulsory to appear & to pass in examination, But marks will
not be included for division and percentage of obtained marks.

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 C O N T E N T S

[Link]. Particulars Page No.

Salient Features 6
LIST OF EXPERTS 7
Job Opportunities 8
Job Activities 9
Activity Analysis 10-12
Course Objectivities 13-14
Abstract Of Curriculum Areas 14

Ist Semester

1.1 Foundation Communication 15-16

1.2 Applied Mathematics-I(A) 17-18
1.3 Applied Physics-I 19-20
1.4 Graphic Design & Typography 21-22
1.5 Printing Processes-I 23-24
1.6 Basic Accountancy 25

IInd Semester

2.1 Applied Mathematics-I(B) 26-27

2.2 Applied Physics-II 28-30
2.3 Applied Chemistry 31-34
2.4 Printing Processes-II 35-36
2.5 Engineering Drawing 37-39

III Semester

3.1 Basic Engineering-I 40-41

3.2 Graphic Reproduction 42-43
3.3 Printing Science 44-46
3.4 Printing Design-I 47-48
3.5 Binding & Packaging-Proce 49-51
3.6 Entrepreneurship Development 52-53

IV Semester
4.1 Functional Communication 54-55
4.2 Basic Engineering-II 56-58
4.3 Computer Application 59-60
4.4 Text & Image Setting-I 61-62
4.5 Process Planning & Film Assembly 63-64
4.6 Reproduction Technology 65-67
4.7 Image Carrier Technology-I 68-69
4.8 Student Center Activity
4.9 Energy Conservation

V Semester

5.1 Integrative Communication 70-73

5.2 Business Management 74-75
5.4 Printing Design-II 76-78
5.4 Text & Image Setting-II 79-80
5.5 Planning & Colour Seperation Tech. 81-82
5.6 Image Carrier Technology-II 83-84
5.7 Press Technology-I 85-86

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VI Semester

6.1 Environmental Edu. & Dis. Mgt. 87-89

6.2 Press Technology-II 90-91
6.3 Binding & Packaging-II 92-93
6.4 Printing, Costing & Estimating 94-95
6.5 Book Design & Printing Production 96-97
6.6 Project Work 98

Staff Structure 99-100

Space requirement 101-102

List of equipments 103-114

Questionaire 115-117

Annexurre-2 118

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 Salient Features of the Course.

Title Diploma Course in Printing Technology

Entry Qualification Passed High School With 35% Marks

Duration of Course 3 years (SIX SEMESTERS)

Intake 75

Examination pattern Semester System

Industrial Training The Students will be placed in the

industry for 4 weeks for Industrial
Exposure during the last semester of
the programme.

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 List of experts who contributed in revising the curriculum
in the workshops held on 29.01.15

1. Shri Mohd. Imran Ahmadd Lectruer

N.R.I.P.T., Allahabad
2. Shri Rajeev Kumar Singh Instructor
N.R.I.P.T., Allahabad
3. Shri S. K. Vishwakarma Lecturer
N.R.I.P.T., Allahabad
4. Shri C. P. Maurya Lecturer
N.R.I.P.T., Allahabad
5. Shri Veer Bhadhur Singh Sr. Manajar
Danik Jagran, Noida
6. Shri Govind Bhargava M.D., Star Press, Kanpur
7. Shri Ravi Kumar Srivastava Production Head,
Mail Today, Noida
8. Shri Equeran Ahamad Assistant Manager,
Survey of India,Delhi
9. Shri Pankaj Yadav Professor,I.R.D.T.,Knp.

List of experts who contributed in semester system of the

curriculum in the workshops held on 06.05.15

1. Shri Mohd. Imran Ahmadd Lectruer

N.R.I.P.T., Allahabad
2. Shri Rajeev Kumar Singh Instructor
N.R.I.P.T., Allahabad
3. Shri S. K. Vishwakarma Lecturer
N.R.I.P.T., Allahabad
4. Shri C. P. Maurya Lecturer
N.R.I.P.T., Allahabad
Survey of India,Delhi
5. Shri Pankaj Yadav Professor,I.R.D.T.,Knp.

List of experts who contributed in revising the curriculum

in the workshops held on 10.08.16 at IRDT., Kanpur

1. Shri Mohd. Imran Ahmad Lectruer

N.R.I.P.T., Allahabad
2. Shri C. P. Maurya Lecturer
N.R.I.P.T., Allahabad
3. Shri S. K. Vishwakarma Lecturer
N.R.I.P.T., Allahabad
4. Shri Equerar Ahamad Assistant Manager,
Survey of India,Delhi
5. Shri Ravi Kumar Srivastava Production Head,
Mail Today, Noida
6. Shri Govind Bhargava M.D., Star Press, Kanpur
7. Shri Arun Kumar Sinha Retd. Director,Govt. of India Press,[Link]
8. Shri Dharmendar Kr. Shukla Lecturer
N.R.I.P.T., Allahabad
9. Shri Sarvesh Kr. Singh SGM, JPL, Noida
10. Shri Rajeev Kumar Singh Instructor
N.R.I.P.T., Allahabad
11. Shri Yogesh Singh Professor,I.R.D.T.,Knp.

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 LIST OF EXPERTS

A Curriculum Workshop for Development of Curriculum on the Subject

“ Energy Conservation” was held on 22nd January, 2018 at NITTTR,
Chandigarh. The following participated in the workshop:-

S. No. Name, Designation and Official address

From Field/Industries/Institutions of Higher Learning
1. Shri Jotinder Singh, Engineer-in-Chief(Retd.) Punjab State Power Corpn. Ltd.(PSPCL),
Punjab

2. Shri Punit Sharma, [Link] Manager, Electrical & Energy Management, Godrej
Appliances Ltd. Mohali, Punjab

3. Ms. Anu Singla, Associate Professor, Chitkara University, Rajpura, Punjab

4. Shri Girish Kumar, UP New and Renewable Energy Development Authroity (UPNEDA),
Lucknow, U.P.

5. Sh. Lal Ji Patel, TBO/ CDC Officer, IRDT Kanpur, U.P.

6. Shri Ravinder Kumar, Research Assistant, IRDT, Kanpur, U.P.

From NITTTR, Chandigarh

7. Dr. AB Gupta, Professor & Head, Curriculum Development Centre,
Coordinator

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I J O B O P P O R T U N I T I E S

1. Small Scale Industries. 10%

As Supervisor in Offset, Gravure, Flexo

and Screen Printing Establishments.

2. Self-Employment 06%

As owner of a printing press as a whole,

Or

Owner of a specialised unit, such as,

(i) Typesetting

(ii) Process camera work for production of

Negatives, positives, and colour separations
(iii) Plate-making for offset printing process

(iv) Binding and other finishing work

Or

Owner of a Screen Printing Unit.

3. Medium and Large Scale Industries 65%

Supervisor or Operator of sophisticated

machines like phototypesetters, colour
scanners, computerised cameras, multicolour
offset printing machines and web-offset
machines, etc. Marketing and Sales Executive
of print products.

4. Other Avenues of Employment 19%

Print Production Executives in public sector

undertakings, advertising agencies, financial
institutions , publishers, technical
institutions.

Note.

The figures indicate the average of employed

technicians who pass out with a Diploma in

Printing Technology.

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II J O B A C T I V I T I E S

1. Type setting

1.1 Hand composing and mechanical composition

1.2 Phototypesetting including editing and page make-up.
1.3 Desk-Top Publishing (DTP)

2. Reproduction Technology

2.1 Process camera operation

2.2 Processing the camera outputs.
2.3 Line and half-tone photography
2.4 Manual colour separation
2.5 Electronic colour separation

3. Surface Preparation

3.1 Preparing the surfaces for different printing

processes

4. Press work

4.1 Preparing printing machines of presswork

4.2 Selection and use of substrates and ink
4.3 Operation of printing machines
4.4 Handling running-on problems

5. Binding and Finishing

5.1 Warehousing functions

5.2 Conversion of printed materials into finished jobs
5.3 Other finishing operations
5.4 Re-binding

6. Supervision and Management

6.1 Planning, supervising, managing resources and factors

of production
6.2 Advertising and marketing
6.3 Exercising quality control

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III ACTIVITY ANALYSIS

1. TYPESETTING

______________________ _____________________ ____________________

| | | | | |
| ACTIVITY | | KNOWLEDGE | | SKILL |
|______________________| |_____________________| |____________________|

1.1 Hand composition and a) Types, type measurement, a) Practice in setting of different
Mechanical Composition casting-off,typographic sizes and different measures for
design text, tabular, and display jobs.
b) Proof Correction b) Correction of errors in proofs at
various stages.
c) Methods of typesetting,page c) Practice in making up of pages,
make-up and imporition schemes imposing and locking up of pages
d) Operation and maintenance of d) Handling of machines.
machines

1.2 Phototypesetting including a) Keyboard, operation, phototyp- a)Operation of keyboards in English

editing and page make-up. esetting systems, editing and one/two required languages.
b) Types type measurement, b) Practice in setting types of
casting-off, typographic different measures for text, tabular
design and proof-correction. and display jobs, and correction of
error in proofs at various stages.
c) Computer processing c) Page make-up.
d) Processing of film/paper
outputs

1.3 Desk Top Publishing a) Disk Operating System(DOS) a) Operation of keyboards in English
b) Word Processing and one/two required languages.
c) Page make up and graphic Practice in setting types of
software different sizes and different
d) Soft-fonts and down loading measures for text, tabular, and
fonts display jobs, and correction of
e) Printers and their outputs errors in proofs at various
f) Optical Character Reader stages. Page make-up.
(OCR) and table top Scanner b) Operation of different printers
and scanners

REPRODUCTION PHOTOGRAPHY

______________________ _____________________ ____________________

| | | | | |
| ACTIVITY | | KNOWLEDGE | | SKILL |
|______________________| |_____________________| |____________________|

2.1 Process camera operation a) Types of process cameras, a) Handling and maintenance of process camer
accessories and illuminants and illuminants
b) Types of originals and their b) Focussing and sizing of the copy.
selection. c) Making of line and half-tone negatives.
c) Optical system
d) Latent image theory

2.2 Processing the camera a) Types of films and chemicals a) Preparation and handling of chemicals
outputs b) Manual and automatic
processing b) Handling
c) Systematic working c) Use of densitometers, etc.,

2.3 Line and half tone a) Theory of half-tone a) Making half-tone negatives and positives.
photography b) Continuous tone originals
c) Types of half tone screening b) Setting screens.

2.4 Manual colour a) Colour theories, filters, a) Handling and maintenace of process camers
seperation screen angles and Focussing and sizing of the
illuminants copy. Making half-tone negatives and
positives.

b) Colour separation methods b) Making colour separation negatives, using

c) Masking and colour cameras and positives by contact printer and
correction enlarger.

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2.5 Electronic Colour a) Input scanning a) Loading the originals, setting and operating
the scanner.
separation b) Processing b) Processing the outputs
c) Output, and colour theories,
filters screen angles.

Surface Preparation

______________________ _____________________ ____________________

| | | | | |
| ACTIVITY | | KNOWLEDGE | | SKILL |
|______________________| |_____________________| |____________________|

3.1. Preparing the surface a) Types of printing surfaces a) Preparation of printing surfaces, e.g. block
fir printing plates, screens etc.
b) Stripping b) Imposition schemes and film planning
c) Chemical used for surface c) Preparing different solution
preparation d) i. Practice in graining, coating,
exposing, developing, etching,
lacquering, etc. Practice in
desensitising for storage of plates
d) Image formation for diffe- [Link] in gravure screen and
cylinder preparation.
rent printing processes iii. Practice in prepartion of
flexographic surface.
e) finishing the Surface. e) Practice in finishing operations

4. Presswork
______________________ _____________________ ____________________
| | | | | |
| ACTIVITY | | KNOWLEDGE | | SKILL |
|______________________| |_____________________| |____________________|

4.1 Preparing printing a) types, functions, and cons- a) Setting the various of the press for
machines for presswork truction of printing machines starting printing.
b) Method of obtaining impression b)Fixing the printing surfaces.
c) Making ready of the forme and c) Positioning the image, setting up of
machnies impressior and correct ink supply, and
d) Various units of printing colour mixing and matching.

4.2 Selection and use of a) Kinds, sizes and weights of a) Care in handling of paper and ink
Substractes and inks substrates and type of inks
b) Suitability of ink and
substrates, etc.

4.3 Operation of printing a) types, functions and constru- a) Handling and controlling point of the
Machines ction of printing machines. machines.
b) Method of obtaining impression
c) Various units of printing

4.4 Handling running on a) Mechines faults and printability

problems faults and their remedies a) Rectification of machines faults

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5. Binding and Finishing

______________________ _____________________ ____________________

| | | | | |
| ACTIVITY | | KNOWLEDGE | | SKILL |
|______________________| |_____________________| |____________________|

5.1 Warechousing functions a) Handling, storage and care of a) Practice in pre-forwarding operations.
binding materials
b) Paper size and subdivisions b) Making calculation and counting mateials
and binding materials.

5.2 Conversion of printed a) Machines and equipments a) Operation of binding machines, stitching
material into finished required, securing and sewing and perfect binding
job wrapper
b) Adhesives b) Preparation of adhesives

5.3 Other finishing a) Laminations, different a) Use of machines, equipment and tools for
operations decorations including gold decoration and finishing.
blocking, edge decoration,

5.4 Re-binding. a) Differnt reparing methods. a) Practice in pre-forwarding operations

[Link] calculation and counting materials
[Link] of binding machines, stitching,
sewing and perfect binding.
[Link] of adhesives.
[Link] of machines, equipment and tools for
decoration and finishing
[Link] to pieces, repairing demaged
folios.

6. Supervision and management

______________________ _____________________ ____________________

| | | | | |
| ACTIVITY | | KNOWLEDGE | | SKILL |
|______________________| |_____________________| |____________________|

6.1 Planning, supervising, a) Human behaviour a) Communication skills, leadership, innovation

managing resources and b) Related laws and theories Enterpreneurship.
factors of production of economics
c) Technical knowledge of
printing and production

6.2 Advertising and a) Market potential

marketing b) Casting adn estimating

6.3 Exercing quality control a) Norms and standards of a) Assessing the quality of printed products
print materials b) Forecasting for finished jobs.

IV C o u r s e O b j e c t i v e s

At the end of the course, the students should be able to

4.01 Understand the physical principles involved in various

printing processes, printing machinery and printing
materials.

4.02 Understand the chemical properties of various printing

materials and chemical reactions involved in printing
processes.

4.03 Select suitable materials for a printing job

4.04 Supervise and handle manually operated and electronic

typesetting and composing room calculations.

4.05 Supervise and handle process photography and plate making

in respect of

Process photography for letter press, flexo,

gravure and other processes.

13
Corrected and Approved By B.T.E. on Dated 04.05.2017
 Letterpress and flexo plate-making
Retouching, stripping and layout.
Offset plate-making
Gravure plate-making
Screen printing

4.06 Supervise electronic equipments photography.

4.07 Supervise, handle machine room operations connected with

Letterpress and flexo printing

Offset printing
Gravure printing
Web-fed Press: Letterpress/ Offset.
Screen printing.

4.08 Supervise, handle finisihing operations connected with

Book, magzine and publicity materials.

Stationery items and other work.

4.09 Detect the faults in printing machines (preventive

maintenance . minor repairs.)

4.10 Manage and control production, which involves.

Selecting the porecess and the methodology of

production

Estimating and Costing.

Planning and Scheduling
Allocating work to sectional heads.
Directing and motivating workers to achive
targets.
Maintaining production records.
Indenting materials required for the job.
Exercising control over production and quality.
Acting as a link between labour and management.
Ensuring safety of labour and plant.
rendering technical advice on choice of materials and
processes.

4.11 Apply scientific method to problem solving situations in

printing processes, machines and management.

14
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V A b s t r a c t of C u r r i c u l u m A r e a s

The subjects identified in the previous

section can be grouped into different curriuclum areas as
follows.

1. Printing Science and Materials (Physics, Chemistry,

Printing Science, Paper and ink).
2. Lettering, type design, typography and layout.
3. Typesetting, make-up imposition and proof reading.
4. Photographic reproduction technology (Process photography
and materials, retouching, stripping and layout.
5. Letterpress and gravure platemaking (Letterpress,
platemaking gravure and flexographic)
6. Lithographic platemaking
7. Letterpress printing
8. Lithographic printing (offset printing techniques)
9. Rotary letterpress and web off set (web offset and web
letterpress printing techniques)
10. Gravure, flexographic and silk screen printing
techniques.
11. Binding and finishing.
12. Engineering principles (Mechnical Engineering,
Electrical Technology, Drawing, Electronics)
13. Printing Management (Estimating and Costing, Production
Management, Industrial Management, Productivity
Techniques, Material Management and Quality control.
14. Printing machinery maintenance.
15. Industrial training
16. Project work.

In addition to the foundation courses in the above areas

each student will select one elective subject either in the area
of printing technology or in printing machinery maintenance for
an in- depth study.

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 I Semester
1.1 FOUNDATIONAL COMMUNICATION
SECTION “A” (ENGLISH)

L T P
4 - -

TOPIC WISE DISTRIBUTION OF PERIODS

__________________________________________________________________
[Link]. Units Coverage Time
______________________________________________________L___T___P___
Section A English
1. PARTS OF SPEECH 12 - -
2. VOCABULARY BUILDING 05 - -
3. Grammar 15 - -
4. DEVELOPMENT OF EXPRESSION (Composition) 12 - -
Section B Hindi
5. Topic 5 2 - -
6. Topic 6 5 - -
7. Topic 7 5 - -
___________________________________________________________________
56 - -
___________________________________________________________________
DETAILED CONTENTS

1. PARTS OF SPEECH :

a. Noun
b. The pronoun : Kinds and Usage
c. The adjective : Kinds and Degree
d. Determiner : Articles
e. The verb : Kinds
f. The Adverb : Kinds, Degree and Usage
g. Prepositions
h. Conjunctions
i. The Interjections
j. Subject: Verb Agreement (Concord)

2. VOCABULARY BUILDING :

a. Antonyms and Synonyms

b. Homophones
c. One word substitutions
d. Idioms and Phrases
e. Abbreviations

3. Grammar
a. Sentence & its types
16
Corrected and Approved By B.T.E. on Dated 04.05.2017
 a. Tenses
b. Punctuations
c. Active and Passive voice
d. Transformation of Sentences
e Synthesis of Sentences
f. Direct and Indirect Narrations

4. DEVELOPMENT OF EXPRESSION (Composition) :

a. Paragraph Writing
b. Essay Writing
c. Proposal Writing
d. Letter Writing (Formal,Informal,Business,official etc.)
f. Report Writing
g. Note Making
h. News Making
i. Application Writing
j. Minute Writing
k. Invitation Letter Writing

SECTION “B” (Hindi)

5& laKk] loZuke] fo’ks”k.k] fdz;k fo’ks”k.k] [Link] lekl] laf/k] vyadkj] jl] milxZ izR;;A
6& i= ys[ku] fufonk lafonk] nj vkea=.k ¼dksVs’ku½ vihy] LorU= vfHkO;fDr] izfrosnu ys[ku] izsl
foKfIrA
7& okD;@okD;ka’k ds fy, ‘kCn] i;kZ;okph ;k lekukFkhZ ‘kCn] foykse ‘kCn] vusdkFkhZ ‘kCn] ‘kCn;qXe ;k
leqPpkfjr ‘kCn lewg] okD; ‘kqf) ¼’kq) v’kq) okD;½] eqgkojs ,oa yksdksfDr;kWaA

17
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 1.2 APPLIED MATHEMATICS I(A)
[ Common to All Engineering Courses]

L T P
3 2/2 -
Rationale:

The study of mathematics is an important requirement

for the understanding and development of any branch of
engineering. The purpose of teaching mathematics to diploma
engineering students is to impart them basic knowledge
of mathematics which is needed for full understanding
and study of engineering subjects.
_________________________________________________________________
S.N. Units Coverage Time
______________________________________________________L____T___P_
1. Algebra- I 8 3 -
2. Algebra- II 8 3 -
3. Trignometry 6 2 -
4. Differential Calculus-I 10 3 -
5. Differential Calculus-II 10 3 -
__________________________________________________________________
_
42 14 -
__________________________________________________________________
_

DETAILED CONTENTS:

1. ALGEBRA-I : (10 Marks)

1.1 Series : AP and GP; Sum, nth term, Mean

1.2 Binomial theorem for positive, negative and fractional index

(without proof). Application of Binomial theorem.

1.3 Determinants : Elementary properties of determinant of order

2 and 3, Multiplication system of algebraic equation,
Consistency of equation, Crammer's rule

2. ALGEBRA-II:(10 Marks)

2.1 Vector algebra : Dot and Cross product, Scaler and vector
triple product.

2.2 Complex number.

Complex numbers, Representation, Modulus and amplitud

Demoivre theorem, its application in solving algebraic
equations, Mod. function and its properties..

3. TRIGONOMETRY :(8 Marks)

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3.1 Relation between sides and angles of a triangle : Statement
of various formulae showing relation ship between sides and
angle of a triangle.

3.2 Inverse circular functions : Simple case only

4. DIFFERENTIAL CALCULUS - I : (12 Marks)

4.1 Functions, limits, continuity, - functions and their graphs,

range and domain, elementary methods of finding limits
(right and left), elementary test for continuity and
differentiability.

4.2 Methods of finding derivative, - Function of a function,

Logaritimic differentiation, Differentiation of implicit
functions.

5. DIFFERENTIAL CALCULUS -II :(10 Marks)

5.1 Higher order derivatives, Leibnitz theorem.

5.2 Special functions (Exponential, Logarithmic, Inverse

circular and function), Definition, Graphs, range and Domain
and Derivations of each of these functions.

5.3 Application - Finding Tangants, Normal, Points of

Maxima/Minima, Increasing/Decreasing functions, Rate,
Measure, velocity, Acceleration, Errors and approximation.

19
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 1.3 APPLIED PHYSICS-I

[ Common to All Engineering Courses]

L T P
3 2/2 -
Rationale:

Engineering physics is a foundation Course. Its

purpose is to develop proper understanding of physical
phenomenon and scientific temper in the students. While
teaching the subject,teachers should make maximum use of
demonstrations to make the subject interesting to the
students.

TOPIC WISE DISTRIBUTION OF PERIODS

_________________________________________________________________
[Link]. Topics L T P
_________________________________________________________________

1. Units & Dimensions 3 1 -

2. Errors in Measurement 3 1 -
3. Circular Motion 4 1 -
4. Motion of Planets 4 1 -
5. Dynamics of rigid body (Rotational Motion) 5 1 -
6. Fluid Mechanics and Friction 4 1 -
7. Friction 4 1 -
8. Harmonic Motion 5 2 -
9. Heat & Thermodynamics 6 4 -
10. Acoustics 4 1 -
__________________________________________________________________
42 14 -
__________________________________________________________________

DETAILED CONTENTS:

1. Units and Dimensions (4 Marks)

S.I. Units & Dimensions of physical quantities, Dimensional

formula and dimensional equation. Principle of homogenity of
dimensions and applications of homogenity principle to:

i) Checking the correctness of physical equations,

ii) Deriving relations among various physical quantities,

iii) Conversion of numerical values of physical quantities

from one system of units into another. Limitations of
dimensional analysis.

2. ERRORS AND MEASUREMENT (4 Marks)

Errors in measuremnts, accuracy and precision, random and

20
Corrected and Approved By B.T.E. on Dated 04.05.2017
 systematic errors, estimation of probable errors in the
results of measurement(Combination of erros in addition,
substraction, multipication and powers). Significant
figures, and order of accuracy in resprect to instruments,

3. Circular Motion (5 Marks)

Central forces. Uniform Circular motion (Horizental and

Vertical cases),angular velocity,angular acceleration and
centripetal [Link] between linear and
angular velocity and acceleration. Centripetal and
centrifugal forces. Practical applications of centripetal
forces. Principle of centrifuge.

4. MOTION OF PLANETS AND SATELLITES :(5 Marks)

Gravitational force, Acceleration due to gravity and its

variation w.r. to height and depth from earth, Kapler's Law,
Escope and orbital velocity, Time period of satellite, Geo-
stationary, Polar satellites (Concept Only)

5. Dynamics of Rigid Body (Rotational Motion) (6 Marks)

Rigid body,Rotational motion, Moment of

inertia,Theorems(Perpendicular and Parallel axis) of moment
of inertia (Statement). Expression of M.I. of regular bodies
(Lamina, Sphere, Disc, Cylindercal),Concept of Radius of
gyration, angular momentum, Conservation of angular
momentum, Torque, Rotational kinetic energy. Rolling of
sphere on the slant plane . Concept of Fly wheel.

6. Fluid Mechanics :(5 Marks)

Surface tension, Capillary action and determination of

surface tension from capilary rise method, Equation of
continuity (A1V1=A2V2), Bernoulli's theorem, and its
application stream line and Turbulent flow, Reynold's
number.

7. Friction :(4 Marks)

Introduction, Physical significance of friction, Advantage

and disadvantage of friction and its role in every day life.
Coefficients of static and dynamic friction and their
measurements. viscosity, coeff. of viscosity, & its
determination by stoke's method.

8. Harmonic Motion (6 Marks)

Periodic Motion , characterstics of simple harmonic motion;

equation of S.H.M. and determination of velocity and
acceleration. Graphical representation. Spring-mass system.

21
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 Simple pendulum. Derivation of its periodic time. Energy
conservation in S.H.M.. Concept of phase, phase difference,
Definition of free, forced, undamped and damped vibrations,
Resonance and its sharpness, Q-factor.

9. Heat & Thermodynamics: (6 Marks)

Modes of heat transfer (Conduction, Convection and

Radiation), coefficient of thermal conductivity Isothermal
and adiabatic process. Zeroth First, Second Law of
Thermodynamics and Carnot cycle, Heat Engine (Concept Only).

10. Acoustics (5 Marks)

Definition of pitch, loudness, quality and intensity of
sound waves. Echo, reverberation and reverberation time.
Sabine's formula without Derivation. Control of
reverberation time (problems on reverberation time).
Accoustics of building defects and remedy.

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 1.4 GRAPHIC DESIGN & TYPOGRAPHY

Rationale :

Printing production is based on proper designing and

typographic planning. Introduction of Graphic Design &
Typography subject is essential to impart basic knowledge
and skills in graphic design principles, layouts,
typographic principles and methods etc. This subject is
essential as prerequisite for studying printing Design and
Letter Assembly subjects in the Diploma Curriculum.

1. Printed products,

1.1 Introduction to format and design factors for printed

products, photography and illustrations.

1.2 Embellishment: Leaflets, pamphlets, Booklets, Folders,

Catalogues, Brochures, Manuals , Books, Magazines and
Newspapers, Business-forms and commercial stationery;
lables, cartons, point of-sale display materials etc.

2. Visual Ingredients, Graphic Design Principles and Layout :

2.1 Graphic design principles:Balance, geometrical and optical

centres, white space , optical space, harmony, contrast,
unity, proportion, rhythm, emphasis, simplicity, etc.

2.2 Visual ingredients : Point, line, shape, mass, size and

scale, colour, tone , texture, pattern, etc.

2.3 Layouts: Purpose and function, stages of latest layout

techniques.

3. Typography :

3.1 Introduction to printing type and composing techniques.

3.2 Selecting type face suitable to the subject or purpose.

Relationship between type face and printing processes,
between type face and paper surfaces. Legibility and
readability.

3.3 Monograms, trade marks and logotypes.

4. Typesetting Techniques :
4.1 Typesetting materials, tools and equipment required,
principles of setting text, display, tables and tabular
setting by latest software.
4.2 Different methods of typesetting: Introduction to hand
setting and machanical setting, photo, digital setting *By

23
Corrected and Approved By B.T.E. on Dated 04.05.2017
 various software).

4.3 Proof reading: Proof reader and Copy holder, proof reading
marks, kinds of proofs, proof reading procedure. Correcction
and page make up.
PRACTICALS

(1) GRAPHIC DESIGN (15 MARKS)

1. Collection of Specimens of printed products and their study.

2. Collection of specimens of type faces related to main groups

of type design.

3. Layout preparation for simple title pages of the book, text

pages, letterheads, visiting cards, invitation cards,
envelopes, greeting cards, certificates, pamphlets and
leaflets.

(2) TYPOGRAPHY (25 MARKS)

1. Drawing of lay of the type cases for Hindi and English.

2. Create headlines and captions (Reading line, Multiline,

Leading type size and colour).

3. Letterhead setting in English and Hindi.

4. Visiting card, invitation card setting in English and Hindi.

Proofing proof reading and correcting typeset matter.

Note :-

The students shall be required to produce at the time of

Internal and External Examination a portfolio of specimens
of prescribed practical work duly signed by him and his
teacher.

REFERENCE BOOKS

1. Art & Production , N.N. Sarkar, Sagar Publication, New

Delhi.
2. A Hand Book of Typography, Kailas, Anupam prakashan,
Allahabad.
3. Theory & Practical of composition, A.C. Goel, Saroj
Prakashan ,Allahabad.
4. Adhunik Sanyojan shastra, C.S. Misra, Anupam prakashan,
Allahabad.
5. Compossing & Typography Today, B.D. Mendiratta, Printek
Publication, New Delhi.
6. Exploring Typography : By Tova Rabinowitz - Publisher :
Thomson Delmar Learning ; U.K.

24
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 25
Corrected and Approved By B.T.E. on Dated 04.05.2017
 1.5 PRINTING PROCESSES-I

Rationale:

This is a core subject of printing technology. It is

essential for students to learn about the basics of various
printing processes, and printing machines.

1. Introduction To Printing Technology :

1.1 History, Ingredients of Printing (image carriers,

printing inks,
Printing substrates).

1.2 Different printing Processes and their Modern uses

1.3 Suitability and limitations of each printing process for

various jobs and purposes.

1.4 Outline of printing production process with basic ideas

of Current practices in the ares of prepress in press and
postpress operations.

1.5 Introduction to house keeping.

2. Letterpress Printing Technology :

2.1 Introduction to Machine room equipments and materials.

2.2 Classification, functions and uses of letterpress machines,

2.3 Introduction to basic mechanical and operational feature of

letter press platen machine, Impression and ink transfer
methods. Impression and ink transfer methods in letterpress
machines.

2.4 Introduction to Premake-ready and Make-ready operations

2.5 Introduciton to Running defects, their causes and remedies.

3. Flexography Printing Techniques :

3.1 Introduction to Flexographic Printing and its uses in

Printing Industry

3.2 Basic principle of flexographic printing.

3.3 Types of substrates used in flexographic printing.

LIST OF PRACTICALS

1. Introduction to the printing process department.

26
Corrected and Approved By B.T.E. on Dated 04.05.2017
2. Demonstration and proper use of various tools and
equipments.
3. Sample collection of various printed materials.
4. Simple imposition exercise up to 8 pages upright and oblong.
5. Locking up of the matter and dressing, picking of impression
surface.
6. Handling, make-ready and operation of printing machines.
7. Printing and proffing of various small jobs.
8. Sample collection of various printing papers/substrates.
9. Demonstration of flexography printing.

REFERENCE BOOKS

1. Letter press printing part I-II, C.S. Misra, Anupam

Prakashan, Allahabad.

2. Akshar Mudran Shastra, C.S. Misra, Anupam Prakashan,

Allahabad.

3. Printing Processes, V.S. Krishnamurthy, Chennai.

4. What the printer should know about ink- Dr. Nelson Ra

Eldced- GATF Press.

5. What the printer should know about paper - Lawrance A Wilson

- GATF Press

27
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 1.6 BASIC ACCOUNTANCY

Rationale :

All productive activities in an industry are motivated

by profit. An accountant analyses the financial aspect of a
business to give a correct picture as to whether it is
running on profit or at a loss, as well as how that profit
has been made or that loss sustained. People in printing
management should be able to do this evaluation with a view
to enahancing the profit or eliminating the loss of an
organisation.

DETAILED CONTENT

1. Accountancy: Definition- object of accountancy- double entry

system - explanation of terms - first principles of double
entry.

2. Journal: Rules of journalising - division of accounts - the

importance of ledger - balancing personal accounts cash
accounts, goods accounts, closing of real accounts closing
of normal account, capital account , drawing account.

3. Sub division of journals: the cash book, bank reconciliation

statement, journal proper and its objects, rectification of
errors. Brief descriptions of profit and loss accounts and
balance sheet.

Reference Books

1. Batliboi, Double Entry Book Keeping.

2. Basic Accounting, Goel, Himalaya Publishing House

Mumbai.

28
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II Semester
2.1 APPLIED MATHEMATICS I (B)
[ Common to All Engineering Courses]

L T P
3 2/2 -
Rationale:

The study of mathematics is an important requirement

for the understanding and development of any branch of
engineering. The purpose of teaching mathematics to diploma
engineering students is to impart them basic knowledge
of mathematics which is needed for full understanding
and study of engineering subjects.
_________________________________________________________________
S.N. Units Coverage Time
______________________________________________________L____T___P_
1. Integral Calculus-I 12 4 -
2. Integral Calculus-II 12 4 -
3. Coordinate Geometry (2 Dimensional) 10 3 -
4. Coordinate Geometry (3 Dimensional) 8 3 -
__________________________________________________________________
_
42 14 -
__________________________________________________________________
_

DETAILED CONTENTS:

1. INTEGRAL CALCULUS - I : (14 Marks)

Methods of Indefinite Integration :-

1.1 Integration by substitution.

1.2 Integration by rational function.

1.3 Integration by partial fraction.

1.4 Integration by parts.

2. INTEGRAL CALCULUS -II :(14 Marks)

2.1 Meaning and properties of definite integrals, Evaluation of

definite integrals. Integration of special function.

2.2 Application : Finding areas bounded by simple curves, Length

of simple curves, Volume of solids of revolution, centre of
mean of plane areas.

2.3 Simposns 1/3rd and Simposns3/8th rule and Trapezoidal Rule :

29
Corrected and Approved By B.T.E. on Dated 04.05.2017
 their application in simple cases.

3. CO-ORDINATE GEOMETRY (2 DIMENSION):(14 Marks)

3.1 CIRCLE :

Equation of circle in standard form. Centre - Radius form,

Diameter form, Two intercept form.

3.2 Standard form and simple properties

Parabola x2=4ay, y2=4ax,

Ellipse x2 y2
-- + --=1
a2 b2

Hyperbola x2 y2
--- - ---=1
a2 b2

4. CO-ORDINATE GEOMETRY (3 DIMENSION):(8 Marks)

4.1 Straight lines and planes in space -

Distance between two points in space, direction cosine and

direction ratios, Finding equation of a straight line and
Plane ( Different Forms),

4.2 Sphere x2 + y2 + z2 + 2gx + 2fy + 2wz=d (Radius, Centre and

General Equation)

30
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 2.2 APPLIED PHYSICS-II

[ Common to All Engineering Courses]

L T P
3 2/2 4
Rationale:

Engineering physics is a foundation Course. Its

purpose is to develop proper understanding of physical
phenomenon and scientific temper in the students. While
teaching the subject,teachers should make maximum use of
demonstrations to make the subject interesting to the
students.

TOPIC WISE DISTRIBUTION OF PERIODS

_________________________________________________________________
[Link]. Topics L T P
_________________________________________________________________
1. Optics 4 1 -
2. Introduction To Fiber Optics 4 1 -
3. Laser & its Application 4 1 -
4. Electrostatics 4 1 -
5. D.C. Circuits 4 1 -
6. Magnetic Materials & Their Properties 4 1 -
7. Semi Conductor Physics 4 1 -
8. Introduction Diode & Transistors 4 2 -
9. Introduction To Digital Electronics 4 2 -
10. Non-conventional energy sources 6 3 -
__________________________________________________________________
42 14 56
__________________________________________________________________

1. Optics (4 Marks)

Nature of light, Laws of Reflection and Refraction, Snell's

Law, Interference (Constructive and Deotructive),
Diffraction and Polarization (Concept Only), Law of Mallus
and Polaroids.

2. Introduction To Fibre Optics :(5 Marks)

Critical angle, Total internal reflection, Principle of

fibre optics, Optical fibre, Pulse dispersion in step-index
fibres, Graded index fibre, Single mode fibre, Optical
sensor.

3. Lasers and its Applications (4 Marks)

Absorbtion and Emission of energy by atom, Spontaneous and

Stimulated Emission, Poluation inversion, Main component of
laser and types of laser- Ruby Laser, He-Ne laser and their

31
Corrected and Approved By B.T.E. on Dated 04.05.2017
 applications. Introduction to MASER.

4. Electrostatics :(4 Marks)

Coutomb's Law, Electric field, Electric potential, Potential

energy, Capacator, Energy of a charged capacitor, Effect of
dielectric on capacators.

5. D.C. Circuits (5 Marks)

Ohm's Law, Kirchoff's Law and their simple application,

Principle of Wheat Stone bridge and application of this
principle in measurement of resistance (Meter bridge and
Post Office Box); Carey Foster's bridge, potentiometer.

6. Magnetic Materials and Their Properties: (5 Marks)

Dia, Para and Ferro-magnetism, Ferrites, Magnatic Hysteresis

Curve and its utility. Basic idea of super conductivity,
Meissner's effect.

7. Semiconductor Physics (4 Marks)

Concept of Energy bands in soldis, classification of solids

into conductors, insulators and semiconductors on the basis
of energy band structure. Intrinsic and extrinsic semi
conductors, Electrons and holes as charge carriers in
semiconductors, P-type and N-type semiconductors.

8. Junction Diode and Transister : (6 Marks)

Majority and Minority charge carriers,P-N junction

formation, barrier voltage, Forward and reverse biasing of a
junction diode, P-N junction device characteristics,
Formation of transistor, transistor-action, Base, emitter
and collector currents and their relationship LED's.

9. Introduction To Digital Electronics : (6 Marks)

Concept of binary numbers, Interconversion from binary to

decimal and decimal to binary. Concepts of Gates (AND, NOT,
OR).

10. Non-conventional energy sources: (7 Marks)

(a) Wind energy : Introduction, scope and significance,

measurement of wind velocty by anemometer, general
principle of wind mill.

(b) Solar energy: Solar radiation and potentiality of

solar radiation in India, uses of solar energy:

32
Corrected and Approved By B.T.E. on Dated 04.05.2017
 Solar Cooker, solar water heater, solar photovoltaic
cells, solar energy collector.

33
Corrected and Approved By B.T.E. on Dated 04.05.2017
 PHYSICS LAB

Note: Any 4 experiments are to be performed.

1. Determination of coefficient of friction on a horizontal

plane.

2. Determination of 'g' by plotting a graph T2 verses l and using

the formula g=4n2/Slope of the graph line

3. Determine the force connstant of combinationof springs incase

of 1. Series 2. Parallel.

4. To verify the series and parallel combination of Resistances

with the help of meter bridge.

5. To determine the velocity of sound with the help of resonance

tube.

6. Determination of viscosity coefficient of a lubricant by

Stoke's law.

7. Determination of E1/E2 of cells by potentio meter.

8. Determination of specific resistance by Carry Foster bridge.

9. Determination of resitivity by [Link].

10. Verification of Kirchoff's Law.

11. To draw Characteristics of p-n Junction diode.

12. To measure instantaneous and average wind velocity by

indicating cup type anemometer/hand held anemometer.

NOTE :

Students should be asked to plot a graph in experiments

(where possible) and graph should be used for calculation of
results. Results should be given in significant figures
only.

34
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 2.3 APPLIED CHEMISTRY

[ Common to All Engineering Courses]

L T P
6 - 4
Rationale:

Engineering Chemistry has profound and deep

relationship with the industrial and environmental
technology. This curriculum intends to impart technical
knowledge alongwith productive practice to the students of
the diploma engineering. The teachers are expected to guide
the students in the classroom and the laboratories according
to the curriculum by demonstrations and by showing relevant
materials and equipments to inculcate interests in learning
among students.

TOPIC WISE DISTRIBUTION OF PERIODS

_________________________________________________________________
[Link]. Topics L T P
_________________________________________________________________

1. Atomic Structure 4 - -
2 Chemical Bonding 6 - -
3. Classification of Elements 4 - -
4. Electro Chemistry-I 7 - -
5. Electro Chemistry-II 8 - -
6. Chemical Kinetics 4 - -
7. Catalysis 4 - -
8. Solid State 4 - -
9. Fuels 4 - -
10. Water Treatment 6 - -
11. Colloidal State 4 - -
12. Lubricants 4 - -
13. Hydrocarbons 7 - -
14. Organic Reactions & Mechanism 8 - -
15 Polymers 4 - -
16 Synethetic Materials 6 - -
---------------------------------------------------------------
84 - 56
---------------------------------------------------------------

DETAILED CONTENTS:

1. ATOMIC STRUCTURE :(3 MARKS)

Basic concept of atomic structure, Matter wave concept,

Quantum number, Haisenberg's Uncertainty Principle, Shaples
of orbitals.

2. CHEMICAL BONDING :(4 MARKS)

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 Covalent bond, Ionic & Co-ordinate, Hydrogen bonding,
Valence bond theory, Hybridisation, VSEPR theory, Molecular
orbital theory.

3. CLASSIFICATION OF ELEMENTS :(3 MARKS)

Modern classification of elements (s,p,d and f blcok

elements), Periodic properties : Ionisation potential
electro negativity, Electron affinity.

4. ELECTRO CHEMISTRY-I:(3 MARKS)

Arrhenius Theory of electrolytic dissociation, Transport

number, Electrolytic conductance, Ostwald dilution law.
Concept of Acid and bases : Bronsted, Arrhenius and Lewis
theory. Concept of pH and numericals. Buffer solutions,
Indicators, Solubility product, Common ion effect with their
application,

5. ELECTRO CHEMISTRY-II:(3 MARKS)

Redox reactions, Electrode potential(Nernst Equation),

Electro-chemical cell (Galvanic and Electrolytic). EMF of a
cell and free energy change. Standard electrode potential,
Electro chemical series and its application. Chemical and
Electrochemical theory of corrosion, Galvenic Series.
Prevention of corrosion by various method.

6. CHEMICAL KINETICS :(3 MARKS)

Law of mass action, order and molecularity of rection.

Activation energy, rate constants, Ist order reactions and
2nd order reactions.

7. CATALYSIS :(2 MARKS)

Definition Characteristics of catalytic reactions, Catalytic

promotors and poison , Autocatalysis and Negative catalysis,
Theory of catalysis, Application.

8. SOLID STATE :(2 MARKS)

Types of solids (Amorphous and Crystalline), Classification

(Molecular, Ionic, Covalent, Metallic), Band theory of
solids (Conductors, Semiconductors and Insulators), types of
Crystals, FCC, BCC, Crystal imperfection.

9. FUELS :(3 MARKS)

Definition, its classification, high & low Calorific

[Link] of calorific value of solid and liquid

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 fuels by Bomb calorimeter.

Liquid fuel - Petroleum and its refining, distillate of

petroleum (Kerosene oil, Disel and Petrol), Benzol and Power
alchol. Knocking, Anti-knocking agents, Octane number and
Cetane number.

Cracking and its type, Gasoling from hydrogenation of coal

(Bergius process and Fischer tropsch's process)

Gaseous Fuel - Coal gas, Oil gas, Water gas, Producer gas,
Bio gas, LPG and CNG.

Numerical Problems based on topics

10. WATER TREATMENT :(3 MARKS)

Hardness of water, Its limits and determination of hardness

of water by EDTA method. Softening methods (Only Sods lime,
Zeolote and Ion exchange resin process). Disadvantage of
hard water in different industries, scale and sludge
formation, Corrosion, Caustic embritlement, primming and
foarming in biolers.

Disinfecting of Water By Chloramine-T, Ozone and Chlorine.

Advantage and disadvantage of chlorinational, Industrial
waste and sewage, Municipality waste water treatment,
Definition of BOD and COD. Numerical Problems based on
topics.

11. COLLOIDAL STATE OF MATTER :(3 MARKS)

Concept of collidal and its types, Different system of

colloids, Dispersed phase and dispersion medium.
Methods of preparation of colloidal solutions, Dialysis and
electrodialysis. Properties of colloidal solution with
special reference to absorption, Brownian Movement, tyndal
effect, Electro phoresis and coagulation. relative stability
of hydrophillic and hydrophobie colloids. Protection and
protective colloids. Emulsion, Types, preparation,properties
and uses. Application of colloids chemistry in different
industries.

12. LUBRICANTS :(3 MARKS)

Definition, classification, Necessasity and various kinds of

lubricants. Function and mechanism of action of lubricants
and examples. Properties of lubricants, Importance of
additive compunds in lubricants, Synthetic lubricants and
cutting fluids. Industrial application, its function in
bearing.

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13. HYDROCARBONS:(4 MARKS)

A. Classification and IUPAC nomeuclature of organic compounds

hamologous series (Functional Group)

B. Preparation, properties and uses of Ethane, Ethene, Ethyne

(Acetylene), Benzene and Toluene.

14. ORGANIC REACTIONS & MECHANISM:(4 MARKS)

1. Fundamental auspects -

A. Electrophiles and nucleophiles, Reaction Intermediates,

Free radical, Carbocation, Carbanion
B. Inductive effect, Mesomeric effect, Electromeric effect.

2.A. Mechanism of addition reaction (Markonicove's Rule,

Cyanohydrin and Peroxide effect),

B. Mechanism of Substitution reactions; (Nucleophillic)

hydrolysis of alkyle halide, electrophillic substitution
halogenation, Sulphonation, Niration and friedel-Craft
reaction.

C. Mechanism of Elimination reaction - Dehydration of primary

alcohol, Dehyrohalogenation of primary alkyl halide.

15. POLYMERS :(3 MARKS)

1. Polymers and their classification. Average degree of

polymerisation, Average molecular weight, Free radical
polymerisation (Mechanisms)

2. Thermosetting and Thermoplastic resen -

A. Addition polymers and their industrial application-

Polystyrene, PVA, PVC, PAN, PMMA, Buna-S, Buna-N,
Teflon.

B. Condensation polymer and their industrial application :

Nylon 6, Nylon 6,6, Bakelite, Melamine formaldehyde,
Urea formaldehyde, Terylene or Decron, Polyurethanes.

3. General concept of Bio polymers, Biodegradable polymers and

inorganic polymers(Silicon)

16. SYNETHETIC MATERIALS :(4 MARKS)

A. Introduction - Fats and Oils

B. Saponification of fats and oils , Manufacturing of soap.
C. Synthetic detergents, types of detergents and its
manufacturing.

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3. EXPLOSIVES: TNT, RDX, Dynamite.
4. Paint and Varnish

LIST OF PRACTICALS

1. To analyse inorganic mixture for two acid and basic radicals

from following radicals

A. Basic Radicals :

NH4+, Pb++, Cu++, Bi+++, Cd++, As+++, Sb+++,

Sn++, Al+++, Fe+++, Cr+++, Mn++, Zn++, Co++

Ni++, Ba++, Sr++, Ca++, Mg++

B. Acid Radicals :

CO3--, S--, SO3--, CH3COO-, NO2-,

No3- , Cl-, Br_ , I- , So4--

2. To determine the percentage of available Chlorine in the

supplied sample of Bleaching powder.

3. To determine the total hardness of water sample in terms of

CaCo3 by EDTA titration method using Eriochroma black-T
indicator.

4. To determine the strength of given HCl solution by titration

against NaOH solution using Phenolphthalium as indicator.

5. To determine the Chloride content in supplied water sample

by using Mohr's methods.

6. Determination of temporary hard ness of water sample by O-

Hener's method.

2.4 PRINTING PROCESSES-II

Rationale :

It is a core subject of printing technology. It is essential

for students to learn about the basics of various printing
processes, and printing machines.

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1. Introduction:

Lithographic Printing

1.1 Origin and development of lithography.

1.2 Characterstics, suitability and limitations of

lithography.

1.3 Principles of lithography and their application to image

formation.

1.4 Image carriers for Lithographic Printing.

1.5 Lithographic presses: Kinds, basic mechanical features and

uses.

1.6 Offset Printing machine room materials and accessories.

1.7 Pre make ready and make ready operations for printing Single
colour text and line illustrations on sheetfed offset
machines.

1.8 Running defects, causes and their remedies.

2. Gravure Printing

2.1 Gravure Image Carriers use in industry

2.2 Basic mechanical and operational features of various gravure

printing machines: uses, advantages and limitations of
gravure printing press. (Packaging Press, Label Press,
Publication Press).

2.3 Outline of Gravure Printing Process.

3. Screen Printing

3.1 Manual and Photomechanical Image Carriers for Screen

Printing.

3.2 Screen Printing inks - Types, Properties.

3.3 Screen Printing Machines, Hand Printing Tables, Container

Screen Printing, Flat Bed Hinged Frame (Automatic), Rotary
Screen Printing, Carousal Printing Machine.
3.4 Outline of Screen Printing Process.

4. Digital Printing :

4.1 Basic knowledge of digital printing

4.2 Use of digital printing

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 PRACTICAL

1. Handling and maintenance of sheet Fed Offset Machine.

2. Pre-makeready (Pre-press operations) & Makeready on

sheet fed offset machine.

3. Printing half sheet work (4 pages) text jobs on sheetfed

offset machine.

4. Printing sheet work (8 pages) text jobs on sheetfed machine.

5. Printing single colour line illustration jobs on sheetfed

machine.

6. Printing two-colour registration jobs on sheetfed machine.

7. Sample collection of printed materials

8. Sample collection of paper/substrate.

Note :-

The student shall be required to produce at the time of

internal and external examination a portfolio of specimen
verified by his teacher.

REFERENCE BOOKS

1. Technology of offset printing, C.S. Misra, Anupam

prakashan, Allahabad.
2. Offset Mudran Shastra, C.S. Misra, Anupam prakashan,
Allahabad.
3. Commercial Screen Printing, Bhamare, Adorn Publication
Naupada, Thane.
4. Complete Screen Printing, K.K. Agrawal, Dehati Pustak
Bhandar, Delhi.
5. Machine Printing, Focal Press, London.
6. Vyavsayik Screen Printing, Bhamare, Adorn Publication
Naupada, Thane.
7. Screen Process Printing -By John Stephens, Blue Print, An
imprint of Hapman and Hall, London
8. Modern Gravure Technology - By Harry B. Smith, Pira
International, U.K.

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 42
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 2.5 ENGINEERING DRAWING

Rationale :

Engineering Drawing is one of the most important modes of

communication used by Engineers and Technicians. Technicians
being middle level supervisors in between Engineers on one
side and Craftsmen on the other side, they should be well
versed with reading and interpreting the Engineering
Drawings. Though the printing technicions may not be
required to prepare instrument perfect drawings, they should
be congversant with the systems and conventions followed as
per proficiency in free hand sketching which will help
them solving day to day problems.

Detailed Contents Practicals

1. Introduction

1.1. Scope of the subject: Paper sizes and layout as per Indian
Standards, Instruments used for drawing.

1.2 Scale of drawing reduced and enlarged scale drawings.

2. Free hand lettering

2.1 Designation of letters, Size of letters as per Indian

Standards, Types and conventions of lines as per indian
Standards.

2.2 Practice in lettering single stroke letters and numerals.

3. Dimensioning as per Indian Standards.

3.1 Need for dimensioning, Conventions of dimensioning: Aligned

dimensioning and unidirectional demensioning.

3.2 Chain dimensioning, Parallel dimensioning, Progressing

dimensioning, Dimensioning from datum.

4. Orthographic Projection

4.1 Definition, Principal planes H.P. and V.P.

4.2 Minimum munber of views required to describe an object.

4.3 Method of obtaining the views.

5. First angle and Third angle Projections.

5.1 Relative position of viewer object and plane in first

angle and third angle projection, Placements of views in

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 first angle and third angle projections.

5.2 Free hand sketching of the objects given in three

dimensions.

5.3 Identification of the angle of projection used in a drawing,

Supplying missing lines in the given views.

5.4 Drawing of views for some real objects from Printing

Technology.

6. Sectioning

6.1 Need for sectioning, Types of sectioning: Half, full and

revolved sections, Choosing the correct sectional plane.

6.2 Drawing sectional view, Conventional representation of

materials in section as per Indian Standards.

7. Pictorial Drawing.

7.1 Need for pictorial drawing, Types of pictorial drawing:

Isometric drawing, cabinet drawing and cavalier drawing.

7.2 Prepare pictorial drawing of simple components.

8. Free hand Sketching.

8.1 Free-hand sketching of the pictorial view when three views

are given.

8.2 Free-hand sketching of Isometric view of simple

components.

9. Interpretation of Engineering Drawing.

9.1 Detailed drawing, Assembly drawing, Production drawing.

9.2 Making simple sketches from working drawings, Identity the

system of projection used.

9.3 The system of dimensioning used, Compute the unknown

dimension from given dimension.

9.4 Visualise the components when the orthographic views are

given, Visualise the internal details from sectional views.

10. Conventions

10.1 Conventional representation of the following as per ISI

External & Internal threads , Springs ( Spiral,Leaf,
Helical), nut & bolts, gear, splined shaft, bearing,

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 straight & diamond knurling, ratchet & pinion, square
& hexagonal on shaft welded & rivetted joints, welded
symbol & conventions.

11 Machine Elements

11.1 Thread profiles- BSW , Acme ,square ,metric & V threads

along with their angles & projections

11.2 Keys- sketching isometric views & orthographic views of

parallel & taper sunk key, Gib head key, round key or
pin , wood ruff key

11.3 Free hand sketching of following saft coupling-(a) Muff

coupling (b) Flanged coupling (c) Universal coupling.

11.4 Lockingdevices.

12 Free Hand Sketching

12.1 Driving mechanism of offset printing machine : (a) Printing

Unit (b) Inking Unit (c) Dampening Unit (d) Feeding Unit (e)
Delivery Unit

12.2 Line Diagram of speed control of horizontal whirler.

12.3 Driving mechanism of flat bed machine.

12.4 Driving mechanism of traddle machine.(a) Parallel approach

(b) Swing type
Reference Books

ls 696/1972 of Indian Standard Institution.

TTTI, Madras, Technicial Drawing, Nachimuthu

Polytechnic,
Poliachi 642003, 1975.

Bharath Heavy Electricals Ltd. Engineering Drawing

Practice,
1986.

K.S. Rangaswami, G.L. Sinha & D.N. Sarbadhikari, Engineering

Drawing, N.C.E.R.T., 1967.

Joseph J. Almon, Visualised Basic Mechanical Drawing,

Bruce
Publishing Co., 1961.

Pick up & Parker, Engineering Drawing with worked

Examples, Hutchinson Technical Education

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 Frederick E. Gieseeke, Alva Mitchell, /Henry Cecil
Spencer,
Technical Drawing, Macmillan Company New York, 1958.

W. Abbott, Technical Drawing, E.L.B.S., 1964

Richard Marritt, Engineering Drawing for Students, Methuen &

Co., Ltd., London. 1965.

Thomus E. french and Charles J. Vierck, A Manual of

Engineering Drawing for Students and Draftsmen, McGraw
Hill Book Company, 1960.

Warren J. Luzadder, Fundamentals of Engineering Drawing,

Prentice Hall, 1962.

NOTE :-

The subject should not be treated conventionally where the

students are always drawing instrument perfected drawings.
Instead most of the time the students will be required to
complete structured and graded exercises as worksheets (as
given in reference 2)

Other Resources.
1. Charts.
2. Models: Quadrant box, viewing box, components
3. Sectioned models
4. Transparencies
5. Chalk borad- drawing instruments for use on the chalk
board.

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III Semester

3.1 BASIC ENGINEERING-I

Rationale:

Modern printing equipments and machines incorporate all the

engineering disciplines, like electrical, mechanical,
electronics and computers. The print technician who has to
handle some of the high-tech equipments in supervising the
work of the operation of these machines, should be fully
aware of the principles of these engineering disciplines. He
should also be able to identify the problems and faults
likely to occur during the operation of these printing
machines.

Hence, the technicans working in the printing industry are

required to know the electrical, electronics and mechanical
engineering devices inputs.

Detailed Contents

(A) THEORY:

1. Mechanical Engineering :

1.1 Mechanical components: Links, nuts , bolts, screw,

studs, key, rivets, pin, cotters, levers, shafts,
couplings, clutches, brakes, belts bearings, pulleys,
gears, cams, chains, spokets.

1.2 Measuring devices: calipers, verniers, screw gauges,

micrometers, feeler gauges, dial gauges, Durometers

1.3 Manufacturing processes: Soldering, welding, rivetting

processes, metal forming processes, foundry, forging
and forming. Metal shaping processes, machining
processes.

1.4 Lubricant and lubricating devices: Viscosity, types of

lubricants, principles, characteristics, and
applications. Lubrication system.

1.5 Maintenance: Preventive maintenance break down

maintenance equipment and machines required for
maintenance shop. Maintenance contracts, periodical
maintnance.

2. Hydraulics and Pneumatics :

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 2.1 Hydraulics: Principles, hydraulics in printing.

2.2 Pneumatics: basic principles of compressors. Vacuum

pumps. 1.1 Introduction to basic principles.

3. MACHINE DRAWING

3.1 Interpretation of engineering drawing.

3.2 Making of simple sketches from which working drawing can

be prepared by a draughtsman.

4. ELECTRICAL SYSTEMS

4.1 Electrical Terms and definitions: electric current and

voltage, ohm's law, resistance law ,conductor, resistor
and insulator. Horse power, watt, KWh and their
relationship with current, voltage and resistance. D.C.
and A.C.,KVA, KW and KVA powers. power factor, its
magnitude, nature significance.

4.2 Electrical sources ( cell, battery and supply ):

Electrical loads (resistance capacitance and inductance)
and their behaviour in D.C. supply. Electrical circuit
and concept of open circuit, closed circuit and short
circuit. series, parallel and series-parallel connection
of cells, resistors and capacitors, their purpose and
equivalent valves.

PRACTICALS

1. Study of various mechanical components, nuts, bolts, hubs,

screws, couplings. pulleys, bearings, brakes and clutches

2. To Study the operation and use various measuring

devices : calipers, micrometers, screw gauge, feeler
gauges and dial gauges.

3. To study soldering, welding and rivetting processes.

Relationship of viscosity and temperature.

4. To use Redwood Viscometer and finding viscosity and the

relationship of viscosity and temperature.

5. To Study of equipment and machines for maintenance shop.

6. To study and learn Hardware Testing.

7. To Study air compressors.

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 49
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 3.2 GRAPHIC REPRODUCTION

Rationale

Graphic Reproduction is an important area of Printing

Technology. It is essential to impart basic knowledge and
skills in process photography, photomechanical processes for
preparting surfaces for different printing processes, etc.
This subject is essential as prerequisite for studying
Reproduction Photography and Printing Surfaces in the
Diploma Curriculum.

DETAILED CONTENT

1. Introduction and outline of Gaphic Reproduction :

1.1 Introduction, functions and outline of graphic reproduction.

1.2 Originals for reproduction: Classification (Line, Halfftone,

continuous Tone), characteristics and requirements.

1.3 Introduction to reproduction photography and photomechanical

processes.

2. Equipment and Accessories:

2.1 Process Camera; basic parts, kinds and functions, Process

lens, Lateral reversal, illuminate, light integrator.

3. Photographic Film Emulsions:

3.1 Introduction to photographic film and emulsions; types of

photographic emulsions and their uses in reproduction
photography.

4. Contact Photography:

4.1 Equipment and accessories in contact photography

4.2 Preparation of positives from line negative and Vice-Varsa.

5. Line Photography :

5.1 Handling of Camera; Exposure and factorol governing exposure

time.

5.2 Development, Fixing and after treatments.

5.3 Defects in the negative and their remedies.

6. Application of Processed Film :

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6.1 Introduction to Photomechanical image carriers for different
printing processes.

6.2 Process of surface platemaking for planographic printing;

equipment and materials used.

6.3 Use of Process film in duplicating processes.

LIST OF PRACTICAL

1. Preparation of negatives / positives by contact photography.

2. Handling of Process Camera for line negative making.

3. Line negative making in same size.

4. Line negative making in reduced /enlarged size.

5. Retouching and correction of faulty line negatives.

6. Line block making on zinc.

REFERENCE BOOKS

1. Line Photography, Davis Robinson, AIFMP, New Delhi.

2. Halftone Photography, Erwin Jaffe, AIFMP, New Delhi.

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 3.3 PRINTING SCIENCE
Rationale:

The Student will learn the scientific approach to the

different printing materials. He will also learn about the
testing of materials for quality control. The subject will
make the student to learn about the chemical reactions
invloved in the various stages of Reproduction Photography,
Surface Preparation, Press work etc.

DETAILED CONTENTENT

1. Materials used for Image Carriers :

1.1 Relief Process: Type metal alloys. Original plates:Zinc and

copper for blocks; photopolymer plates, Duplicate plates:
stereo and electro.

1.2 Planography: Zinc, aluminium, anodized aluminium, bimetallic

and trimetallic plates, presentsitised plates, photopolymer
plates, paper based plates.

1.3 Intaglio: Metals used for gravure cylinders and plating.

1.4 Materials used for other processes. e.g. Flexography,

Screen, Dry offset.

2. Photographic Materials :

2.1 Basic ingredients of emulsion and their functions.

2.2 Emulsion process, control of sensitometric qualities and

sensitometric properties, emulsion structure.

2.3 Developer's constituents and their functions.

2.4 Chemicals for after treatment.

2.5 Introduction to non silver material.

3. Polymers :

3.1 Monomers and Polymers.

3.2 Homopolymers and Copolymers.

3.3 Types of polymerisation reactions: Addition polymerisation

and condensation polymerisation.

3.4 Types of Polymers: Plastics, rubber and Fibres.

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3.5 Composition and characteristic properties of the ploymers:
Printing ink resin and vechicles, adhesives, film base,
cellulose and gelatin.

4. Colloids :

4.1 Characteristics.

4.2 Methods of preparation and properties.

4.3 Application in printing industry.

5. Substrates :

5.1 Fibrous and non finrous raw materials used in paper and
board manufacture.

5.2 Surface treatment related to ultimate use.

5.3 Varieties of papers and boards: Characteristics,

classification, identification selection of choice for
different classes of print jobs and printing processes.

5.4 Dimensional stability of paper: Effect of humidity on

paper.

5.5 Other substrates: Metal foil, plastic, cellophane, etc.

6. Printing Inks :

6.1 Constituents of printing ink, general characteristics and

requirements of printing inks for various printing
processes.

6.2 Basic drying methods and their suitability for printing

processes.

6.3 Three and four colour process inks for letterpress and
lithography.

6.4 Different inks, e.g. heat set, quick set inks, fugitive,
metallic inks, etc., their suitability to different
applications.

6.5 Flexo and Gravure inks.

7. Digital Printing Science :

7.1 Digital Ink – Powder Type, Solvent Type

7.2 Substrates used for digital printing

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8. Testing of Materials

LIST OF PRACTICALS

1. Ink Tests, acid value test, tone and undertone tests.

2. Opacity test.

3. Drying and bleeding tests.

4. Emulsification tests.

5. Printability tests for papers.

6. Print quality tests for papers.

7. Mass, ink tests, stone and undertone tests.

8. Tests for end requirements.

References Books

1. Printing inks and papers, C.S. Misra, Anupam Prakashan,

Allahabad.

2. Mudran Syahiyan Tatha Kagaj, C.S. Misra, Anupam Prakashan,

Allahabad.

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 3.4 PRINTING DESIGN - I

Rationale

Every printed product is designed before it is printed. The

print technician should have a clear perspective of the
design principles involved in designing a printed product.
The objective of this subject will be to introduce the study
of design as a decision making discipline which controls
all the aspects of the printing production.

Detailed Contents.

1. Illustrative Elements :

1.1 Types of originals for illustration and their reproduction:

Line and continuous tone copies in colour and black and
white.

1.2 Requirements of Art work or originals for reproduction;

treatment of photographs, photomechanical transfer materials
and their uses

1.3 Black and white photopgraphs: high contrast and medium

contrast.

1.4 Improving quality of photographic prints; Masking; Scaling;

Cropping, retouching, use of air-brush.

2. Colour Elements :

2.1 Colour theory; terms used to describe colour; warm and cold
colours; hue shade; tint.

2.2 Colour wheel; terms used to describe relationship between

colours monochromatic, complementary, analogul, split-
complimentary.

2.3 Selection of colours for two or three or four colour jobs.

2.4 Attributes and emotional appeal for colours.

2.5 Choice and effective use of colours; colour harmony, colour

contrast, and colour values.

3. Layout Preparation :

3.1 Materials, tools, equipment and techniques used in the

preparation of layout and art work.

3.2 Basic geometric shapes, disposition of elements and space;

principles of symmetrical and asymmetrical arrangements;

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 distinction between geometric and optical centres.

3.3 Preparation of the layout, analysis of briefs, stages and

house style.

3.4 Methods of producing different forms of layout.

3.5 Page structures, arrangement of illustrations and text

matter.

3.6 Dummy: its uses and preparation.

4. Typographic Design :

4.1 Methods of preparing a design and its various stages, for

different classes of work.

4.2 Typogrphic specifications for different classes of work.

4.3 Art work preparation for different classes of work in

relation to different printing processes, paper and ink,
etc.
PRACTICAL

1. Interpretation of copy and preparation of rough and finished

layouts for typegraphic setting.
2. Lettering for layouts.
3. Designing of monograms and trade marks with the help of
appropriate computer software.
4. Designing of recto and verso pages of book.
5. Designing of pages for poetry and children's books.
6. Designing of book covers and jackets.
7. Designing of lables.
8. Designing of single and two colour posters.
9. Designing of single and two colour leaflets upto 6 pages.
10. Preparation of dummies for books, leaflets and display
materials.
11. Colour mixing in two, three and four colour combination.

Note -
The students shall be required to produce at the time of
Internal and External Examination portfolio of specimens of
prescribed practical work duly signed by him and verified by
his teacher.
REFERENCE BOOKS

1. Walkar, Magazine Design, Buleprint, London.

2. Marting Duglas, Books Design, Buleprint, London.
3. Warford, H. S. Design for Print Production, Focal
Press,London.
4. Marguand, E. Graphic Design Presentation, VNR, USA.
5. Silver G., Graphic Layout & Design , VNR, USA.

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6. HartBurt, A Publication Design: A guide to Pageout.
7. HartBurt, A Publication Design: A guide to Pageout
Typography, Format & Style,VNR, USA.
8. Art & Production, N.N. Sarkar, Sagar Publication,
Janpath, New Delhi.
9. Exploring Typography By TOVA Rabinwitz Publisher, Thomson-
Delmar Learning; UK.

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 3.5 BINDING & PACKAGING-I

Rationale :

This is a core subject. After printing is complete, the

printed sheets are required to be put in a proper shape such
as books, magazine, register, etc. For this, knowledge of
various methods and techniques of binding and finishing is
very essential.

Detailed Contents

1. Warehouse and Binding Operations:

1.1 Printed paper warehouse and unprinted paper warehouse,

storing, temperature, humidity, materials handling, safety.

1.2 International paper sizes, Conventional paper sizes, and

sub-
divisions of paper.

1.3 Book Binding : styles of book binding, basic equipments

used in binding.

1.4 Binding Operations: Jogging, folding gathering,

collating, stiching, sewing, cutting and trimming
operations, machines in use. Treatment of plates and maps,
tipping and guarding.

2. Securing Operations :

2.1 Use of thread, tape, cord, wire-stitching, looping, gluing,

pasting , covering.

2.2 Different kinds of sewing, cord sewing and tape sewing, hand
sewing and machine sewing, two on through and all along
sewing, over casting for looseleaf works, suitability for
different styles of binding.

2.3 End papers: single, made end paper, cloth-joint, leather-

joint, fly leaf, zigzag end papers, their objectives.

3. Forwarding Operations:

3.1 In board and out board forwarding, different kinds of

binding and styles, publishers, library, miscellaneous and
deluxe extra leather, stationery binding- characteristics.

3.2 Gluing the back, rounding and backing, objects, care and
precautions, reducing swell in the back, flat backs, back
lining.

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4. Adhesive binding, thermoplastic, unsewn, threadless and
perfect binding.

5. Preparation and Attaching Boards :

5.1 Dimensional variation of boards, lining. cutting to size,

warping of boards, prevention, attaching boards, laching-in.

6. Covering Operations :

6.1 Different kinds of covering materials, selecting leather of

other materials, measuring and cutting to size and shape,
applying adhesive and turning-in, pressing, setting the
groove or joints, setting the head, setting the band,
polishing, pressing and pasting down.

7. Finishing :

7.1 Miscellaneous Operations : Cutting, Creasing, Numbering,

Perforating, Embossing, Thermography, etc.

7.2 Decorating the cover of the book with the finishing tools,
blind blocking, gold blocking, and sliding hand tools,
fillets, gallets, rules and mitre, Lettering, type holder,
brass type, marking for tooling and lettering, heating,
testing and pressing, cleaning, inlaying, lacing and bands
open-up and pressing.

7.3 Edge decoration, colouring, spraying, marbling, guilding,

gauffering or tooling the edges, head bands, Book mark, Bode
mark, hand made and machine made head bands.

LIST OF PRACTICALS

1. Study of tools and machinery, their uses and care in

handing.

2. Materials and supplies essential for a book binding

department.

3. Folding, counting and jogging.

4. Side and saddle - Odd and even number stitching.

5. End papers.

6. Styles of binding: Quarter- bound cut flush (Library

sewing), Quarter bound, turned in (Library Sewing), Quarter-
bound turned in (Sawn-in-sewing)

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7. Manifold book (Carbon duplicate book)

8. Tear-off pad.

9. Oneletter index book Styles of binding Quarter-bound turned-

in with squares (Flexible sewing), Quarter-bound truned-in
with squares (Two-on sewing), Case binding (Overcast
sewing), Publisher binding (Library sewing).

10. Half-bound (conventional method): Calico and marble with

gilding, spine preparing and spine decorating with ink,
leather paring and gilding the spine, phot- album with
colour strings.

11. Account book binding: half-bound (modern style) leather and

calico, and gilding, file-making or loose-leaf binding with
screws.

12. Rebinding-Case Binding.

13. Writing pad with gild corners

14. Exercise on sewing machine, exercise on stitching, looping

and cutting machine.

15. Finishing processes: Operation of ruling machine, operation

of blocking machine, numbering machines: hand numbering and
type-high numbering machine, operations care and
maintenance. Planning a job for hand numbering, finishing
leather, calico cover with gold foil embossing, hand tooling
and blind tooling methods, bronzing varnishing and other
surface treatments.

References Books.

1. Martin, A.G., Finishing Process in Printing, Focal, 1972.

2. Johnson, A.W., Manual of Book Binding, Thames and Hudson.

3. Alex J. Vaughan, Modern Book binding

4. Learance Twon, Bookbinding by Hand.

5. Doeglas Cockerell, Bookbinding and the Care of Books.

6. Hanlon, J.F., Handbook of Packaging Engg. McGran Hill.

7. Pain, F.A., Fundamentals of Packaging, 1981.

8. What the printer should know about paper-by Lawrence A.

Wilson.

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9. Introduction to printing and finishing- by Hugh M. Spiers.

10. Folding in practice - by Alfred Furler

11. Printing and Die Cutting - by Vanessa Bailey.

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 3.6 ENTREPRENEURSHIP DEVELOPMENT

Rationale:

In the face of rising unemployment and introduction of

Capital- intensive techniques of production in printing
industries, the student of Printing Technology (Diploma
Course) should have a basic theoretical training on self-
employment. The Governments - both Central and the States do
also endorse this idea as their activites in providing bank
loans and other assistance to these aspirant self-employed
technologists have increased.

This subject, is therefore, very essential in the

curriculum of diploma course in printing technology. This
will enable the students to plan for the establishment, to
know about the inventory control, production possibility,
quality control, purchase mechanism, sales mechanism and
such others so that he can successfully drive through the
break-neck competitions in this field of printing.

DETAILED CONTENT

1. Entrepreneurship:

Definition, responsibilities, project report on

feasibility, studies for small scale industries, proposal
for bank loan for establishing a press and its extension,
obtaining licenses, Enlistments as a Supplier.

2. Location and layout of a press, choice of site , facotrs

influencing product and process layout - plan , layout
criteria for a good layout, good materials handling system.

3. Materials Management:

Purchase: importance, functions, methods and procedure,

control - stock levels, re-ordering and economic ordering
quantity.

4. Cost of Product:

Significance, prime cost and supplemented variability of all

costs in the long-run, marginal cost and A.C. and M.C.
consists of V.C. only. Opportunity cost, SRC adn LRC, TR,
AR.

5. Sales and marketing with special reference to

printing/printed materials.

6. Quality Control:

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 From receipt of order to delivery of products.

7. Communication:

Meaning, purpose, formal and informal methods of

communication.

8. The conduct of meeting, writing of reports and letters.

REFERENCE BOOKS

1. Rathore & Saini, Entrepreneurship Development Training

Materials, TTTI, Chandigarh.

2. Rao, TV Development Entrepreneurship A Handbook TV Rao

and Udai Praeek Learning Systems New Delhi.

3. Srivastava, Sb, A Practical Guide to Industrial Development

Sultan Chand & Sons, New Delhi.

4. Parth, SM, How to Finance Small Business Entreprises,

Mac Millan, Delhi.

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 64
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IV Semester

4.1 Functional Communication

L T P
4 - -

TOPIC WISE DISTRIBUTION OF PERIODS

__________________________________________________________________

[Link]. Units Coverage Time

______________________________________________________L___T___P___
Section A English
1. On Communication 04 - -
2. Exploring Space 04 - -
3. Sir C.V. Raman 04 - -
4. Professional Development 04 - -
5. Buying a Second Hand Bicycle 04 - -
6. Leadership and Supervision 04 - -
7. First Aid 03 - -
8. The Romanance of Reading 03 - -
9. No Escape from Computers 03 - -
10. Bureau of Indian Standards 03 - -

Section B Hindi
1. Topic 1 02 - -
2. Topic 2 02 - -
3. Topic 3 02 - -
4. Topic 4 02 - -
5. Topic 5 02 - -
6. Topic 6 02 - -
7. Topic 7 02 - -
8. Topic 8 01 - -
9. Topic 9 02 - -
10. Topic 10 02 - -
11. Topic 11 01 - -

___________________________________________________________________
56 - -
__________________________________________________________________
_

Section “A” (English)

Text Lessons
Unit I. On Communication
[Link] Exploring Space
[Link] Sir C.V. Raman
[Link] Professional Development of Technicians
Unit.V Buying a Second Hand Bicycle
[Link] Leadership and Supervision
[Link] First Aid
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[Link] The Romanance of Reading
[Link] No Escape from Computers
Unit.X Bureau of Indian Standards

Section “B” Hindi

1& Lojkstxkj
2& Hkkjrh; oSKkfudksa ,oa rduhfd;ksa dk Hkkjr ds fodkl esa ;ksxnku
3& xzkE; fodkl
4& ifjokj fu;kstu
5& lkekftd laLFkk;sa
6& fu;kstu vkSj tu dY;k.k
7& Hkkjr esa izkS|Skfxdh ds fodkl dk bfrgkl
8& gfjr dzkafUr
9& i;kZoj.k ,oa ekuo iznw”k.k
10& Jfed dY;k.k
11& Hkkjr esa Jfed vkUnksyu

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 4.2 BASIC ENGINEERING-II
Rationale :

Modern printing equipments and machines incorporate all the

engineering disciplines, like electrical, mechanical,
electronics and computers. The print technician who has to
handle some of the high-tech equipments in supervising the
work of the operation of these machines, should be fully
aware of the principles of these engineering disciplines.

He should also be able to identify the problems and

faults likely to occur during the operation of these
printing machines. Hence, the technicans working in the
printing industry are required to know the electrical,
electronics and mechanical engineering devices inputs.

Detailed Contents

1. ELECTRICAL ENGINEERING

1.1 A. C. Circuits :

Single phase supply its frequency,instantanious value, RMS

value and form factor. behaviours of pure resistance,
inductance and capacitance in A.C. supply. Impedance,
current power factor and power in single phase RLC series
and parallel circuits.

1.2 Three Phase Supply:

Star and delta conversions. Line current, line voltage,

phase current, phase voltage and power relations in star and
delta connections.

1.3 Energy Conversion Principles:

Conversions of electrical energy into heat and light.

heater, bulb and tubelight and their current, voltage and
power.

1.4 Magnetic field of a current carrying conductor and

right hand thumb rule. Magnetic field of a solinoid and
helix rule. Magnetic circuit, MMF, Flux,
reluctance,magnetising force, magnetic saturation.
Electromagnet and its polarity . electron magnetic
force, its magnitude and direction by fleming's left
hand rule. Electromagnetic induction, dynamically
induced e.m.f., fleming's right hand rule and lenz's

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 law. Self and mutually induced e.m.f. and self and
mutual inductances. Concepts of single phase and three
phase generation.

1.5 Electrical machines in printing: Basic construction,

working, e.m.f. equation and concept of step up and
step down transformer, operation of a transformer,
tapped transformer, auto transformer, and voltage
stabilisers. current, voltage and KVA rating of transformer,
1.6 Basic construction, working characteristics and
applications of squirrel cage and Slip-ring type three
phase induction motors and Capacitor type single phase
induction motors, shaded pole motors and universal
motors. speed control of single phase and three phase
motors.

1.7 Main parts ( contactor, push button stations, over load

relay and time relay) of a starter with their purpose in the
starter circuit. Circuit connection with motor and
working of DOL, star-delta, auto transformer and
motor resistance starters.

1.8 Electrical wiring and maintenance: Type of wiring,

concept of wiring circuits and wiring, Introduction to
main switch, D.B., switch board, wiring accessories, fuse
and earthing. Wiring tools, testing of
installation. I.E. Rules for wiring installations and Safety
precautions.

1.9 Common faults, trouble shooting and prevenyive

maintenance of wiring installation, electrical
equipments and machines used in printing.

2. ELECTRONIC ENGINEERING:

2.1 Semi Conductor Devices :

P-type and N-type Semi conductors and P-N junction

diode, Zener diode, BJT and JFET transistors. MOS device
SCR and Photo devices.

2.2 Electronic Circuit Operations :

Rectification and half wave and full wave rectifiers, Zener

voltage regulator, amplification, ocillation, modulation and
detection progress and their [Link] logic gates and
basic flip flops.

2.3 Electronic In Printing :

Application of electronics in Press control, speed control,

colour registration, web control, safety and measuring

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 devices.

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 LIST OF PRACTICALS

1. To Measure voltage at various currents in DC circuits to

find resistance and also to verify Ohm's Law.

2. To Measure current, voltage and power in single phase AC

circuit and to find power factor of the circuit.

3. To connect three phase load in star and also in delta

and measure line and phase currents and voltages in
each case.

4. To fix single phase energy meter, main switch/MCB and

D.B. on a wooden board, to make their connections to
supply a load and to take the observations of energy meter
or energy consumption.

5. To do wiring of a lamp, a tube light, a fan and a five

ampere socket controlled at one switch board.

6. To study DOL starter, to connect it with squirrel cage

induction motor and to study its operations.

7. To connect star-delta starter with three phase induction

motor, start and run the motor and also to reverse the
direction of rotation.

8. To Study the operation of a tapped transformer, single

phase and three phase auto-transformer for voltage
control at load terminals and also study the operation of
voltage stabilisers.

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 4.3 COMPUTER APPLICATION

Rationale:

Computers are being used for design and information

processing in all branches of engineering. An exposure to
fundamentals of computer programming is very essential for all
diploma holders. this subject has been included to introduce
students in the use and application of computers in engineering.

DETAILED CONTENTS

1. COMPONENTS OF THE COMPUTER :

Block diagram of computer, Types of monitors and other

peripherals, Input and Output devices, Types of software,
System software, Application software.

2. OPERATING SYSTEM :

i. What is operating system, Multiprogramming, Time Sharing and

Multi tasking.

ii. Command of DOS, UNIX, LINUX, Windows environment menus of

dialogue boxes, Concept of ICON, Function of Programming,
Documnet

3. GRAPHICS :

MS Office, Page Maker, Coral Draw, Adobe Photoshop, Quark

Express, Adobe Indesign

4. MS WORD PROCESSING:

File : Open, Close, Save and Find File, Print and Page
Setup
Edit : Cut, Copy, Find, Replace
Insert: Page Insert, Page No., Symbole
Font : Paragraph, Tabs, Boder & Shading, Change Case
Tools : Spelling, Mail Merge
Table : Insert Table, Delete Cells, Merge Cell, Sort Text

5. DATABASE :

Making datafile useing MS-ACCESS using various operation,

Indexing, Generating, Reports, Printing Files and Other
activity.

6. INTRODUCTION TO INTERNET :

What is Internet, How to send and receive E-Mail and see

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 different types of web sides.

7. ROLE OF COMPUTER IN PRINTING :

Application at different stages such as type setting, Plate

making, finishing process, H/w and S/w meant for printing
industry

LIST OF PRACTICALS

1. Creating, Editing, Modifying database file, Label, Report,

Format & Query.

2. Use All commonds of DOS.

3. Use & Practice all the features and utilities of MS Word and
Practice on Hindi Key Fonts, Making Marriage Card, Bio Data,
visting card, Letter Head setting, etc. .

4. Selection of command using Windows.

5. Practice on MS-ACCESS.

7. Graphics

A. Page Maker
B. Coral Draw

8. Practice on DOS/UNIX/LINUX/Windows.

9. Practices on E-Mail & Websites.

10. Practice of scanning of Photographs and Other things.

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 4.4 TEXT & IMAGE SETTING-I

Rationale

Every printed product consists of text portion and

illustrations, with the former occupying a predominent
portion. Knowledge of text setting methods and equipment
used for setting text, which is broadly termed 'Letter
Assembly' is therefore very essential.

The aim of this subject is to study letter assembly as an

important part of print production techniques, to enable the
students to make judgement about the aspect of printing,
particularly in relation to the requirements of designing
the printed products.

This will cover development of typesetting method,

preparation for typesetting, typesetting inputs and outputs,
pageassembly, proofing, imposition and planning.

The aim is to further develop the students understanding and

knowledge of letter assembly equipment, particularly in the
areas of on line intergrated system, image generation
system, editing and corrections, electronic page assembly,
digital storage and outputs.

Detailed Contents

1. Brief Introduction To Typesetting Systems :

1.1 Introduction to Mechanical typesetting - Merits &

Limitations.

1.2 Phototype setting Systems - Application, Merits &

Limitations.

1.3 Digital type setting Systems - Merits & Limitations.

2. Typographic Measurement System :

2.1 Units of Measurement, Point system, Units.

2.2 Computerized Measurement by different latest system.

3. Typesetting Routines.

3.1 Typesetting for commerical jobs ie books, magazines,

newspapers and general etc.

3.2 Display setting.

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3.3 Types of Proof and proof reading.

3.4 Editing, Correction and make-up for books, magazines,

newspapers, general etc.

4. Digital type setting system :

4.1 Role & functions of computer in type setting.

4.2 Hardware, software its requirement for inputting and

outputting.

4.3 Desk Top Publishing (DTP) System advantages &

limitations

4.4 Various latest DTP software and their applicaiton.

4.5 Editing correcting and make-up, proffing.

4.6 Online and Offline system, RIP Station

LIST OF PRACTICAL

1. Hand Composition (15 marks):

1.1 Display work as per layout

1.2 Demonstration on Mechanical Typesetting Machines.

1.3 Make-up of pages.

1.4 Proof reading - Different Techniques.

1.5 Proofing on Amoniya Paper with amoniya printing role.

2. Desk Top Publishing and Strike on System (35 marks):

2.1 Study of DTP Configuration.

2.2 Practice on DTP key board.

2.3 Setting text matters: Measure, Grid, Columns, Margins,

Interlinear, Font selection on DTP system.

2.4 Corrections: on screen corrections.

2.5 Create : Title page, visting cards, letter head, envelop,

invitation card, greeting card, bill/vouchers, banners and
posters

2.6 Care & handling of D.T.P. system.

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2.7 Setting of Daisy wheel and test matter on Electronic
Typewriter.

2.8 Aquiring of data/image for digital printing.

REFERENCE BOOKS

1. Health, L. G. Introductory Phototypesetting, GATF,1981.

2. N. Edward Berg, The New Era of Electronic
Composition, GATF.
3. Encyclopedia of Contemporary Type Setting ,GATF,1997.
4. N. Edward Nerg, Electronic Composition, A guide to the
revolution in Type Setting, GATF, 1975
5. Joost List, Electronic Publishing, Vroom Helm,1987.
6. Kirty Wilson_ Davies, Desk Top Publishing, Blue Print,
1987.
7. Desk Top Publishing, Book, Peter Worlock, 1988.
8. Desk Top Publishing By Ron Strutt and Kirty Wilson Devis.
9. Fundamentals of copy and Layout (Third Edition): National
Text Book Company, Illinois, USA

4.5 PROCESS PLANNING AND FILM ASSEMBLY

Rationale

With the introduction of electronic and

phototypesetting a bulk of text work is now printed by
offset. Process planning & film Assembly Play a key role in
Offset Printing Production. Introduction of Processes
Planning and Film Assembly as an independent subject in the
Diploma Curriculum is essential.

DETAILED CONTENT

1. Layout & Planning for Film Assembly :

1.1 Importance of planning and planning considerations.

1.2 Layout and planning information the layout factors- related

to paper, machine, plate size, Plate Clamp allowance, paper
grip allowance, arrangement of individual images of varying
sizes, areas of critical register, ink distribution over the
sheet.

1.3 Planning for rapid press makeready: Plate-cylinder guide

marks standard distance, fitting the plate to the press,
gripper and plate clamp allownance.

1.4 Preparing the layout :Sheet base and centre reference lines

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 on the layout, placing the aids (register marks, colour
quides, star-tergets, etc.,) within the layout; complicated
layouts - strait cut, die-cut and punched finishing and as
per work specifications.

1.5 Planning imposing schemes: The imposition, imposition terms

heads, food, fore-edges, backs, gutters, tails, folios,
perfecting, imposing rules upright and oblong.

1.6 Methods of printing book-work: Sheet - Work, work and turn,

work and tumble, back marging allowance for sewing, saddle
stitching, side stitching, perfect binding, etc., book- work
margins.

1.7 Planning equipment, tools and materials.

1.8 Image quality control aids and devices.

2. Methods of Planning :

2.1 Direct ruling to the plate.

2.2 Considerations and methods of manila/ paper template with

projected lines, metal keys, Golden rod Key, hinged printing
down flats, Burn and red keys on film, adhesive and transfer
systems.

3. Image Register Systems :

3.1 Register pins; punched- hole methods.

3.2 Page layout scheme including bleeds, trimns and folds.

3.3 Step & repeat.

4. Negative/ Postive film Assembly :

4.1 Inspection of films for assembly

4.2 Attching negatives to masking materials

4.3 Positive film assembly Opaquing and checking the flat.

4.4 Attaching tints on line negatives.

4.5 Film Assembly for multi colour printing.

LIST OF PRACTICALS

1. Film Assembly for Single- Colour Printing :

1.1 Preparation of Complimentary flats with negatives/ Positives

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 using pin- bar for: burring images, surprint reverse, Screen
tints, Silhouting, halftones and drop out mask work.

1.2 Manual stepping of negatives/ Positive for plate exposure.

1.3 Method of duplicating film on daylight film.

2. Film Assembly for multi- Colour printing :

2.1 Preparation of flats with negatives/ Positives using

register pin bar for flat colour work.

2.2 Multi colour film assembly using register pins.

2.3 Screen tints.

Refernece Books

1. Peck, H.L., Stripping: The Assembly of Film Images, Graphic

Art Technical Foundation, U.S.A., 1989.

2. Gatehouse and Roper, film Assemnbly and Platemaking, Graphic

Arts Technical Foundations U.S.A., 1982

3. Jorgensen and Field, Test Images for Printing, Grapic Arts

Technical Foundation, U.S.A., 1989.

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 4.6 REPRODUCTION TECHNOLOGY

Rationale

Photomechanical transfer of images and electronic image

generation are the areas of graphic reproduction in printing
technology, A through Knowledge of reproduction photography
is essential for the student to learn the process of Image
carrier preparation for printing. The subject mainly deals
with operation and handling of different equipment,
machinery etc. for reproduction photography.

DETAILED CONTENT

1. Originals for Reproduction :

1.1 Require ments of original reproduction.

1.2 Classification of originals, their characteristics and

suitability for reproduction.

1.3 Copy preparation for reproduction : Scaling, cropping.

2. Equipments and Accessories :

2.1 Process lens: Introduction, structure and

requirements, care and handling. lens aperture,
diaphragm- their functions.

2.2 Lateral reversal: Optical and straight line reversal.

2.3 Illuminants used for reproduction photography requirements
kinds of modern illuminants- their merits and
limitations. units of illumination, relative intensity
and expouser calculations.

2.4 Process cameras: kinds of modern process cameras and

accessories- their merits and limitations.

2.5 Darkroom accessories and their uses.

2.6 Halftone screen - kinds and uses.

2.7 Light integrater, auto film/paper processor and their

control devices.

3. Photographic Films and Processing Chemicals :

3.1 Structure of a photographic film, Ingredients used in

photographic film manufacture, outline of film
manufacture, kinds of photographic films used for
reproduction photography- their characteristics and
uses.

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3.2 Characterstics curve and gama curve of photographic film
and effect.

3.3 Latent Image Theory, reciprocity failure, intermittence

effect.

3.4 Processing chemicals : developer, kinds, ingredients used

in developers and their functions, stop bath, fixer,
reducer and intensifiers.

4. Line Negative Making :

4.1 Basic line exposure, factorgoverning expouser.

4.2 Camera Procedures for line negative making from

black & white colour lines originals.

4.3 Dark room procedures for processing an exposed film

for line negative making; development and factors
governing development; stop bath; fixing and after
treatments.

4.4 Evaluation of line negatives.

4.5 Defects in line negative and their remedies.

5. Contact Photography :

5.1 Application of contact photography in reproduction.

5.2 Contact Photography : determining the correct exposure, hard

and soft dots, Spreads and Chokes.

6. Halftone Reproduction :

6.1 Introduction to densitometry: Optical density and its

measurement; use of densitometers, Colorimeter and
Spectrophoto meter.

6.2 Screens: Cross line and contact screen; grey

scale, Selection of screeing.

6.3 Theories of Halftone dot formation; screen distance.

6.4 Halftone negative making ; requirements of Halftone

negative for diffrent printing processes.

6.5 Halftone exposure systems; flash exposure.

6.6 Camera Procedures and dark room processing for Halftone

negative making.

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6.7 Evaluation of Halftone negatives; Halftone failure
and remedies.
LIST OF PRACTICALS

1. Introduction to different equipments, study of different

working parts, etc.

2. Preparation of precessing chemicals.

3. Making line negatives to different methods.

4. Line negatives from coloured line originals.

5. After treatments: reducers, intensifiers, chemicals

reversal.

6. Halftone negative making. Calculation of screen distance,

principle of dot formation Use of V ratio and inverse system

7. Use of gray scale. Contrast control by different methods

Practice on different contacts.

8. Use of densitometers.

9. Study of density, range contrast, gama, characterstic

curve.

Reference Books

1. Hentzel, Fred Ray Blair and Tom Destree, Graphic Arts

Photography: Colour, GATF.

2. Eric Chambers, Manual of Graphic reproduction for

Lithography, Litho Training Services Ltd., London and
Manchester, 1979.

3. Ekald Fred Noemer, The Handbook of Modern Halftone

Photography, Perfect Graphic Arts, Demarest.

4. James Walter Burden, Graphic Reporoduction Photography,

Focal Press, London, 1973.

5. Gray [Link], Colour and its Reproduction, GATF, 1988.

6. Halftone Methods for the Graphic Arts, Graphics Materials

Divison, Eastman Kodak, Co., N.Y.

7. William, P. Spence & David G. Requist, Graphic Reproduction,

Benett Publishing, illinois Co., Raymond [Link] the
Lithographiers Manual, GATF.

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8. Line Photography, AIFMP, New Delhi.

9. Halftone Photographic AIFMP, New Delhi.

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 4.7 IMAGE CARRIERS TECHNOLOGY-I
Rationale :

It is a technology subject. It gives the knowledge of

different printing surface preparation, techniques like
photo engraving, offset plates, gravure cylinders etc. With
this information one can control the operation of the
equipments / production of printing surfaces, etc.

Detailed Contents

1. Introduction :

1.1 Introduction to Image Carrier for different printing

processes.

1.2 Details of Image Carrier for Flexo, gravure, offset, silk

screen and digital process, its suitability and limitations.

2. Photo Engraving :

2.1 Metallic and non metallic image carrier for photoengraving.

2.2 Photo resists: Kinds, characteristics, requirements, dark

and continuing reactions.

2.3 Photographic intermediates (Negative/ Positives): Kinds,

characteristics, and requirements.

3. Electroplating For Gravure Cylinder Making Process

4. Off Set Plate Making :

4.1 Introduction to Offset plate processes. Materials for offset

plates-merits, limitation and suitability.

4.2 Offset Platemaking, materials equipment and accessories.

4.3 Plate Grains, Graining and anodizing.

4.4 Introduction to various plate making process (surface,

deepetch, wipe on, PS Plate, Paper Plate, etc.

4.5 Removal and addition work on plate.

4.6 Plate troubles and their remedies.

5. Introduction to CTP, Types of CTP and its working.

LIST OF PRACTICALS

1. Use of different photo resists for image forming on metal

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2. Preparing relief plates line work

3. Preparing Deepetch plates (2 Nos.).

4. Preparing stereo plate.

5. Preparing Surface plate process (4 Nos.).

6. Preparing paper plates for table top offset machines.

7. Preparing Wipe on plate (2 Nos.)

REFERENCE BOOKS

1. GATEHOUSE & ROPER, FILM ASSEMBLEY & PLAT MAKING, GATF,USA.

2. OFFSET PLAT MAKING, GATF, USA.

3. MERTLE & OTHERS, PHOTOMECHANICS & PRINTING, VNR, USA.

4. KARCH & BUBER, GRAPHIC ARTS PROCEDURES, AMERICAN TECHNICAL

SOCIETY, CHICAGO, USA.

5. OFFSET PLATE MAKING(DEEP-ETCH), AIFMP, NEW DELHI.

6. OFFSET PLATE MAKING(ALBUMIN PROCESS), AIFMP, NEW DELHI.

7. FORMULARY, AIFMP, NEW DELHI.

4.8 STUDENT CENTERED ACTIVITY

(See Annexure 2)

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 4.9 ENERGY CONSERVATION

L T P
3 - 2
RATIONALE

The requirement of energy has increased manifolds in last two decades due to rapid urbanization
and growth in industrial/service sector. It has become challenging task to meet ever increasing
energy demands with limited conventional fuels and natural resources. Due to fast depletion of
fossil fuels and a tremendous gap between supply and demand of energy, it is essential to adopt
energy conservation techniques in almost every field like industries, commercial and residential
sectors etc. Energy conservation has attained priority as it is regarded as additional energy resource.
Energy saved is energy produced. This course covers the concepts of energy management and its
conservation. It gives the insight to energy conservation opportunities in general industry and
details out energy audit methodology and energy audit instruments.

DETAILED CONTENTS
1. Basics of Energy
1.1 Classification of energy- primary and secondary energy, commercial and non-
commercial energy, non-renewable and renewable energy with special reference to
solar energy, Capacity factor of solar and wind power generators.
1.2 Global fuel reserve
1.3 Energy scenario in India and state of U.P. Sector-wise energy consumption (domestic,
industrial, agricultural and other sectors)
1.4 Impact of energy usage on climate

2. Energy Conservation and EC Act 2001

2.1 Introduction to energy management, energy conservation, energy efficiency and its
need
2.2 Salient features of Energy Conservation Act 2001 & The Energy Conservation
(Amendment) Act, 2010 and its importance. Prominent organizations at centre and
state level responsible for its implementation.
2.3 Standards and Labeling
2.3.1 Concept of star rating and its importance
2.3.2 Types of product available for star rating

3. Electrical Supply System and Motors

3.1 Types of electrical supply system

3.2 Single line diagram
3.3 Losses in electrical power distribution system
3.4 Understanding Electricity Bill
3.4.1 Transformers Tariff structure
3.4.2 Components of power (kW, kVA and kVAR) and power factor, improvement of
power factor

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 3.4.3 Concept of sanctioned load, maximum demand, contract demand and monthly
minimum charges (MMC)

3.5 Transformers
3.5.1 Introduction
3.5.2 Losses in transformer
3.5.3 Transformer Loading
3.5.4 Tips for energy savings in transformers

3.6 Electric Motors

3.6.1 Types of motors
3.6.2 Losses in induction motors
3.6.3 Features and characteristics of energy efficient motors
3.6.4 Estimation of motor loading
3.6.5 Variation in efficiency and power factor with loading
3.6.6 Tips for energy savings in motors

4. Energy Efficiency in Electrical Utilities

4.1 Pumps
4.1.1 Introduction to pump and its applications
4.1.2 Efficient pumping system operation
4.1.3 Energy efficiency in agriculture pumps
4.1.4 Tips for energy saving in pumps
4.2 Compressed Air System
4.2.1 Types of air compressor and its applications
4.2.2 Leakage test
4.2.3 Energy saving opportunities in compressors.
4.3 Energy Conservation in HVAC and Refrigeration System
4.3.1 Introduction
4.3.2 Concept of Energy Efficiency Ratio (EER)
4.3.3 Energy saving opportunities in Heating, Ventilation and Air Conditioning
(HVAC) and Refrigeration Systems.

5 Lighting and DG Systems

5.1 Lighting Systems

5.1.1 Basic definitions- Lux, lumen and efficacy
5.1.2 Types of different lamps and their features
5.1.3 Energy efficient practices in lighting
5.2 DG Systems
5.2.1 Introduction
5.2.2 Energy efficiency opportunities in DG systems
5.2.3 Loading estimation

6 Energy Efficiency in Thermal Utilities

6.1 Thermal Basics

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 6.1.1 Types of fuels
6.1.2 Thermal energy
6.1.3 Energy content in fuels
6.1.4 Energy Units and its conversions in terms of Metric Tonne of Oil Equivalent
(MTOE)

6.2 Energy Conservation in boilers and furnaces

6.2.1 Introduction and types of boilers
6.2.2 Energy performance assessment of boilers
6.2.3 Concept of stoichiometric air and excess air for combustion
6.2.4 Energy conservation in boilers and furnaces
6.2.5 Do’s and Don’ts for efficient use of boilers and furnaces

6.3 Cooling Towers

6.3.1 Basic concept of cooling towers
6.3.2 Tips for energy savings in cooling towers

6.4 Efficient Steam Utilization

7 Energy Conservation Building Code (ECBC)

7.1 ECBC and its salient features

7.2 Tips for energy savings in buildings
7.2.1 New Buildings
7.2.2 Existing Buildings
8 Waste Heat Recovery and Co-Generation
8.1 Concept, classification and benefits of waste heat recovery
8.2 Concept and types of co-generation system

9 General Energy Saving Tips

Energy saving tips in:

9.1 Lighting
9.2 Room Air Conditioner
9.3 Refrigerator
9.4 Water Heater
9.5 Computer
9.6 Fan, Heater, Blower and Washing Machine
9.7 Colour Television
9.8 Water Pump
9.9 Cooking
9.10 Transport

10 Energy Audit
10.1 Types and methodology
10.2 Energy audit instruments
10.3 Energy auditing reporting format

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PRACTICAL EXERCISES

1. To conduct load survey and power consumption calculations of small building.

2. To check efficacy of different lamps by measuring power consumption and lumens using
lux meter.
3. To measure energy efficiency ratio (EER) of an air conditioner.
4. To measure effect of valve throttling and variable frequency drive (VFD ) on energy
consumption by centrifugal pump.
5. To measure and calculate energy saving by arresting air leakages in compressor.
6. To measure the effect of blower speed on energy consumed by it.

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V SEMESTER
5.1 INTEGRATIVE COMMUNICATION
L T P
- - 4

TOPIC WISE DISTRIBUTION OF PERIODS

__________________________________________________________________

[Link]. Units Coverage Time

______________________________________________________L___T___P___
1. Introduction to Personality Development - - 02
2. Factors Influencing / Shaping Personality - - 02
3. Self Awareness – 1 - - 03
4. Self Awareness – 2 - - 02
5. Self Awareness – 3 - - 02
6. Change Your Mind Set - - 02
7. Interpersonal Relationship and Communication - - 03
8. Non-Verbal communication Communication Skills - - 02
9 . Communication Skills ACTIVITIES - - 06
10. Body Language skills - - 03
11. Leadership Traits & Skills - - 03
12. Attitude - - 03
13. Analyzing & Solving a Problem skills - - 02
14. Time Management skills - - 03
15. Stress Management Skills - - 02
16. Interview Skills - - 04
17. Conflict Motives - - 02
18. Negotiation / Influencing Skills - - 02
19. Sociability - - 03
20. Importance of Group - - 03
21. Values / Code of Ethics - - 02
__________________________________________________________________
_

- - 56
__________________________________________________________________
_

PERSONALITY DEVELOPMENT

1 Introduction to Personality Development

AIM, Skills, Types of Skills, LIFE SKILLS VS OTHER SKILLS,
Concept of Life Skills. Ten core Life Skills identified by
WHO
2. Factors Influencing / Shaping Personality :

Introduction, Physical and Social Factors Influencing /

Shaping
Personality (Hereditary, Self-Development, Environment,
Education, Life-situations ) Psychological AND Philosophical
Factors Influencing / Shaping Personality ( Past Experiences,

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 Dreams and Ambitions, Self-Image, Values)
3. Self Awareness – 1
DIMENSIONS OF SELF AWARENESS ( Self Realization, Self
Knowledge or Self Exploration, Self Confidence, Self Talk,
Self
Motivation, Self Esteem, Self Image, Self Control, Self
Purpose, Individuality and Uniqueness, Personality, Values,
Attitude, Character ), SELF REALIZATION AND SELF EXPLORATION
THROUGH SWOT ANALYSIS AND JOHARI WINDOW,
4. Self Awareness – 2
SYMPATHY VS EMPATHY AND ALTRUISM,
Importance ofEmpathizing with Others,
5. Self Awareness – 3
Self-Awareness through Activity, Body Image ( What is Body
Image, What Decides our Body Image, What is Poor Body
Image, What are the Harmful Effects of Poor Body Image ),
Tackling Poor Body Image( Enhance Self-Esteem, Build Up
Critical Thinking, Build up Positive Qualities, Understand
Cultural Variation, Dispel Myths, Utilize Life Skills )
6. Change Your Mind Set
What is Mindset, HOW TO CHANGE YOUR MINDSET ( Get the
Best Information Only, Make the best people your Role Model,
Examine Your Current Beliefs, Shape Your Mindset with Vision
and Goals, Find Your Voice, Protect Your Mindset, Let Go of
Comparisons, Put An End To Perfectionism, Look At The
Evidence, Redefine What Failure Means, Stop Worrying About
What “People” Think)

INTERPERSONAL SKILLS

7. Interpersonal Relationship and Communication

INTERPERSONAL RELATIONSHIP , Forms of Interpersonal

Relationship, Must Have in an Interpersonal Relationship,
Interpersonal Relationship between a Man and a Woman (
Passion, Intimacy, Commitment), Relationship Between
Friends, ROLE OF COMMUNICATION IN INTERPERSONAL
RELATIONSHIP ( Take Care Of Your Tone And Pitch, Choice of
Words is Important in Relationships, Interact Regularly, Be
Polite, Try To Understand The Other Person’s Point Of View As
Well, Individuals Can Also Communicate Through Emails,
8. NON-VERBAL COMMUNICATION Communication Skills
Non-Verbal Communication,
We Communicate with Our Eyes, Communication with Facial
Expression, A Good Gesture, Appearance, Posture and Gait,
Proximity and Touch ), IMPORTANCE OF LISTENING,
Characteristics of Good and Effective Listener( Is Attentive,
Do
Not Assume, Listen for Feelings and Facts, Concentrate on the
Other Speakers Kindly and Generously, Opportunities)
9. Communication Skills ACTIVITIES –

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 Activities in Making Collages, Making Advertisements, PPT
Preparation &
Presentation, Speaking -Seminars, Group Discussions, Debates,
Extempore Speeches, Listening to an audio clip and telling
its
gist, Answering a telephone call, Making enquiries, General
tips-
Pronunciation, Tone, Pitch, Pace, Volume, relevance, brief,
simple Reading Newspaper, Magazines ( Current Affairs,
Economic magazines, Technical magazines), How to read a
report, article, Writing- Resume Writing, Writing joining
report,
Notice writing, Report making, Proposal writing,
Advertisement,
Notice for tender, Minutes writing, E-Mail writing,
Listening News, Listening to audio clips.( Lecture, poetry,
speech, songs),
10. Body Language skills
Introduction, What is Body Language , Body Language Parts,
Personal Space Distances (Intimate Distance, Personal
Distance,
Social Distance, Public Distance), IMPORTANT BODY
LANGUAGE SIGNS AND THEIR MEANING

UNDERSTANDING OTHERS

11. Leadership Traits & Skills :

Introduction, Important Leadership Traits (Alertness,

Bearing,
Courage, Decisiveness, Dependability, Endurance, Enthusiasm,
Initiative, Integrity, Judgment, Justice, Knowledge, Loyalty,
Sense
of Humour), Other Useful traits (Truthfulness, Esprit-de-
corps,
Unselfishness, Humility and sympathy, Tact without loss of
moral
courage, Patience and a sense of urgency as appropriate,
Selfconfidence,
Maturity, Mental including emotional stability)
12. Attitude
Types of Attitude, Components of Attitudes (Cognitive
Component, Affective Component, Behavioral Component ),
Types of Attitudes (Positive Attitude, Negative Attitude,
Neutral
Attitude, Rebellious Attitude, Rational and Irrational
Attitudes,
Individual and Social Attitudes), Kinds of Attitude,
ASSERTIVENESS, How to Develop Assertiveness (Experiment
and Try New Things, Extend Your Social Circle, Learn to Make
Decisions for Yourself, Indulge in Knowledge, Admire Yourself
&

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 Others), Negotiation (Be Sensitive to The Needs Others, Be
Willing To Compromise, Develop Your Problem-Solving Skills,
Learn to Welcome Conflict, Practice Patience, Increase Your
Tolerance For Stress, Improve Your Listening Skills, Learn To
Identify Bottom-Line Issues Quickly, Be Assertive, Not
Aggressive)

PROBLEM SOLVING

13. Analyzing & Solving a Problem skills

Critical Thinking, Creative Thinking, Decision Making, Goal

Setting & Planning, Problem Solving
14. Time Management skills
Need of Time Management, TIME WASTERS (Telephone,
Visitors , Paper work, Lack of Planning & Fire Fighting ,
Socializing , Indecision , TV , Procrastination ), PRINCIPLES
OF
TIME MANAGEMENT - Develop a Personal Sense of Time (Time
Log , value of other people’s time ), Identify Long-Term
Goals ,
Concentrate on High Return Activities , Weekly & Daily
Planning
(The Mechanics of Weekly Planning , Daily Planning ), Make
the
Best Use of Your Best Time , Organize Office Work
(Controlling
Interruptions , Organizing Paper Work ), Manage Meetings,
Delegate Effectively, Make Use of Committed Time, Manage
Your Health,
15. Stress Management Skills
INTRODUCTION, Understanding Stress and its Impact, Expected
Responses (Physical, Emotional, Behavioral), stress
signals(thoughts, feelings, behaviors and physical), STRESS
MANAGEMENT TECHNIQUES (Take Deep Breath, Talk It Out,
Take A Break, Create a Quite Place in Your Mind, Pay
Attention
to Physical Comfort, Move, Take Care of Your Body, Laugh,
Mange Your Time, Know Your Limits, Do You Have To Be Right
Always, Have A Good Cry, Look for the Good Things Around
You, Talk Less, Listen More), UNDERSTANDING EMOTIONS
AND FEELINGS-through Activity
16. Interview Skills ( 2 sessions from Industry Expert is
Compulsory)
Curriculum Vitae (When Should a CV be Used, What Information
Should a CV Include, personal profile, Covering Letter, What
Makes a Good CV, How Long Should a CV Be, Tips on
Presentation), Different Types of CV (Chronological, Skills-
Based ), BEFORE THE INTERVIEW , CONDUCTING
YOURSELF DURING THE INTERVIEW , FOLLOWING
THROUGH AFTER THE INTERVIEW , Interview Questions To
Think About , MOCK INTERVIEW – Activity (MOCK INTERVIEW

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 EVALUATION - NON-VERBAL BEHAVIORS, VERBAL
BEHAVIORS, General Etiquettes to face the Board , Telephonic
interview
17. Conflict Motives –Resolution
Motives of Conflict( Competition for Limited Resources, The
Generation Gap and Personality Clashes, Aggressive
Personalities, Culturally Diverse Teams, Competing Work and
Family Demands, Gender Based Harassment), Merits and
Demerits of Conflict , Levels of Conflict (Interpersonal
Conflict,
Role Conflict, Inter-group Conflict, Multi-Party Conflict,
International Conflict ), Methods of Conflict Resolution (The
Win-
Lose Approach, The Lose-Lose Strategy, The Win-Win
Approach), Techniques for Resolving Conflicts (Confrontation
and Problem Solving Leading to Win-Win, Disarm the
Opposition,
Cognitive Restructuring, Appeal to Third Party, The Grievance
Procedure)
18. Negotiation / Influencing Skills

Why Influencing, What Is Influencing, TYPES OF INFLUENCING

SKILLS (Probing And Listening, Building Rapport, Sign
Posting,
Pacing, Selling, Assertiveness), LAWS AND PRINCIPLES OF
INFLUENCE, The Six Laws of Influence (The Law of Scarcity,
The Law of Reciprocity, The Law of Authority, The Law of
Liking,
The Law of Social Proof, The Law of Commitment and
Consistency), Influencing Principles (Making a Start, Buy
Yourself
Thinking Time, Dealing With Disagreement, Difficult And
Sensitive Situations)
19. Sociability : Etiquettes And Mannerism & Social Skills

Need for Etiquette , Types of Etiquettes (Social Etiquette,

Bathroom Etiquette, Corporate Etiquette, Wedding Etiquette,
Meeting Etiquette, Telephone Etiquette, Eating Etiquette,
Business Etiquette, E-Mail Etiquettes,), MANNERISMS, HOW
TO IMPROVE YOUR SOCIAL SKILLS (Be Yourself, Be
Responsible, Be Open & Approachable, Be Attentive, Be Polite,
Be Aware, Be Cautious)
20. Importance of Group / Cross Cultural Teams / Team Work skills
Introduction, Types and Characteristics of
Groups (Definition of a
Group, Classification / Types of Groups, Friendship Group,
Task
Group, Formal Groups, Informal Group, Effective Group),
Importance of a Group, Characteristics of a Mature Group,
TYPES AND CHARACTERISTICS OF A TEAM ( Definition of a
Team, Types of Teams, Functional Teams, Problem Solving
Teams, Cross - Functional Teams, Self - Managed Teams),

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 Importance of a Team, Characteristics of a Team

21. VALUES / CODE OF ETHICS

Meaning, A FEW IMPORTANT VALUES (Honesty, Integrity,
Purity, Discipline, Selflessness, Loyalty, Fairness,
Equality, Trust,
Support, Respect, etc)

Note : One Orientation module for the faculty is must.

Involvement of Industry Experts is necessary for
Interview Skills

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 5.2 BUSINESS MANAGEMENT

Rationale :

The existence of profit of a business is no more a

chance phenomenon. It is a scientifically calculated
management activity. Therefore, it is essential that in the
curriculum for Diploma Course in Printing Technology the
subject should be included as Basic subject. Supevisors are
called Front line Managers in the sense that they are the
persons directly in touch with the workers.

The study of management will enable the students to

apply usefully the knowledge of industrial relations,
legislations relating to industries printing and
publication, management functions, personnel management and
many other important and relevant activities in their
professional lives.

DETAILED CONTENT

1. Introduction :

1.1 Economy and its effect on society.

1.2 Indian Economy - under developed economy and

Developing stage.

1.3 Status of Printing industry in India.

1.4 Production: Meaning and factors of production.

2. Business Organisation :

2.1 Forms of business organisation and their formation.

2.2 Propriety, Partnership, Private and public limited

companies co-operatives and public sector.

3. Management :

3.1 Definition, difference with administration.

3.2 Histroy and growth of scientific management.

3.3 General management functions - planning, organising, co-

ordinating, motivating, directing and controlling.

3.4 Structure of an organisation- sales and marketing, prodution

and admininstration, responsibilities.

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3.5 Departmental management- management organisation and
responsibilites, leadership delegation and authority.

3.6 Production organisation - production planning and control

system.

3.7 Factories organisation: Product Planning & control

system

3.8 Factories Act & Industrial laws.

3.9 Salesmanship & advertising.

4. Productivity :

4.1 Principles of method study, principles of work measurement.

4.2 Principles of job evaluation.

4.3 Principles of time study, incentive payment scheme.

5. Personnel Management:

5.1 Elements of personnel management: industrial psychology

behaviour and attitude.

5.2 Employment: job specification, selection, tests and

interview, induction and training, general welfare
amenities.

5.3 Handling grievances, ensuring uniformity of decision.

5.4 Discipline, correcting the workers, employee counselling,

absenteism, labour turn over.

5.5 Joint consultation, works committee.

5.6 Trade Unionism.

6 Press Laws :

6.1 Copyright Act, Imprint & other laws.

6.2 Registration Act.

REFERENCE BOOKS

1. Aswathapa, K. Factory Organisation & Management, Himalaya

Publishing House, Mumbai.

2. Shekher, S. A., Modern Business Organisation & Management,

Himalaya Publishing House, Mumbai.

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3. Shukla, M.C., Business Organisation & Management, S.
Chand & Co., New Delhi.

4. Spriegal R. William, Industrial Management, S.

Chand & Co., New Delhi.

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 5.3 PRINTING DESIGN-II

Rationale :

Every printed product is designed before it is printed. The

print technician should have a clear perspective of the
design principles involved in designing a printed
[Link] objective of this subject will be to introduce
the study of design as a decision making discipline which
controls all the aspects of the printing production.

DETAILED CONTENT

1. Planning for production :

1.1 Selection and Coordination of production processes within

the economic terms and jobs specifications.

1.2 The possibilities and limitations of binding, finishing and

ancilliary processees as they affect design.

1.3 Technical influences and the selection of the specification

of ink, paper, cloth, and other materials in relation to job
specifications and to different production processes
decided.

2. Book Design :

2.1 Parts of a Book.

2.2 Format and page design to suit different classes of books,

book jacket and binding styles.

2.3 Illustrations Their suitability, positions, captions and

legends.

2.4 Casting off copy. Principles of copy fitting, copy fitting

tables.

2.5 Margins: Importance of margins, determining margins to suit

various styles of binding.

2.6 Preparation of page layouts for different parts of the book

and dummies.

3. Display Design :

3.1 Principles of display. Factors affecting display setting.

3.2 The effective use of white space. The shape and the size of
the space.

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3.3 Type face combinations and their suitabilities.

3.4 Use of borders, rules and other decorative materials. Use of

initials.

3.5 Grids: use of grid.

4. Newspaper Design.

4.1 Newspaper format ; Parts of a newspaper.

4.2 Principles of newspaper design.

4.3 Treatment and arrangements of body matter and headings.

5. Magazine Design :

5.1 Parts of a magazine and their arrangements for Cover page,

contents pages and sequences.

6. Design for Packaging :

6.1 Introduction to packaging, Kinds of printed packages,

Introduction to Packages, designing economic importance,
advantages, selling aspects.

7. Design Organisation :

7.1 Quality Control of art work.

7.2 Necessity of free lance artists, designers, and

photographers.

7.3 The advertising agency: Its functions, procedures and

services.

8. Degital Designing :

Software used in digital desiging of printed products

LIST OF PRACTICALS

1. Preparation of layouts and Dummies for the book.

2. Designing of leaflets, booklets, brochures.

3. Designing layout for sale display materials

4. Preparation of layout and paste ups for advertisement in

newspapers and magazines.

5. Designing of newspaper pages.

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6. Desinging of magazine pages.

7. Preparation of Dummies for the production of newspaper and

magazine.

8. Designing for packaging

9. Copy preparation for text and illustrations.

Note :-

The students shall be required to produce at the time of

internal and external examination a portfolio of specimens
of prescribed practical work duly signed by him and verified
by his teacher.

REFERENCE BOOKS

1. Walkar, Magazine Design, Blue print, London.

2. Marting Duglas, Books Design, Blue print, London.

3. Wakford, H. S. Design for Print Production, Focal

Press,London.

4. Marguand, E. Graphic Design Presentation, VNR, USA.

5. Silver G., Graphic Layout & Design , VNR, USA.

6. HartBurt, A Publication Design: A guide to Pageout.

7. HartBurt, A Publication Design: A guide to Pageout

Typography, Format & Style,VNR, USA.

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 5.4 TEXT & IMAGE SETTING-II

Rationale

Every printed product consists of text portion and

illustrations, with the former occupying a predominent
portion. Knowledge of text setting methods and equipment
used for setting text, which is broadly termed 'Letter
Assembly' is therefore very essential.

The aim of this subject is to study letter assembly as

an important part of print production techniques, to enable
the students to make judgement about the aspect of printing,
particularly in relation to the requirements of designing
the printed products.

This will cover development of typesetting method,

preparation for typesetting, typesetting inputs and outputs,
pageassembly, proofing, imposition and planning.

The aim is to further develop the students

understanding and knowledge of letter assembly equipment,
particularly in the areas of on line intergrated system,
image generation system, editing and corrections, electronic
page assembly, digital storage and outputs.

DETAILED CONTENTS

1. Image Setting Systems:

1.1 Classification of image setting systems.

1.2 Suitability & limitations of different image setting

systems.

1.3 Basic components of modern image setter and their

functions

2. Image Setting Configuration :

2.1 Input devices - work station, high end scanners, Digital

Pen, FTP.

2.2 Software for text and image Setting- Type setting and page
making, Illustration processing, Colour seperation and
correction.

2.3 Output Devices- Image Setter, large formate inkjet printer,

film processor.

2.4 Storage systems- Latest auto backup devices.

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3. Digital Imaging :

3.1 Basics of image editing, page assembling and imposition.

3.2 Imposition and workflow software.

3.3 Raster image processor (RIP).

3.4 File extension for digital imaging e.g. TIFF, EPS, JPEG,
Bitmap

4. Production Routine :

4.1 Steps in text processing.

4.2 Scanning Operations for illustration processing.

4.3 Output, Quality control.

LIST OF PRACTICALS

1. Setting of text, table and tabular setting on Desk Top

Publishing system.

2 Setting of display matter.

3. Editing and correction of Desk Top Publishing system.

4. Page make-up of text matter by various word processing

software.

5. Setting of text, table and tabular matter on various

software.

6. Illustration editing and correction on various image editing

software.

7. Output of practical performed.

8. Full sheet output and imposition through software.

REFERENCE BOOKS

1. Health, L. G. Introductory Phototypesetting, GATF,1981.

2. N. Edward Berg, The New Era of Electronic
Composition, GATF.
3. Encyclopedia of Contemporary Type Setting ,GATF,1997.
4. N. Edward Nerg, Electronic Composition, A guide to the
revolution in Type Setting, GATF, 1975

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5. Joost List, Electronic Publishing, Vroom Helm,1987.
6. Kirty Wilson_ Davies, Desk Top Publishing, Blue Print,
1987.
7. Desk Top Publishing, Book, Peter Worlock, 1988.
8. James felici & Ted Nace Desktop Publishing Skill,
Addition Wesley Publishing Company, 1987.
9. Gatehouse Roper, film Assembly and Platemaking, GATF 1982.
10. Digital image-A Practical Guide - by Adele Drobler,
Greenberg and seth.

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 5.5 PLANNING AND COLOUR SEPERATION TECHNOLOGY

Rationale :

Photo-mechanical transfer of images and electronic image

generation are the areas of graphic reproduction in printing
technology, A through Knowledge of reproduction photography
is essential for the student to learn the process of Image
carrier preparation for printing. The course mainly deals
with operation and handling of different equipment,
machinery etc. for reproduction photography.

DETAILS CONTENTS
1. Light and Colour :

1.1 Electromagnetic waves, visual appreciation.

1.2 Properties of colour, colour perception.

1.3 Additive & subtractive principles of colour synthesis.

2. Equipments and Materials :

2.1 Camera essentials.

2.2 Filters, filter factor, filter ratio.

2.3 Halftone screen, special purpose, screens screen angles, AM

Screening,.
FM Screening.

2.4 Piezography : Introduction and uses

2.5 Other modern printing techniques.

3. Quality Control Aids

3.1 Copy preparation and evaluation.

3.2 Tone and colour control.
3.3 Grey scale, register marks, register punch, Colour Patches.

4. Colour Separation :

4.1 Principles of colour reproduction.

4.2 Methods of colour separation: direct colour separation and
indirect colour separation.

4.3 Exposure control system.

4.4 Evaluation of colour separations.

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5. Colour Correction :

5.1 Basic principles of colour correction

5.2 Colour correction methods: manual colour correction,
photographic colour correction, single overlay, two
overlay, high light, premask, camera back masking, quality
control mask, under colour removal.

6. Electronic Colour Scanner :

6.1 Principle of scanning, Principles of colour.

6.2 Electronic colour scanner : Working principle and functions

of a colour scanner.

6.3 Electronic colour separation: scanner programming, scanner

operation and evaluation of separations through scanner.

7. Miscellaneous Camera Techniques :

7.1 Duotone negative making.

7.2 Rescreening of halftone prints.

7.3 Preparation of halftone tints.

7.4 Line & halftone combination work.

7.5 Dropout negative-making.

8. Proofing :

8.1 After treatment of negative.

8.2 Prepress proofing, needs for prepress proofing.

LIST OF PRACTICALS

1. Rescreening from printing halftones.

2. Line and halftone Conbination negative making.

3. Screen tint preparation from contact screen.

4. Preparation of spreads and chokes for multicolour

printing.

5. Manual retouching exercises.

6. Direct/Indirect separation from reflection copy.

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 Reference Books

1. Hentzel, Fred Ray Blair and Tom Destree, Graphic Arts

Photography: Black and White, GATF,U.S.A.
2. Eric Chambers, Manual of Graphic reproduction for
Lithography, Litho Training Services Ltd., London and
Manchester, 1979.
3. Ekald Fred Noemer, The Handbook of Modern Halftone
Photography, Perfect Graphic Arts, Demarest.
4. Hames Walter Burden, Graphic Reporoduction Photography,
Focal Press, London, 1973.
5. Gray [Link], Colour and its Reproduction, GATF, 1988.
6. William, P. Spence & David G. Requist, Graphic Reproduction,
Benett Publishing, illinois Co., GATF.

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 5.6 IMAGE CARRIERS TECHNOLOGY-II
Rationale :

It is a technology subject. It gives the knowledge of

different printing surface preparation, techniques like
photo engraving, offset plates, gravure cylinders etc. With
this information one can control the operation of the
equipments and production of printing surfaces, etc.

DETAILS CONTENT

1. Relief Plate Making Processes :

1.1 Relief plates for letterpress, flexography and

letterset , merits, limitations, suitability, materials,
equipment and methods.

1.2 Precosting, Postcosting for elexography plated.

2. Offset Plate Processes :

2.1 P.S. Plate Process

2.2 Multi-metal plate process.

2.3 Photopolymer plates.

2.4 Paper Plate

2.5 Letterset Plates

2.6 Quality control aids; The Star Target, dot Gain scale,
Senstivity guide, colour control bar, green bar, plate
punching, Reflection Denistometer, Trouble Shooting.

3. C.T.P.: computer to Plate systems.

3.1 Types of CTP and Plate

3.2 Details working process of CTP.

4. Gravure Surface Preparation :

4.1 Conventional Processes of Gravure Cylinder preparation.

4.2 Electronic and laser beam engraving- Principles, equipment,

materials and methods.

4.3 P.S. Photopolymer plates for gravure cylinders(Introductory).

5. Screen Preparation :

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5.1 Screen fabrics: Kinds, Characteristics and suitability.

5.2 Screen preparation materials, accessories and methods.

5.3 Modern techniques of screen preparation.

LIST OF PRACTICAL

1. Preparation of negative and positive working PS plates.

2. Preparation of photopolymer relief plates(Demonstration).

3. Flexographic Platemaking (Demonstration)

4. Gravure Cylinder making (Demonstration)

5. Electronic Engraving (Demonstration)

6. Polymer plates for Offset (Demonstration)

7. Preparation of image carrier for screen printing by

different Prosses

8. Use of Pre-registration Devices.

REFERENCE BOOKS

1. GATEHOUSE & ROPER, FILM ASSEMBLEY & PLATE MAKING, GATF,USA.

2. OFFSET PLATE MAKING, GATF, USA.

3. MERTLE & OTHERS, PHOTOMECHANICS & PRINTING, VNR, USA.

4. KARCH & BUBER, GRAPHIC ARTS PROCEDURES, AMERICAN TECHNICAL

SOCIETY, CHICAGO, USA.

5. MACHINE PRINTING, FOCAL PRESS, LONDON.

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 5.7 PRESS TECHNOLOGY-I

Rationale :

This is a technology subject. Technicians working in

printing industry are required to deal with different
printing machines of various processes. These machines have
different operational units. The diploma holders are
required to have a good knowledge of these machines. This
subject deals with the printing machines of all the
processes and their operational units.

Detailed Contents

1. Letter Press Printing Machine:

1.1 Letterpress cylinder Machines: Classification, relative

merits and limitations, Mechanical and Operational features.
Automatic feeding, inking and delivery systems.

1.2 Pre-make ready and Make-ready operations involving text

matter, line and halftone blocks underlay, interlay &
overlay.

1.3 Principle of Imposition Schemes upto 16 pages halfsheet work

and sheet work.

1.4 Running defects : Analysis of causes and their remedies.

1.5 Introduction to Label Printing.

2. Floxgraphy Printing :

2.1 Types of image carriers, their suitability and uses.

2.2 Flexography printing machine, Types of machine.

2.3 Flexography printing mahcine operations and suitability.

2.4 Different types of inking system.

2.5 Types of ink and chamical used in flexography printing.

3. Digital Printing :

3.1 Introduction to digital printing, Toner based digital

printing and Non toner based printing.

3.2 Digital Printing Fundamentals - Pixel image, Digital

[Link] and CMOS. Introduction to various software used in
digital printing.

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3.3 Selection of technology for digital printing - Variable data
printing, print on demand, Different types of card printing
(ATM, Credit Card, RFIF), MICR printing and various types of
inkjet printing.

3.4 Brief introduction of 3D technology

3.5 Printing on different substrate i.e – Glass, Plastics, gold

printing, edge decoration, paper, plastic etc.

3.6 3D web technology, multimedia in multiple production.

3.7 Print on demand.

3.8 Hybrid printing technology.

LIST OF PRACTICALS

1. Introduction, handling, Make-ready and operation of letter-

press machines.

2. Imposition scheme up to 16 pages Upright and oblong.

3. Colour printing and proofing of various jobs.

4. Practice of cutting, creasing, perforating, numbering,

embossing and thermography

5. Colour mixing and matching.

6. Capturing images with digital camera.

7. Digitizing originals with high-end flatbed scanners.

8. Colour printing and proofing of job on digital printers.

9. Sample collection of various printing papers/substractes.

10. Sample collection of various printed materials

11. Demonstration of flexography printing.

REFERENCE BOOKS

1. Letter Press Printing I-II, C.S. Misra Anupam

Prakashan Allahabad.

2. Akshar Mudran Shastra, C.S. Misra Anupam Prakashan,Allahabad.

3. Durrant, W.R., Machine Printing, Focal Press, London.

4. Hutchings, E.D., Printing By Letterpress, Heinemann,

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 London.

5. Lithographers Manual, GATF, USA.

6. Faux, I., Lithography,GATF,USA.

7. Offset Press Operating, GATF, USA.

8. Flexography; Principles & Practice, Flexographic

Technical Association, USA.

9. Digital colour printing technology - by Biswanath

Charkaravarthy

10. Introduction to Prepress - by Hugh M. Speirs.

11. Scanning Primer - by Richard M. Adams II

12. Understanding Digital Colour - by Phol Green

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VI Semester

6.1 ENVIRONMENTAL EDUCATION & DISASTER MANAGEMENT

L T P
4 - -
RATIONALE:

A diplima student must have the knowledge of different

types of pollution caused due to industrialisation and
construction activities, so as he may help in balancing of
eco-system and control pollution by providing controlling
measures. They should be also aware of the environmental
laws
for effectively controlling the pollution of environment.
The topics are to be taught in light of legislation Para-3.

TOPIC WISE DISTRIBUTION OF PERIODS:

_________________________________________________________________

SL. NO. TOPIC L T P

________________________________________________________________

1. Introduction 6
2. Pollution 4
2.1 Water Pollution 8
2.2 Air Pollution 8
2.3 Noise Pollution 4
2.4 Radio Active Pollution 6
2.5 Solid Waste Management 6
3. Legislations 4
4. Environmental Impact Assessment 4
5. Disaster Management 6
______________________________________________________________
TOTAL 56 - -
_____________________________________________________________

DETAILED CONTENTS

1. INTRODUCTION :

- Basics of ecology, Ecosystem, Biodiversity Human activities

and its effect on ecology and eco system, different
development i.e. irrigration, urbanization, road development
and other engineering activities and their effects on
ecology and eco system, Mining and deforestation and their
effects.

- Lowering of water level , Urbanization.

- Biodegradation and Biodegradibility, composting, bio

remediation, Microbes .Use of biopesticidies and

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 biofungicides.

- Global warning concerns, Ozone layer depletion, Green house

effect, Acid rain,etc.

2. POLLUTION :

Sources of pollution, natural and man made, their effects on

living environments and related legislation.

2.1 WATER POLLUTION :

- Factors contributing water pollution and their effect.

- Domestic waste water and industrial waste water. Heavy

metals, microbes and leaching metal.

- Physical, Chemical and Biological Characteristics of waste

water.

- Indian Standards for qulity of drinking water.

- Indian Standards for quality of treated waste water.

- Treatment methods of effluent (domestic waste water and

industrial/ mining waste water), its reuse/safe disposal.

2.2 AIR POLLUTION :

Definition of Air pollution, types of air pollutants i.e.

SPM, NOX, SOX, GO, CO2, NH3, F, CL, causes and its effects
on the environment.

- Monitoring and control of air pollutants, Control measures

techniques. Introductory Idea of control equipment in
industries i.e.

A. Settling chambers
B. Cyclones
C. Scrubbers (Dry and Wet)
D. Multi Clones
E. Electro Static Precipitations
F. Bog Fillers.

- Ambient air qulaity measurement and their standards.

- Process and domestic emission control

- Vehicular Pollution and Its control with special emphasis of

Euro-I, Euro-II, Euro-III and Euro IV.

2.3 NOISE POLLUTION :

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 Sources of noise pollution, its effect and control.

2.4 RADISACTIVE POLLUTION :

Sources and its effect on human, animal, plant and material,

means to control and preventive measures.

2.5 SOLID WASTE MANAGEMENT :

Municipal solid waste, Biomedical waste, Industrial and

Hazardous waste, Plastic waste and its management.

3. LEGISLATION :

Preliminary knowledge of the following Acts and rules made

thereunder-

- The Water (Prevention and Control of Pollution) Act - 1974.

- The Air (Prevention and Control of Pollution) Act - 1981.

- The Environmental Protection (Prevention and Control of

Pollution) Act -1986. Rules notified under EP Act - 1986
Viz.

# The Manufacture, Storage and Import of Hazardous

Chemical (Amendment) Rules, 2000

# The Hazardous Wastes (Management and Handling )

Amendment Rules, 2003.

# Bio-Medical Waste (Management and Handling) (Amendment)

Rules, 2003.

# The Noise Pollution (Regulation and Control)

(Amendment) Rules, 2002.

# Municipal Solid Wastes (Management and Handling) Rules,

2000.

# The Recycled Plastics Manufacture and Usage (Amendment)

rules, 2003.

4. ENVIRONMENTAL IMPACT ASSESSMENT (EIA) :

- Basic concepts, objective and methodology of EIA.

- Objectives and requirement of Environmental Management

System (ISO-14000) (An Introduction).

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5. DISASTER MANAGEMENT :

Definition of disaster - Natural and Manmade, Type of

disaster management, How disaster forms, Destructive power,
Causes and Hazards, Case study of Tsunami Disaster, National
policy- Its objective and main features, National
Environment Policy, Need for central intervention, State
Disaster Authority- Duties and powers, Case studies of
various Disaster in the country, Meaning and benifit of
vulnerability reduction, Factor promoting vulnerability
reduction and mitigation, Emergency support function plan.
Main feature and function of National Disaster
Management Frame Work, Disaster mitigation and prevention,
Legal Policy Frame Work, Early warning system, Human
Resource Development and Function, Information dissemination
and communication.

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 6.2 PRESS TECHNOLOGY-II

Rationale :

This is a technology subject. Technicians working in

printing industry are required to deal with different
printing machines of various processes. These machines have
different operational units. The diploma holders are
required to have a good knowledge of these machines. This
subject deals with the printing machines of all the
processes and their operational units.

Detailed Contents

1. Offset Printing Machine:

1.1 Sheet Fed Offset mechines : Classification, purpose, Sizes;

Speeds ; suitability; Single, Two and multi colour and
perfecting machines; mechanical and operational features,
Different models used in modern industry.

1.2 Plate Cylinder, blanket cylinder, impression cylinder,

packing of these Cylinders. Stretch during impression,

1.3 Registration systems: registration devices for book work

single colour and multicolour printing; electronic register
control.

1.4 Blanket and rollers: Structure and properties of blankets

care and maintenance. Kinds of rollers their funtions,
merits and limitations.

1.5 Pre-make ready and Make ready operation for printing of

single colour, two colour and book jobs on sheet-fed offset
machines.

1.6 Make ready operation for multi colour Printing, Colour

sequence and its effects, Procedure and uses of Colour
mixing and matching.

1.7 Web-fed offset printing machines, Mechanical and

operational features, different types and their use in the
printing industry.

1.8 Modern devices for Web Control, Multi Colour, Ink Control,
Dampening systems, Heat set and Cold set inking system,
Drying chamber, Silicou unit and Delivery attachment.

1.9 Automatic reel changing, modern controls of inking and

dampening system.

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1.10 U.V. ink printing.

2. Digital Printing :

2.1 Colour Management - Introduction and image reproduction

process.

2.2 Characterising input and output devices, use of CIELAB, CMS.

2.3 Digital printing processes - Silver Faldire, Phernal,
Inkjet, Electrostatic Process.

2.4 Market and Applications - Introduction, defining "On Demand

Printing", defining variable printing, Typical lenghts,
Short-run process colour printing. On demand printing and
publishing concepts.

LIST OF PRACTICALS

1. Adjusting automatic feeders.

2. Plate clamping, blanket fitting, preparing for run.

3. Preparation of fountain solution, dampening rollers.

4. Adjusting inking and dampening rollers, ink - fountain

setting.

5. Makeready and printing of text, line and halftone work in

Single, Two, Three, and four colour.

6. Measurement of ink control strip through densitometer.

7. Make ready and practice on sheet fed and Web offset printing
machines.

8. Preparing Digital Proofs with image reproduction process

using colour management.

REFERENCE BOOKS

1. Technology of offset printing, C.S. Misra Anupam

Prakashan Allahabad-India.
2. Durrant, W.R., Machine Printing, Focal Press, London.
3. Hutching, E.D., Printing By Letterpress, Heinemann,
London.
4. Lithographers Manual, GATF, USA.
5. Offset Press Operating, GATF, USA.
6. Flexography; Principles & Practice, Flexographic
Technical Association, USA.
7. Offset Mudran Shastra, C.S. Misra Anupam Prakashan,
Allahabad.

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8. Colour and its reproduction - by Gray and Field.
9. Colour and Quality - by heidelberg.
10. Pocket guide to colour with digital application - by Thaomas
E Schildgen, Frank Beah.
11. Computer to plate primer - by Richard M Adams and Frank J
Romano.
12. Electronic Colour Seperation - by Dr. R. K. Molla.
13. The PDF Print Production Guide - by Joseph Marin and Julie
Sheffo.
14. On demand printing - by Howord M. Fenten, Frank J. Romano.

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 6.3 BINDING & PACKAGING-II

Rationale :

This core subject deals with the special binding systems and
automatic binding system. Advancements in binding process is
taking place with great speed. A Diploma holder is required
to supervise this section in a press. Therefore knowledge of
this subject is very essential.

1. Banding & Laces:

Single, double, double string, russia, lacing.

2. Publishers Binding:

Folding, bundling, attaching plate and end papers gathering,

sewing, nipping, spine gluing, trimming, spring back, edge
decoration, rounding and backing, lining, Alternative
forwarding techniques, board cutting and cloth cutting, case
making, cover decoration, casing-in, pressing, inspection,
dispatch.

3. Book Repairing Work:

Pulling a book, removing old groove, by trimming the book,

applying the glue on loose leaf., over cast, strainthening
out of vellum leaves, pressing.

4. Loose leaf binding and mechanical binding:

Interscrew, ring metal, prong metal, thong metal, record or

universal metal, metal back ledger, metal spriral or coil,
wiro, plastic comb.

5. Automation in bindery:

Folfing machine, bundling machine, gathering machine, wire

stitching machine, thread stitching and looping machine,
three- knife book trimmers, continuous trimmers, book back
gluing machine. Rounding and backing machine, back-lining
machine, lining up and head binding machine, case- making
machine, automatic case making machine, back forming
machine, casing in machine, pressing machine, Cold foil
stamping machine, Automatic book finishing machine, types
and suitability of machines for various classes of work.

6. "Embalishment :" UV coating, Aquaous coating, electron beam

coating.

PACKAGING

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7. Introduction and uses of packaging.

8. Principles of Packaging :

Concept of packaging, functions of packaging, packaging and

productivity, package components export packaging.

9. Types of Packaging :

Paper based packaging materials, plastics in packaging,

glass and metal containers in packaging, flexible packaging.

10. Packaging Techniques :

Packaging of accessories and spares - skin, blister and

shrink packaging, stretch wrapping - strip packaging,
blister packaging, pharma packaging.

11. Packaging Management :

Package design - an important marketing tool, systems

approach to pakaging, scientific packaging and loss
prevention.

11. Production Control:

Departmental planning and layout, modern producion

techniques and work-flow sequence, prevention of
deterioration: insects, fungi.

LIST OF PRACTICALS

1. Cutting machines: Understanding of various types of

automatic cutters, automatic spacing, fixing and changing of
knives, safety on cutters, maintenance and regular routine
work in handling and care of machines.

2. Folding machines : Understanding of various types of

automatic folders, knife folding and buckle folding,
different folds, their names and purposes, adjustments,
maintenance and regular routine work in handling and care of
machines.

3. Introduction to binding machine : Tipping machine, Gathering

- automatic, Collating- automatic, Rounding and backing
machines, Case making machine.

4. Sewing machine: different types, method of sewing,

maintenance routine.

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5. Adhesive binding: automatic machines, understanding of
various types, perfect binder.

6. Mechanical and loose leaf binding machines used.

7. Printing and decorating cover-stamping with ink, with foil,

blind.
8. Packaging design : Prepare the package on pulp board

Refernece Books

1. Martin, A.G., Finishing Process in Printing, Focal, 1972.

2. Johnson, A.W., Manual of Book Binding, Thames and Hudson.
3. Alex J. Vaughan, Modern Book binding
4. Learance Twon, Bookbinding by Hand.
5. Doeglas Cockerell, Bookbinding and the Care of Books.
6. Hanlon, J.F., Handbook of Packaging Engg. McGran Hill.
7. Pain, F.A., Fundamentals of Packaging, 1981.
8. Handbook of print media - by Helmut Kippan Ed., Heidelberg.
6.4 PRINTING COSTING AND ESTIMATING

Rationale :

Costing and Estimating: Printing supervisors, owners of

printing presses and so on, have to study costing for the
purpose of cost recovery and cost control. The study of a
scientific system of costing will give them proper guidance
as to how the maximum utilization of the resources of the
factory can be achieved and do away with waste of time and
money.

In an extrenely competitive market, scientific

estimating can guaranctee the meaningful survival of a
printing organisation by enabling it to forecast correctly
and judiciously the estimated cost of jobs, the overhead
expenditure of a business, and the amount of profit to be
made from each job.

DETAILED CONTENT
1. Costing :

1.1 Introduction - the object of costing the factors likely to

affect profitability, informations sought in costing,
national expenses, the outline of British Federation system
of costing.

1.2 A study of the budget - classification of expenditure bases

of allocation, apportionment and re-apportionment to cost
centres, calculation of cost recovery rates, recovery of all

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 budgeted costs, assessment of capital values, forecasting
the life of assests-methods of depreciation, cost sheet
and estimate form.

2. Estimating

2.1 The importance of accurate estimating The tools of an

estimator - Output tabel

2.2 Calculations of of the printing substrate and flexible

packaging materials.

2.3 Estimating for various method os image carrier preparation

(conventional and latest printing processes)

2.4 Estimating of ink, Toner, Binding and Finishing materials.

2.5 Estimating for the warehouse.

2.6 Online estimating : Benifits, Types and processes.

2.7 Data base printing management system.

Reference Books

1. Cost Accountancy for printers, British Printing Industries

Federation, Landon.

2. Estimating for Printers, British Printing Industries

Federation, Landon.

3. Estimating Methods and cost analysis for printers,

Balaraman and Krishnamurthy, Ramya Features, Chinnai.
4. Principles of applied costing for printing industry,
K.S. Venkatraman, AIFMP, New Delhi.

5. Lagat Parikalan tatha Mulyankan, L.R. Nagpal, Neelam

Prakashan, Chandigarh.

6. Mudran Samagri Prodyogiki, M.N. Lidbide, Madhaya

Pradesh Hindi Granth, Academy Bhopal.

7. Costing and estimating for printers - by B. D. Mendiratta.

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 6.5 BOOK DESIGN AND PRINTING PRODUCTION

Rationale :

This is diversified course. The objective of the course

is to impart knowledge and skills in book production, an area of
inter-disciplinary approach in printing technology.

DETAILED CONTENT

1. Selection of Book Format :

1.1 Standard and non standard formats: International ISO range,

US/European Standard, metric book publishing format.

1.2 Making the right choice for book formate.

2. Preparation of Text :

2.1 Copy preparation, Presentation, copy editing,

house style, defining the structure.

2.2 Designing the Text, Selection of type face, type

area, page margins and text type size, heading styles,
subsidiary text and illustration captions, Prelims and end
matter.

3. Preparation of Illustration:

3.1 Line art work, tone illustration and the process of picture
research, assessing originals for reproduction, line
illustrations and tone illustrations.

3.2 Digital Image Eidting

4. Preparation of Cover and Jackets :

4.1 The cover/jacket brief; reviewing rough, drawing up and

assessing finished art work- specifying the art work size
presentation.

4.2 Bar codes-1 D and 2 D,QR Barcodes

5. Text Setting:

5.1 The type setting cycle: Steps in text processing,

front end operations and page make-up techniques, output.

5.2 Marking proofs and controlling quality.

6. ORIGINATING AND PROCESSING THE ILLUSTRATIONS

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6.1 Scanning of mono-colour and multi-colour illustrations.

6.2 Proofing and proof checking; Single colour integrated

books, colour books.

7. PROOFING THE COVER/JACKET :

7.1 The originating stages.

7.2 Quality control.

8. PAPER AND INK :

8.1 Selection of paper for different types of books, paper

measurement and calculation defects in paper.

8.3 Printing Inks: Specifying inks and process colour

inks, calculation of ink consumption/milage.

9. BOOK PRINTING :

9.1 Sutability of selection of printing processes.

9.2 Selection of printing process : Letterpress, offset, Digital

prepress and other processes.

9.2 Planning and plate making,

selection of cover boards and jacket.

9.3 Total quality control management.

10. BINDING AND FINISHING PROCESS :

10.1 Different types of book binding.

10.2 Varnishing lamination, Foil stamping embossing, Trimming, UV

coating spot lamination and spot UV.

LIST OF PRACTICALS
( 4 Hours )
Study of industry working procedure- Every student require
to submit their report in prescribe proforma.

REFERENCE BOOKS

1. TREVIT, J., BOOK DESIGN, COMBRIDGE UNIVERSITY PRESS.

2. WILLIAMS, H. METHODS OF BOOK DESIGN, YALE UNIVERSITY PRESS,

USA.

3. BAKER, D, PUBLISHERS GUIDE TO COPY PREPARATION, BLUDPRINT,

123
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 LONDON.

4. BANN, D., THE PRINT PRODUCTION HANDBOOK, MACDONALD.

5. EVAN H., THE ART OF PICTURE RESEARCH, DAVID & CHARLES.

6. LEE, M., BOOKMAKING, R.R. BOWLER CO., LONDON.

7. BOOK PRODUCTION PRACTICE, PUBLISHERS ASSOCIATION/BRITISH

PRINTING INDUSTRIES FEDERATION,LONDON.

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 6.6 PROJECT

The students of diploma in "Printing Technology"

programme have to do a project work as part of curriculum
and in partial fulfillment for the award of diploma by the
state Board of Technical Education, Uttar Pradesh.

The objective of project work is to make use of the

knowledge gained by the student at various stages of the
diploma course and to enable the students to work in
convenient groups on a project involving theoretical and
experimental studies related to printing technology.

The project work is meant for solving or even

indentifying open ended problems and to give remedial
suggestions by applying the knowledge and skills gained
through various subject areas. It is expected that students
will be sent to various printing industries to take live
problems from the field, as their project work.

Identification of printing industry and project

activities should begin well in advance. Student should also
be asked to identify suitable printing industry and project
activities, which can be taken by them. One teacher as
guide, will supervise and evaluate the project work of the
students assigned under guidence.

This helps to judge the level of proficiency,

originality and the capacity for application of the
knowledge attained by the student, at the end of the course

Each student shall finally produce a comprehensive

report, eovering background information, literature survey,
problem statement, project work details and conclusions.
This final report shall be in type written and bound form.

The following factors to be considered white selecting

the projects -

1. The project has to be done by the students themselves and

not by any outsider, that is, the diploma students with
their own knowledge and skill shall be able to do the
project
with somebody's guidence.
2. Repetition of same project done by any other batch of same
year/ previous years shall not be permitted.
3. The total number of students in a group shall not exceed six.

125
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 R E S O U R C E S

An estimate of the requiremetn of resources, land

buildings, equipment, furniture, staff, recurring and non
recurring costs for establishing and running this course have
been worked out in this chapter. These resources are the bare
minimum and must be provided for this course.

1. DEPARTMENT AND LABORATORIES

The following Department and Laboratories for practical

training have been identified for conducting Diploma course in
Printing Technology.

1. Basic Engineering Department

2. Computer Application Laboratory
3. Printing Science Laboratory
4. Printing Design Studio Department
5. Text & Image Setting Department
6. Reproduction Technology Department
7. Image Carrier Technology Department
8. Printing Process Department
9. Press Technology Department
(Including Letterpress, Flexography, Screen, Offset and
intaglio workshop)
10. Digital Printing Department
11. Binding and Packaging Department.
II STAFF

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A. FACULTY

With the modernisation of curriculum and syllabus for

Diploma Course, revision of faculty structure and updating of
faculty qualification have become essential to make the faculty
relevant to the curriculum.

The recommended faculty structure are given as under.

Staff requirement as per norms

_________________________________________________________________
Sl. Designation of the No. of
No. Post Post
_________________________________________________________________
1. Principal one
2. Head of Department Graphic one
Reproduction
3. Head of Department Printing one
and Finishing
4. Head of Department Design one
and Letter Assembly
5. Lecturer in Graphic Design one
6. " Graphic Reproduction one
7. " Typography one
8. " Reproduction Photography one
9. " Letter Assembly one
10. " Printing Surfaces one
11. " Printing Processes one
12. " Printing Machine one

13. " Offset Machine one

14. " Binding & Finishing Process one
15. " Process Planning and one
Film Assembly
16. " Press work one
17. " Plate Making one
18. " Printing Science one
19. " Business Management one
20. " Computer Application one
21. " Basic Engineering one

Maintenance of Staff requirement Workshops

_____________________________________________________________________

Sl. Designation of the No. of

No. Post Post
_____________________________________________________________________

Maintenance Technicians in :

(a) Basic Engineering 1

(b) Priting design Photography &

Letter Assembly 1

(c) Reproduction & Printing Surface

Preparation 1

(d) Press work 1

(e) Binding and Finishing 1

III Buildings
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Corrected and Approved By B.T.E. on Dated 04.05.2017
_________________________________________________________
Sl. Deseription Total
No. Requirement
(Sq.M.)
_________________________________________________________

III.1 Teaching area

i. Class rooms/ 375

tutorial Rooms
ii. Drawing Hall 200
[Link] /Workshops (for a batc

(a) Basic Engineering 100

lab

(b) Computer Application 60

lab

(c) Printing Science Lab 120

(d) Printing Design Studio 100

(e) Letter Assembly I Lab 120

---do --- 120

(f) Reproduction & 120

Photography lab

(g) Printing Surface Preparation

Lab (plate making) 120
----do--- II 120

(h) Press work I Lab 120

Press work II Lab 120

Press work III Lab 120

(i) Binding & Finishing I Lab

120

Binding & Finishing II Lab 120

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Corrected and Approved By B.T.E. on Dated 04.05.2017
______________________________________________________

Sl. Description Total

No. Requirement
(Sq.M.)
_______________________________________________________

III.2 Administrative Area

i. Principals Room, 650

Confidential Room,
Main office, store
Library, H.O.D./
Lecturers Room.

ii. Conference Room. 120

[Link] Control Room 60

iv. N.C.C. Block 75

III.3 Students Amenities

i. Cycle Stand 200

ii. Canteen 50

[Link] 30

III.4 Guest House 30

III.5 Residential Area

____________________________________________________________
Sl. Name of Type of
No. Post Residence
Required
and number
____________________________________________________________

--
1. Principal | Type IV
|
2. H.O.D./Lecturer | (10)
|
--

3. Technician Type III

(5)

4. Office Staff Type II

(5)

5. Class IV Type I
(8)

129
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 Hostel Facilities
__________________________________________________
Sl. Total Hostel
No. Population Capacity
of Students Required
__________________________________________________

1. 225 133

Hostel Accomodation

Required for 150 Students

IV. EQUIPMENT

The details of experiment for the various laboratories

and workshops are given in the APPENDIX I

V. FURNITURE

The details of the furniture requirements may be worked

out on the basis of students strength and number of laboratories
and workshops. Every laboratory, classroom and drawing hall must
have chalk board. Lump sum amount may be provided for this
purpose.

VI ANNUAL RECURRING EXPENDITURE

VI.1 In additional to staff salaries and allowances

the provision for training cost, direct and
indirect, may be made for the total number of
student per year.

VI.2 Library: there should be provision for purchase

of books and journals for this discipline about
Rs.- 12,000/ every year.

VII TOTAL COST ESTIMATES

There is difficulty in working out the details of costs for

recurring and non - recurring items. The rough cost estimates are
to be calculated as per requirment.

130
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 LIST OF EQUIPMENTS
Only those of the equipments given below which are essentially
required for the conduction of practicals mentioned in the curriculum are
to be procured by the institutions.
"Machine/Equipments/Instruments of old BTE list which are not included
below are to be retained in the Lab/Shop for Demonstration purpose but not
to be demanded fresh for purchase."
NOTE : Equipment for different shop and lab of latest verson
should be purchased.
I. APPLIED PHYSICS LAB

APPLIED PHYSICS LAB

-----------------------------------------------------------------
[Link] of Equipment No. @ Rs. [Link] Rs.
-----------------------------------------------------------------
1. Brass ball with hook 2 cm. dia 2 20 40
2. Stop watch least count 0.1 Sec 4 500 1000
3. Wall bracket with clamping 2 50 100
arrangement
4. Meter scale 5 20 100
5. Searl's conductivity apparatus
with copper & steel rods 25 X 4 cm.
diameter with all accessaries 2 set 1000 2000
6. Potentiometer - 10 wires with
jocky 4 500 500
7. Meterbridge complete 2 250 250
8. Moving coil galvenometer 5 200 600
9. Moving coil ammeter 0-1 amp.,
0-5 amp., 0-10 amp., 1 no of each 8 250 750
10. Moving coil voltmeter 0-1 V.
0-5 V., 0-10 V. 1 No of each 8 250 750
11. Resonance Column of steel 2
(with all accessories)
12. App. for determining coefficient
of friction on a horrizontal plane 2 set 1000 1000
13. Appratus for determining character-
stics of P-N junction diode complete
with all accessaries 2 set 1500 1500
14. Post office box dial type 2 1200 1200
with resistance boxes
15. Physical balance with weight box 2 800 1600
16. Rehostat of different [Link] 16 250 2000
17. Fortin's barometer with mercury 1 2500 2500
18. Anemometer cup type 1 1000 1000
19. Anemometer hand held 1 1000 1000
20. Spring Force Constant Apparatus 2
with accessories
21. Screw gauge 5set
22. Spherometer 2set
23. Halfmeter scale 5set
24. Vernier Callipers 5set
25. Viscosity Apparatus 2set
(Complete with accessories by
Stokes method)
26. Thermometer of different range 10set
27. Reynauld's Hudrometer 1set
28. Wall Thermometer 2set
29. Tuning Fork's Sets 3set
30. Carey Foster Bridge 2set
(With all accessories)

131
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-----------------------------------------------------------------
[Link] of Equipment No. @ Rs. [Link] Rs.
-----------------------------------------------------------------
31. Battery Eliminator of different 4set
types
32. Battery Charger 1set
33. Standrad Cadiminum Cell 2set
34. Multimeter(Digital)_ 1set
35. Sprit Level 2set
36. Drilling Machine 1set
37. Lab tables 8
38. Lab stools 30
39. LPG Gas Burner with Cylinder 1
40. Stop Clock [Link]

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II. APPLIED CHEMISTRY LAB

-----------------------------------------------------------------
[Link] of Equipment No. @ Rs. [Link] Rs.
-----------------------------------------------------------------
1. Test tube stand 15 10 150
2. Funnel stand 15 10 150
3. Burette stand 15 30 450
4. Pipette stand 15 10 150
5. Chemical balances with analytical
weights 1gm -200gms 5 1500 7500
6. Fractional weights set with rider 5sets 25 125
7. Kipp's apparatus 1000 ml. polythen 2 500 1000
8. Reagents bottles
250ml 120 10 1200
500ml 5 15 75
1000ml 5 25 125
9. Wide mouth bottle 250 ml 15 15 225
10. Winchester bottle 2.5 litre 15 30 450
11. Test tubes 1/4" x 6" 75 1 75
12. Boiling tube 1" x 6" hard glass 24 10 240
13. Pestle and morter 10 cms 2 30 60
14. Watch glass 7.5 cms 15 5 75
15 Beakers
100 ml. 10 15 150
250 ml. 24 20 480
400 ml. 12 25 300
1000 ml. 5 30 150
16. Weighing bottle 10 ml with lid 15 10 150
17. Wash bottles 15 15 225
18. Conical flask 250 ml. 15 30 450
19. Flat bottom flask 500 ml. 6 40 240
20. Flat bottom flask 250 ml. 15 25 375
21. Burette 50 ml. 15 60 900
22. Pipette 25 ml. 15 20 300
23. Measuring flask 250 ml.
with stopper 15 50 750
24. Measring cylinder of various
sizes (250 ml, 500 ml, 1000 ml)
3 no. of each 9 LS 250
25. Bunsen's burner of brass 15 50 750
26. Gas plant petrol 10 to 20 burners
automatic 1 5000 5000
27. Spirit lamp 15 30 450
28. Tripod stand 15 10 150
29. Wire gauge 15 X 15 cm. with
asbestos 15 15 225
30. Test tube holder 15 10 150
31. Porcelain plates 15 20 300
32. Funnel 15 cm. 15 16 240
33. Blow pipe & work tools with electric
blower for glass blowing 1 set 10000 10000
34. Cork borers with sharpn 2 set 100 200
35. Cork pressure 1 set 250 250
36. Glass cutting knife 1 75 75
37. Spatula hard & nickel/steel 2 each 50 100
38. Water tapes with gooseneek 6 200 1200
39. Gas taps two way 10 150 1500
40. Pinch cock & screw 15 20 300
41. Distilled water units (electrical) 1 5000 5000
-----------------------------------------------------------------

133
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-----------------------------------------------------------------
[Link] of Equipment No. @ Rs. [Link] Rs.
------------------------------------------------------------------
42. Distilled water units (solar) 1 5000 5000
43. Open balance 1000 gms./10 mg. 1 600 600
44. Platinium wire 5 25 125
45. Brush for cleaning various type 40 10 400
46. Jars 20 Lit. for keeping destilled
water 5 100 500
47. Lab table 2 m. x 1.2 m. x 1 m. hight
with central sink and cup boards
(Teak wood) with drawers and two
built in almirah on each side with
reagent racks, better tile top 4 8000 32000
48. Exhaust fans 18" 4 2000 8000
49. Side racks and selves for bench
reagents made of teak wood for 24
bottels each set 4 2000 8000
50. Digital balance electronic 1 10000 10000
51. Hot plates 7-1/2", 3" dia controled
2000 watts 1 1000 1000
52. Hot air oven thermostatically
controled with selves and rotary
switches 350 x 350 x 25 high 1 8000 8000
53 pH Meter 1 1000 1000
54 Glass Electrode 2
55. Reference Electro 2

Miscellaneous LS 10000

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 Name of Equipments Quantity Approximate
Cost
[Link] Lacs.
1.1 Text and Image Setting
LETTER ASSEMBLY

1.1 Hand Composing

(i) Case Racks to accomodate 10 sets 0.30

15 cases of English and
Hindi)

(ii) Galley Racks (for 100 galleys) 3 Nos 0.30

(iii) Lead/Rule Racks cut to 1 Nos 0.10

size, rack for leads and
rules accomodation 15 cms
to 60 cms lenght with
three seperators.

Galleys :-
(a) Standard folio galleys 06 Nos. 0.10
(b) Standard demy Quarto 12 Nos. 0.20
galleys

(iv)Type cases (of standard size)

English cases Pair of cases 04 0.10
(v) Double cases 10 0.45
(vi)Devnagari calcuttia style 03 set 0.10
(vii)Types :
(a) Book faces with standard 3 faces 0.20
variations in design & size.
(b) Display faces with complete 3 faces 1.20
variations.
(viii)Type metal 1 Quintals 1.00
(ix) Galley Proofing Press(Std.) 1 No. 0.10

1.2 Mechanical Composing

(i)Phototype setters with 1 Nos. 10.00

accessories
(ii) Linotype Machine (Demo) 01 05.00
(iii) Mono Type 1 " 02.00
1.3 Electronic Composing
(i) Image Setter (Latest Config.) 1No 10.00

1.4 Desk Top Publishing

(i) Professional System graphic dedicated 20 No. 10.00

of latest config. capable of handling
latest emage editing software easily
(ii) Desk top publishing terminal latest 30 No. 15.00
configuration for
(iii) Lan connectivity with professional 02 No. 02.50
server with backup facility capable
of handling minimum 20 terminals
Each with LAN (Latest configuration)
(iv) Professional laser network printer A3 02 No. 03.00
(v) Professional Scanner A4 (flatbed) high res. 01 No. 01.00
(vi) Professional Scanner A4 (flatbed) high res. 01 No. 02.50
(vii) Inkjet Printer A3 Size High End 02 No. 02.00
(viii)Adobe photoshop(Latest ver multiuser) 01 No. 01.00
135
Corrected and Approved By B.T.E. on Dated 04.05.2017
 (ix) Coral draw (latest ver multiuser) 01 No. 01.20
(x) Adobe Acrobat professional(latest version 01 No. 01.00
(xi) Adobe in design laterst ver. 01 No. 01.50
(xii) Quark Express 10 or latest version([Link].) 01 No. 00.50
(xiii)Adobe page maker 7 or lastest ver.([Link].)01 No. 00.20
(ivx) FOSS inkscape vextor drawing 01 No.
(xv) FOSS gimp shop photo plus 6 image editing 01 No.
(xvi) R.I.P. 01 No.

2. Reproduction Technology

(i) Electronic colour scanner:- 1 No 33.00

with dot generation, negative &
Positive output, graphic
planning facilities

(ii) Digital & Vertical Camera with all 1 Set 6.00

necessary accessories like each
screens, filters light
integrators, lamps, etc.

(iii) Enlarger and contact printer 1 Set 1.50

with provision for filters.

(iv) Film/ Bromide processor 1 Set 1.25

(v) Register Punch Pins and bars 2 Set 0.10

(vi) Developing Trays 03 Nos. 0.30

(v) Transmission type 1 Nos 0.25

digital Densitometer

(vi) Reflection type Densitometer 1 Nos. 0.25

(vii) Spectrophotometer 1 Nos. 0.25
(viii)Computer to plate with work flow system 1 Nos.
(ix) Plate setter and Processor 1 Nos. 0.50

3. Image Carrer Technology

(i) Photo Polymer Platemaking 1 set 3.00

equipment accessories with latest version

(ii) Whirlers (Offset Plate coating 2 Nos. 2.50

machine) with variable speed
range, fitted with warm air
system with adjestable
temperature control, drain
outlet for easy accessibility.

(iii) Printing down units 2 Nos. 2.00

With built in metal halide
light source & vacum Pump,
rotating plate holder,
Exposure Control timer,
Exposure control start/
lamp ON OFF device, vacum
control device.

(iv) Etching machine 1 No. 1.00

(v) Graining machine 104 x 129 cm 1 No. 1.00

(41" x 51") with rustless plate
136
Corrected and Approved By B.T.E. on Dated 04.05.2017
 clamping device adjestable
stroke action of markles for
variable plate grains, Trongh
lined with thick sheets on base
sides.

(vi) Printing down frame (Automatic) 1 No. 0.75

(vii)Light sources 2 Sets 1.00

(viii)Plate processor 1 No. 2.50

(ix) Misc. equipment, & gauges 6.25

testing instruments,
furnitures, etc. 20.00

4. PRESS TECHNOLOGY (Letter press, Flexography, Digital Printing)

(i) Hand fed platens 9"x13", 2 Nos. 1.00

10"x15" size 1 [Link]
(ii) Automatic platens 10"x15", 1 Nos. 3.00
sizes 1 each
(iii) Automatic Cylinders 15"x20", 2 Nos. 8.00
20"x30" sizes 1 no. each(For Demo)
(iv) Imposing tables( Standared 4 Nos. 0.60
size having galley of furniture
racks)
(v) Type heigh gauge 1 No. 0.10
(vi) Metal furnitures (made of alloy set of 50 0.45
matel) assoted size
(vii) Mechanical Quoins (different set of 50 0.75
sizes
(viii) Flexographic machine 1 No. 20.00
Size 24" with heating, sheeting
and rewinding arrangements
including polythene printing
attachments.
(ix) Miscellaneous equipment for flexography 1 50 04.00
Printing machine
5. Digital Printer

(i) Digital colour printing A3 size 01 No. 15.00

with duplexing facility and booklet
finishing with latest configuration
(ii) High end MF printing A3 size with 01 No. 00.20
duplexing facility
(iii) A4 size colour laser printer high end 01 No. 01.00
(iv) LCD Projector 01 No. 00.70
(v) Professional graphic dedicated system 20 No. 10.00
with latest configuration with OS
(vi) Work station with 24" professional monitor 01 No. 01.00
(vii) High end professional scanner a3 with ADF 01 No. 01.00
(viii)Professional server with backup facility 02 No. 02.50
capable of handling mimimum 20 terminals
each with LAN (Latest configuration)
(ix) LAN with complete accessories 02 No. 00.80
(x) Online UPS 10 KV with on hour backup 02 No. 05.00
(xi) Air conditioner 2 tons with stablizer 04 No. 01.60
(xii) Coral draw (latest ver multiuser) 02 No. 02.00
(xiii) Adobe Acrobat professional(latest version 02 No. 02.00
(xiv) Adobe in design laterst ver. 01 No. 01.50
(xv) Adobe CS5(Latest ver multiuser) 02 No. 03.00
(xvi) ABBY find reader latest version 01 No. 00.70
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 (xvii) Quark Express 10 or latest version([Link].) 01 No. 00.50
(xviii)Adobe page maker 7 or lastest ver.([Link].)01 No. 00.20
(xix) Room preparation and furniture LS 06.00

6. Press Work ( Off Set,Screen Printing, Intaglio workshop)

(i) Medium size offset machines

Size 19"x26", fully automatic,
Highest Register quality. 1 Nos. 20.00

(ii) Two colour offset printing. 1 No. 60.00

machine size 19"x26", fully
automatic sheet fed press, the
machine should be able for
single sided printing as well
as for perfeeting, electronic
control devices with all
accessories/

(iii)Web offset with two units 1 No. 50.00

Web width size 660 m.m.
Automatic blanket to blanket
modern registration inking system
& other latest device

(iv) Small offset Machine 10"X15" 1 No. 3.50

(v) Small offset Machine 10"X20" 1 No. 6.50
(vi) Gravure machine 24" with auto trminal 1 No. 17.00
control unith web aligner of latest
configuration
(vii) Proofing Press 1 No. 4.50
(viii)Misc. equipments, gaueges, 0.50
testing equipments including
densitometers etc.

7. Screen Printing :

(i) All accessories required for 5 Set. 0.10

printing manually set each of
(a) Wooden screen Frames 10"x12", 2 each. 0.10
12"x15", 15"x20" sizes
(b) Screen cloth, Fine, Medium & 0.50
Course
(c) Squezee 10", 12", 6", 4", 3" 1 set 0.05

(ii) Semi automatic screen printing 1 Set 1.35

machine with stainsteel vaccum
bed size 15"X20

8. BINDING AND PACKAGING DEPARTMENT

(i) Paper cutting machine hand 1 No. 0.20

operated

(ii) Paper cutting machine Semi 1 No 0.40

Automatic

(iii) Automatic paper cutting 1 No 10.00

machine equipped with
electronic control and
programming devices, with all
accessories.

138
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 (iv) Wire stitching machines 2 No 00.25

(v) Book Sewing machines 12 No 4.50

with latest configuration

(vi) Folding machines automatic 1 NO 5.00

equipped with electronic
control devices with all
accessories.

(vii) Folding machine semi automatic 1 No 5.00

(viii) Book backing machine 2 No 0.05

(ix) Perfect binding single clamp machine 1 No 19.00

with latest configuration

(x) Hard Press 3 No 0.50

(xi) Board Cutter 1 No 0.50

(xii) Comb-binding machine 1 No 0.50

(xiii) Laminating machine other minor 1 No 1.00

binding equipments and
accessories.

(xiv) Laminating machine by hot process 1 No 1.00

(xv) U. V. coating machine 1 No 2.00

(xvi) U. V. curing machine 1 No 4.00

(xvii) Hot Foil Stamping Machine 1 No 4.00

139
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 COMPUTER CENTRE

[Link]. DESCRIPTION QTY. APPROX. COST

(in Rs.)
1. Computers (Mimumum or latest core 16 8,00,000=00
or latest core i7, 1GB graphic
Card, 4GB RAM, DVD ROM, Hard Disk 500GB
with OS and 17" Monitor ora latest config.
with all accessories
(in Rs.)
Software :

i. MS OFFICE latest version 01 00.55

ii. Adobe Photoshop latest ver. 01
iii. Corel Draw Latest Version 02
iv. Adobe Acrobat Professiona Latest Version 02
v. Adobe in design latest ver. 02
vi. Adobe Photo shop 01
vii. Adobe Illustrator Latest Version 01

3. Hardware

i. Hubs-16 port, all accessories related to Networking.

[Link]- A4 01 10,000

3. Ink Jet Printer 01 5,000

4. Black-Colour Laser Jet 01 20,000
5. 5 KVA on line UPS with minimum 02 3,00000
30 miniute battery backup along
with sealed maintenance free
batteries. Provision for connecting
external batteries with network
connectivity.
6. Window Air Conditioner 1.5 tones 04 30,000(EACH)
capctity with ISI mark alongwith
electronic voltage stablizer with
over viltage and time delay circuit
7. Room preparation and furniture LS

140
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 LIST OF LABORATORY EQUIPMENT(Energy Conservation)

Sr. Particulars Qty Estimated

No Cost (Rs)
1. Multimeter 1 17,000
2. Power Analyzer 1 20,000
3. Luxmeter 1 5,000
4. Black Box (for checking lamp efficacy including stand and 1 25,000
luxmeter)
5. Centrifugal pump, 1 kW 1 15,000
6. Variable Frequency drive 2 50,000
7. Water Flow meter 1 10,000
8. Pressure Gauge 1 2,000
9. Experimental Set up for Valve Throttling vs VFD 1 50,000
10. Compressor, 20 cfm, single-stage 1 50,000
11. Air leakage meter 1 18,000
12. Blower (2 HP) 1 8,000

141
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 General Recommendations taken into consideration for deciding
staff requirements and other facilities

1. In principle, duration of course will be three years

with extra six months of practical Training in
industry. In order to implement this Practical Training
system efficiently, proper liaison staff should be
provided by the State Government in the Institute.
Diploma will be awarded to students after the
completion of Practical Training. Till the above
facilities are provided, the duration, of the course
will remain as it is i.e., three years.

2. Many equipments required for setting laboratories and

workshop for this course are very sophisticated and may
have to be imported. Hence,efforts should be made for
geting exemption from custom duty on such equuipment
should be sought.

3. The purposeful implementation of the curriculum would

necessiate arrangement of faculty development
programmes so as to up-to-date the knowledge of the
faculty.

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STUDENT ACTIVITIES ON ENERGY CONSERVATION/ENERGY EFFICIENCY

1. Presentations of Case Studies

2. Debate competitions
3. Poster competitions
4. Industrial visits
5. Visual Aids

COURSE OUTCOMES

After studying this course, a student will be able to co-relate and apply fundamental key concepts
of energy conservation and energy management in industry, commercial and residential areas. A
student will be able to:

• Define principles and objectives of energy management and energy audit.

• Understand Energy Conservation Act 2001 and its features.
• Understand various forms & elements of energy.
• Identify electrical and thermal utilities. Understand their basic principle of operation and
assess performance of various equipments.
• Identify areas of energy conservation and adopt conservation methods in various systems.
• Evaluate the techno economic feasibility of the energy conservation technique adopted.

INSTRUCTIONAL STRATEGY

Teachers are expected to lay considerable stress on understanding the basic concepts in energy
conservation, principles and their applications. For this purpose, teachers are expected to give
simple problems in the class room so as to develop necessary knowledge for comprehending the
basic concepts and principles. As far as possible, the teaching of the subject must be supplemented
by demonstrations and practical work in the laboratory. Visits to industries must be carried out.
Expert from industry must be invited to deliver talks on energy conservation to students and
faculty.
REFERENCE BOOKS
1. Guide book on General Aspects of Energy Management and Energy Audit by Bureau of Energy
Efficiency, Government of India. Edition 2015
2. Guide book on Energy Efficiency in Electrical Utilities, by Bureau of Energy Efficiency, Government
of India. Edition 2015
3. Guide book on Energy Efficiency in Thermal Utilities, by Bureau of Energy Efficiency, Government
of India. Edition 2015
4. Handbook on Energy Audit & Environmental Management by Y P Abbi&Shashank Jain published by
TERI. Latest Edition
5. Important Links:
(i) Bureau of Energy Efficiency (BEE), Ministry of Power, Government of India. [Link].
(ii) Ministry of New and Renewable Energy (MNRE), Government of India. [Link].
(iii) Uttar Pradesh New and Renewable Energy Agency (UPNEDA), Government of Uttar Pradesh.
[Link].
(iv) Central Pollution Control Board (CPCB), Ministry of Environment, Forest and Climate Change,
Government of India. [Link].
(v) Energy Efficiency Sevices Limited (EESL). [Link].
(vi) Electrical India, Magazine on power and electrical products industry. [Link].

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INSTITUTE OF RESEARCH,DEVELOPMENT AND TRAINING [Link] -208024

SUBJECT: Questionnaire for ascertaining the job potential and

activities of diploma holder in Printing Technology.

PURPOSE: To design and develop diploma curriculum in Printing

Technology.

NOTE: [Link] answer the questions to the points given in

the questionnaire.

[Link] other point or suggestion not covered in this

questionnaire may be written on a separate paper and
enclosed with the questionnaire.

[Link] of the organisation:______________________________________

______________________________________

[Link] & Designation of the officer _____________________________

filling the questionnaire _____________________________

[Link] of the department/section/ _____________________________

shop _____________________________

[Link] functions of the _____________________________

department/section/shop _____________________________

[Link] of diploma holder employees

under your charge in the area of _____________________________
Printing Technology.

[Link] give names of modern equipments/machines handled by a

diploma holder in Printing Technology.

1. 2. 3.

4. 5. 6.

[Link] proficiencies are expected from a diploma holder in

Printing Technology.

1. 2. 3.

4. 5. 6.

[Link] the approximate percentage of the following desired in

Diploma teaching.

1. Theoretical knowledge -------------%

2. Practical knowledge -------------%
3. Skill Development -------------%

[Link] you think " on the job training" / Industrial training

should form a part of curriculum. ( Yes/ No)
if yes then
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 (a) Duration of training --------------
(b) Mode of training 1. Spread over different semesters

2. After completion of course

3. Any other mode

[Link] mode of recruitment is followed by your organisation.

1. Academic merit
2. Written test
3. Group discussion
4. Interview
5. On the job test.

11. Mention the capabilities/ Qualities looked for while recruiting

diploma holder in Printing Technology.
(a) Technical knowledge ------------
(b) Practical skill ------------
(c) Etiquettes and behaviour ------------
(d) Aptitude ------------
(e) Health habit and social background --------------
(f) Institution where trained --------------

12. Which type of assignment do you suggest for an entrepreneure

in Printing Technology.

13. In which types of organisations can a diploma holder in

Printing Technology work sucessfully.

1 2 3

4 5 6

14. Job procepects for the diploma holder in Printing Technology.

for the next ten years in the state / country.

15. In your opinion what should be the subjects to be taught to a

diploma student in Printing Technology.

Theory Practical

16. Kindly mention particulars regarding topics/areas which

should be given more emphasisin the curriculum .

Theory Practical

17. Kindly state whether your organisation Yes/ No

can contribute towards improvement of
curriculum in above field.
If yes : Pleas give names of experts in
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 your organisation to whom contact.

18. Kindly give your valuable suggestions for being

considered at the time of finilisation of curriculum.

19. What changes in technologies or to be incorporated

in the development of curriculum on Printing Technology.

( Signature )

Kindly mail the above questionnaire duly filled to:-

Shri Yogesh Singh Yadav

Professor
I.R.D.T.,U.P.,Kanpur

( Please note that all information in this survey is confidential

for the use of curriculum design only )

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 ANNEXURE- 2 STUDENT CENTER ACTIVITY

The purpose of this subject to enhance the skills of student

in following areas

1. English proficiency

2. Level of academic knowledge

3. Presentation skills

To achive above goals, small group of students or individual

students with similar needs work independently.

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