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This report details the design of a conveyor shaft assembly capable of transmitting 10 kW power using a spur gear system. It includes sections on gear design, shaft design, bearing selection, and material selection, ensuring a factor of safety of at least 2. The selected materials for the components include medium carbon steel for the shaft, alloy steel for the gear, and hardened steel for the bearing.

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m.huzaifakhan1oct2006
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4 views9 pages

MDPBL Out

This report details the design of a conveyor shaft assembly capable of transmitting 10 kW power using a spur gear system. It includes sections on gear design, shaft design, bearing selection, and material selection, ensuring a factor of safety of at least 2. The selected materials for the components include medium carbon steel for the shaft, alloy steel for the gear, and hardened steel for the bearing.

Uploaded by

m.huzaifakhan1oct2006
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

MACHINE DESIGN REPORT

Conveyor Shaft Assembly Design

1
TABLE OF CONTENTS
1. Abstract

2. Problem Statement

3. Gear Design

4. Shaft Design

5. Bearing Selection

6. Material Selection

7. Assembly Diagram

8. Conclusion

2
ABSTRACT
This report presents the design of a conveyor shaft system transmitting 10 kW power
using a spur gear arrangement. The design includes gear, shaft and bearing selection
based on standard mechanical design principles.

3
PROBLEM STATEMENT
A conveyor system transmits 10 kW from a 1200 rpm motor to a 400 rpm roller. The
system requires design of spur gears, shaft and bearings with FoS ≥ 2.

4
GEAR DESIGN
Gear Ratio
i = 1200/400 = 3.0

Teeth
Zp = 20, Zg = 60

Pitch Diameter
Dp = 80 mm, Dg = 240 mm

Velocity
Vp = 5.027 m/s

Tangential Force
Ft = 1989.44 N

Lewis Stress
σ = 114.70 MPa

5
SHAFT DESIGN
Torque
T = 79583.33 N-mm

Equivalent Torque
Te = 257141.62 N-mm

Diameter
Calculated = 0.22 mm

Selected = 35 mm

6
BEARING SELECTION
Radial Load
Fr = 1989.44 N

Dynamic Load Rating


C = 22465.58 N

Selected Bearing
6207 Deep Groove Ball Bearing

7
MATERIAL SELECTION
Shaft: Medium carbon steel (AISI 1045)

Gear: Alloy steel

Bearing: Hardened steel

8
ASSEMBLY DIAGRAM

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