PURE TECH INDIA
An ISO 9001 -2015Certified Company
Quality Assurance Plan
Project Mechanised Oil Water Separator System (MOWS) - 75 m3/hr
Plot 37, "Bhagavathi", SIDCO Industrial
Client M/s. Indian Oil Corporation Limited,Betkuchi Terminal
Estate New, Mathur, Pudukkottai, Tamil
EPC M/s. MKROY, Kolkata
Nadu, 622515
Vendor M/s. Pure Tech India, Tamilnadu
Document No PTI_CC1480_09 CC Number CC1480A Date 30.04.2026
Product Name Mechanised Oil Water Separator System Capacity 75 kL/hr Rev. 0
BOUGHT-OUT ITEMS
Acceptance Format of Agency
[Link]. Characteristic / Item Category Type/method of check Extent of check Reference Document Remarks
Norm Record Vendor Client TPI
1 Pipes & Fittings
Surface defects Major Visual 100% Appd. Drrawing. No defects IIR/TC P R R
Dimensions Major Measurement 100% Appd. Drrawing. Rel. std. IIR/TC P R R
Chemical analysis / Mech. TC / Lab test
MOC Critical 1 sample per heat Appd. Drrawing. Rel. std. P R R
Properties report
2 Flanges
Surface defects Major Visual 100% Appd. Drrawing. No defects IIR/TC P R R
Dimensions Major Measurement 100% ANSI B16.5 Rel. std. IIR/TC P R R
Chemical analysis / Mech.
MOC Critical 1 sample per heat Appd. Dwg. Rel. std. TC P R R
Properties
3 CPI pack sheets
Sheets Major Visual 100% Appd. Drawing/BOM Rel. std. IIR P R R
CPI pack assembly dimension Major Measurement 100% Appd. Drawing/BOM Rel. std. IIR/TC P R R
4 Butterfly valve, Ball valve (manually operated)
Type / End connection Major Visual 100% Appd. Drawing/BOM Rel. std. IIR/TC P R R
Chemical analysis / Mech. All the valves are manually hand
MOC Critical 1 sample per heat Appd. Drawing/BOM Rel. std. IIR/TC P R R
Properties lever [Link] Valve size,
quantity will be verified by TPI
Size and Qty Major Measurement 100% Appd. Drawing/BOM Rel. std. IIR/TC P R W
during inspection.
5 Coalescer media
MOC & dimensions Major Measurement 100% Appd. Drawing/BOM Rel. std. TC / IIR P R R
6 Media for the Multi media Filter's
MOC Major Visual 100% Appd. Drawing/BOM Rel. std. IIR P R R
Legend : TC - Test Certificate P - Perform W - Witnessed R - Reviewed IIR - Internal Inspection Report
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Acceptance Format of Agency
[Link]. Characteristic / Item Category Type/method of check Extent of check Reference Document Remarks
Norm Record Vendor Client TPI
7 Level switch,Oil float Switch & Differential Pressure Switch
Size and Qty Major Visual and Measurement 100% App. Documents Rel. std. IIR / TC P R W
manufacturer
OEM reports / statutory certificate Major Visual 100% App. Documents Rel. std. P R R
certificates
Operation Major Functional 100% App. Documents Rel. std. IIR / TC P R R
8 Flow Meter
Size and qty Major Visual and Measurement 100% App. Documents Rel. std. IIR / TC P R W
manufacturer
OEM reports / statutory certificate Major Visual 100% App. Documents Rel. std. P R R
certificates
ASME PTC Fuctional test will conduct at site
Operation Major Fuctional 100% App. Documents IIR / TC P W R
19.5 during E&C
9 Oil in water analyzer / DOMS
Size and qty Major Visual and Measurement 100% App. Documents Rel. std. IIR / TC P R W
manufacturer
OEM reports / statutory certificate Major Visual 100% App. Documents Rel. std. P R R
certificates
Fuctional test will conduct at site
Operation Major Functional 100% App. Documents Rel. std. IIR P W R
during E&C
10 Pressure gauge
Size and qty Major Visual and Measurement 100% App. Documents Rel. std. IIR / TC P R W
manufacturer /
OEM reports / statutory certificate Major Visual 100% App. Documents Rel. std. calibration P R R
certificates
11 All the Pumps & motors
Pump & Motor assembly and qty Major Visual 100% Rel. std. TC / IIR P R W
Manufacturer test reports of motor and
Tech Spec/ Approved manufacturer pumps will be reviewed by TPI.
OEM reports Major Visual 100% Datasheet/ Rel. std. P R R
certificates
Approved Drawing PESO / CCOE /
Statutory certificate Major Visual 100% Rel. std. P R R
ATEX / CIMFR
Pump flow capacity will be verified at site
Performance test Major Functional 100% Rel. std. TC / IIR P W R
during E&C.
12 Control panel
Size and Qty Major Visual and Measurement 100% App. Documents Rel. std. IIR / TC P R R
manufacturer
OEM reports / statutory certificate Major Visual 100% App. Documents Rel. std. P R R
certificates Control panel complete funtionality
test with all OWS equipment will be
Operation Major Functional 100% App. Documents Rel. std. IIR / TC P W R
verified by client at the site
13 Electro-Pneumatic Valve
Size and Qty Major Visual and Measurement 100% App. Documents Rel. std. IIR / TC P R W
manufacturer
OEM reports / statutory certificate Major Visual 100% App. Documents Rel. std. P R R
certificates
EPV valve functional test will be
Operation Major Functional 100% App. Documents Rel. std. IIR P W R
conducted at the site during E&C.
Legend : TC - Test Certificate P - Perform W - Witnessed R - Reviewed IIR - Internal Inspection Report
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FABRICATION PART
Acceptance Format of Agency
[Link]. Characteristic / Item Category Type/method of check Extent of check Reference Document Remarks
Norm Record Vendor Client TPI
I Raw materials
1 MS plates, Dishend, Nozzles, etc., Major Visual 100% Approved drawing Rel. std. IIR / TC P R R
II Material Preparation
Sheets Edge preparation & Root
1 Major Visual 100% Fab. Drawing Rel. std. IIR P R R
gap.
III Fabrication
1 Markings Major Measurement 100% Fab. Drawing. Rel. std. IIR P R R
2 Rolling Major Measurement 100% Fab. Drawing. [Link] IIR P R R
3 Shell Setting Major Visual / Measurement 100% Fab. Drawing. [Link]. IIR P R R
Visual & dimensional inspection of
4 completed vessel before hydro Major Measurement 100% Appd. Drawing [Link] IIR P R R
testing
IV Testing
1 LP Test on final weld (L/S & C/S) Major Visual 20% Approved drawing Rel. Std IIR P R R
RT Films &
2 RT Test Major Review of RT films 20% Approved drawing Rel. Std P R R
Reports / IIR
Hydro test Pressure = 3.8 Kg/cm2
3 Hydro Test Major Visual 100% Approved drawing Rel. std. IIR P R W Duration = 45 Minutes
V Surface Preparation & Paintings
1 Abrasive blasting Major Visual Random Approved drawing Rel. std. IIR P R R
2 Internal Paint finishing Major DFT Check Random Approved drawing Rel. std. IIR / TC P R R
3 External Paint finishing Major DFT Check Random Approved drawing Rel. std. IIR / TC P R W
VI Final Inspection
Final documentation including IRN
Appd. Drawing and
1 stamping of equipment& issue of Major Drgs / Documents check 100% [Link]. ( Inspection P R W
documents
release note Release Note)
Legend : TC - Test Certificate P - Perform W - Witnessed R - Reviewed IIR - Internal Inspection Report TPI - Third Party Inspection
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General Notes:
[Link] the Instruments used for testing / inspection will be Calibrated only and Factory Calibration certificate will be provided.
[Link] Item will be clearly marked with TPI stamping in addition to the other information as per Standard / Specification
[Link] the Reports reviewed / certified by TPI will be submitted to M/S IOCL in original.
[Link] will be carried out by M/S IOCL approved agencies only
[Link] the time of inspection TPI will review the PESO Certificate for level switch, oil float switch, Differential pressure switch, purimeter,EPV coil and the control panel.
[Link] of Electrical Panel will be visually wittnessed by TPI
[Link] above materials will be supplied as different lots. A separate IRN will be issued for each lot of supply.
Prepared by Checked by Approved by
M/s. Pure tech India M/s. Pure tech India M/s IOCL / Tractebel
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