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Chain 2

The document provides safety precautions and technical data for the S50MC-C chain and chain tightener, including inspection, adjustment, and dismantling procedures. It outlines specific measurements for wear and tightening angles, as well as the necessary steps for maintaining and assembling the chain. Additionally, it emphasizes the importance of safety measures during operation and maintenance to prevent personal injury.

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0% found this document useful (0 votes)
2 views14 pages

Chain 2

The document provides safety precautions and technical data for the S50MC-C chain and chain tightener, including inspection, adjustment, and dismantling procedures. It outlines specific measurements for wear and tightening angles, as well as the necessary steps for maintaining and assembling the chain. Additionally, it emphasizes the importance of safety measures during operation and maintenance to prevent personal injury.

Uploaded by

xd9ftj9m7s
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

S50MC-C Chain 106-1

Data

SAFETY PRECAUTIONS CAUTION FOR SAFETY Standard Tools: See Section 913
Special Data
S50MC-C
02
106-1 Chain

X Stopped engine Slippy surfaced and risk of falling


(while at wok in crankcase)
X Block the starting mechanism
Risk of severe personal injury
X Shut off starting air supply (while engine being turned)
X Engage turning gear

Shut off cooling water

Shut off fuel oil

X Shut off lubricating oil

Lock turbocharger rotors

Data
Ref. Description Value Unit

D-1 Max. wear of teeth


on chain wheel 3.0 mm

D-2 Original length


(chain pitch x 10 links) 835.0 mm

D-3 10 links measurements


+ 1% of a tensioned chain
= scrapping of chain 843.4 mm

When referring to this page, please quote Data Sheet 106-1 Edition 02M Page 1 (2)
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885
106-1 Chain S50MC-C
Data

Page 2 (2) When referring to this page, please quote Data Sheet 106-1 Edition 02M
MITSUI ENGINEERING & SHIPBUILDIING CO., LTD.
4X-39885
S50MC-C Chains 906-1.1
Checking
Chains
S50MC-C
203
Checking
906-1.1

4.
Carry out the inspection as follows:

1. Make a general inspection for loose bolts


and screws.

2. Inspect lube oil pipes for damage, and


check jet nozzles for possible stoppages or
deformations.

3. Examine the rubber track of the guideways


for cracks or other damage.

Replace the guideway if bits have started to


be “plucked out” of the rubber track.

4. Check the teeth of the chain wheels. If


abnormal wear is found, take a
measurement (see Data).

Measurements are best taken by placing a


short straight-edge over points A and B and
then measuring the distance D-1.
KG906-1.1 204 04

5. If abnormal wear is observed at the bottom


of the teeth, make a drawing in scale 1:1 of
the teeth and wear profile.

Measure the geometry of the bottom and 5.


note down all available measurements
including D-A and D-B on the drawing. D-B
is best found by placing a short straight-
edge between the tip of the two teeth.

For assessing the measurement results,


contact MES.

In most cases, scratches caused by the


side plates of the chain will be found on the
sides of the teeth. Such scratches can
generally be considered normal.
KG906-1.1 204 05

When referring to this page, please quote Procedure 906-1.1 Edition 203M Page 1 (4)
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885
906-1.1 Chains S50MC-C
Checking

7. 6. Check the chains for cracks on possibly de-


88.90 mm fective rollers and side plates.

Check that the chain rollers can run freely


and that the chain links can freely move on
the pin and bushing (that they are not
“seized” between the pin and the bushing).
D-2
53.98 mm It is normal, however, that the rollers get
light, circumferential scratches during the
D-3 running-in period. These fine scratches are
of no importance and need not be consid-
ed.
HM906-1.0 32 00 L0a

It is recommended to turn the chains a


complete rotation and check each single
link.

7. Check chain wear by measuring the length


of 10 chain links and comparing the result
with the value given in Data.

If necessary, adjust the chain tightener.


See Procedure 906-2.3.

Page 2 (4) When referring to this page, please quote Procedure 906-1.1 Edition 203M
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885
S50MC-C Chains 906-1.2
Dismantling
Dismantling
906-1.2

It may become necessary to disassemble 1.


the chain if, for instance, cracked rollers or
seizures between pin and bushing have
been discovered during the inspection.
See Procedure 906-1.1.

Note!

Every time a chain link is disassembled,


a new link must always be fitted as the
link pin press-fit is destroyed when
breaking the chain.

GN906-1.2 203 01
When a new link is fitted in one chain, the
corresponding link in the other chain
must also be renewed.

2.
1. Remove the tension on the chain by
loosening the chain tightener.
(See Procedure 906-2.3).

Turn the engine until the slack part of the


chain, with the chain link that is to be
disassembled, is in a favourable position
for the work.

2. Mount a wire round the link rollers a short


distance from the disassembly point, and
tighten the wire lightly with a tackle.
GN906-1.2 203 02

Protect the link rollers over which the wire


is wrapped.

Note! 3.

If the chain is to be completely removed,


contact MES for further information.

The riveting of the pins that are to be


pressed out is to be or ground away.

3. Place the chain bursting tool over the outer


chain link, and dismantle the link by
alternately tightening the screws on the
tool.
GN906-1.2 203 03

When referring to this page, please quote Procedure 906-1.2 Edition 203M Page 3 (4)
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885
906-1.4 Chains S50MC-C
Mounting
Mounting
906-1.4

1. Before assembling the inner and outer


links, clean the pins and bushings.

1. Combine the inner chain link with the outer


chain link and mount the compression tool.

Force the loose side plate of the outer link


into place by alternately tightening the
screws on the compression tool.

2. When the link has been assembled, remove


the compression tool and lock the pin ends
by riveting.
GN906-1.4 203 01

Repeat this procedure until the chain has


been assembled.

Remove the tackle and wire and adjust the


chain tension.
(See Data and Procedure 906-2.3).

Page 4 (4) When referring to this page, please quote Procedure 906-1.4 Edition 203M
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885
S50MC-C Chain Tightener 106-2
Data (With exciter)

SAFETY PRECAUTIONS CAUTION FOR SAFETY Standard Tools: See Section 913
Special Data
S50MC-C
07
106-2 Chain Tightener

X Stopped engine Slippy surfaced and risk of falling


(while at wok in crankcase)
X Block the starting mechanism
Risk of severe personal injury
X Shut off starting air supply (while engine being turned)
X Engage turning gear

Shut off cooling water

Shut off fuel oil

X Shut off lubricating oil

Lock turbocharger rotors

Data
Ref. Description Value Unit

D-1 Clearance 0.1 mm

D-2 Tightening angle 720 °


(= 12 hexagons)

D-3 Reduced tightening angle 600 °


(= 10 hexagons)

D-4 Max. distance 265 mm

When referring to this page, please quote Data Sheet 106-2 Edition 07M Page 1 (2)
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885
106-2 Chain Tightener S50MC-C
(With exciter) Data

Page 2 (2) When referring to this page, please quote Data Sheet 106-2 Edition 07M
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885
S50MC-C Chain Tightener 906-2.3
Adjusting (With exciter)
Chain Tightener
S50MC-C
208
Adjusting
906-2.3

1.
1. To retighten the chains, loosen nuts A, B,
C and D to free the chain tightener bolt.

2. Turn the engine so that the slack part of the


chains is on the same side as the tightener
wheel.

If balanceweights are mounted, continue


the turning until they are hanging vertically
downwards.

3. With the balanceweights in this position,


tighten nut B on the chain tightener bolt un-

GN906-2.3 203 01
til there is a clearance between the shaft
and the nut as stated in D-1.

Then tighten nut B as stated in D-2 (see


Data).
GN906-2.3 203 02 2.

3. D-2

D-1
GN906-2.3 203 03

When referring to this page, please quote Procedure 906-2.3 Edition 208M Page 1 (2)
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885
906-2.3 Chain Tightener S50MC-C
(With exciter) Adjusting

4. 4. Tighten nut C hard against the contact face


of the shaft.

Tighten nut D.

Lock nuts C and D with the tab washer.

5. Tighten nut A.

Lock nuts A and B with the tab washer.

6. Measure distance X.
GN906-2.3 203 04

7. If the chain is worn (X >165 mm), repeat the


procedure from step 1, but tighten nut B
only to the reduced tightening angle, see
Data.

5. If distance X exceeds the max. distance


(see Data), find and eliminate the cause of
the abnormal chain elongation, e.g. a de-
fective chain, damaged chain wheels or
bearings, etc. Repeat the procedure from
step 1.
GN906-2.3 203 05

6. X
GN906-2.3 203 06

Page 2 (2) When referring to this page, please quote Procedure 906-2.3 Edition 208M
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885
S50MC-C Chain Tightener 106-2
Data (Without exciter)

SAFETY PRECAUTIONS CAUTION FOR SAFETY Standard Tools: See Section 913
Special Data
S50MC-C
04
106-2 Chain Tightener

X Stopped engine Slippy surfaced and risk of falling


(while at wok in crankcase)
X Block the starting mechanism
Risk of severe personal injury
X Shut off starting air supply (while engine being turned)
X Engage turning gear

Shut off cooling water

Shut off fuel oil

X Shut off lubricating oil

Lock turbocharger rotors

Data
Ref. Description Value Unit

D-1 Clearance 0.1 mm

D-2 Tightening angle 420 °


(= 7hexagons)

When referring to this page, please quote Data Sheet 106-2 Edition 04M Page 1 (2)
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885
106-2 Chain Tightener S50MC-C
(Without exciter) Data

Page 2 (2) When referring to this page, please quote Data Sheet 106-2 Edition 04M
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885
S50MC-C Chain Tightener 906-2.3
Adjusting (Without exciter)
Chain Tightener
S50MC-C
205
Adjusting
906-2.3

1.
1. To retighten the chains, loosen nuts A, B,
C and D to free the chain tightener bolt.

2. Turn the engine so that the slack part of the


chains is on the same side as the tightener
wheel.

3. Tighten nut B on the chain tightener bolt


until there is a clearance between the shaft
and the nut as stated in D-1.

Then tighten nut B as stated in D-2 (see


Data).

GN906-2.3 203 01
For chain wear, see Procedure 906-1.1.

GN906-2.3 209 02 2.

3. D-2

D-1
GN906-2.3 203 03

When referring to this page, please quote Procedure 906-2.3 Edition 205M Page 1 (2)
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885
906-2.3 Chain Tightener S50MC-C
(Without exciter) Adjusting

4. 4. Tighten nut C hard against the contact face


of the shaft.

Tighten nut D.

Lock nuts C and D with the tab washer.

5. Tighten nut A.

Lock nuts A and B with the tab washer.

The number of times that retightening can


be carried out depends on when the limit for
GN906-2.3 203 04

scrapping the chain has been reached. See


Data page 106-1.

5.
GN906-2.3 203 05

Page 2 (2) When referring to this page, please quote Procedure 906-2.3 Edition 205M
MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
4X-39885

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