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Quality Control Notes

The document outlines the principles and applications of potentiometry, detailing the types of electrodes used, including reference and indicator electrodes, and their respective advantages and disadvantages. It also discusses quality assurance in pharmaceuticals, emphasizing standards, quality management, validation, and inspection processes to ensure product safety and efficacy. Additionally, it covers stability studies and warehouse distribution practices for raw materials and finished products.

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0% found this document useful (0 votes)
7 views15 pages

Quality Control Notes

The document outlines the principles and applications of potentiometry, detailing the types of electrodes used, including reference and indicator electrodes, and their respective advantages and disadvantages. It also discusses quality assurance in pharmaceuticals, emphasizing standards, quality management, validation, and inspection processes to ensure product safety and efficacy. Additionally, it covers stability studies and warehouse distribution practices for raw materials and finished products.

Uploaded by

notrhym
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

o Pressure: 1atm

Electrochemical Method

A Potentiometry Top 5 strongest oxidizing


 Branch of electrochemistry agents
which deals with the study and
1. Fluorine
measurement of electrode
2. H2O2
potential
3. MnO4
Potentiometer 4. Chlorine
5. Cr2O7
 Tool used in potentiometry
Top 5 strongest reducing
APPLICATION
agents
1. pH determination
1. Li
2. titration endpoint
2. Na
A.1 Electrode Potential 3. Al
 electric potential difference 4. 2H2
between an electrode and 5. Zn
surrounding electrolyte solution
A.2 Principle
when no current is flowing
 When the pair of electrodes is
through the cell
placed in the sample solution it
Standard Electrode shows the potential difference
by the addition of titrant.
Potential
 electrode potential measured A.3 Electrode
under standard conditions  Used to measure voltages
o Concentration: 1M o Reference electrode
o Temperature: 25C o Indicator electrode
Reference Electrodes  Consists of a thin membrane
where only ion can be
 Known potential
transported
Primary standard electrodes
Standard  Platinum
Hydrogen wire in
Electrodes inverted
glass tube
 EP is ZERO
at all temp
Secondary standard
electrodes
Silver-silver  Most widely
chloride marketed Glass Electrode
Electrode reference
 Most widely used indicator
electrode
KCl saturated electrode
with AgCl  Selective
Saturated  Hg at  Responsible for changes in
Calomel bottom concentration of hydrogen ions
Electrode covered with
solid HgCl2 Advantages Disadvantage
 EP: s
+0.2422V 1. Rapid 1. Can be
response easily
Indicator Electrodes 2. Chemically broken or
resistant to damaged
 Unknown potential
REDOX 2. Minute
 Potential sensitive to agents abrasions,
concentration of analyte damage the
 Potential is directly proportional electrode
to the ion concentration
Quinhydrone Electrode
Glass pH  Least expensive
Electrode measurement
 Equimolar mixture of quinone
Ion-selective Drug assay
Electrode and hydroquinone, and a
Redox REDOX analysis platinum foil electrode
Electrode  Potential depends on pH
Quinhydrone Selective pH  Acidic or organic solvent-
Electrode measurement based solutions
Ion Selective Indicator
A.4 Salt Bridge
 AKA: SIE (Selective Ion Indicator)
 Laboratory device used to Cathode: Positive
connect two half cells of
Anode: negative
galvanic or voltaic cell
o Salt should be inert B Theory
o Must nor react with
 When the known potential
solution electrode immersed in the
o Should not precipitate sample solution then the
 NaCl, KCl, KNO2 potential is given by Nernst
equation
A.5 Set Up
1. Separate solutions Nernst Equation
o Connected by a salt
E= E*+(0.0592/n) log c
bridge

2. Single solution
o Combination electrode Quality Assurance &
Quality Control

A Quality
 Combination of attributes or
characteristics of a drug, which
when compared to a standard,
serves as a basis for measuring
the conformity of the product
and determines its degree of
acceptability

Measurable Criteria
Conforman Being within
ce prescribed
Fitness for Functionality 2. Raw Material Specification
use [RMS]
Reliability Function in a. Characteristics are
specified pharmacopeial
environment for a
b. International standard
prescribed length
of time 3. Standard Operating
Yield High degree of Procedures
acceptable units a. Says how to do the
Customer Product is safe, procedure
satisfaction pure, and b. Can be in house or
effective pharmacopeial
4. Finished Product
Specification
B Standards
a. Ready to market
b. Based on regulatory
Pharmacop  Published standard
eial monographs 5. Packaging Material
 USP/NF, BP, EP Standard
 Identity, a. In-house
physical tests,
6. Testing Method
alcohol
content, etc. a. Pharmacopeial and in-
Regulatory  Mandated by house
regulatory b. Can make own method
agencies but must be
 FDA, WHO standardized and
 Labelling validated
requirements
In-House  Unofficial
 In compliance
to GMP C QM; QA; GMP; QC
 Generated by
manufacturer

Standards must cover the


FF:
1. Formula
a. In-house
b. Pharmacopeial
standard
C.1 Quality Management Quality Risk Management
 Quality policy (QRM)
 Intention to have a quality
 Systematic process for the
product assessment, control,
communication, and review of
Total Quality Management risks to the quality of the
product
 Combined team effort

C.2 Quality System E Documents


 Infrastructure; organizational
Monograph
structure
 Specifies all tests to be
conducted and the expected
C.3 Quality Assurance
results
 Overall systemic action to meet
the quality policy Standard Operating
 Totality of the organized
Procedure
arrangements
 Shows the actual result of all
C.4 GMP tests conducted on a material
to show compliance with
 Good Manufacturing Practices standards
 Part of QA
 Tool to meet quality of the Material Safety Data Sheet
product (MSDS)
C.5 Quality Control  Contains information on the
potential health effects of
 Part of GMP exposure to chemicals and on
 Test if you have a good quality safe working procedures when
product handling chemical products

D Other Def. of Terms E.1 Official References


1. USP-NF
Product Quality Review 2. Japan Pharmacopeia
3. British Pharmacopeia
(PQR) 4. European Pharmacopeia
 Regular periodic quality reviews of 5. International Pharmacopeia
all registered drug products
 Identify product and process E.2 Unofficial References
improvements 1. China Pharmacopeia
2. India Pharmacopeia
3. Philippine Pharmacopeia
E.3 Complete Monograph  The process of removal of
 Chemical structure an appropriate number of
 Chemical name items(n) from a population
 Purity rubric (N)
 Packaging and storage
 Reference standard Three numbers required:
 Identification tests
 Corresponding tests for physical o N (population)
and chemical constituents o N (sample)
(Melting range, Refractive o Ac/c (acceptance)
Index)
 Water content
 Assay procedure
Population
 totaling of all actual or
conceivable items of a
General Chapters certain class under
71 Sterility test consideration
85 Bet
281 Residue on Ignition Random sample
616 Bulked density & Tapped  sample chosen in such a
density
manner that one object
621 Chromatography
701 Disintegration has a good chance of
711 Dissolution being selected as another.
786 Particle size distribution
788 Particulate contamination F.1 Acceptance Quality
811 Powder fineness Limit
905 Uniformity of dosage units AKA AQL
117 Powder flow
4 the ABC standard definition
121 Tablet friability
(America, Britain, Canada)
6
 the maximum percent
defective or max number
F Sampling Plan of defects per 100 units
 Definite working rule  low value = serious
regarding the size and defects
frequency of sample, and  high value = trivial
the basis for acceptance defects
or rejection  based on the master table
 Acceptance no. is
specified by AQL
N plan/ Square root system determination of
quality variation and
making inferences of
the entire batch

Quality Control Charts


1. Attribute Chart
F.2 Government Sampling  Discrete data
Plan classifying no. of items
 Master table is used to conforming and not
know then, AC and Re conforming to any
specified requirements
Two tables:
 P chart (fraction
1. table for sampling by defective)
attributes 2. Variable Chart
a. MIL-STD-105D 105E  Actual records of
b. ABC-STD- 105D numerical
2. table for sampling by measurement on a full
variables continuous scale
a. MIL-STD-414  X, R charts

G.1 Control Chart


 Graphs on which the
Required information
quality of the product is
i. Batch size, AQL and plotted as
sample size code letter manufacturing is
ii. Method of sampling actually proceeding
inspection
iii. Inspection scheme: Types
normal, tightened or P-chart Proportion of
reduced defectives
Np-chart Non-proportion (no.
G Statistical Quality of defectives)
Control X bar Used for measurable
 Monitoring of quality by chart characteristics
the application of
statistical methods in Warning limit
all stages of production
 Alerts the operator to
 Consist of proper
closely monitor the
sampling,
process
Action limit o Systematic
 Alerts the operator to 3. VALIDATION OF
stop the process and MANUFACTURING
do corrective action EQUIPMENT
4. VALIDATION OF EXISTING
H Validation Vs PRODUCTS
 Related to the efficiency of
Qualification
the product
o (potency, content
Validation action of proving uniformity, dissolution/
and documenting bioavailability)
that any process,  Concern with processing
procedure or
characteristics
method actually
leads to the o (Moisture content,
expected results weight variation)
Qualificati action of proving 5. CLEANING VALIDATION
on that premises,  Utilized instruments that can
systems or detect microgram levels of
equipment work
contaminants form product
correctly and
actually lead to and detergent residue
expected results. 6. POST-VALIDATION

H.2 Product Defects


H.1 Types of Validation  Non-conformance to a
standard or requirement

1. PROCESS VALIDATION Classifications


2. ASSAY VALIDATION
According to magnitude
 it is established by
laboratory studies that Critical May endanger life
the performance defect of patient
characteristics of the Major Does not endanger
defect but affects function
method meet the
of product
requirements of the
Minor Does not endanger
intended analytical defect nor affect function
applications of product
Sources of errors:
According to measurability
o Gross
o Random Variable Measured by
defect instrument  Primary step in the
Attributive Measured by quality procedure
defect inspection
(steps)

According to nature 1. Inspection


2. Analysis
Ocular Can be seen by 3. Actions
defect the naked eye
Internal Cannot be seen by J Stability Studies
defect the naked eye
Performanc Defect in function  Used to estimate the shelf-
e defect (major defect) life of a drug product
 Evaluated over time in the
same container-closure
H.3 Product Recall system in which the drug
 Removal of product from the product is marketed
market because it is either  Based on ASEAN Guidelines
defective or potentially on Stability Studies
harmful
J.1 Stability
Classification  Capacity of a drug to remain
Class I May cause within specification
death or  Minimum Acceptable
serious adverse Potency: 90%
health
consequences Factors
Class II Temporary/
medically
reversible
adverse health
consequences
Class III Not likely to
cause adverse
health
consequences

I Inspection
 Comparison of attributes and
dimensions of a product
against specifications to find
out if product is within limits
Drugs are mainly and after which it must not
be used
decomposed by:
Hydrolys Prevented by Formula
is reduction or ED= MD + SL
elimination of water
from the preparation ED: expiration date
Oxidatio Prevented by
n antioxidants MD: manufacturing date
Photolys Prevented by using SL: shelf life
is light-resistant
containers

J.2 Shelf-life
 Period of time during which a
product is expected to
remain within specification
 Estimated using the
Arrhenius equation

REASSAY Climatic zone


Unstable Monthly, prior
to use
Vitamins 6 months
Drugs & 1 year
dyes
Drugs & 2 years
excipients
Shelf-life/
reformulation?
?
Highly Months or prior
unstable to use
vitamins 6 months
Drugs & 1 year
Dyes  Philippines: Zone IVB
Drugs & 2 years
Types of stability studies
excepients
Long- Normal conditions
term Period: 0, 3, 6, 8,
J.3 Expiration Date studies 12, 15, 28, 24, 36
 Time/date to which a product Accelerat Increase the rate of
is expected to remain stable ed chemical
studies degradation by using
exaggerated storage
conditions
Period: 0, 3, 6
Stress Elucidates the
testing intrinsic stability of
the drug substance
and identify the
likely degradation
products
 More severe
conditions

A.2 Warehouse Distribution


Practices
1. First in-First out [FIFO]
 move first stocked products/
Electrochemical Method products bought first

2. First expiry-first out


[FEFO]
A Handling of Raw  Move first the products
Material whose expiration dates are
earlier

A.1 Quarantine B Identification Test


 Status of materials which are  To confirm the identity of a
isolated physically while a chemical substance
decision is awaited on their
Chemical 1. Color
release, rejection or
methods reactions
reprocessing 2. Precipitation
Yello Quarantine materials 3. Evolution of
w gas
Gree Conform to tests Physical 1. Appearance
n methods 2. Odor and
Red Rejected taste
3. Solubility
Instrumen 1. Spectroscopy
tal 2. chromatograp
methods hy o Based on measurement
of transmittance

C Assay
 to determine the amount of
API/ biologic activity

Methods
1. Chemical assay
a. Titrimetry
b. Instrumental methods
D Limit Test
2. Biologic assay
 To measure small amounts of
a. Animal assay
impurities in a raw material

D.1 Types of Impurities

Gross Dirt/ insoluble


impurities matter
Biological Microorganism
b. Microbial assay Impurities
Methods: Chemical By-product,
Impurities degradation
I. Cylinder plate method products,
o Uses a cylinder or reagents, etc.
paper disc impregnated
with sample, placed on
a solidified nutrient
medium in a Petri dish
o Based on diameter of E Physical Tests
zone of inhibition  Can be used for identification
II. Turbidimetric method and determination of
o Uses a test tube filled concentration of a
w/ fluid nutrient component
medium, where test  Used to determine the
organism is inoculated presence of impurities

E.1 Specific Gravity


 Ratio of the density of a
substance to a reference
o 25C
 Pycnometer or Mohr-  Dextrorotatory or
Westphal balance levorotatory
 Polarimetry

Alcohol
 Measured using a hydrometer E.4 Solubility
at 15.16C

E.2 Refractive Index (n)


 Ratio of the velocity of light
in the air to the velocity of
light in the substance
o 25C
 Abbe refractometer

EXAMPLE QUESTION
WHAT IS THE SOLUBILITY OF A
DRUG IF IT REQUIRES 100ML OF
SOLVENT
PER 100MG OF DRUG?

Solution:
Formula Solubility = 100mg/100mL
N = sin I / sin r  Determine how many mL
per 1gram solute (1000mg)
[i= angle of incident; r = angle of 100mg = 0.1g
refracted ray] 0.1g/100mL=1g/x
x = 100ml/0.1g
E.3 Optical Rotation (a) x = 1,000 mL/g
 Measure of its ability to
rotate an incident plane of Solubility = 1,000 parts
polarized light
Therefore, the solution is very
slightly soluble
E.5 Boiling/ Freezing Point Azeotropic Distillation
 Indicates presence of  Based on distillation of water
impurities  Toluene or Xylene
(alternative)
 Toluene-moisture apparatus

Gravimetry
 Based on loss on drying

E.6 Loss on Drying Inorganic 110-120C


materials
 Determines the amount of
Organic 105C
volatile matter driven off materials
after drying

E.7 Water Determination Water Content


(official Methods)

Karl-Fischer Titrimetry
 Based on the reaction of
water and KFR

KFR Components Formula


Sulfur dioxide Main
Iodine component
Pyridine
Anhydrous
Methanol V = mL of KFR (Karl-Fischer
Reagents)

Types F = water equivalence factor

Method IA Direct Wt: mg of sample


Method IB Residual
Method IC Coulometric EXAMPLE QUESTION
CALCULATE THE WATER CONTENT
OF STREPTOMYCIN POWDER
WEIGHING 4.20G AS A SAMPLE.
THE WATER EQUIVALENT FACTOR
OF THE KARL FISCHER REAGENT
WAS FOUND TO BE 5.1, AND THE
VOLUME CONSUMED WAS
[Link] % WATER IS?

Solution:
Given: V: 11.50; F: 5.1; Wt: 4.20g
(4200mg)

%water =[(v * F)/Wt] x 100


%water =[(11.50* 5.1)/4200] x
100

%water =1.40%

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