-----Focus on every detail-----

操作手冊 & 零件手冊

OPERATION & SPARES MANUAL
16”,18”,20” Series

手 冊 製 作

友 嘉 實 業 股 份 有 限 公 司

Manual No.: PIH40100AG

Date :2022-09 No.8, Xingke Rd., Houli Dist.,
Version :G Taichung City 421, Taiwan.

Tel: +886-4-25584880（#155）
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 PREFACE
Thank you for your choosing “SJ” High Precision Lathe as one of your
production line machine. With our much experience in producing
machine tools, this ”SJ” High Precision Lathe is featured with strong
stiffness, high precision and excellent operation mechanism.

To obtain the efficient and accurate works and prolong the machine
service life, it is necessary for the operator to read this manual carefully
from page 1 to the last one and familiarize thoroughly with the machine
specifications, functions, correct operation methods and maintenance. It
is understood that one year guarantee would not cover the damage caused
by wrong operation way. Disregard of the instructions stated on this
manual will cause problems happened easily.

This device is only applicable to steel, iron, aluminum alloy, copper and
copper alloys and other metal types, the general surface hardness HRC30
within the metal processing, does not apply to the handling of fragile
materials such as wood, glass, ceramics, or flammable materials such as
magnesium alloy and other materials related to use any material, please
check with the manufacturer or dealer.

Operate the equipment operator at the former, education and training

should be familiar with machine operation, and familiar with the relevant
operation or user manual, and the need to comply with the relevant
provisions of the manual and cautions.

Non-qualified professional, prohibit the operation or maintenance

machine, replace the fuse need to use standard products.

Before operating the machines, in addition to the specifications of the

machine itself, the operator also its performance, methods of operation
and maintenance, there is a comprehensive and profound understanding.

52
Besides the notices listed, it also needs to pay attention to the following
items.

1. Do NOT install the machine to the place where the sun can directly
shine or near the cooling blower.
2. For lubrication, use only recommended (appointed), lubricating oil
and grease.
3. Always keep the machine clean, especially the every slide way.
Remove chip build-ups or dust from time to time.
4. If something drops and dents the bed-way, do not move the carriage
until the bed-way is repaired.
5. Bed slide, as a result of the gap caused by falling objects, no further
move in its care beds, subject renovated before it can be re-used.
6. Please do not use this machine in an environment with potential
explosive factors.
7. Please do not operate the machine switch with hand gloves on. This
might cause machine failure and/or even danger.
8. Do not operate with wet hands. This will case electric shock.
9. Do not stand in the machine moving range during machine operation.
10. During normal operation, operators should wear safety shoes and
helmet. Do not wear gloves because the rotating spindle might catch
them. However, it is necessary to wear gloves when removing chips.
11. Do not touch chips or spindle nose with bare hands. Use brushes to
clean.
12. Please wear mask when cutting light alloy to avoid inhaling of flying
chips.
13. Waste disposal, in accordance with local regulations to deal with.
14. General machine placed in the illumination of the environment should
be ≧ 500 LUX.
15. Shall not be greater than the noise machine 80dbA, if the noise
exceeds the processing time should wear personal protective
equipment.

53
1、SJ HIGH PRECISION LATHE

1.1 Overall drawing

54
1.2 Positions of Warning Sign

55
1.3 Outside Dimension & Specifications

UNIT：mm
MODEL A B C D E F
SJ-410*760 1877 610 1025 1148 518 1023
SJ-410*1000 2142 610 1025 1193 518 1068
SJ-410*1500 2645 610 1025 1193 518 1068
SJ-460*760 1877 610 1040 1167 533 1042
SJ-460*1000 2142 610 1040 1212 533 1087
SJ-460*1500 2645 610 1040 1212 533 1087
SJ-460*2000 3165 610 1040 1202 533 1077
SJ-510*1000 2142 610 1040 1238 533 1113
SJ-510*1500 2645 610 1040 1238 533 1113
SJ-560*1500 2780 670 1213 1248 650 1102
SJ-560*2000 3435 705 1248 1233 655 1087
SJ-660*1500 2780 670 1213 1299 650 1153
SJ-660*2000 3435 705 1248 1284 655 1138
SJ-660*3000 4700 705 1248 1306 655 1138

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 SJ-410 SJ-410 SJ-410 SJ-460 SJ-460 SJ-460 SJ-460 SJ-510 SJ-510
型號
內容 760G 1000G 1500G 760G 1000G 1500G 2000G 760G 1000G

Swing over Bed mm 410 460 510

Swing over cross slide mm 222 258 310
Distance between center mm 760 1016 1524 760 1016 1524 2032 760 1016
Swing over Gap mm 620 670 720
Width of bed mm 300
Spindle nose ASA A1-6
Spindle bore mm 58/78 mm(D-1) (opt.)
Taper of spindle bore MT#6
Range of spindle speed rpm 20~2000 (12 Steps)
Range of metric threads P0.5~P7
Longitudinal feed mm 0.05~0.8
Cross feed mm 0.02~0.36
Lead-screw diameter mm 35
Number of
lead-screw(Pitch) 4 Thread/Inches (Or 6mm)
Tailstock quill taper MT#4
Tailstock quill travel mm 127
Quill diameter mm 58 68
Main drive motor HP 5HP (3.75KW) / 7.5HP (5.625KW)(opt.)
Coolant pump HP 1/8
Max. travel of top slide mm 125
Max. travel of cross slide mm 250
Net weight kg 1550 1600 1850 1600 1650 1900 2300 1650 1700

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 SJ-560 SJ-660 SJ-660 SJ-660
型號
內容 1500G 1500G 2000G 3000G

Swing over Bed mm 560 660 660 660

Swing over cross slide mm 339 433 433 433
Distance between center mm 1524 1524 2024 3024
Swing over Gap mm 785 890 890 890
Width of bed mm 350 350 400 400
Spindle nose ASA A1-8 ASA A2-11
Spindle bore mm 82 105
Taper of spindle bore MT#7
Range of spindle speed rpm 15~1500 (12 Steps)
Range of metric threads P0.5~P14
Longitudinal feed mm 0.05~0.8
Cross feed mm 0.02~0.36
Lead-screw diameter mm 38
Number of
lead-screw(Pitch) 4 Thread/Inches (Or 6mm)
Tailstock quill taper MT#5
Tailstock quill travel mm 165
Quill diameter mm 75 85
Main drive motor HP 7.5 10
Coolant pump HP 1/8
Max. travel of top slide mm 200
Max. travel of cross slide mm 300
Net weight kg 2400 2450 2850 3350

58
1.4 Machine Assembly

59
ITEM DESCRIPTION ITEM DESCRIPTION

1 Spindle speed shifting lever 20 Carriage clamping lever

2 Spindle speed H/L shifting lever 21 Foundation adjusting bolt

Spindle speed shifting selection Spindle operation control rod

3 22
lever
Forward/Reverse shifting lever 4 position automatic feed
4 23
stop selection rod
5 Thread/Feed selection lever 24 Lead-screw

6 Thread/Feed shifting lever 25 Auto-feeding rod

10-step feed selection dial Tailstock set over adjusting
7 26
screw
8 Power source switch (Main switch) 27 Tailstock body

9 Intermittent button 28 Tailstock hand-wheel

Coolant supply button Tailstock body clamping

10 29
lever
Spindle operation control lever Tailstock spindle locking
11 30
lever
12 Adjustable trip dog 31 Rack

13 Longitudinal feed hand wheel 32 Compound rest handle

14 Cross slide handle 33 Coolant control valve

15 Trip plunger 34 Compound rest

16 Auto feeding engaged lever 35 Four way tool post

17 Foot brake pedal 36 Tool post clamping lever

18 Half nut engaged lever 37 Thread dial indicator

19 Feed axis selector 38 EMG stop button

60
2、UNPACKING & MACHINE INSTALLATION

2-1 Unpacking
When the machine is arrived；first check if the wooden case is damaged or not,
secondly, open the case and inspect the machine for any damage or short
supply of parts. If so, please contact our company or insurance company
immediately in order to get the best solution or refund；otherwise our company
or the insurance company will not be in the position to compensate for the
damage.

2-2 Lifting
Please refer to figure 2-2 for machine unloading from the trunk & moving.
(1) The capacity of the overhead crane or fork lift should exceed the machine
net weight. For machines’ net weight, please refer to the specifications
chart. When using forklift move machine, must refer to the way of using
crane hanging the machine.
(2) Before lifting, be sure to move the apron and tailstock towards the tailstock
end of bed to help distribute and balance the machine weight.
(3) While lifting the machine to the required position, put down the machine
carefully to avoid any bumps or shock and keep the machine accuracy.
Note：Please refer to the specification table for machine weight.
(4) For adjusting the electrical control box, the machine should be located
allowing sufficient area, min. over 600mm from wall at back and tailstock
end.

Fig 2-2

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2-3 Basic Foundation

62
 With the common usage of tungsten
carbide cutting tools now days, heavy
cutting and quicker spindle speed are
therefore reinforced. This may cause the
vibration easily. In order to ascertain the
best cutting condition it is necessary to
build a sound & good floor basis. (Please
refer to figure 2-3 for basis structure)

2-4 Cleaning
The machine is protected with a special anti-rust agent before delivery. Before
operation the machine, clean all parts, especially the slideways , leadscrew ,
rack and all bright surfaces with soft brush / cloth soaked with cleaning solvent
or kerosene. Do NOT use gasoline or cellulose solvent to avoid dangers or fire
or explosion. After removing the anti-agent, keep the machine properly
lubricated. Then turn the moving mechanism like tool post, tailstock by hand
back & forth within their moving areas.

63
2-5 Level Adjustment
Once the set screw and concrete are completely dried and fixed. It is time to
adjust the level of the bed way. A machinist’s level (accuracy 0.02mm/1000mm)
should be placed on the slide ways of bed. Adjust the set screw for longitudinal
direction of bed level. For transverse direction of bed level, tight the nuts until
the accuracy is within 0.04mm/1000mm. Then check again. If the deviation is
resulted from the nuts, it is necessary to make another adjustment.
As the figure 2-5 illustrated, please the two level meters on the bed ways and
move back and forth within its max. area to check the level.
Fig 2-5

64
3、ELECTRICAL CIRCUIT CONTROL

3-1 Electrical Wiring

The electrical control box can be
founded by opening its cover at the
back side of bed. Connect the power
source wire with the connecting
points(R.S.T.).
The wire between the power source
and the connecting points must be
over sectional area 8mm² (5.5 mm²
for 460 or 18’’Series).
The main switch between machine and
power source also should be equipped
with safety fuse. Besides, the machine
must have an earth wire.

3-2 Electrical Equipment

1. The electrical control box is also equipped with overload circuit breaker and
electric magnetic contactor to protect motor from burning out by overload.
2. The main switch(CW/CCW) is connected with micro switch.
3. The foot brake is connected with micro switch. Stepping the foot brake is
quicker to stop the lathe than turning off the switch. The spindle can only
revolute again by re-operating the spindle operation control lever after using
the foot brake.
4. The spindle will rotate continuously as long as the intermittent switch on the
top of the electrical panel is pressed.

3-3 Electrical Cautions

After wiring, check the rotation of the spindle. Turn the main switch “ON” and
make sure the safety of spindle. Then push intermittent button (T) momentarily.
The correction direction of the spindle rotation is counter clockwise. ( looking
from tailstock for a downward movement of the spindle operation control lever.)
Wrong direction of rotation can be rectified by interchanging any two of the
three phase lines (R.S.T) in the power source.

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 2
1

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4、TESTING & OPERATION

4-1 Operation Symbols

Variable adjustment
(pressure) (clock
High speed wise pressure
1 11
revolution increased ; counter
clock wise pressure
decreased)
Low speed
2 12 Electrical
revolution

Forward
3 13 Imperial threads
revolution

4 Neutral gear 14 Metric threads

Auto feeding rate

5 Reverse revolution 15
per revolution

6 Feeding 16 Pump

Power switch
7 Intermittent button 17
(ON)

Power switch
8 Cross feeding 18
(OFF)

Longitudinal Oil inlet

9 19
feeding (hole)

10 Cone clutch 20

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4-2 Transmission & Stop of Spindle
After all the procedures described previously in this manual have been done, it is time to
test the machine.

Notice for machine operation:

1. Turn on main switch of external power first.
2. Release emergency stop button (38).
3. Turn on the main power of the machine (8).
4. .Position the spindle speed H-L shifting lever #(2) to “L”, the spindle speed shifting
selection lever #(3) to the very left side, and forward / reverse shifting lever #(4) to
“No” position. Lift the spindle operation control lever (#(11) of item 1-1), the spindle
will rotate forward, press down the lever, the spindle will rotate reverse；in “Neutral”
position, the spindle will stop. For normal forward & reverse revolution, always
operate the spindle operation control lever. For emergency stop, stop the foot brake,
the spindle operation control lever should push back to “Neutral” position after
stepping the foot brake. Afterword, start the spindle.
5. Turn the coolant supply button (#(10) of item 1-1). Adjust the adjusting valve for the
required coolant flow.
6. Emergency stop bottom：When emergency happen, please use foot brake to stop the
machine first, than push the emergency stop bottom. After all the trouble clear, than
release the emergency bottom and continue to work.

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4-3 Spindle Speed Selection
Spindle speed shift is made up three speed shifting levers；(1) spindle speed shifting lever
(2)spindle speed H / L shifting lever (3)spindle speed shifting selection lever for total of
12 spindle speed numbers.
Put the spindle speed H / L shifting lever to “Neutral” gear between “H” & “L” rotate the
spindle by hand.
For safety and protecting the gears from damage, only change speeds when the motor is
completely stopped. If the gears are not easily engaged, press intermittent button and
handle the speed shifting levers to change the speeds.
Caution：Do not shift gears while spindle is turning. Be certain gears are properly
engaged before starting.
Fig 4-3

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4-4 Intermittent (Inching) Operation of Spindle：
For the convenience of spindle
speed shifting, feeding rate
recognition and work piece
center line adjustment, press the
intermittent button #9 located
on the right side of the gear box,
and the spindle will rotate
forward. The spindle will rotate
as long as the intermittent
switch is pressed. The
intermittent switch can not
rotate reverse.

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4-5 The Importance And Methods Of Spindle Leveling
Adjustment
1. A lathe without proper leveling adjustment is likely to chatter. As a consequence, this will
influence the cutting accuracy of work piece and result in poor roundness accuracy and
finish. It is necessary to pay attention to the spindle leveling from time to time in order to
have the best cutting condition of the lathe. Belt, 3-jaw chuck and the accumulative
tolerances of parts on headstock, all such factors, can make the lathe chatter. To get rid of
those problems, our SJ lathe is especially designed to be equipped with leveling blocks
mounted on the locking nut at the rear side of the spindle. The leveling blocks can be
properly adjusted according to different condition. Please refer to following description &
figure for proper adjustment.
2. Firstly, set up the spindle speed at 1350rpm. Put the palm of left hand on the headstock
cover and press the switch by left hand. Then switch on the lathe to make the spindle turn.
Move the leveling block “A&C” left or right by the hand feeling until obtain the best
leveling position. Then also move the leveling block “B” left or right till the best position
with same way. Adjust repeatedly till your hand feels no chattering . Afterwards, change
the spindle speed to 2000rpm, or 880 rpm, and check the leveling with the same way as we
did at 1350rpm. Finally, for the leveling block set screw “a.a , b.b , c.c” securely.

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4-6 Transmission & stop of Gear Box:
Open the end cover to find the gear train transmitting from headstock to gear box,
position the forward / reverse shifting lever (#(4) of item 1-1) to right side, the spindle
will rotate forward；to right, reverse； to neutral, stop. Do not change the gears while
turning.

4-7 Gear Box Operation

1. Threading:
With the special design, there is no need to re-arrange the back gears for threading.
Please refer to the “threading & feeding table” and handle the thread / feed selection
lever (#(5) of item 1-1), thread, feed shifting lever (#(6) of item 1-1) and 10-step feed
selection dial (#(7) ot item 1-1) accordingly.
2. Auto feeding:
Also select the appropriate auto feeding rate by positioning the thread, feed selection
lever (#(5) of item 1-1), thread, feed shifting lever (#(6) of item 1-1) and 10-step feed
selection dial (#(7) of item 1-1) as indicated on the “threading and feeding table”.

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4-8 Manual Operation
First, position both the half nut engage lever #(18), and forward and reverse shifting lever
(#(4) of item 1-1) to “N” position to operate the apron handwheel #(13) cross slide
handle #(14), and compound rest handle #(32) easily.
It feeds 17mm per revolution of apron handwheel. The dials on cross slide and compound
rest is graduated 0.02m/m per division, and feeds 4mm per revolution.
The tool post can be rotated clockwise after loosing the tool post clamping lever (#(36)
of item 1-1). Then position and tighten the clamping lever. For fixing the apron, just
handle the saddle clamping lever #(20). For cross slide and compound rest, screw tightly
the set screws beside the taper pin.

Fig 4-8

4-9 Automatic Feeding Operation

(1) Position the thread / reverse shifting lever (#(4) of item 1-1) for obtaining the
required feeding position.
(2) Shift the thread, feed selection lever (#(5) of item 1-1), thread, feed selection lever
(#(6) of item 1-1), 10-step feed selection lever to select the appropriate feeding rate.
(3) For threading, push the half nut engaged lever (#(18) of item 1-1) downward till
fully engaged.
(4) For cross feeding, push the feed axis selector (#(19) of item 1-1) downward till
fully engaged.
(5) For longitudinal feeding, pull the feed axis selector.

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4-10 Automatic Feeding Stop Operation
The apron is equipped with automatic stop device. Tighten the screw on the top of the
adjustable trip dog #(12), and then fix it to the required position. Be careful that the top
tip of the adjustable trip dog can be setted onto the required position for forward and
backward feeding. To avoid danger or damage to work piece, always have a test before
starting.

Fig 4-10

4-11 4-position Automatic Feeding Stop Operation

To process certain length or step type of work piece, can use the 4-position automatic
feeding stop for length setted cutting.
(1) Rotate the adjustable trip dog (#(12) of item 1-1) to the required setting position and
make the top tip of the adjustable trip dog face outward. Try to test the auto feeding and
adjust the front and back position of the adjustable trip dog if required, in order to
ascertain the position setting accuracy.
(2) Secondly, operate the 4-position automatic feed stop selection lever to the second
adjustable trip dog by hand and fix the adjustable trip dog according to above
procedure.
(3) Same procedure for the third and fourth adjustable trip dog.
(4) While the apron is auto-feeding, only the top tip of the adjustable trip dog, which faces
outward can touch the trip plunger (#(15) of item 1-1). After stopping the auto feeding
of apron, the other three adjustable trip dog can pass freely without any functions.

85
4-12 Tailstock Operation

(1) The tailstock handwheel dial is divided 0.02mm per graduation. The tailstock moves
forward 5mm per clockwise revolution of handwheel. When revolution clockwise, the
quill will restract and, to the last, the center will release automatically.
(2) Push the tailstock quill locking lever #(30) forward to fix the tailstock quill. For fixing
the tailstock onto the beway, push tailstock body clamping lever #(29) forward.
(3) Adjust the center line of the tailstock by loosing the tailstock set-over adjusting screw
#(26) on one side firstly, then adjust the screw on the other side. After adjustment,
tighten the screws on both sides.

86
4-13 Long piece of handling

When machining long pieces, please use proper lifting divices and pay attention of the
balance of the work piece.

(1) When clamping the work pice, please clamp the work piece with the chuck first. Then use
the tailstock to push the work piece. After the work piece is properly fixed, lock the
tailstock position.

(2) Unclamp the chuck and rotate the work piece briefly to avoid runout of the work piece.
Then clamp the chuck again and use the tailstock quill to push and fix the work piece.

(3) Release the lifting device and move it to a safe area before operating the machine.

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5、THREADING

5-1 Lead screw Drive

Moving the forward / reverse lever #(4) of item 1-1 to the right will cause the lead screw
#(24) of item 1-1 to rotate backwards, moving the lever to the left the lead screw will
rotate forward and when lever is in neutral the lead screw will stop.

5-2 Threading:
1. After selecting the thread to be cut, set the following levers to the appropriate position：)
#(5) of item 1-1、#(6) of item 1-1、#(7) of item 1-1。
2. Turn of the lathe.
3. Engage the halfnut by pushing #18 of item 1-1 down, making sure it is fully engaged.

5-3 Thread Dial Indicator

1. Thread dial indicator for inch lead screw cutting threads
This Thread dial indicator for cutting metric or inch threads can be used repeatedly to
relax half open nut, again according to the nameplate indicates the corresponding point,
mesh open nuts, machined threads required without having to replace the screw.
When machined for cutting inch threads will be locking in the dial A Shaft, worm gear
16T All imperial thread and corresponding points refer to the nameplate indicating use.
When for cutting metric thread will dial-solid lock on b -axis,A/B shaft gear apart from
P1.75 when 22/44, the rest are 24/44 , Spiral gear selection according to the nameplate
indicates installation can be. Example: P1.0 threads, then installing 20T of worm gear,
calibration rings corresponding to points is two points.

Pitch Worm A (B axis) TPI Worm (A axis)

Thread Gear B correspondin threads/inch Gear corresponding
dial g point point
indicator 0.5 1 1
4 /2 , 11 /2
20 4
131/2 , 23 2
0.75 15
0.8 16 1 ,7
22 2 9 , 11
1.0 20
44 13 , 19 4
1.25 25 16
26 , 27
1.5 15
2.0 20
the others
2.5 25 1
even number 8
24
1.75 20 threads
42

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2. Thread dial indicator for metric lead screw cutting metric threads
There are two dials, 2&7 division and 3&5 division for metric lead screw while using
metric thread dial indicator.
Use 3&5 division dial for cutting pitches 1.25, 2.5, 5.0, 2.25, 4.5；for the rest threads,
use 2&7 division dial.
Example 1: for cutting pitches 0.5, 0.75, 1.0, 1.5, 2.0, 3.0, 4.0, 6.0, use 14T worm gear
and 2&7 division dial. The dial numbers at which the lead screw nuts may be engaged
are 7; that is, every division can be engaged by lead screw nuts.
Example 2: For cutting pitches 1.75, 3.5, 7.0 also use the same 14T worm gear and
2&7 division dial. But the dial numbers at which the lead screw may be engaged only
2; number 1 and 2.

齒輪 刻度盤 半螺母 使用
螺距
齒數 分度數 對合數 分度盤

11T 5.5 2 1
1.75 3.5
2 1,2
7

0.5 0.75 2&7

14T
1,2,3,
1 1.5
7 4,5,6,
2 3
7
4 6
1.25 2.5
3 1,2,3
15T 5 3&5
2.25 4.5 5 1,2,3,4,5

89
5-4 Thread & Feed Chart

90
5-5 Module & D.P Thread Chart

91
6、LUBRICATION
6-1 Headstock Lubrication
Headstock lubrication is splash injection type. Oil grooves are equipped around the
headstock to provide lubrication oil flowing from oil grooves to spindle, then finally
reach the bottom of the headstock. To add oil, take off the oil plug on the top of the
headstock cover, fill to the center line of oil sight glass. Oil drain hole is located on the
right bottom side of the headstock.
Before operating the lathe, be sure the headstock is filled with oil. If not, add shell tell us
#32. Exchange oil after one month use for the first time. There after every two months.

6-2 Gear Box & Apron Lubrication

1. Gear box is reservoir oil bath type. To ensure the long service life of gear box and bed
ways, exchange the oil of gear box every six months.
2. Apron is also reservoir oil bath type. Add the oil as soon as the oil is lower than the
center line of the oil sight glass.

6-3 Lubrication Charts

NO Location Methods specification Quantity Oil time Exchange time
Loosen the oil input hole screw One month at the
Once per
1 Headstock on the left top side of the #R32 L beginning, there after
month
headstock cover once two months
Open the top cover and loosen Once per
2 Gear Box #50 L Every six month
the oil input hole screw month
3 Apron Loosen the oil input hole screw #R68 L Once per day
Compound As
4 Add oil with oil can #R68 Once per day
rest required
Auto As Once per
5 Add oil with oil can #R68
feeding rod required month
To refill oil pot of Oil at the
same time, please use the hand
wheel rotation, the tailstock As
6 Tailstock #R68 Once per day
sleeve movement, in order to required
facilitate oil smoothly into the
tailstock
As
7 Lead screw Add oil with oil can #R68 Once per day
required
As
8 Bed way Press the manual oil pump #R68 Once per day
required
Oil type and capacity suggested
Use Oil type Capacity
Chinese Petroleum #R68 0.1 L
Slideway Esso Febis K68 0.1 L
lubricant type Shell Tonna T68 0.1 L
Castrol Magna BD 68 0.1 L

92
6-4 Lubrication Location
A：Oil input hole
B：Oil drain hole

93
7、MAINTENANCE & ADJUSTMENT
Please refer to following item for machine problem solution and maintenance for
obtaining the best function and the long service life of the lathe.

7-1 Headstock

1. To avoid the headstock cover oil leaking： Once the headstock cover is opened, use
cloth to clean the connecting surface and apply some grease, then can close the cover
and tighten the set screws.
2. To avoid the returning oil route being blocked： There are two reasons which cause the
oil leaking from headstock front cover；one is over oiled; the other is that returning oil
route is blocked. It should take off the headstock cover. Then blow air to the small hole,
which is on the top of the front bearing, by air gun several times. And rotate the spindle
at the same time to clean up the blocked returning oil route.
3. Spindle bearing adjustment：The front and middle bearings of the spindle is precision
taper roller type. It requires to adjust the bearings to have suitable preload for
maintaining the high accuracy and the best rotating functions. After long use the
locking nut G may be loose a little bit and result in uneven cutting surface. For
adjustment, loosen the set screw by heaxagon wrench. Then tighten the locking nut G
to obtain the suitable preload. Do not over-tighten as over-preload will make the
bearings hot, damage the rotating surface of the bearings and lower down the bearing
motion functions. After adjustment, be sure to tighten the locking screw completely.
Please refer to figure 7-1.3

Fig 7-1.3

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7-2 Apron & Saddle

1. Apron lubrication location：on the right top side of the saddle base. The oil inlet plug
marked “OIL” is the oil inlet hole.
2. Apron drain hole located on the bottom cover of the apron
as shown on the right side figure, the drain plug marked
“A” (also see the chart on the front bottom side of the
apron)

3. Oil brand and oil exchange time：Use Chinese Petroleum R68 and exchange the oil half a
year.
4. To adjust the half nut engaged lever：After long use, the lever may be loosened and
need to be adjusted. First, take off the thread dial indicator and find the 4 gib strip
adjusting screws. Second, while pressing the lever, also adjust the 4 gib strip adjusting
screws until they are properly tightened. Afterwards, replace the thread dial indicator.
5. To clear up and repair the manual pump being blocked or small oil flow：If no oil oozes
out after pushing the manual pump several times , the pump is blocked. Take off the 4
set screws of the pump body and loosen the plug lever to dismantle the set nut. Use air
gun to clean up the inside of the blocked pump. If the oil flow is too small, it must be
the O-ring worn out, replace another new O-ring and assemble back the dismantled
parts accordingly.
6. Adjustment for the longitudinal & cross auto feeding overload：The cone clutch on the
center of the apron is an overload device. The safety overload weight limitation is
12Kg. Overload weight can be adjusted by means of the hexagon screw on the center
of the apron; tighten clockwise, the overload will increase; tighten anti-clockwise, the
overload will then decrease. When auto-feeding, press the handwheel by hand, it
should automatically slip out if the overload is over 12Kg. If nut, adjust
again.(Fig.7-2.6)

Fig 7-2.6

95
7-3 Gear Box
Fig 7-3
1. Lubrication location：Below the top
cover of the apron, take off the top
cover to find the oil plug marked
“OIL”, the oil inlet hole. Please see
figure 7-3, A.
2. Drain hole：On the left bottom side
of the 10-step feed selection dial.
The screw with hexagon nut is the
oil drain hole as arrow B shown on
figure 7-3.
3. Oil brand and oil exchange time：
Use Chinese Petroleum #50 and exchange the oil half a year.

7-4 Tailstock Center Line Adjustment

First, unclamp the tailstock body clamping lever, and then loosen the 2 hexagon head
screws on both right and left sides which lock the tailstock body and base together.
Determine the direction and amount of the misalignment for adjustment by positioning
a test bar between two dead centers. Slacken the rear “location screw” (say one half
turn). Then alternatively slacken one set-over screw and tighten the other until the
required setting is achieved,(correct alignment). Carefully retighten the rear “location
screw” and the set over screw which was slackened before and recheck alignment.
Retighten the two hexagon head screw carefully
and re-clamp the tailstock.(Fig.7-4)
If still can not operate the hand wheel easily
after the tailstock quill is fixed, it is caused by
the reason that the clamping block can not be
loosened. To solve it, just push the tailstock
body clamping lever forward one time for
recovering. Fig. 7-4

96
7-5 Belt Tension Adjustment

After long use, the belt will stretch and require periodic tension adjustment.
1. Take off the cover on the left back side of the
lathe.
2. Loosen adjusting nut (A) and lower down the
suitable height until the desired belt tension is
achieved.
3. After adjustment, be sure to tighten the
adjusting nut securely.

Fig. 7-5

7-6 Brake Belt Adjustment

f the brake belt is worn out and cause the brake band tool loosen, it is the time to adjust
the nut (H) of the brake band. Remove the side
rear cover, loosen the nuts on the top firstly
and tighten the nuts on the bottom to the
appropriate height. Then tighten the nuts on
the top to complete the adjustment. After
adjustment, replace the side rear cover.

Fig. 7-6

7-7 Brake & Micro Switch Adjustment

Fig. 7-7

The foot brake is connected with the micro switch. It should

have 0-1mm end play between the brake arm and the touching,
head of the micro switch. The correct brake action should cut
off the electricity first, then brake to avoid the brake belt being
worn out. After stepping the foot brake, needs to re-operate the
spindle operation control lever to make the spindle revolute
again.

97
7-8 Lead screw Backlash Adjustment

If multiple cutting is happened while threading, it is caused by the lead screw backlash. To
adjust the lead screw half nut properly, open the plastic cover of the lead screw bracket
and loosen nut A. Then tighten the left side nut B. until there is no backlash. (For testing,
press down the half nut by hand, turn the apron hand wheel forward and reverse and grasp
the connecting section of the gear box and lead screw till no backlash happened.)
Afterwards, replace the nut A to the lead screw bracket.

Fig 7-8

7-9 Cutting Coolant Repairment

If there is no coolant coming out after the pump switch is turned on, check the pump
motor is working or not. If yes, check and see if the coolant in the tank is over the pump
or not. If not, add the coolant, then turn on the switch. If there is still no coolant, the pump
must be blocked. Take off the pump to clean up or repair.

Capacity of Water Tank and Suggested Cutting Oil

MODEL Capacity Esso Shell Mobil

SJ-410/460 15 L Cutwell 30 Dromus oil B MET 50
SJ-510/560 18 L Cutwell 30 Dromus oil B MET 50
SJ-660 40 L Cutwell 30 Dromus oil B MET 50

98
8. SYSTEM IN EACH UNIT(各單體名稱)

1 HEADSTOCK
2 GEAR BOX
3 APRON
4 BED AND BASE
5 BRAKE SYSTEM
6 CARRIAGE AND CROSSFEED
7 TAILSTOCK

99
8.1 Headstock(主軸箱單體)

100
 HEADSTOCK ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
1 Head stock 1 010 6047 000 010 6001 000 010 6003 000 主軸箱本體
2 Oil plug 1 244 0002 000 244 0002 000 244 0002 000 油塞
3 Head stock cover 1 201 0006 000 201 0006 000 201 0006 000 主軸箱篕
4 Blanket 1 387 0003 000 387 0003 000 387 0003 000 主軸箱蓋塑膠皮
Screw
5 4 A060008035 A060008035 A060008035 六角承窩螺絲
M8xP1.25x35L
Screw
6 1 A060008025 A060008025 A060008025 六角承窩螺絲
M8xP1.25x25L
7 Snap ring R48 1 C 型扣環
9 Input-shaft 1 103 0093 000 103 0093 000 103 0093 000 輸入軸
10 Ball bearing , 6206 1 B04AA00045 B04AA00045 B04AA00045 滾珠軸承
11 Gear-I 1 120 0045 000 120 0045 000 120 0045 000 齒輪
12 Gear-g 1 120 0046 000 120 0046 000 120 0046 000 齒輪
13 Square key , 8x7x55L 1 A251008M04 A251008M04 A251008M04 雙圓平行鍵
14 Ball bearing , 6206 2 B04AA00045 B04AA00045 B04AA00045 滾珠軸承
15 Collar 1 144 0003 000 144 0003 000 144 0003 000 間隔圈
17 Housing 1 146 0043 000 146 0043 000 146 0043 000 軸承蓋
Oil-seal ,
18 1 E030T03001 E030T03001 E030T03001 油封
TC30x50x8L
Screw
19 6 六角承窩螺絲
M6xP1.0*25L
20 Pulley 1 121 0014 000 121 0015 000 121 0015 000 從動皮帶輪
21 Square key , 8x7x45L 3 A251008007 A251008007 A251008007 雙圓平行鍵
Screw
22 1 A060012030 A060012030 A060012030 六角承窩螺絲
M12xP1.75*30L
23 Spring-Washer M12 1 彈簧墊圈
24 Shaft-B 1 103 0010 000 103 0010 000 103 0010 000 B軸
25 Gear-d 1 120 0047 000 120 0047 000 120 0047 000 齒輪
26 Gear-b 1 120 0048 000 120 0048 000 齒輪
27 Gear-f 1 120 0049 000 120 0049 000 120 0049 000 齒輪
28 Gear-k 1 120 0050 000 120 0050 000 120 0050 000 齒輪
29 Gear-o 1 120 0051 000 120 0051 000 120 0051 000 齒輪
30 Plug-cover 2 146 0105 000 146 0105 000 146 0105 000 護蓋
31 O-ring , P55x3.5 2 E010P00002 E010P00002 E010P00002 O 型環
32 Fixed pin 2 249 0052 000 249 0052 000 249 0052 000 護蓋固定銷
33 Set screw 2 262 0134 000 262 0134 000 262 0134 000 固定螺絲
34 Shaft-A 1 103 0003 000 103 0003 000 103 0003 000 A軸
34-1 Shaft-L 1 103 0030 000 103 0030 000 103 0030 000 L軸
35 Ball bearing , 6305 2 B04AA00061 B04AA00061 B04AA00061 滾珠軸承
36 Gear-l 1 120 0052 000 120 0052 000 120 0052 000 齒輪
37 Gear-m 1 120 0123 000 120 0123 000 120 0123 000 齒輪
38 Snap ring, S65 2 A2403S0065 A2403S0065 A2403S0065 C 型扣環(軸用)
39 Snap ring, S30 1 A2403S0030 A2403S0030 A2403S0030 C 型扣環(軸用)
40 Ball bearing , 6005 3 B04AA00017 B04AA00017 B04AA00017 滾珠軸承
41 Gear-e 1 120 0053 000 120 0053 000 120 0053 000 齒輪
42 Gear-a 1 120 0124 000 120 0124 000 120 0124 000 齒輪

101
 HEADSTOCK ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.

43 Gear-c 1 120 0125 000 120 0125 000 120 0125 000 齒輪
44 Square key , 8x7x35L 1 A251008M01 A251008M01 A251008M01 雙圓平行鍵
45 Snap ring, S48 2 A2403S0048 A2403S0048 A2403S0048 C 型扣環(軸用)
46 Snap ring, S34 1 A2403S0034 A2403S0034 A2403S0034 C 型扣環(軸用)
47 Gear-h 1 120 0054 000 120 0054 000 120 0054 000 齒輪
48 Gear-j 1 120 0126 000 120 0126 000 120 0126 000 齒輪
49 Square key , 8x7x25L 1 A251008004 A251008004 A251008004 雙圓平行鍵
50 Ball bearing , 6205 2 B04AA00042 B04AA00042 B04AA00042 滾珠軸承
51 Cover 1 146 0106 000 146 0106 000 146 0106 000 護蓋
52 Spindle (A1-6) 1 105 0002 000 105 0002 000 105 0002 000 主軸
Spindle (D1-6) 1 105 0001 000 105 0001 000 105 0001 000
Taper roller bearing ,
53 1 B130000012 B130000012 B130000012 滾錐軸承
32018
54 Cover (A1-6) 1 146 0001 000 146 0001 000 146 0001 000 主軸前護蓋
Cover (D1-6) 1 146 0002 000 146 0002 000 146 0002 000
Screw
55 6 A060006035 A060006035 A060006035 六角承窩螺絲
M6Xp1.0x35L
56 Gear-p 1 120 0055 000 120 0055 000 120 0055 000 齒輪
57 Gear-n 1 120 0056 000 120 0056 000 120 0056 000 變速齒輪
58 Square key , 8x7x85L 1 A251008M08 A251008M08 A251008M08 雙圓平行鍵
59 Lock-nut 1 263 0004 000 263 0004 000 263 0004 000 逼緊螺帽
Set screw ,
60 5 A100008008 A100008008 A100008008 固定螺絲
M8*P1.25*8L
Taper roller bearing ,
61 1 B130000011 B130000011 B130000011 滾錐軸承
32017
62 Lock-nut 1 263 0005 000 263 0005 000 263 0005 000 逼緊螺帽
63 Gear 1 120 0057 000 120 0057 000 120 0057 000 齒輪
64 Collar 1 144 0178 000 144 0178 000 144 0178 000 軸環
65 Ball bearing , 6215 1 B04AA00054 B04AA00054 B04AA00054 滾珠軸承
66 Oil return collar 1 144 0177 000 144 0177 000 144 0177 000 回油軸環
67 Cover 1 146 0003 000 146 0003 000 146 0003 000 主軸後護蓋
68 Lock-nut 1 263 0040 000 263 0040 000 263 0040 000 逼緊螺帽
68-1 Balance piece 2 242 0144 000 242 0144 000 242 0144 000 平衡片
68-2 Set screw 4 262 0136 000 262 0136 000 262 0136 000 定位螺絲
69 Idle gear shaft 1 103 0172 000 103 0172 000 103 0172 000 惰輪軸
70 Spacer 2 144 0004 000 144 0004 000 144 0004 000 間隔圈
71 Idle gear 1 120 0265 000 120 0265 000 120 0265 000 惰輪
72 O-ring , P29 1 E010P00029 E010P00029 E010P00029 O 型環
73 Washer 1 241 0115 000 241 0115 000 241 0115 000 墊圈
Screw
74 16 A060006016 A060006016 A060006016 六角承窩螺絲
M6Xp1.0x16L
75 Gear shaft-C 1 103 0126 000 103 0126 000 103 0126 000 齒輪軸
76 Ball bearing ,6204 5 B04AA00039 B04AA00039 B04AA00039 滾珠軸承
79 Gear 1 120 0058 000 120 0058 000 120 0058 000 齒輪
80 Gear 1 120 0059 000 120 0059 000 120 0059 000 齒輪
81 Square key , 6*6*65L 1 A251006014 A251006014 A251006014 雙圓平行鍵
102
 HEADSTOCK ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
82 Cover 1 146 0107 000 146 0107 000 146 0107 000 護蓋
83 Shaft-D 1 103 0020 000 103 0020 000 103 0020 000 D軸
84 Gear 1 120 0060 000 120 0060 000 120 0060 000 齒輪
85 Gear 1 120 0128 000 120 0128 000 120 0128 000 齒輪
86 Square key , 6*6*18L 2 A251006007 A251006007 A251006007 雙圓平行鍵
87 Snap ring, S40 1 A2403S0040 A2403S0040 A2403S0040 C 型扣環(軸用)
88 Housing 1 193 0007 000 193 0007 000 193 0007 000 後列齒輪軸護蓋
Oil-seal ,
89 1 E030T02502 E030T02502 E030T02502 油封
TC25*47*8L
90 Square key , 6*6*12L 1 A251006003 A251006003 A251006003 雙圓平行鍵
91 Collar 1 144 0186 000 144 0186 000 144 0186 000 軸環
Taper pin ,
92 1 A20AB00025 A20AB00025 A20AB00025 推拔銷
0#*25L
93 Gear (24T in) 1 120 0064 000 120 0064 000 120 0064 000 輸出齒輪
Gear (41T mm) 1 120 0063 000 120 0063 000 120 0063 000
94 Washer 1 墊圈
95 Shifting shaft 3 103 0078 000 103 0078 000 103 0078 000 撥桿軸
96 O-ring , P16 6 E010P00016 E010P00016 E010P00016 O 型環
97 Plug 3 244 0001 000 244 0001 000 244 0001 000 塞子
98 Set screw 3 262 0138 000 262 0138 000 262 0138 000 定位螺絲
99 Shifting lever 3 161 0003 000 161 0003 000 161 0003 000 搖臂
100 Shifting fork 2 161 0017 000 161 0017 000 161 0017 000 撥塊
101 Shifting fork 1 161 0015 000 161 0015 000 161 0015 000 撥塊
102 Shifting lever 3 161 0025 000 161 0025 000 161 0025 000 搖臂
103 Shifting lever 2 161 0004 000 161 0004 000 161 0004 000 搖臂
103-1 Shifting lever 1 161 0005 000 161 0005 000 161 0005 000 搖臂
104 Shaft 3 103 0079 000 103 0079 000 103 0079 000 撥桿軸
105 Spring , D6*d0.8*25L 2 J05AA00025 J05AA00025 J05AA00025 彈簧
106 Ball steel , φ1/4" 2 鋼珠
107 Detent plate 1 249 0028 000 249 0028 000 249 0028 000 定位片
108 Detent plate 1 249 0029 000 249 0029 000 249 0029 000 定位片
109 Detent plate 1 249 0034 000 249 0034 000 249 0034 000 定位片
110 Hub 2 421 0002 000 421 0002 000 421 0002 000 變速把手
110-1 Hub 1 421 0003 000 421 0003 000 421 0003 000 變速把手
110-2 Hub 1 421 0004 000 421 0004 000 421 0004 000 變速把手
111 Square key , 5*5*15L 2 A251005003 A251005003 A251005003 雙圓平行鍵
112 Ball steel , φ5/16" 3 鋼珠
112-1 Locating pin 3 A20AF04016 A20AF04016 A20AF04016 定位銷
113 Spring , D8*d0.8*25L 3 彈簧
114 Lever 3 421 0008 000 421 0008 000 421 0008 000 撥桿軸套
115 Knob 3 421 0009 000 421 0009 000 421 0009 000 電木把手
116 Shaft 1 撥桿軸
117 Shifting lever 2 161 0006 000 161 0006 000 161 0006 000 搖臂
118 Shifting fork 1 103 0173 000 103 0173 000 103 0173 000 撥塊
119 Shifting fork 1 161 0016 000 161 0016 000 161 0016 000 撥塊

103
 HEADSTOCK ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
119-1 Shifting fork 1 161 0016 000 161 0016 000 1610016000 撥塊
120 Detent plate 1 249 0035 000 249 0035 000 249 0035 000 定位片
121 Detent plate 1 249 0033 000 249 0033 000 249 0033 000 定位片
122 Knob 1 421 0005 000 421 0005 000 421 0005 000 變速把手
122-1 Knob 1 421 0006 000 421 0006 000 421 0006 000 變速把手
123 Shaft 1 103 0080 000 103 0080 000 103 0080 000 撥桿軸
124 Washer 5 241 0114 000 241 0114 000 241 0114 000 墊圈
125 Lever 2 421 0007 000 421 0007 000 421 0007 000 電木把手
125-1 Lever 2 421 0019 000 421 0019 000 421 0019 000 電木把手 (小)
126 Pin 2 249 0055 000 249 0055 000 249 0055 000 調整銷
Set Screw ,
127 3 A100008010 A100008010 A100008010 固定螺絲
M8*P1.25*10L
O-ring ,
128 5 E010P00018 E010P00018 E010P00018 O 型環
P18*P1.0*14L
Screw ,
129 10 A040006014 A040006014 A040006014 六角埋頭螺絲
M6*P1.0*14L
130 Lenz-oil , φ29 1 J02AC00001 J02AC00001 J02AC00001 油鏡
131 Spring pin , φ5*32L 9 A20AC05032 A20AC05032 A20AC05032 彈簧銷
Spring pin , φ5*26L 2 A20AC05026 A20AC05026 A20AC05026 彈簧銷
132 Snap ring , S12 3 A2403S0012 A2403S0012 A2403S0012 C 型扣環(軸用)
133 Snap ring , S10 2 A2403S0010 A2403S0010 A2403S0010 C 型扣環(軸用)
Set Screw ,
134 2 A100010020 A100010020 A100010020 固定螺絲
M12*P1.75*20L
Screw
135 2 A060010095 A060010095 A060010095 六角承窩螺絲
M12*P1.75*95L
Screw
136 4 A060006040 A060006040 A060006040 六角承窩螺絲
M6*P1.0*40L
137 Square key, 6*6*70L 1 A251006015 A251006015 A251006015 雙圓平行鍵

104
8.2 Headstock for inverter motor(變頻馬達主軸箱)

105
 HEADSTOCK ASSEMBLY FOR INVERTER MOTOR
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
1 Head stock 1 010 6047 000 010 6001 000 010 6003 000 主軸箱本體

2 Oil plug 1 244 0002 000 244 0002 000 244 0002 000 油塞
3 Head stock cover 1 201 0006 000 201 0006 000 201 0006 000 主軸箱篕

4 Blanket 1 387 0003 000 387 0003 000 387 0003 000 主軸箱蓋鐵皮

5 Screw M8xP1.25x35L 4 A060008035 A060008035 A060008035 六角承窩螺絲

6 Screw M8xP1.25x25L 1 A060008025 A060008025 A060008025 六角承窩螺絲

7 Spacer 1 144 0005 000 144 0005 000 144 0005 000 間隔圈

9 Input-shaft 1 103 0094 000 103 0094 000 103 0094 000 輸入軸
14 Ball bearing , 6206 2 B04AA00045 B04AA00045 B04AA00045 滾珠軸承

15 Collar 1 144 0003 000 144 0003 000 144 0003 000 間隔圈
17 Housing 1 146 0043 000 146 0043 000 146 0043 000 軸承蓋

17-1 Screw M6xP1.0x40L 4 A060006040 A060006040 A060006040 六角承窩螺絲

18 Oil-seal , TC30x50x8 1 E030T03001 E030T03001 E030T03001 油封

19 Screw M6xP1.0x25L 3 A060006025 A060006025 A060006025 六角承窩螺絲

20 Pulley 1 121 0015 000 121 0015 000 121 0015 000 從動皮帶輪

21 Square key , 8x7x45L 2 A251008007 A251008007 A251008007 雙圓平行鍵

22 Screw M12xP1.75x30L 1 A060012030 A060012030 A060012030 六角承窩螺絲

23 Washer 1 241 0130 000 241 0130 000 241 0130 000 彈簧華司
28 Gear-k 1 120 0050 000 120 0050 000 120 0050 000 齒輪

29 Gear-o 1 120 0051 000 120 0051 000 120 0051 000 齒輪

30 Plug-cover 2 146 0105 000 146 0105 000 146 0105 000 齒輪

31 O-ring , P55x3.5 2 E010P00002 E010P00002 E010P00002 O 型環

32 Fixed pin 2 249 0052 000 249 0052 000 249 0052 000 護蓋固定銷

33 Set screw 2 262 0134 000 262 0134 000 262 0134 000 固定螺絲

34 Shaft-L 1 103 0030 000 103 0030 000 103 0030 000 L軸

35 Ball bearing , 6305 2 B04AA00061 B04AA00061 B04AA00061 滾珠軸承

36 Gear-l T=24 1 120 0052 000 120 0052 000 120 0052 000 齒輪

36-1 Square key , 7x10x8L 2 雙圓平行鍵

37 Gear-m T=46 1 120 0123 000 120 0123 000 120 0123 000 齒輪

38 Snap ring, S65 2 A2403S0065 A2403S0065 A2403S0065 C 型扣環(軸用)

39 Snap ring, S30 1 A2403S0030 A2403S0030 A2403S0030 C 型扣環(軸用)

40 Ball bearing , 6005 3 B04AA00017 B04AA00017 B04AA00017 滾珠軸承

45 Snap ring, S48 2 A2403S0048 A2403S0048 A2403S0048 C 型扣環(軸用)

46 Snap ring, S34 1 A2403S0034 A2403S0034 A2403S0034 C 型扣環(軸用)

50 Ball bearing , 6005 1 146 0104 000 146 0104 000 146 0104 000 護蓋

106
 HEADSTOCK ASSEMBLY FOR INVERTER MOTOR
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
51 Cover 1 146 0106 000 146 0106 000 146 0106 000 護蓋

52 Spindle (A1-6) 1 105 0002 000 105 0002 000 105 0002 000 主軸

Spindle (D1-6) 1 105 0001 000 105 0001 000 105 0001 000
53 Taper roller bearing , 32018 1 B130000012 B130000012 B130000012 滾錐軸承

54 Cover (A1-6) 1 146 0001 000 146 0001 000 146 0001 000 主軸前護蓋

Cover (D1-6) 1 146 0002 000 146 0002 000 146 0002 000
55 Screw M6xP1.0x35L 5 A060006035 A060006035 A060006035 六角承窩螺絲

56 Gear-p T=69 1 120 0055 000 120 0055 000 120 0055 000 齒輪
57 Gear-n T=47 1 120 0056 000 120 0056 000 120 0056 000 變速齒輪

58 Square key , 8x7x85L 1 A251008M08 A251008M08 A251008M08 雙圓平行鍵

59 Lock-nut 1 263 0004 000 263 0004 000 263 0004 000 逼緊螺帽

60 Set screw , M8xP1.25x8L 6 A100008008 A100008008 A100008008 固定螺絲

61 Taper roller bearing , 32017 1 B130000011 B130000011 B130000011 滾錐軸承

62 Lock-nut 1 263 0005 000 263 0005 000 263 0005 000 逼緊螺帽

63 Gear T=52 1 120 0057 000 120 0057 000 120 0057 000 齒輪

64 Collar 1 144 0178 000 144 0178 000 144 0178 000 軸環
65 Ball bearing , 6215 1 B04AA00054 B04AA00054 B04AA00054 滾珠軸承

66 Oil return collar 1 144 0177 000 144 0177 000 144 0177 000 回油軸環
67 Cover 1 146 0003 000 146 0003 000 146 0003 000 主軸後護蓋

68 Lock-nut 1 263 0040 000 263 0040 000 263 0040 000 逼緊螺帽

68-1 Balance piece 3 242 0144 000 242 0144 000 242 0144 000 平衡片

68-2 Set screw 6 262 0136 000 262 0136 000 262 0136 000 定位螺絲

68-3 Tachometry sensor Nut 1 263 0006 000 263 0006 000 263 0006 000 轉速感應螺帽
68-4 Tachometry sensor bracket 1 181 0371 000 181 0371 000 181 0371 000 轉速感應支架

69 Idle gear shaft 1 103 0172 000 103 0172 000 103 0172 000 惰輪軸
70 Spacer 2 144 0004 000 144 0004 000 144 0004 000 間隔圈

71 Idle gear 1 120 0265 000 120 0265 000 120 0265 000 惰輪

72 O-ring , P9 1 E010P00029 E010P00029 E010P00029 O 型環

73 Washer 1 241 0115 000 241 0115 000 241 0115 000 墊圈

74 Screw M6xP1.0x16L 14 A060006016 A060006016 A060006016 六角承窩螺絲

75 Gear shaft-C T=16 1 103 0126 000 103 0126 000 103 0126 000 齒輪軸

76 Ball bearing ,6204 4 B04AA00039 B04AA00039 B04AA00039 滾珠軸承

79 Gear T=23 1 120 0058 000 120 0058 000 120 0058 000 齒輪

80 Gear T=52 1 120 0059 000 120 0059 000 120 0059 000 齒輪

81 Square key , 6x6x65L 1 A251006014 A251006014 A251006014 雙圓平行鍵

107
 HEADSTOCK ASSEMBLY FOR INVERTER MOTOR
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
82 Cover 1 146 0107 000 146 0107 000 146 0107 000 護蓋

83 Shaft-D 1 103 0020 000 103 0020 000 103 0020 000 D軸

84 Gear T=62 1 120 0060 000 120 0060 000 120 0060 000 齒輪

85 Gear T=46 1 120 0128 000 120 0128 000 120 0128 000 齒輪

86 Square key , 6x6x18L 1 A251006007 A251006007 A251006007 雙圓平行鍵

87 Snap ring, S40 1 A2403S0040 A2403S0040 A2403S0040 C 型扣環(軸用)

88 Housing 1 193 0007 000 193 0007 000 193 0007 000 後列齒輪軸護蓋

89 Oil-seal , TC25x47x8L 1 E030T02502 E030T02502 E030T02502 油封

90 Square key , 6x6x12L 1 A251006003 A251006003 A251006003 雙圓平行鍵

91 Collar 1 144 0186 000 144 0186 000 144 0186 000 軸環

92 Taper pin , 0#x25L 1 A20AB00025 A20AB00025 A20AB00025 推拔銷

93 Gear (24T in) 1 120 0064 000 120 0064 000 120 0064 000 輸出齒輪

Gear (41T mm) 1 120 0063 000 120 0063 000 120 0063 000
94 Washer 1 特殊墊塊

95 Shifting shaft 1 103 0078 000 103 0078 000 103 0078 000 撥桿軸

96 O-ring , P16 2 E010P00016 E010P00016 E010P00016 O 型環

97 Plug 1 244 0001 000 244 0001 000 244 0001 000 孔塞

97-1 Plug 4 244 0001 000 244 0001 000 244 0001 000 孔塞

97-2 Plug 2 244 0016 000 244 0016 000 244 0016 000 孔塞

98 Set screw 1 262 0138 000 262 0138 000 262 0138 000 定位螺絲

99 Shifting lever 1 161 0003 000 161 0003 000 161 0003 000 搖臂

101 Shifting fork 1 161 0015 000 161 0015 000 161 0015 000 撥塊

102 Shifting lever 1 161 0025 000 161 0025 000 161 0025 000 撥叉

103-1 Shifting lever 1 161 0005 000 161 0005 000 161 0005 000 搖臂

104 Shaft 1 103 0079 000 103 0079 000 103 0079 000 撥桿軸

105 Spring , D6xd0.8x25L 2 J05AA00025 J05AA00025 J05AA00025 彈簧

106 Ball steel , φ 1/4" 2 A290000002 A290000002 A290000002 鋼珠

109 Detent plate 1 249 0034 000 249 0034 000 249 0034 000 定位片

110 Hub 1 421 0002 000 421 0002 000 421 0002 000 變速把手

111 Square key , 5x5x15L 2 A251005003 A251005003 A251005003 雙圓平行鍵

112 Ball steel , φ 5/16" 3 A290000005 A290000005 A290000005 鋼珠

112-1 Spring pin , φ4x12L 3 A20AC04012 A20AC04012 A20AC04012 彈簧銷

113 Spring , D8xd0.8x25L 3 J05AA00017 J05AA00017 J05AA00017 彈簧

113-2 Spring pin 1 彈簧銷

114 Lever 1 421 0008 000 421 0008 000 421 0008 000 撥桿軸套

108
 HEADSTOCK ASSEMBLY FOR INVERTER MOTOR
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
115 Knob 1 421 0009 000 421 0009 000 421 0009 000 電木把手

116 Shaft 1 161 0027 000 161 0027 000 161 0027 000 撥桿軸

117 Shifting lever 2 161 0006 000 161 0006 000 161 0006 000 搖臂

118 Shifting fork 1 103 0173 000 103 0173 000 103 0173 000 撥塊

119 Shifting fork 1 161 0016 000 161 0016 000 161 0016 000 撥塊

119-1 Shifting fork 1 161 0016 000 161 0016 000 161 0016 000 撥塊

120 Detent plate 1 249 0035 000 249 0035 000 249 0035 000 定位片

121 Detent plate 1 249 0033 000 249 0033 000 249 0033 000 定位片

122 Knob 1 421 0005 000 421 0005 000 421 0005 000 變速把手

122-1 Knob 1 421 0006 000 421 0006 000 421 0006 000 變速把手

123 Shaft 1 103 0080 000 103 0080 000 103 0080 000 撥桿軸

124 Washer 2 241 0114 000 241 0114 000 241 0114 000 墊圈

125 Lever 2 421 0007 000 421 0007 000 421 0007 000 撥桿軸套

125-1 Knob 2 421 0019 000 421 0019 000 421 0019 000 電木把手

126 Pin 2 249 0055 000 249 0055 000 249 0055 000 調整銷

127 Set Screw , M8xP1.25x10L 3 A100008010 A100008010 A100008010 固定螺絲

128 O-ring , P18xP1.0x14L 3 E010P00018 E010P00018 E010P00018 O 型環

129 Screw , M6xP1.0x14L 6 A040006014 A040006014 A040006014 六角承窩螺絲

130 Lenz-oil , φ29 1 J02AC00001 J02AC00001 J02AC00001 油鏡

131 Spring pin , φ5x32L 3 A20AC05032 A20AC05032 A20AC05032 彈簧銷

131-1 Spring pin , φ5x26L 2 A20AC05026 A20AC05026 A20AC05026 彈簧銷

131-2 Type pin φ5x55L 3 A20AB05055 A20AB05055 A20AB05055 推拔銷

132 Snap ring , S12 1 A2403S0012 A2403S0012 A2403S0012 C 型扣環(軸用)

133 Snap ring , S10 2 A2403S0010 A2403S0010 A2403S0010 C 型扣環(軸用)

134 Set Screw , M10xP1.5x20L 2 A100010020 A100010020 A100010020 固定螺絲

135 Screw M10xP1.5x95L 2 A060010095 A060010095 A060010095 六角承窩螺絲

137 Square key , 6x6x70L 1 A251006015 A251006015 A251006015 雙圓平行鍵

138 Set Screw , M8xP1.25x20L 1 A100008020 A100008020 A100008020 固定螺絲

109
8.3 Headstock for 3”through spindle hole(3”通孔主軸箱)

110
 HEADSTOCK ASSEMBLY FOR 3” THROUGH SPINDLE HOLE
ITEM Amt. Type：16 Type：18
Part Name 名 稱
No. Used Part No. Part No.
1 Head stock 1 010 6048 000 010 6002 000 主軸箱本體

2 Oil plug 1 244 0002 000 244 0002 000 油塞

3 Head stock cover 1 201 0006 000 201 0006 000 主軸箱篕

4 Blanket 1 387 0003 000 387 0003 000 主軸箱蓋塑膠皮

5 Screw M8xP1.25x35L 4 A060008035 A060008035 六角承窩螺絲

6 Screw M8xP1.25x25L 1 A060008025 A060008025 六角承窩螺絲

7 Snap ring, RTW-47# 1 扣環

9 Input-shaft 1 103 0093 000 103 0093 000 輸入軸

10 Ball bearing , 6206 1 B04AA00045 B04AA00045 滾珠軸承

11 Gear-I 1 120 0045 000 120 0045 000 齒輪

12 Gear-g 1 120 0046 000 120 0046 000 齒輪

13 Square key , 8x7x55L 1 A251008M04 A251008M04 雙圓平行鍵

14 Ball bearing , 6206 2 B04AA00045 B04AA00045 滾珠軸承

15 Collar 1 144 0003 000 144 0003 000 間隔圈

17 Housing 1 146 0043 000 146 0043 000 軸承蓋

17-1 Screw M6xP1.0x40L 4 A060006040 A060006040 六角承窩螺絲

18 Oil-seal , TC30x50x8 1 E030T03001 E030T03001 油封

19 Screw M6xP1.0x25L 3 A060006025 A060006025 六角承窩螺絲

20 Pulley 1 121 0016 000 121 0016 000 從動皮帶輪

21 Square key , 8x7x45L 2 A251008007 A251008007 雙圓平行鍵

22 Screw M12xP1.75x30L 1 A060012030 A060012030 六角承窩螺絲

23 Washer 1 241 0130 000 241 0130 000 彈簧華司

24 Shaft-B 1 103 0010 000 103 0010 000 B軸

25 Gear-d 1 120 0047 000 120 0047 000 齒輪

26 Gear-b 1 120 0048 000 120 0048 000 齒輪

27 Gear-f 1 120 0049 000 120 0049 000 齒輪

28 Gear-k 1 120 0050 000 120 0050 000 齒輪

29 Gear-o 1 120 0107 000 120 0107 000 齒輪

30 Plug-cover 2 146 0105 000 146 0105 000 齒輪

31 O-ring , P55x3.5 2 E010P00002 E010P00002 O 型環

32 Fixed pin 2 249 0052 000 249 0052 000 護蓋固定銷

33 Set screw 2 262 0134 000 262 0134 000 固定螺絲

34 Shaft-A 1 103 0003 000 103 0003 000 A軸

34-1 Shaft-L 1 103 0030 000 103 0030 000 L軸

35 Ball bearing , 6305 2 B04AA00061 B04AA00061 滾珠軸承

111
 HEADSTOCK ASSEMBLY FOR 3” THROUGH SPINDLE HOLE
ITEM Amt. Type：16 Type：18
Part Name 名 稱
No. Used Part No. Part No.
36 Gear-l T=24 1 120 0052 000 120 0052 000 齒輪

36-1 Square key , 7x10x8L 2 雙圓平行鍵

37 Gear-m T=46 1 120 0108 000 120 0108 000 齒輪

38 Snap ring, S65 2 A2403S0065 A2403S0065 C 型扣環(軸用)

39 Snap ring, S30 1 A2403S0030 A2403S0030 C 型扣環(軸用)

40 Ball bearing , 6005 3 B04AA00017 B04AA00017 滾珠軸承

41 Gear-e 1 120 0053 000 120 0053 000 齒輪

42 Gear-a 1 120 0124 000 120 0124 000 齒輪

43 Gear-c 1 120 0125 000 120 0125 000 齒輪

44 Square key , 8x7x35L 2 A251008M01 A251008M01 雙圓平行鍵

45 Snap ring, S48 2 A2403S0048 A2403S0048 C 型扣環(軸用)

46 Snap ring, S34 1 A2403S0034 A2403S0034 C 型扣環(軸用)

47 Gear-h T=28 1 120 0054 000 120 0054 000 齒輪

48 Gear-j T=47 1 120 0126 000 120 0126 000 齒輪

49 Square key , 8x7x25L 1 A251008004 A251008004 雙圓平行鍵

50 Ball bearing , 6205 3 B04AA00042 B04AA00042 滾珠軸承

51 Cover 1 146 0106 000 146 0106 000 護蓋

52 Spindle (D1-8) 1 105 0003 000 105 0003 000 主軸

53 Taper roller bearing , 32922 1 B110000026 B110000026 滾錐軸承

54 Cover (D1-8) 1 146 0004 010 146 0004 010 主軸前護蓋

55 Screw M6xP1.0x35L 5 A060006035 A060006035 六角承窩螺絲

56 Gear-p T=69 1 120 0109 000 120 0109 000 齒輪

57 Gear-n T=47 1 120 0110 000 120 0110 000 變速齒輪

58 Square key , 8x7x85L 1 A251008M08 A251008M08 雙圓平行鍵

59 Lock-nut 1 263 0045 000 263 0045 000 逼緊螺帽

60 Set screw , M8xP1.25x8L 6 A100008008 A100008008 固定螺絲

61 Taper roller bearing , 32920 1 B110000027 B110000027 滾錐軸承

62 Lock-nut 1 A1200F0100 A1200F0100 逼緊螺帽

63 Gear T=52 1 120 0111 000 120 0111 000 齒輪

64 Collar 1 144 0009 000 144 0009 000 軸環

65 Ball bearing , 6018 1 B04AA00031 B04AA00031 滾珠軸承

66 Oil return collar 1 144 0170 000 144 0170 000 回油軸環

67 Cover 1 146 0005 000 146 0005 000 主軸後護蓋

68 Lock-nut 1 263 0046 000 263 0046 000 逼緊螺帽

68-1 Balance piece 3 242 0161 000 242 0161 000 平衡片
112
 HEADSTOCK ASSEMBLY FOR 3” THROUGH SPINDLE HOLE
ITEM Amt. Type：16 Type：18
Part Name 名 稱
No. Used Part No. Part No.
68-2 Set screw 6 262 0136 000 262 0136 000 定位螺絲

69 Idle gear shaft 1 103 0172 000 103 0172 000 惰輪軸

70 Spacer 2 144 0004 000 144 0004 000 間隔圈

71 Idle gear 1 120 0265 000 120 0265 000 惰輪

72 O-ring , P9 1 E010P00029 E010P00029 O 型環

73 Washer 1 241 0115 000 241 0115 000 墊圈

74 Screw M6xP1.0x16L 14 A060006016 A060006016 六角承窩螺絲

75 Gear shaft-C T=16 1 103 0126 000 103 0126 000 齒輪軸

76 Ball bearing ,6204 5 B04AA00039 B04AA00039 滾珠軸承

79 Gear T=23 1 120 0058 000 120 0058 000 齒輪

80 Gear T=52 1 120 0112 000 120 0112 000 齒輪

81 Square key , 6x6x65L 1 A251006014 A251006014 雙圓平行鍵

82 Cover 1 146 0107 000 146 0107 000 護蓋

83 Shaft-D 1 103 0024 000 103 0024 000 D軸

84 Gear T=62 1 120 0060 000 120 0060 000 齒輪

85 Gear T=46 1 120 0128 000 120 0128 000 齒輪

86 Square key , 6x6x18L 1 A251006007 A251006007 雙圓平行鍵

87 Snap ring, S40 1 A2403S0040 A2403S0040 C 型扣環(軸用)

88 Housing 1 193 0007 000 193 0007 000 後列齒輪軸護蓋

89 Oil-seal , TC25x47x8L 1 E030T02502 E030T02502 油封

90 Square key , 6x6x12L 1 A251006003 A251006003 雙圓平行鍵

91 Collar 1 144 0186 000 144 0186 000 軸環

92 Taper pin , 0#x25L 1 A20AB00025 A20AB00025 推拔銷

93 Gear (24T in) 1 120 0064 000 120 0064 000 輸出齒輪(英制用)

Gear (41T mm) 1 120 0063 000 120 0063 000 輸出齒輪(公制用)

94 Washer 1 特殊墊塊

95 Shifting shaft 2 103 0078 000 103 0078 000 撥桿軸

95-1 Shifting shaft 1 103 0077 000 103 0077 000 撥桿軸

96 O-ring , P16 6 E010P00016 E010P00016 O 型環

97 Plug 3 244 0001 000 244 0001 000 塞子

98 Set screw 3 262 0138 000 262 0138 000 定位螺絲

99 Shifting lever 3 161 0003 000 161 0003 000 搖臂

100 Shifting fork 2 161 0017 000 161 0017 000 撥塊

101 Shifting fork 1 161 0015 000 161 0015 000 撥塊

102 Shifting lever 3 161 0025 000 161 0025 000 撥叉

113
 HEADSTOCK ASSEMBLY FOR 3” THROUGH SPINDLE HOLE
ITEM Amt. Type：16 Type：18
Part Name 名 稱
No. Used Part No. Part No.
103 Shifting lever 2 161 0004 000 161 0004 000 搖臂

103-1 Shifting lever 1 161 0005 000 161 0005 000 搖臂

104 Shaft 3 103 0079 000 103 0079 000 撥桿軸

105 Spring , D6xd0.8x25L 2 J05AA00025 J05AA00025 彈簧

106 Ball steel , φ 1/4" 2 鋼珠

107 Detent plate 1 249 0028 000 249 0028 000 定位片

108 Detent plate 1 249 0029 000 249 0029 000 定位片

109 Detent plate 1 249 0034 000 249 0034 000 定位片

110 Hub 1 421 0002 000 421 0002 000 變速把手

110-1 Hub 1 421 0003 000 421 0003 000 變速把手

110-2 Hub 1 421 0004 000 421 0004 000 變速把手

111 Square key , 5x5x15L 2 A251005003 A251005003 雙圓平行鍵

112 Ball steel , φ 5/16" 3 鋼珠

113 Spring , D8xd0.8x25L 3 彈簧

114 Lever 3 421 0008 000 421 0008 000 撥桿軸套把手

115 Knob 3 421 0009 000 421 0009 000 電木把手

116 Shaft 1 161 0027 000 161 0027 000 撥桿軸

117 Shifting lever 2 161 0006 000 161 0006 000 搖臂

118 Shifting fork 1 103 0173 000 103 0173 000 撥塊

119 Shifting fork 1 161 0020 000 161 0020 000 撥塊

119-1 Shifting fork 1 161 0016 000 161 0016 000 撥塊

120 Detent plate 1 249 0035 000 249 0035 000 定位片

121 Detent plate 1 249 0033 000 249 0033 000 定位片

122 Knob 1 421 0005 000 421 0005 000 變速把手

122-1 Knob 1 421 0006 000 421 0006 000 變速把手

123 Shaft 1 103 0080 000 103 0080 000 撥桿軸

124 Washer 2 241 0114 000 241 0114 000 墊圈

125 Lever 2 421 0007 000 421 0007 000 撥桿軸套

125-1 Knob 2 421 0019 000 421 0019 000 電木把手

126 Pin 2 249 0055 000 249 0055 000 調整銷

127 Set Screw , M8xP1.25x10L 9 A100008010 A100008010 固定螺絲

128 O-ring , P18xP1.0x14L 5 E010P00018 E010P00018 O 型環

129 Screw , M6xP1.0x14L 10 A040006014 A040006014 六角承窩螺絲

130 Lenz-oil , φ29 1 J02AC00001 J02AC00001 油鏡

131 Spring pin , φ5x32L 9 A20AC05032 A20AC05032 彈簧銷

114
 HEADSTOCK ASSEMBLY FOR 3” THROUGH SPINDLE HOLE
ITEM Amt. Type：16 Type：18
Part Name 名 稱
No. Used Part No. Part No.
131-1 Spring pin , φ5x26L 2 A20AC05026 A20AC05026 彈簧銷

131-2 Type pin φ5x55L 3 A20AB05055 A20AB05055 推拔銷

132 Snap ring , S12 3 A2403S0012 A2403S0012 C 型扣環(軸用)

133 Snap ring , S10 2 A2403S0010 A2403S0010 C 型扣環(軸用)

134 Set Screw , M10xP1.5x20L 2 A100010020 A100010020 固定螺絲

135 Screw M10xP1.5x95L 2 A060010095 A060010095 六角承窩螺絲

137 Square key , 6x6x70L 1 A251006015 A251006015 雙圓平行鍵

138 Set Screw , M8xP1.25x20L 2 A100008020 A100008020 固定螺絲

115
8.4 Gear box (齒輪箱單體)

116
 GEAR BOX ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
1 Gear box 1 215 0005 000 215 0005 000 215 0005 000 齒輪箱本體
2 Cover-gear box 1 201 0017 000 201 0017 000 201 0017 000 齒輪箱蓋
3 Gear-driven bevel 1 120 0072 000 120 0072 000 120 0072 000 從動傘齒輪
4 Pin-fixed 5 249 0056 000 249 0056 000 249 0056 000 固定銷
5 Pin-split 5 開口銷
6 Claw-shifter 1 161 0010 000 161 0010 000 161 0010 000 撥爪
7 Claw-shifter 1 161 0011 000 161 0011 000 161 0011 000 撥爪
8 Claw-shifter 1 161 0012 000 161 0012 000 161 0012 000 撥爪
9 Claw-shifter 1 161 0013 000 161 0013 000 161 0013 000 撥爪
10 Claw-shifter 1 161 0031 000 161 0031 000 161 0031 000 撥爪
Set Screw
11 1 262 0022 000 262 0022 000 262 0022 000 固定螺絲
M8*P1.25*8L
12 Cam-shifter 1 091 0003 000 091 0003 000 091 0003 000 變速凸輪
13 Collar 1 146 0097 000 146 0097 000 146 0097 000 H 軸固定環
14 Set-screw, M8*12 2 A100008012 A100008012 A100008012 固定螺絲
15 Ring-“O”,P18 2 E010P00018 E010P00018 E010P00018 O 型環
16 Shaft-“H” 1 103 0028 000 103 0028 000 103 0028 000 H軸
17 Pin-taper,#4*38 3 A20AB04038 A20AB04038 A20AB04038 推拔銷
18 Pin-taper #6*38 2 261 0006 000 261 0006 000 261 0006 000 推拔銷
19 Collar-linkage 1 103 0220 000 103 0220 000 103 0220 000 螺桿連接器
Screw
20 6 A060006016 A060006016 A060006016 六角承窩螺絲
M6*P1.0*16L
21 Cap-right 1 193 0003 000 193 0003 000 193 0003 000 右下護蓋
22 Seal-oil,20*40*10L 1 E030T02002 E030T02002 E030T02002 油封
23 Bearing-ball,6204 1 B04AA00039 B04AA00039 B04AA00039 滾珠軸承
24 Gear-“G” shaft 1 120 0073 000 120 0073 000 120 0073 000 G 軸固定齒輪
25 Snap rig,S25 2 A2403S0025 A2403S0025 A2403S0025 C 型扣環(軸用)
26 Gear-“G” shaft 1 120 0074 000 120 0074 000 120 0074 000 G 軸變速齒輪
27 Gear-“G” shaft 1 120 0075 000 120 0075 000 120 0075 000 G 軸變速齒輪
28 Gear-“G” shaft 1 120 0076 000 120 0076 000 120 0076 000 G 軸變速齒輪
29 Gear-“G” shaft 1 120 0077 000 120 0077 000 120 0077 000 G 軸變速齒輪
30 Gear-“G” shaft 1 120 0078 000 120 0078 000 120 0078 000 G 軸變速齒輪
31 Bearing ball,6004 1 B04AA00013 B04AA00013 B04AA00013 滾珠軸承
32 Snap ring,S20 2 A2403S0020 A2403S0020 A2403S0020 C 型扣環(軸用)
33 Gear-“G” shaft 1 120 0079 000 120 0079 000 120 0079 000 G 軸固定齒輪
34 Key-square,6*6*20L 2 A251006008 A251006008 A251006008 雙圓平行鍵
35 Shaft-“G” 1 103 0027 000 103 0027 000 103 0027 000 G軸
36 Bearing ball,6003 3 B04AA00010 B04AA00010 B04AA00010 滾珠軸承
37 Cap-left 1 193 0004 000 193 0004 000 193 0004 000 左下護蓋
Screw
38 6 A060006012 A060006012 A060006012 六角承窩螺絲
M6*P1.0*12L
39 Ring”O”,P36 2 E010P00036 E010P00036 E010P00036 O 型環
40 Shaft-“E” 1 103 0025 000 103 0025 000 103 0025 000 E軸
41 Gear-“E” shaft 1 120 0080 000 120 0080 000 120 0080 000 E 軸齒輪

117
 GEAR BOX ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
42 Bearing,6203 2 B04AA00036 B04AA00036 B04AA00036 滾珠軸承
43 Shaft-“D” 1 103 0021 000 103 0021 000 103 0021 000 D軸
Key-square,
44 1 A251006016 A251006016 A251006016 雙圓平行鍵
6*6*146L
45 Gear-“D” shaft 1 120 0081 000 120 0081 000 120 0081 000 D 軸齒輪
46 Gear-“D” shaft 1 120 0082 000 120 0082 000 120 0082 000 D 軸齒輪
47 Gear-“D” shaft 1 120 0083 000 120 0083 000 120 0083 000 D 軸齒輪
48 Gear-“D” shaft 1 120 0084 000 120 0084 000 120 0084 000 D 軸齒輪
49 Gear-“D” shaft 1 120 0085 000 120 0085 000 120 0085 000 D 軸齒輪
50 Gear-“D” shaft 1 120 0086 000 120 0086 000 120 0086 000 D 軸齒輪
51 Gear-“D” shaft 1 120 0087 000 120 0087 000 120 0087 000 D 軸齒輪
52 Gear-“D” shaft 1 120 0088 000 120 0088 000 120 0088 000 D 軸齒輪
53 Gear-“D” shaft 1 120 0089 000 120 0089 000 120 0089 000 D 軸齒輪
54 Gear-“D” shaft 1 120 0090 000 120 0090 000 120 0090 000 D 軸齒輪
55 Gear-“D” shaft 1 120 0091 000 120 0091 000 120 0091 000 D 軸齒輪
56 Gear-“D” shaft 1 120 0092 000 120 0092 000 120 0092 000 D 軸齒輪
57 Gear-“E” shaft 1 120 0093 000 120 0093 000 120 0093 000 F 軸齒輪
58 Shaft-“E” 1 103 0026 000 103 0026 000 103 0026 000 F軸
59 Pin-taper,3*38 1 261 0001 000 261 0001 000 261 0001 000 鋁斜銷
Bearing-thrust,
60 2 B090000003 B090000003 B090000003 止推軸承
51104
61 Cap 1 143 0066 000 143 0066 000 143 0066 000 右上導套
62 Bearing ball,6004V 2 B04AA00014 B04AA00014 B04AA00014 滾珠軸承
63 Shaft-“C” 1 103 0017 000 103 0017 000 103 0017 000 C軸
64 Gear-“C” shaft 1 120 0094 000 120 0094 000 120 0094 000 C 軸齒輪
65 Clutch (left) 1 110 0001 000 110 0001 000 110 0001 000 離合器(左手用)

Clutch t(right) 1 110 0002 000 110 0002 000 110 0002 000 離合器(右手用)
66 Square key, 4*4*20L 2 A251004001 A251004001 A251004001 雙圓平行鍵
67 Bearing ball,6005 2 B04AA00017 B04AA00017 B04AA00017 滾珠軸承
68 Shaft-“A” 1 103 0001 000 103 0001 000 103 0001 000 A軸
69 Gear-“A” shaft 1 120 0095 000 120 0095 000 120 0095 000 A 軸變速齒稐
70 Gear-“A” shaft 1 120 0096 000 120 0096 000 120 0096 000 A 軸變速齒輪
71 Gear-“B” shaft 1 120 0097 000 120 0097 000 120 0097 000 B 軸離合齒輪
72 Shaft-“B” 1 103 0007 000 103 0007 000 103 0007 000 B軸
73 Key-square,6*6*13L 1 A251006004 A251006004 A251006004 單圓平行鍵
74 Cap-bearing 1 143 0067 000 143 0067 000 143 0067 000 軸承套
75 Bushing 1 144 0008 000 144 0008 000 144 0008 000 間隔圈
76 Bearing ball,6004Z 1 B04AA00015 B04AA00015 B04AA00015 滾珠軸承
77 Spacer 1 242 0100 000 242 0100 000 242 0100 000 B 軸擋塊
Gear-drive shaft
78 1 120 0066 000 120 0066 000 120 0066 000 齒輪箱傳動齒輪
(in 57T)
(mm 92T) 1 120 0065 000 120 0065 000 120 0065 000 齒輪箱傳動齒
79 Washer 1 241 0172 000 241 0172 000 241 0172 000 特殊墊塊
Screw
80 1 A060008016 A060008016 A060008016 六角承窩螺絲
M8*P1.25*16L
118
 GEAR BOX ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
81 Bolt-lock end cover 1 262 0020 000 262 0020 000 262 0020 000 側蓋鎖緊螺栓
82 Stud 1 262 0019 000 262 0019 000 262 0019 000 螺栓
83 Washer, 1/2 1 241 0173 000 241 0173 000 241 0173 000 墊塊
84 Nut, W1/2 1 A1100M1601 A1100M1601 A1100M1601 螺帽
85 Nut-lock stud 1 263 0009 000 263 0009 000 263 0009 000 齒輪軸螺帽
86 Bracket 1 161 0033 000 161 0033 000 161 0033 000 可調支架
87 Stud-gear 1 120 0067 000 120 0067 000 120 0067 000 活動齒輪軸
88 Snap ring, R35 1 A2403R0035 A2403R0035 A2403R0035 C 型扣環(孔用)
89 Gear-quadrat (71T in ) 1 120 0272 000 120 0272 000 120 0272 000 惰輪(英制用)
Gear-quadrat
1 120 0284 000 120 0284 000 120 0284 000 惰輪(公制用)
(84T mm)
90 Snap ring, S16 1 A2403S0016 A2403S0016 A2403S0016 C 型扣環(軸用)
Screw
91 2 A060006025 A060006025 A060006025 六角承窩螺絲
M16*P1.0*25L
91-1 Cover 1 201 0014 000 201 0014 000 201 0014 000 齒輪箱上蓋
92 Plug-oil inlet 1 244 0002 000 244 0002 000 244 0002 000 油塞
Screw
93 2 A060016065 A060016065 A060016065 六角承窩螺絲
M16*P1.0*65L
94 Seat-pilot light 180 0107 000 180 0107 000 180 0107 000 指示燈座
Lead-screw
95 1 112 0108 000 112 0108 000 112 0108 000 導螺桿
(5 feet in)
Lead-screw
1 112 0105 000 112 0105 000 112 0105 000 導螺桿(公制)
(5 feet mm)
Lead-screw
1 112 0109 000 112 0109 000 112 0109 000 導螺桿(英制)
(6 feet in)
Lead-screw
1 112 0106 000 112 0106 000 112 0106 000 導螺桿(公制)
(6 feet mm)
Lead-screw
1 112 0110 000 112 0110 000 112 0110 000 導螺桿(英制)
(8 feet in)
Lead-screw
1 112 0107 000 112 0107 000 112 0107 000 導螺桿(公制)
(8 feet mm)
Lead-screw
1 112 0102 000 112 0102 000 112 0102 000 導螺桿(英制)
(10 feet in)
Lead-screw
1 112 0101 000 112 0101 000 112 0101 000 導螺桿(公制)
(10 feet mm)
96 Plug-lead screw 1 143 0056 000 143 0056 000 143 0056 000 導螺桿調整軸套
97 Bushing-lead screw 1
98 Plug-lead screw 1 143 0056 000 143 0056 000 143 0056 000 導螺桿調整軸套
99 Rod bracket 1 180 0045 000 180 0045 000 180 0045 000 三桿支架
Oil outlet
100 1 244 0003 000 244 0003 000 244 0003 000 銅油塞
M8*P1.25*25L
Screw
101 1 A060008030 A060008030 A060008030 六角承窩螺絲
M8*P1.25*30L
102 Nut-lock 1 143 0056 000 143 0056 000 143 0056 000 導螺桿調整軸套
103 Plug-plastic 1 387 0008 000 387 0008 000 387 0008 000 側封蓋
104 Rod-feed 1 103 0175 000 103 0175 000 103 0175 000 自動進刀輸出軸
Set Screw
105 2 A100006020 A100006020 A100006020 固定螺絲
M6*P1.0*20L
106 Pin-taper, 6*100L 1 261 0007 000 261 0007 000 261 0007 000 推拔銷

119
 GEAR BOX ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
Screw
107 1 A060008080 A060008080 A060008080 六角承窩螺絲
M8*P1.25*80L
Bushing-spindle
108 1 143 0053 000 143 0053 000 143 0053 000 啟動桿軸襯
Starting rod
Rod-spindle starting
109 1 102 0029 000 102 0029 000 102 0029 000 啟動桿
switch(5 feet)
Rod-spindle starting
1 102 0032 000 102 0032 000 102 0032 000
switch(6 feet)
Rod-spindle starting
1 102 0033 000 102 0033 000 102 0033 000
switch(8 feet)
Rod-spindle starting
1 102 0034 000 102 0034 000 102 0034 000
switch(10 feet)
110 Seat-switch 1 193 0008 000 193 0008 000 193 0008 000 開關護板
Screw
111 2 A060008025 A060008025 A060008025 六角承窩螺絲
M8*P1.25*25L
112 Snap ring, S30 1 A2403S0030 A2403S0030 A2403S0030 C 型扣環(軸用)
113 Nut, M6*P1.0 A1100M0601 A1100M0601 A1100M0601 螺帽
Set Screw
114 1 263 0011 000 263 0011 000 263 0011 000 固定螺絲
M6*P1.0*20L
115 Bracket 1 242 0140 000 242 0140 000 242 0140 000 起動器
121 Pin, 5*30L 1 A20AC05030 A20AC05030 A20AC05030 彈簧銷
Screw
122 1 A060006008 A060006008 A060006008 六角承窩螺絲
M6*P1.0*8L
123 Switch 2
126 Knob 3 421 0009 000 421 0009 000 421 0009 000 電木把手
Bolt
127 4 262 0024 000 262 0024 000 262 0024 000 螺栓
M10*P1.5*35L
128 Pin-taper, 0*38 1 261 0001 000 261 0001 000 261 0001 000 鋁斜銷
128-1 Pin-taper, 6*45 1 261 0005 000 261 0005 000 261 0005 000 推拔銷
Screw
129 7 A060008040 A060008040 A060008040 六角承窩螺絲
M8*P1.25*40L
Screw-taper, oil outlet
130 1 方頭油塞
PT3/8
Screw-set, taper,
131 1 A370000004 A370000004 A370000004 內六角塞頭
PT1/8
132 Shifter 2 161 0029 000 161 0029 000 161 0029 000 變速撥塊
133 Shoe-shifter 3 161 0019 000 161 0019 000 161 0019 000 撥塊
134 Shifter 1 161 0030 000 161 0030 000 161 0030 000 變速撥塊
135 Snap ring, S10 3 A2403S0010 A2403S0010 A2403S0010 C 型扣環(軸用)
136 Pin-spring,5*25 3 A20AC05026 A20AC05026 A20AC05026 彈簧銷
137 Shaft-Shifter 3 103 0117 000 103 0117 000 103 0117 000 變速撥桿軸
138 Ring-“O”,P12 3 E010P00012 E010P00012 E010P00012 O 型環
139 Detent plate 1 249 0040 000 249 0040 000 249 0040 000 變速定位片
139-1 Detent plate 1 249 0041 000 249 0041 000 249 0041 000 變速定位片
139-2 Detent plate 1 249 0042 000 249 0042 000 249 0042 000 變速定位片
140 Ball-steel, 1/4 3 鋼珠
141 Spring, 5*26 3 彈簧
142 Hub 3 421 0013 000 421 0013 000 421 0013 000 把手頭
143 Lever 3 103 0074 000 103 0074 000 103 0074 000 撥桿軸套

120
 GEAR BOX ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
144 Snap ring, S15 1 A2403S0015 A2403S0015 A2403S0015 C 型扣環(軸用)
145 Gear-drive bevel 1 120 0098 000 120 0098 000 120 0098 000 主動傘齒輪
146 Key-Square, 5*5*15L 1 A251005003 A251005003 A251005003 雙圓平行鍵
147 Shaft-bevel gear 1 103 0033 000 103 0033 000 103 0033 000 十段變速軸
148 Seat-gear shifting 1 103 0221 000 103 0221 000 103 0221 000 十段變速座
149 Ball-steel,5/16 1 鋼珠
150 Spring, 8*20 1 彈簧
151 Seal-oil,20*35*10L 1 油封
152 Hub 1 421 0014 000 421 0014 000 421 0014 000 十段變速把手頭
153 Handle 1 421 0007 000 421 0007 000 421 0007 000 把手
154 Pin, 5*50 1 A20AC05050 A20AC05050 A20AC05050 彈簧銷
155 Snap ring, S18 2 A2403S0018 A2403S0018 A2403S0018 C 型扣環(軸用)

121
8.5 Apron(護床單體)

122
 APRON ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
1 Body-Apron(right) 1 025 0009 000 025 0009 000 025 0009 000 護床本體(右手)
Body-Apron(left) 1 025 0003 000 025 0003 000 025 0003 000 護床本體(左手)
2 Gib 1 224 0003 000 224 0003 000 224 0003 000 崁條
Screw
3 17 A060006016 A060006016 A060006016 六角承窩螺絲
M6*P1.0*16L
Holder-half nut
4 1 003 0016 000 003 0016 000 003 0016 000 半開螺帽座
(right)
Holder-half nut
1 003 0015 000 003 0015 000 003 0015 000 半開螺帽座
(left)
5 Nut-half(in) 1 263 0012 000 263 0012 000 263 0012 000 半開螺帽(英制)
Nut-half(mm) 1 263 0013 000 263 0013 000 263 0013 000 半開螺帽(公制)
6 Nut-half(in) 1 263 0012 000 263 0012 000 263 0012 000 半開螺帽(英制)
Nut-half(mm) 1 263 0013 000 263 0013 000 263 0013 000 半開螺帽(公制)
7 Holder-half nut 1 Comparison ITEM No.4 Comparison ITEM No.4 Comparison ITEM No.4 半開螺帽座
Screw
8 1 A060006016 A060006016 A060006016 六角承窩螺絲
M6*P1.0*16L
9 Pin-sliding 2 249 0060 000 249 0060 000 249 0060 000 滑塊銷
10 Shaft-half nut(right) 1 103 0049 000 103 0049 000 103 0049 000 半開螺帽心軸
Shaft-half nut(left) 1 103 0048 000 103 0048 000 103 0048 000
11 Ring-O,P26 2 E010P00026 E010P00026 E010P00026 O 型環
Set Screw
12 2 262 0026 000 262 0026 000 262 0026 000 固定螺絲
M8*P1.25*20L
13 Hub 1 把手
14 Ball-steel, 1/4” 3 鋼珠
15 Spring,ψ1*6*30L 3 J05AA00024 J05AA00024 J05AA00024 彈簧
Set Screw
16 2 A100008010 A100008010 A100008010 固定螺絲
M8*P1.25*10L
17 Lever 2 421 0039 000 421 0039 000 421 0039 000 手柄
18 Knob 2 把手
Screw
19 2 A060010025 A060010025 A060010025 六角承窩螺絲
M10*P1.5*25L
20 Lenx-oil 1 J02AC00004 J02AC00004 J02AC00004 油鏡
21 Shaft-auto stop 1 102 0045 000 102 0045 000 102 0045 000 挺桿
Cover-bottom
22 1 201 0022 000 201 0022 000 201 0022 000 護床底蓋
Apron
23 Seal-oil, 15*25*7 1 E030T01501 E030T01501 E030T01501 油封
24 Seat-tappet 1 180 0078 000 180 0078 000 180 0078 000 自動停止挺桿座
25 Shaft-tappet 1 103 0047 000 103 0047 000 103 0047 000 止動心軸
Set Screw
26 2 A100006016 A100006016 A100006016 固定螺絲
M6*P1.0*16L
27 Tappet 1 180 0079 000 180 0079 000 180 0079 000 自動停止挺桿
28 Nut, M8*P1.25 1 A1100M0801 A1100M0801 A1100M0801 螺帽
Set Screw
29 1 A100008030 A100008030 A100008030 固定螺絲
M8*P1.25*30L
Set Screw
30 1 A100006040 A100006040 A100006040 固定螺絲
M6*P1.0*40L
31 Ring-O, P6*40 1 O 型環
32 Nut, M6*P1.0 2 A1100M0601 A1100M0601 A1100M0601 螺帽

123
 APRON ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
Screw-oil leakage,
33 1 A370000001 A370000001 A370000001 油塞
PT1/4
34 Seal-oil,34*42*10L 2 E030T03402 E030T03402 E030T03402 油封
35 Bushing 2 143 0051 000 143 0051 000 143 0051 000 軸襯
36 Sleeve-feet rod 1 143 0070 000 143 0070 000 143 0070 000 自動進刀軸套
Key-square,
37 1 A251006018 A251006018 A251006018 雙圓平行鍵
6*10*45L
38 Key-square, 6*6*12L 1 A251006003 A251006003 A251006003 雙圓平行鍵
39 Gear 1 120 0104 000 120 0104 000 120 0104 000 齒輪
40 Seat-worm 1 180 0080 000 180 0080 000 180 0080 000 蝸桿座
41 Shaft-worm 1 103 0127 000 103 0127 000 103 0127 000 蝸桿心軸
42 Bearing-thrust,2904 2 B090000008 B090000008 B090000008 止推滾珠軸承
43 Worm gear 1 120 0246 000 120 0246 000 120 0246 000 蝸桿
44 Washer-lock,20 1 太陽墊圈
45 Nut 1 蝸桿心軸螺帽
Screw
46 8 A060006012 A060006012 A060006012 六角承窩螺絲
M6*P1.0*12L
Spring, ψ1*10*60L
47 1 270 0001 000 270 0001 000 270 0001 000 彈簧(右手)
(right)
Spring, ψ1*10*60L
1 270 0002 000 270 0002 000 270 0002 000 彈簧(左手)
(left)
Block-safe device
48 1 121 0901 000 121 0901 000 121 0901 000 安全塊(右手)
(right)
Block-safe device
1 180 0118 000 180 0118 000 180 0118 000 安全塊(左手)
(left)
49 Pin, 5*18L 2 A20AC05025 A20AC05025 A20AC05025 彈簧銷
50 shaft -auto feed(right) 1 103 0091 000 103 0091 000 103 0091 000 撥軸(右手)
Shaft -auto feed(left) 1 103 0090 000 103 0090 000 103 0090 000 撥軸(左手)
51 Shaft-auto feed 1 103 0091 000 103 0091 000 103 0091 000 撥軸(組合件)
52 Shaft-auto feed 1 103 0091 000 103 0091 000 103 0091 000 撥軸(組合件)
53 Ring-O,P16 2 E010P00016 E010P00016 E010P00016 O 型環
54 Cover 1 201 0023 000 201 0023 000 201 0023 000 軸蓋
55 Hub (right) 1 143 0063 000 143 0063 000 143 0063 000 撥桿軸套(右手)
Hub (left) 1 143 0062 000 143 0062 000 143 0062 000 撥桿軸套(左手)
56 Spring washer, M8 1 A1600M0801 A1600M0801 A1600M0801 彈簧墊圈
Screw
57 1 A060008012 A060008012 A060008012 六角承窩螺絲
M8*P1.25*12L
58 Snap ring, S10 1 A2403S0010 A2403S0010 A2403S0010 C 型扣環(軸用)
59 Lever 1 102 0047 000 102 0047 000 102 0047 000 自動停止槓桿
60 Spring washer, M12 1 A1600M1201 A1600M1201 A1600M1201 彈簧墊圈
61 Shaft 1 103 0272 000 103 0272 000 103 0272 000 槓桿心軸
Screw
62 1 A060005020 A060005020 A060005020 六角承窩螺絲
M5*P0.8*20L
63 Spring 1 270 0012 000 270 0012 000 270 0012 000 彈簧
64 Spacer 1 144 0207 000 144 0207 000 144 0207 000 密封塊
65 Bearing ball, 6005V 1 B04AA00018 B04AA00018 B04AA00018 滾珠軸承
66 Worm-wheel 1 120 0101 000 120 0101 000 120 0101 000 蝸輪

124
 APRON ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
67 Wheel-friction 1 120 0102 000 120 0102 000 120 0102 000 離合齒輪
68 Key-square, 7*7*12L 1 A251007001 A251007001 A251007001 雙圓平行鍵
69 Shaft-worm wheel 1 103 0110 000 103 0110 000 103 0110 000 離合器心軸
70 Block 1 242 0110 000 242 0110 000 242 0110 000 墊圈檔塊
71 Spring 1 270 0007 000 270 0007 000 270 0007 000 彈簧
72 Washer 1 241 0063 000 241 0063 000 241 0063 000 墊片
73 Set Screw 1 固定螺絲
74 Bearing ball, 6204 1 B04AA00039 B04AA00039 B04AA00039 滾珠軸承
75 Clutch 1 110 0003 000 110 0003 000 110 0003 000 離合器
76 Snap ring,S20 2 A2403S0020 A2403S0020 A2403S0020 C 型扣環(軸用)
77 Gear 1 120 0103 000 120 0103 000 120 0103 000 齒輪
78 Shaft-cross feed 1 103 0146 000 103 0146 000 103 0146 000 縱橫變換軸
79 Collar (right) 1 143 0069 000 143 0069 000 143 0069 000 變換軸套(右手)
Collar (left) 1 143 0079 000 143 0079 000 143 0079 000 變換軸套(左手)
80 Shaft-lever 1 120 0105 000 120 0105 000 120 0105 000 縱橫變換齒輪
81 Lever 1 421 0052 000 421 0052 000 421 0052 000 把手
82 Knob 1 421 0019 000 421 0019 000 421 0019 000 電木把手 (小)
Set Screw
83 1 A100004010 A100004010 A100004010 固定螺絲
M4*P0.7*10L
84 Pinion-rack 1 103 0176 000 103 0176 000 103 0176 000 中間軸
85 Key-square, 6*6*20L 1 A251006008 A251006008 A251006008 雙圓平行鍵
Bearing-niddle
86 1 B060000001 B060000001 B060000001 滾針軸承
NK20/22
Set Screw
87 1 A100006010 A100006010 A100006010 固定螺絲
M6*P1.0*10L
88 Collar 1 242 0121 000 242 0121 000 242 0121 000 固定圈
89 Pin-spring, 6*36L 1 A20AC06036 A100006010 A100006010 彈簧銷
90 Gear 1 120 0106 000 120 0106 000 120 0106 000 中間軸齒輪
91 Bearing ball, 6003 1 B04AA00010 B04AA00010 B04AA00010 滾珠軸承
92 Shaft 1 143 0071 000 143 0071 000 143 0071 000 軸套
93 Pinion-hand wheel 1 103 0042 000 103 0042 000 103 0042 000 手輪心軸
94 Key-square,6*6*25L 1 A251006008 A251006008 A251006008 雙圓平行鍵
95 Bearing ball, 6004V 2 B04AA00014 B04AA00014 B04AA00014 滾珠軸承
95-1 Bearing ball, 6004Z 1 B04AA00015 B04AA00015 B04AA00015 滾珠軸承
96 Seat 1 1430072000 1430072000 1430072000 軸承套
Screw
97 4 A060006030 A060006030 A060006030 六角承窩螺絲
M6*P1.0*30L
99 Washer 1 241 0131 000 241 0131 000 241 0131 000 墊塊
100 Washer-wave type 1 浪型墊圈
101 Dial-rack 1 089 0032 000 089 0032 000 089 0032 000 刻度環
102 Hand wheel 1 421 0037 000 421 0037 000 421 0037 000 手輪
103 Handle 1 421 0036 000 421 0036 000 421 0036 000 手柄
104 Washer-lock 1 241 0215 000 241 0215 000 241 0215 000 鎖緊墊片
Screw A060008020 A060008020
105 1 A060008020 六角承窩螺絲
M8*P1.25*20L

125
 APRON ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.

Dial-thread chasing
106 1 089 0035 000 089 0035 000 089 0035 000 指示表規
(in 4 parts)
Dial-thread chasing 089 0034 000 089 0034 000
1 089 0034 000 指示表規
(in 5 parts)
Dial-thread chasing
1 089 0036 000 089 0036 000 089 0036 000 指示表規
(in 7 parts)
107 Pin 1
108 Seat-dial shaft 1 370 0531 000 370 0531 000 370 0531 000 車牙表規座
Screw
109 1 A06AC10065 A06AC10065 A06AC10065 六角承窩螺絲
M10*P1.5*65L
110 Gear (in 16T) 1 120 0013 000 120 0013 000 120 0013 000 齒輪
Gear (in 11T) 1 120 0006 000 120 0006 000 120 0006 000
Gear (mm 13T) 1 120 0007 000 120 0007 000 120 0007 000
Gear (mm 14T) 1 120 0014 000 120 0014 000 120 0014 000
Gear (mm 15T) 1 120 0008 000 120 0008 000 120 0008 000
Gear (mm 18T) 1 120 0009 000 120 0009 000 120 0009 000
111 Washer-spring, 10 1 彈簧墊圈
112 Nut, M10*P1.5 1 A1100M1001 A1100M1001 A1100M1001 螺帽
113 Snap ring, S30 1 A2403S0030 A2403S0030 A2403S0030 C 型扣環(軸用)
114 Seat-switch 1 180 0108 000 180 0108 000 180 0108 000 開關座
115 Key-square, 6*8*25L 1 A251006017 A251006017 A251006017 雙圓平行鍵
Screw
116 2 A060008016 A060008016 A060008016 六角承窩螺絲
M8*P1.25*16L
117 Bracket 1 102 0030 000 102 0030 000 102 0030 000 起動槓桿座
118 Screw-lock 2 262 0025 000 262 0025 000 262 0025 000 特殊固定螺栓
Pin
119 1 249 0059 000 249 0059 000 249 0059 000 停止定位銷
M8*P1.25*8L
120 Seat-lever 1 102 0031 000 102 0031 000 102 0031 000 啟動桿
Set Screw
121 2 A100008008 A100008008 A100008008 固定螺絲
M8*P1.25*8L
122 Spring 1 彈簧
123 Lever 1 421 0015 000 421 0015 000 421 0015 000 把手
124 Sleeve-lever 1 421 0012 000 421 0012 000 421 0012 000 電木把手

126
8.6 Bed and Base(床身底座單體)

127
 BED AND BASE ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
1 Cover-end 1 203 0005 000 203 0001 000 203 0009 000 主軸側蓋
2 Head,M6*P1.0*20L 12 A05AB06020 A05AB06020 A05AB06020 十字埋頭螺絲
3 Cover-electric box 1 200 0982 000 200 0982 000 200 0982 000 配電箱蓋板
Screw
4 10 A060006025 A060006025 A060006025 六角承窩螺絲
M6*P1.0*25L
5 Pin-taper, 6*36 2 推拔銷
6 Rack(5 feet) 1 120 0099 000 120 0099 000 120 0099 000 齒條
Rack(6 feet, right) 1 120 0119 000 120 0119 000 120 0119 000
Rack(6 feet, left) 1 120 0118 000 120 0118 000 120 0118 000
Rack(8 feet) 1 120 0121 000 120 0121 000 120 0121 000
Rack(10 feet) 1 120 0122 000 120 0122 000 120 0122 000
7 Bed(5 feet) 1 030 6001 000 030 6001 000 030 6001 000 床身
Bed(6 feet) 1 030 6002 000 030 6002 000 030 6002 000
Bed(8 feet) 1 030 6003 000 030 6003 000 030 6003 000
Bed(10 feet) 030 6004 000 030 6004 000 030 6004 000
8 Pin-taper, 6*36 2 推拔銷
9 Screw M16*P20*45L 4 A060016045 A060016045 A060016045 六角承窩螺絲
10 Supporter-shaft 1 180 0109 000 180 0109 000 180 0109 000 右軸台
Set Screw
11 1 A100006010 A100006010 A100006010 固定螺絲
M6*P1.0*10L
12 Collar 1 146 0121 000 146 0121 000 146 0121 000 停止軸套環
13 Shoe-brass 4 241 0246 000 241 0246 000 241 0246 000 停止凸輪墊塊
Set Screw
14 1 A100006006 A100006006 A100006006 固定螺絲
M6*P1.0*6L
15 Cam-auto stopping 4 091 0005 000 091 0005 000 091 0005 000 自動停止進刀凸輪
Shaft-auto stopping
16 1 103 0177 000 103 0177 000 103 0177 000 停止軸
(5feet)
Shaft-auto stopping
1 103 0178 000 103 0178 000 103 0178 000
(6feet)
Shaft-auto stopping
1 103 0180 000 103 0180 000 103 0180 000
(8feet)
Shaft-auto stopping
1 103 0182 000 103 0182 000 103 0182 000
(10feet)
Set Screw
17 1 A100008008 A100008008 A100008008 固定螺絲
M8*P1.25*8L
18 Spring, 1*6*8L 1 J05AA00008 J05AA00008 J05AA00008 彈簧
19 Ball-steel, 1/4” 1 A290000002 A290000002 A290000002 鋼珠
20 Lever-turning shaft 4 421 0062 000 421 0062 000 421 0062 000 停止轉輪把手
21 Collar 1 123 0019 000 123 0019 000 123 0019 000 自動停止轉輪
Set Screw
22 1 A100008010 A100008010 A100008010 固定螺絲
M8*P1.25*10L
23 Supporter-shaft 1 180 0110 000 180 0110 000 180 0110 000 左軸台
Set Screw
24 4 A060008016 A060008016 A060008016 六角承窩螺絲
M8*P1.25*16L
Screw
25 8 A06AC16055 A06AC16055 A06AC16055 六角承窩螺絲
M16*P2.0*55L
26 Washer M10 1 A1500M1001 A1500M1001 A1500M1001 平墊圈
Screw
27 1 A06AA10065 A06AA10065 A06AA10065 六角承窩螺絲
M10*P1.5*65L
128
 BED AND BASE ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
28 Cover-motor seat 2 200 0981 000 200 0981 000 200 0981 000 床頭馬達孔蓋板
29 Bolt-set machine 6 262 0021 000 262 0021 000 262 0021 000 固定螺栓
30 Nut-lock 6 262 0021 000 262 0021 000 262 0021 000 固定螺栓螺帽
31 Block-Leveling 6 241 0129 000 241 0129 000 241 0129 000 墊塊
Bolt-hexa. Head
32 2 六角頭螺絲
W1/4”*25
33 Washer, W5/8” 2 A150000005 A150000005 A150000005 墊圈
Seat-coolant pump
34 1 183 0044 000 183 0044 000 183 0044 000 冷卻泵浦座
(5、6 feet)
Seat-coolant pump
1 183 0027 000 183 0027 000 183 0027 000
(8 feet)
Seat-coolant pump
1 183 0028 000 183 0028 000 183 0028 000
(10 feet)
Cover-coolant
35 1 200 0270 000 200 0270 000 200 0270 000 泵浦孔蓋板
Motor seat
36 Nut-lock,W1/4” 2 螺帽
37 Base (5 feet) 1 030 6050 000 030 6050 000 030 6050 000 底座
Base (6 feet) 1 030 6051 000 030 6051 000 030 6051 000
Base (8 feet) 1 030 6052 000 0306052000 0306052000
Base (10 feet) 1 030 6053 000 030 6053 000 030 6053 000

129
8.7 Brake system(剎車系統)

130
 BRAKE SYSTEM ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
1 Seat-motor 1 170 0019 000 170 0019 000 170 0019 000 馬達底板
2 Shaft-motor seat 1 103 0174 000 103 0174 000 103 0174 000 基座樞軸
3 Block 2 180 0105 000 180 0105 000 180 0105 000 軸台
Set Screw
4 4 固定螺絲
M6*P1.0*15L
5 Cam 1 091 0001 000 091 0001 000 091 0001 000 凸輪
6 Spring 1 270 0006 000 270 0006 000 270 0006 000 彈簧
7 Shaft-brake 1 249 0057 000 249 0057 000 249 0057 000 煞車帶插銷
8 Arm-brake 1 161 000 7000 161 000 7000 161 000 7000 制動搖臂
9 Pin-taper, 4*38L 1 A20AB04038 A20AB04038 A20AB04038 推拔銷
Set Screw
10 1 A100006010 A100006010 A100006010 固定螺絲
M6*P1.0*10L
Screw
11 3 A060010020 A060010020 A060010020 六角承窩螺絲
M10*P1.5*20L
12 Bracket-motor seat 1 170 0018 010 170 0018 010 170 0018 010 馬達基座托架
13 Bracket-pedal 2 180 0047 000 180 0047 000 180 0047 000 踏板支架
15 Pedal-brake(5 feet) 1 424 0001 000 424 0001 000 424 0001 000 踏板
Pedal-brake(6 feet) 1 424 0002 000 424 0002 000 424 0002 000
Pedal-brake(8 feet) 1 424 0003 000 424 0003 000 424 0003 000
Pedal-brake(10 feet) 1 424 0004 000 424 0004 000 424 0004 000
Shaft-peda;l bracket
16 1 103 0053 000 103 0053 000 103 0053 000 制動踏板軸
(5 feet)
Shaft-pedal bracket
1 103 0054 000 103 0054 000 103 0054 000
(6 feet)
Shaft-pedal bracket
1 103 0055 000 103 0055 000 103 0055 000
(8 feet)
Shaft-pedal bracket
1 103 0056 000 103 0056 000 103 0056 000
(10 feet)
Screw-hexa. Socket
17 Head cap,. 4 A060008025 A060008025 A060008025 六角承窩螺絲
M8*P1.25*25L
18 Nut M16 5 A1100M1601 A1100M1601 A1100M1601 螺帽
19 Washer, M16 8 A1500M1601 A1500M1601 A1500M1601 平墊圈
20 Pin 1 249 0058 000 249 0058 000 249 0058 000 調整螺栓固定銷
21 Washer, M12 1 A1500M1202 A1500M1202 A1500M1202 平墊圈
22 Nut, M12 1 A1100M1201 A1100M1201 A1100M1201 螺帽
23 Bolt-adjusting 1 262 0023 000 262 0023 000 262 0023 000 調整螺栓
Belt-brake
24 1 133 0001 000 133 0001 000 133 0001 000 煞車帶
(5HP,15HP)
Belt-brake
1 133 0002 000 133 0002 000 133 0002 000
(7.5HP,10HP)
Pulley
25 1 121 0008 000 121 0008 000 121 0008 000 馬達皮帶輪
(5HP/60HZ)
Pulley
1 121 0002 000 121 0002 000 121 0002 000
(7.5HP/60HZ)
Pulley
1 121 0269 000 121 0269 000 121 0269 000
(5HP/50HZ)
Pulley
1 121 0007 000 121 0004 000 121 0004 000
(7.5HP/50HZ)

131
 BRAKE SYSTEM ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
Set Screw
26 1 A100006008 A100006008 A100006008 固定螺絲
M8*P1.25*8L
27 Key, 8*7.5*40(5HP) 1 平行鍵
Key, 10*8*65(7.5HP) 1
Key, 10*8*65(10HP) 1
Key, 12*8*80(15HP) 1
28 Motor 1 馬達
Bolt-hexa. Head,
29 4 A02AC10030 A02AC10030 A02AC10030 六角頭螺絲(鋼)
M10*30L

132
8.8 Brake motor system(激煞馬達)

133
 BRAKE MOTOR SYSTEM ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
1 Seat-motor 1 170 0019 000 170 0019 000 170 0019 000 馬達底板
2 Shaft-motor seat 1 103 0174 000 103 0174 000 103 0174 000 基座樞軸
3 Block 2 180 0105 000 180 0105 000 180 0105 000 軸台
Set Screw
4 4 固定螺絲
M6*P1.0*15L
5 Cam 1 091 0001 000 091 0001 000 091 0001 000 凸輪
6 Spring 1 270 0006 000 270 0006 000 270 0006 000 彈簧
7 Shaft-brake 1 249 0057 000 249 0057 000 249 0057 000 煞車帶插銷
8 Arm-brake 1 161 0007 000 161 0007 000 161 0007 000 制動搖臂
9 Pin-taper, 4*38L 1 A20AB04038 A20AB04038 A20AB04038 推拔銷
Set Screw
10 1 A100006010 A100006010 A100006010 固定螺絲
M6*P1.0*10L
Screw
11 3 A060010020 A060010020 A060010020 六角承窩螺絲
M10*P1.5*20L
12 Bracket-motor seat 1 170 0018 010 170 0018 010 170 0018 010 馬達基座托架
13 Bracket-pedal 2 180 0047 000 180 0047 000 180 0047 000 踏板支架
15 Pedal-brake(5 feet) 1 424 0001 000 424 0001 000 424 0001 000 踏板
Pedal-brake(6 feet) 1 424 0002 000 424 0002 000 424 0002 000
Pedal-brake(8 feet) 1 424 0003 000 424 0003 000 424 0003 000
Pedal-brake(10 feet) 1 424 0004 000 424 0004 000 424 0004 000
Shaft-peda;l bracket
16 1 103 0053 000 103 0053 000 103 0053 000 制動踏板軸
(5 feet)
Shaft-pedal bracket
1 103 0054 000 103 0054 000 103 0054 000
(6 feet)
Shaft-pedal bracket
1 103 0055 000 103 0055 000 103 0055 000
(8 feet)
Shaft-pedal bracket
1 103 0056 000 103 0056 000 103 0056 000
(10 feet)
Screw
17 4 A060008025 A060008025 A060008025 六角承窩螺絲
M8*P1.25*25L
18 Nut M16 5 A1100M1601 A1100M1601 A1100M1601 螺帽
19 Washer, M16 8 A1500M1601 A1500M1601 A1500M1601 平墊圈
20 Pin 1 249 0058 000 249 0058 000 249 0058 000 調整螺栓固定銷
21 Washer, M12 1 A1500M1202 A1500M1202 A1500M1202 平墊圈
22 Nut, M12 1 A1100M1201 A1100M1201 A1100M1201 螺帽
23 Bolt-adjusting 1 262 0023 000 262 0023 000 262 0023 000 調整螺栓
24 - - - - - -
Pulley
25 1 121 0008 000 121 0005 000 121 0005 000 馬達皮帶輪
(5HP/60HZ)
Pulley
1 121 0006 000 121 0002 000 121 0002 000
(7.5HP/60HZ)
Pulley
1 121 0269 000 121 0003 000 121 0003 000
(5HP/50HZ)
Pulley
1 121 0007 000 121 0004 000 121 0004 000
(7.5HP/50HZ)
Set Screw
26 1 A100006008 A100006008 A100006008 固定螺絲
M8*P1.25*8L
27 Key, 8*7.5*40(5HP) 1 平行鍵
Key, 10*8*65(7.5HP) 1

134
 BRAKE MOTOR SYSTEM ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
Key, 10*8*65(10HP) 1
Key, 12*8*80(15HP) 1
28 Motor 1 馬達
Bolt-hexa. Head,
29 4 A02AC10030 A02AC10030 A02AC10030 六角頭螺絲(鋼)
M10*30L

135
8.9 Carriage and Cross-feed(滑座單體)

136
 CARRIAGE AND CROSSFEED ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
1 Carriage 1 040 6002 000 040 6002 000 040 6002 000 滑座本體
2 Nut-crossfeed 1 螺帽
3 Nut-crossfeed 1 螺帽
4 Spring, 1*5*15L 1 彈簧
5 Shim-crossfeed nut 1 242 0069 000 242 0069 000 242 0069 000 楔
6 Pipe-lubrication oil 1 D020000001 D020000001 D020000001 銅油管
7 Nut-copper 1 銅接頭
8 Conveyor-oil 1 295 0001 000 295 0001 000 295 0001 000 分油器
9 Cap-cross feed screw 1 180 0056 000 180 0056 000 180 0056 000 托架
Nut-hexa. Head,
9-1 1 六角螺帽
M12*P1.25
Screw
10 2 A060006010 A060006010 A060006010 六角承窩螺絲
M6*P1.0*10L
11 Wiper-rear 1 386 0142 000 386 0142 000 386 0142 000 防塵油封(整組)
後防塵油封
12 Case-wiper, rear 1 181 0383 000 181 0383 000 181 0383 000
固定片
Screw-cross-recessed
13 8 A05AE04010 A05AE04010 A05AE04010 十字圓頭螺絲
M4*P0.7*10L
14 Pin 2 直銷
15 Gib 1 224 0004 000 224 0004 000 224 0004 000 崁條
16 Holder-gib 1 242 0143 000 242 0143 000 242 0143 000 後扁栓
Screw
17 2 A060008020 A060008020 A060008020 六角承窩螺絲
M8*P1.25*20L
Set Screw
18 5 A100008020 A100008020 A100008020 固定螺絲
M8*P1.25*20L
19 Nut, M8*P1.25 4 螺帽
前防塵油封
20 Case-wiper, front 1 181 0384 000 181 0384 000 181 0384 000
固定片
21 Wiper-front 1 386 0142 000 386 0142 000 386 0142 000 防塵油封
22 Pin-taper, 6#*75L 2 261 0008 000 261 0008 000 261 0008 000 推拔銷
Screw
23 4 A06AC10070 A06AC10070 A06AC10070 六角承窩螺絲
M10*P1.5*70L
24 Gib-left-front 1 242 0141 000 242 0141 000 242 0141 000 左前扁栓
Set Screw
25 3 A100006020 A100006020 A100006020 固定螺絲
M6*P1.0*20L
26 Clamp-carriage 1 243 0001 000 243 0001 000 243 0001 000 滑座夾緊塊
27 Gib-right-front 1 242 0142 000 242 0142 000 242 0142 000 右前扁栓
Screw-crossfeed
28 1 112 0005 000 112 0005 000 112 0005 000 導螺桿(英制)
(10TPI, in)
Screw-crossfeed
1 112 0001 000 112 0001 000 112 0001 000 導螺桿(公制)
(4m/m, mm)
29 Pin-spring, 5*30L 1 A20AC05030 A20AC05030 A20AC05030 彈簧銷
Pinion-crossfeed
30 1 1030248000 103 0118 000 103 0120 000 齒輪軸(內銷)
(local)
Pinion-crossfeed
1 1030249000 103 0119 000 103 0121 000 齒輪軸(外銷)
(export)
31 Bearing-thrust 1 B090000001 B090000001 B090000001 止推軸承
32 Bracket 1 180 0053 010 180 0053 010 180 0053 010 托架
Screw
33 2 A060008040 A060008040 A060008040 六角承窩螺絲
M8*P1.25*40L

137
 CARRIAGE AND CROSSFEED ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
34 Set screw 2 A100006006 A100006006 A100006006 固定螺絲
Washer-wave type,
35 2 A15AD00001 A15AD00001 A15AD00001 浪型墊圈
6210
Set Screw
36 1 A100006010 A100006010 A100006010 固定螺絲
M6*P1.0*10L
37 Clutch-dial 1 181 0916 000 181 0916 000 181 0916 000 測微規基座
38 (10TPI/Left/export) 1 089 0013 000 089 0013 000 089 0013 000 測微規套環
(4m/m, left/export) 1 089 0008 000 089 0008 000 089 0008 000
Screw
39 1 六角承窩螺絲
M6*P1.0*15L
40 Clutch-dial 1 262 0010 000 262 0010 000 262 0010 000 測微規基座
41 Knob-Handle (local) 1 421 0031 000 421 0031 000 421 0031 000 手柄
Knob-Handle
1 421 0032 000 421 0032 000 421 0032 000
(export)
Screw-adjusting
42 1 調整螺栓
M6*P1.0*30L
43 Knob-handle (local) 1 421 0033 000 421 0033 000 421 0033 000 手柄(內銷)
Knob-handle(export) 1 421 0034 000 421 0034 000 421 0034 000 手柄(外銷)
Screw-handle
43-1 1 262 0012 000 262 0012 000 262 0012 000 螺絲(外銷)
(export)
43-2 Knob-handle 1 421 0035 000 421 0035 000 421 0035 000 握把
44 Plug-oil inlet 1 244 0002 000 244 0002 000 244 0002 000 油塞
45 Lever 1 421 0010 000 421 0010 000 421 0010 000 固定把手
46 Screw-carriage clamp 1 262 0008 000 262 0008 000 262 0008 000 固定螺栓
47 Case- wiper 1
48 Wiper 1 386 0143 000 386 0143 000 386 0143 000 橫滑座防塵油封
49 Screw-adjusting 1 262 0009 000 262 0009 000 262 0009 000 調整螺栓
50 Gib 1 224 0005 000 224 0005 000 224 0005 000 崁條
51 Nut 4 263 0007 000 263 0007 000 263 0007 000 特殊螺帽
52 Cover-cross sliding 1 040 6004 000 040 6004 000 040 6004 000 橫滑座
53 Shoe-clamp 1 249 0061 000 249 0061 000 249 0061 000 鎖緊銷
Set Screw
54 1 A100006020 A100006020 A100006020 固定螺絲
M6*P1.0*20L
55 - - - - - -
56 Plug-oil 1/4 1 H220000008 H220000008 H220000008 銅油杯
57 - - - - - -
58 Screw 3 六角承窩螺絲
59 Screw-adjusting 2 262 0135 000 262 0135 000 262 0135 000 調整螺栓
Compound rest
60 1 817 0033 000 817 0001 000 817 0005 000 刀具滑座(內銷)
(local, mm)
Compound rest
1 817 0036 000 817 0004 000 817 0008 000 刀具滑座(外銷)
(export, in)
61 Gib-compound rest 1
62 Shoe-clamp 1 249 0061 000 249 0061 000 249 0061 000 鎖緊銷
63 Screw-clamp 1 船座蝶型螺絲
Set Screw
64 4 A100008010 A100008010 A100008010 固定螺絲
M8*P1.25*10L
65 Shaft-tool post 1 船座心軸
66 T-Block 1 T 型塊
138
 CARRIAGE AND CROSSFEED ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
67 Spring, 1*8*20L 1 彈簧
68 Sleeve 1 襯套
69 Button 1 斜契
70 Tool post-square (in) 1 095 0119 000 L561001300 L561001300 四方刀架(英制)
Tool post-square
1 095 0108 000 095 0076 000 095 0076 000 四方刀架(公制)
(mm)
71 Screw-square head 1 262 0097 000 262 0097 000 262 0097 000 刀架螺絲
72 Washer 1 墊圈
73 Knob-lever 1 421 0001 000 421 0001 000 421 0001 000 鎖緊輪
74 Lever 1 421 0063 000 421 0063 000 421 0063 000 手柄
Screw-gib
75 1 調整螺栓
M8*P1.25*30L
76 Screw-compound rest 1 112 0119 000 112 0119 000 112 0119 000 船座導螺桿
77 Bearing-thrust 51102 2 止推軸承
Seat-compound rest
78 1
Screw
79 Nut 1 螺帽
80 Collar 1 軸環
81 Dial-compound rest 1 089 0049 000 089 0049 000 089 0049 000 刻度環
82 Washer-wave type 1 浪型墊圈
83 Screw 1 螺絲
84 Handle 1 把手
Screw
85 1 A060006016 A060006016 A060006016 六角承窩螺絲
M6*P1.0*16L
86 Knob-handle 1 手柄
87 Screw M10*P1.5 4 螺絲
Screw
88 2 六角承窩螺絲
M8*P1.25*8L
89 Swivel 1 船座底板
Nut-compound rest
90 1 螺桿螺帽座
Screw
91 Spring washer, M10 4 彈簧滑司
101 Body-pump 1 292 0010 000 292 0010 000 292 0010 000 泵浦本體
102 Ring-O, PA10 1 O 型環
103 Screw, M5*P0.8*12L 2 六角孔埋頭螺絲
104 Rod-pump 1 102 0039 000 102 0039 000 102 0039 000 活塞桿
105 Stopper 1 181 0405 000 181 0405 000 181 0405 000 固定板
106 Lever 1 421 0011 000 421 0011 000 421 0011 000 把手
Spring-compressing
107 1 彈簧
ψ1.2*10*63L
Screw-hexa. Socket
108 Head cap 2 半圓頭螺絲
M6*P1.0*10L

139
8.10 Tailstock(尾座單體)

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 TAILSTOCK ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
1 Seal-oil,TC 1 E030T05801 E030T06801 E030T06801 油封
Screw
2 1 A060006010 A060006010 A060006010 六角承窩螺絲
M6*P1.25*10L
Set Screw
3 1 A100006010 A100006010 A100006010 固定螺絲
M6*P1.0*10L
4 Block-clamp 1 143 0065 000 143 0065 000 143 0065 000 鎖緊軸套
5 Block-clamp 1
6 Bolt 1 262 0017 000 262 0029 000 262 0029 000 鎖緊螺栓
7 Pin, 5*12 1 彈簧銷
8 Lever 1 421 0051 000 421 0051 000 421 0051 000 手柄
9 Sleeve-lever 1 421 0009 000 421 0009 000 421 0009 000 電木把手
10 Shaft-clamp bottom 1 103 0219 000 103 0223 000 103 0223 000 偏心軸柄
11 Lever 1 103 0219 000 103 0223 000 103 0223 000 把手
Set Screw
12 1 A100006020 A100006020 A100006020 固定螺絲
M6*P1.0*20L
13 Screw-brake 1 249 0053 000 249 0053 000 249 0053 000 制動銷
14 Plug-oil 3 H220000008 H220000008 H220000008 銅油杯
15 Body-tailstock 1 070 0001 000 070 0002 000 070 0002 000 尾座本體
16 Spindle-tang slot 1 143 0005 000 143 0006 000 143 0006 000 套筒
17 Cap-spindle 1 銅螺帽
Screw
18 3 A060006012 A060006012 A060006012 六角承窩螺絲
M6*P1.0*12L
Screw-spindle feed
19 1 103 0138 000 103 0138 000 螺旋軸
(in)
Screw-spindle feed
1 103 0132 000 103 0133 000 103 0133 000
(mm)
20 Key-square, 6*6*25 1 A251006009 A251006009 A251006009 雙圓平行鍵
21 Bearing-thrust, 51204 2 止推軸承
22 Cap-body end 1 193 0005 000 193 0005 000 193 0005 000 尾座後護蓋
23 - - - - - -
24 Dial-feed(in) 1 089 0020 000 089 0020 000 089 0020 000 刻度環(英制)
Dial-feed(mm) 1 089 0021 000 089 0022 000 089 0022 000 刻度環(公制)
Washer-wave type
25 1 A15AD00002 A15AD00002 A15AD00002 浪型墊圈
6205
26 Hand wheel 1 421 0050 000 421 0050 000 421 0050 000 手輪
27 Knob 1 421 0036 000 421 0036 000 421 0036 000 握把
28 Washer, W1/2” 1 A150000003 A150000003 A150000003 平墊圈
29 Nut, 1/2”-20UNF 1 A120000005 A120000005 A120000005 特殊螺帽
Screw-cross-recessed
30 4 十字圓頭螺絲
,M4*P0.7*10L
前防塵油封
31 Case-wiper 2
固定片
32 Wiper 2 防塵油封
33 Washer-flat, M10 2 A1500M1001 A1500M1001 A1500M1001 平墊圈
Bolt-clamp,
34 2 六角頭螺絲
M12*P1.75*75L
35 Clamp 1 242 0126 000 242 0126 000 242 0126 000 制動塊
36 Nut 1 263 0010 000 263 0010 000 263 0010 000 螺帽
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 TAILSTOCK ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
後防塵油封
38 Case 1
固定片
39 Wiper 1 防塵油封
40 Bottom-tailstock 1 060 0001 000 060 0002 000 060 0003 000 尾座底板
41 Bolt-clamp 1 262 0030 000 262 0014 000 262 0031 000 環首螺栓
42 Block-adjusting 1 289 0028 000 289 0028 000 289 0028 000 左右調整塊
Bolt-hexa. Head,
43 2 A020010080 A020010080 A020010080 六角承窩螺絲
M10*P1.5*80L

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8.11 Steady rest(中心架)

143
 STEADY REST
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
1 Steady-rest 3 中心架
2 Plug-lead screw 3
3 Cap, 6*52L 12
4 Pin 3
5 Lead-screw 3
6 Nut-lead screw 1
7 Screw-fixed 3
8 Jaw 3
9 Pin-fixed 3
10 Pin, 9*25L 2
11 Screw 1
12 Plug 1
13 Nut, W5/8 1
14 Washer 1
15 Block-clamp 1 242 0123 000 242 0123 000 242 0123 000 固定架制動塊
16 Bolt 1 262 0083 000 262 0083 000 262 0083 000 制動塊螺栓
(6”套銅) 087 0024 000 087 0001 000 - 套銅式
(6” bearing type) 087 0025 000 087 0002 000 - 軸承式
(9”套銅) - 087 0003 000 087 0032 000 套銅式
(9” bearing type) - 087 0004 000 087 0033 000 軸承式

144
8.12 Follow rest(跟刀架)

145
 FOLLOW REST ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
1 Body-follow rest 1 跟刀架
2 Nut-lead screw 2
3 Lead-screw 2
4 Collar 2
5 Pin, 4*25L 2
6 Plug-lead screw 2
Screw
7 4
M8*P1.25*10L
8 Shoe 2
Screw
9 2 A060010030 A060010030 A060010030
M8*P1.25*10L
10 Washer

(6’’套銅) 087 0026 000 087 0005 000 - 套銅式

(6’’ bearing type) 087 0027 000 087 0028 000 - 軸承式
(9’’套銅) - 087 0005 000 087 0006 000 套銅式
(9’’ bearing type) - 087 0028 000 087 0036 000 軸承式

146
8.13 Coolant system(冷卻系統)

147
 COOLANT SYSTEM ASSEMBLY
ITEM Amt. Type：16 Type：18 Type：20
Part Name 名 稱
No. Used Part No. Part No. Part No.
1 Nozzle 1
2 Nut-lock 1
3 Cock-lever 1
4 Elbow 1
5 Pump body 1
6 Pipe (5, 6 feet) 1 D20AA00023 D20AA00023 D20AA00023 噴水軟管
Pipe (8 feet) D20AA00024 D20AA00024 D20AA00024
Pipe (10feet) D20AA00022 D20AA00022 D20AA00022
7 Elbow 1
8 Pump body 1 泵浦
Bolt-hex. Head,
9 2
M6*P1.0*12L
Supporter-lock
10 1
Pipe
Screw
11 3 A060006020 A060006020 A060006020 六角承窩螺絲
M6*P1.10*20L

148