Section 2 - Instruments
Section 2 - Instruments
HOME
SECURITY LAMP 1. See Figure 2-3. After security lamp turns off after being
illuminated for the first four second period, one of three
situations may occur.
TSM a. The lamp remains off. This indicates there are no
If the turn signals flash six four-way flashes shortly after key current fault conditions or stored DTCs currently
ON, it indicates a diagnostic trouble code (DTC) has been detected by the TSSM.
logged sometime in the last three ignition cycles.
b. The lamp stays off for only four seconds and then
comes back on for an eight second period. This indi-
TSSM cates an DTC is stored, but no current DTC exists.
To diagnose TSM/TSSM system problems, start by observing
the behavior of the security lamp. c. If the lamp remains on beyond the eight second
period, then a current DTC exists.
NOTES
● See Figure 2-1. “Key ON” means that the ignition key is 2. See CODE TYPES under 2.1 CHECKING FOR DIAG-
turned to IGNITION and the engine stop switch is set to NOSTIC TROUBLE CODES for a complete description
RUN (although the engine is not running). of diagnostic trouble code formats.
● See Figure 2-2. When the ignition switch is turned ON, NOTE
the security lamp will illuminate for approximately four
seconds and then turn off. Some diagnostic trouble codes can only be fully diagnosed
during actuation. For example, a problem with the turn signals
● If the security lamp is not illuminated at Key ON, see 2.2 will be considered a current fault even after the problem is
INITIAL DIAGNOSTIC CHECK: SPEEDOMETER. corrected, since the TSM/TSSM will not know of its resolution
● If the security lamp comes on late (after 20 seconds), until after the turn signals are activated. In this manner, there
see 2.2 INITIAL DIAGNOSTIC CHECK: SPEEDOME- may sometimes be a false indication of a diagnostic trouble
TER. code.
● If the security lamp fails to turn OFF after the initial four
second period, see 2.2 INITIAL DIAGNOSTIC CHECK:
SPEEDOMETER.
ON 4 Sec.
Lamp ON 8 Seconds:
Only Historic DTCs Exist
ON 4 Sec. 8 Sec.
B Lamp OFF
OFF 4 Sec.
Key ON
C
OFF 4 Sec.
Key ON * Historic DTCs May Also Exist
Historic
If a particular problem happens to resolve itself, the active
status problem is dropped and it becomes a historic DTC
rather than a current DTC.
Historic DTCs can only be retrieved using a computer based
diagnostic package called DIGITAL TECHNICIAN (Part No.
HD-44750).
Historic DTCs are stored for 50 ignition cycles after any DTC
was last set as current to assist in the diagnosis of intermit-
tent faults. On the 50th cycle, the DTC will clear itself. The
check engine lamp will not indicate the existence of only his-
toric DTCs.
It is important to note that historic DTCs will exist whenever
the system indicates the existence of a current fault. See
MULTIPLE DIAGNOSTIC TROUBLE CODES if multiple
DTCs are found.
Diagnostic charts are designed for use with current DTCs and
as a result they frequently suggest part replacement. When
diagnosing a historic DTC the charts can be helpful but
should not lead to part replacement without verification the
part is faulty.
GENERAL 7778
● Security lamp ● Will not “wow” ● Speedometer ● Speedometer com- ● No reset switch
glows dimly dur- ● Turn signals still functional
will be non-func- pletely non-func- function
ing 4-second tional in acces- tional ● Will not “wow”
bulb check ● Speedometer will indicate sory and ignition ● Diagnostics absent
vehicle speed (zero) modes
● Tachometer unaffected ● Security lamp
● Security lamp still func- still performs 4-
tional second bulb
check in ignition
● Check engine lamp and
mode
battery lamp non-func-
tional
● Diagnostics absent
d0700c8x
BK
12V
Accessory LtGN/V
O/W
LtGN/V
BN/GY
BK
GY
BN/GY
LtGN/V
[30B] 1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 [39B] 1 2 3 4 5 6 7 8 9 10 11 12
12V [30A]
Battery 1 2 3 4 5 6 7 8 9 10 11 12 [39A]
TSM/TSSM
Speedometer
12V
instrument
Data link
connector
1
BK 2
3
GY 4
[91A]
12V
Ignition
LtGN/V
LtGN/R
[78B] 1 5
[78A] ECM
Serial data
Spare
Figure 2-6. Diagnostic Check: EFI Models
[30] turn signal/security module 12-place Deutsch electrical panel behind fender extension
[39] speedometer 12-place Packard back of speedometer
electronic control module (ECM):
[78] 36-place Packard under seat
EFI models
[91] data link connector 4-place Deutsch under seat
d0721c8x
BK
12V
Accessory LtGN/V
O
BK
O/W
LtGN/V
BN/GY
GY
BN/GY
[30B] 1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 [39B] 1 2 3 4 5 6 7 8 9 10 11 12
12V [30A]
Battery 1 2 3 4 5 6 7 8 9 10 11 12 [39A]
TSM/TSSM
Speedometer
12V
instrument
Data link
connector
1
BK 2
LtGN/V 3
GY 4
[91A]
LtGN/V
12V
ignition
ICM
[10B]
12
[10A]
Serial data
Figure 2-7. Diagnostic Check: Carbureted Models
Does engine
start?
Check for diagnostic trou- For carbureted models, see For carbureted models, see 4.9 See 1.2 STARTING SYSTEM
ble codes (DTCs). See 2.3 4.10 STARTS, THEN STALLS. ENGINE CRANKS, BUT WILL DIAGNOSIS.
SPEEDOMETER SELF For EFI models, see 5.12 NOT START. For EFI models,
DIAGNOSTICS STARTS, THEN STALLS. see 5.10 ENGINE CRANKS,
DTCs found? BUT WILL NOT START.
NO
YES
YES
NO
YES NO
YES NO
With ignition switch OFF and speedometer Locate and repair open
connector [39] disconnected, check continuity between terminal 5 and
between Breakout Box cavities 8 and 11 battery fuse.
Is continuity present when speedometer reset
switch is depressed and infinity when released?
YES NO
YES NO
YES NO
NO
1 YES NO
YES NO YES NO
YES
NO
YES YES
NO
YES NO
GENERAL d0715x8x
DIAGNOSTICS
Diagnostic Tips 2 3 4
1 5
● For a quick check of speedometer function, a “wow” test
can be performed. Press and hold odometer reset switch
then turn ignition switch ON. Release reset switch. See
Figure 2-8. Background lighting should illuminate, speed-
ometer needle should sweep its full range of motion, and
indicator lamps [battery, security, low fuel (EFI models) 1. Cruise (not used)
check engine and cruise] should illuminate. Some lamps 2. Check engine
may illuminate even though they do not apply to the vehi- 3. Low fuel
cle. For example, the cruise lamp may illuminate 4. Battery
although this feature does not apply to Softail models. 5. Security
● If speedometer fails “wow” test, check for battery, ground, Figure 2-8. Speedometer
ignition, speedometer reset switch and accessory wiring
to speedometer. If any feature in the speedometer is
non-functional, see 2.2 INITIAL DIAGNOSTIC CHECK:
s0270x8x
SPEEDOMETER. 1 2
Diagnostic Notes
3
Use of speedometer self diagnostics assumes that the DIGI-
TAL TECHNICIAN (Part No. HD-44750) is not available.
3. To clear DTCs for selected module, press speedometer Figure 2-9. Ignition Switch
reset switch for more than 5 seconds when code is dis-
played. This procedure will clear all DTCs for selected
module.
YES NO
To choose TSM/
TSSM, press and
release reset switch.
SPEEDOMETER 2.4
GENERAL d0715x8x
NOTE
Some icons may illuminate during “wow” test though the icon
has no functionality on that vehicle.
The speedometer consists of a speedometer display and sev-
eral icons. The icons include: check engine, security, battery,
and low fuel (EFI only).
Reset Switch
See Figure 2-12. Pressing the odometer reset switch pro-
vides the following capabilities:
● Change the odometer display between mileage, trip A
and trip B values (press and immediately release).
● Reset an individual trip odometer (press and hold 2-3
seconds).
● Gain access to the diagnostic mode, clear diagnostic
trouble codes and exit diagnostic mode. See 2.3
Figure 2-11. Speedometer
SPEEDOMETER SELF DIAGNOSTICS.
● Display odometer while key is OFF. Press and hold reset
switch while key is OFF and odometer mileage will be
displayed.
● On models with dual scale speedometers, toggle
between miles/kilometers on odometer and trip odome-
ter display. To toggle display, turn key ON. Press and
hold reset switch while odometer is displayed. Release
switch when change is noted. (If reset switch is held
while trip odometer is displayed, trip odometer will reset.)
OF OPERATION
The speedometer consists of a vehicle speed sensor, ICM/
ECM, odometer reset switch and the speedometer. The vehi-
cle speed sensor is mounted on the right side of transmission
case below the starter. The sensor circuitry is that of a Hall-
Effect sensor that is triggered by the gear teeth of 4th gear on
the transmission mainshaft.
The output from the sensor is a series of pulses that are inter-
preted by ICM/ECM circuitry, converted into serial data inside
the ICM/ECM then sent to the speedometer to control the
position of the speedometer needle and the liquid crystal
(LCD) odometer display. The vehicle speed serial data is also
transmitted to the TSM/TSSM for turn signal cancellation.
The odometer mileage is permanently stored and will not be
lost when electrical power is turned off or disconnected. The
odometer reset switch allows switching between the odome- Figure 2-12. Reset Switch
ter, trip odometer A and trip odometer B displays.
To zero the trip odometer, have the desired trip odometer dis-
play visible, press and keep the reset switch depressed. The
trip odometer mileage will be displayed for 2-3 seconds and
then the trip mileage will return to zero miles.
The odometer can display six numbers to indicate a maxi-
mum of 999999 miles/kilometers. The trip odometers can dis-
play six numbers with a tenth of a mile accuracy for a
maximum of 99999.9 miles/kilometers.
GENERAL 10393
INSTALLATION
1. See Figure 2-13. Bend back the external latches slightly
and remove connector [39B].
2. Connect Harness Adapters (HD-46601) to connectors
[39A] and [39B]. Figure 2-13. Speedometer Connector [39]
3. Attach connectors from Breakout Box to Harness Adapt-
ers.
REMOVAL
1. Detach connectors from Breakout Box to Harness Adapt-
ers.
2. See Figure 2-13. Detach Harness Adapters from con-
nectors [39A] and [39B].
3. Install connector [39B] to speedometer.
7
See Figure 2-14. With ignition switch ON, the fuel gauge (1) is 1
connected to +12 volts. Current flows through the gauge and
variable resistor (4) in the fuel gauge sending unit (3) to
ground. The sending unit float (2) controls the amount of 2
resistance in the variable resistor. 5
Inoperative gauges may be caused by three circumstances.
● Sender or fuel gauge not grounded.
● Malfunction in sender or fuel gauge.
● Broken or disconnected wire from ignition switch to fuel 6
gauge.
Use the FUEL GAUGE AND SENDER TEST to test suspect
X
4 3
components.
1. Fuel gauge
FUEL GAUGE AND SENDER TEST 2. Float
3. Sending unit
4. Variable resistor
NOTE 5. Gauge winding
Always refer to the applicable wiring diagram (at the rear of 6. +12 volts wire
this manual) when troubleshooting instruments or gauges. 7. To speedometer
1. See Figure 2-15. Remove gauge. Ground Y/W wire of
Figure 2-14. Fuel Gauge Schematic
fuel gauge sender located at bottom of gauge. Turn igni-
tion switch ON.
a. Fuel gauge must indicate FULL. If gauge indicated
FULL, gauge is functioning correctly. Proceed to 7543
step 2.
b. If gauge did not indicate FULL, proceed to step 3.
2. Set MULTI-METER (Part No. HD-35500) to RX1 scale to
measure the resistance of the sending unit. Place one
probe on Y/W and the other probe on a good ground.
a. If fuel tank is full, the reading should be 27-40 ohms.
An empty tank should have a 240-264 ohm resis-
tance. A half full tank will be approximately 97-118
ohms.
b. If a very high resistance or infinity is indicated on the
meter, the sender may be “open” or not grounded.
Check that sender and fuel tank are grounded by
placing one probe of Multi-Meter on sender flange
and the other probe on crankcase. Meter must indi- Figure 2-15. Fuel Gauge Connector
cate one ohm or less. Replace sender if one ohm or
less was present. If a higher resistance is present, 3. Check voltage to O/W (+) and BK (-) wire of fuel gauge
check for poor connection on ground wire. connector [117] if gauge did not indicate FULL.
a. Correct reading is equivalent to battery voltage.
b. If battery voltage is not present check for broken or
disconnected wire. Replace gauge if wiring problem
is not found.
GENERAL d0321x8x
Table 2-6. LED Assembly Wiring Figure 2-16. Indicator Lamp Assembly
1. LED assembly
2. Clips (2 pair)
3. Connector [21]
DIAGNOSTICS
YES NO
YES NO
YES NO NO
YES NO
YES NO
GENERAL 10393
DIAGNOSTICS
Diagnostic Tips
If fuel gauge is performing erratically (possible false diagnos-
tic trouble codes), inspect for unobstructed movement of
sending unit arm. Repair or align as necessary.
Diagnostic Notes
The reference numbers below correlate with the circled num-
bers on the test 2.8 flow chart.
s0582a8x
Y/W
BK
[39B] 12 56 7 9
O Y/W BK
Fuel pump
[39A] and
12 567 9
sender
motor
LtGN/R 1
BK 2
Data link
LtGN/V 3 connector
GY 4
Speedometer [91A]
12V
LtGN/R
LtGN/V
[78B]
1 5
[78A]
ECM
YES NO
YES NO
NO
YES
Locate and repair open
on Y/W wire.
Check continuity to ground on ter-
1 minal 3 of connector [86B] (BK).
Is continuity present?
YES NO
GENERAL
YES. NO
YES NO
GENERAL 7495
DIAGNOSTICS
Figure 2-20. Reset Switch
Diagnostic Notes
The reference numbers below correlate with the circled num-
bers on the 2.10 flow chart.
d0723x2x
[39A] [39B]
Speedometer
1
2
3
4
5
6
7
BK
8
9
10
11 BK
12
Reset
Switch
YES
NO
YES
NO
Replace speedometer.
Replace switch.
GENERAL 7775
d0700c8x
BK
12V
Accessory LtGN/V
O/W
LtGN/V
BN/GY
BK
GY
BN/GY
LtGN/V
[30B] 1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 [39B] 1 2 3 4 5 6 7 8 9 10 11 12
12V [30A]
Battery 1 2 3 4 5 6 7 8 9 10 11 12 [39A]
TSM/TSSM
Speedometer
12V
instrument
Data link
connector
1
BK 2
3
GY 4
[91A]
12V
Ignition
LtGN/V
LtGN/R
[78B] 1 5
[78A] ECM
Serial data
Spare
Figure 2-24. Serial Data Circuit: EFI Models
[30] turn signal/security module 12-place Deutsch electrical panel behind fender extension
[39] speedometer 12-place Packard back of speedometer
electronic control module (ECM):
[78] 36-place Packard under seat
EFI models
[91] data link connector 4-place Deutsch under seat
d0721c8x
BK
12V
Accessory LtGN/V
O
BK
O/W
LtGN/V
BN/GY
GY
BN/GY
[30B] 1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 [39B] 1 2 3 4 5 6 7 8 9 10 11 12
12V [30A]
Battery 1 2 3 4 5 6 7 8 9 10 11 12 [39A]
TSM/TSSM
Speedometer
12V
instrument
Data link
connector
1
BK 2
LtGN/V 3
GY 4
[91A]
LtGN/V
12V
ignition
ICM
[10B]
12
[10A]
Serial data
Figure 2-25. Serial Data Circuit: Carbureted Models
NO or “No Rsp”
YES
CARBURETED
2 MODELS 3 EFI MODELS
YES YES
NO Replace ECM.
Replace ICM. Reprogram and learn
Reprogram and learn password.
password. Repair open on
Lt GN/V wire.
YES YES
YES NO
Replace ECM.
Reprogram and learn No trouble found.
YES NO
password.
GENERAL 7844
DTC DESCRIPTION
DIAGNOSTICS
1
4
5
Diagnostic Notes
The reference numbers below correlate with the circled num- 3
bers on the Test 2.12 flow chart.
2
1. Connect BREAKOUT BOX (Part No. HD-42682) as fol-
lows:
a. Mate black socket housing on Breakout Box with
speedometer connector [39] using SPEEDOMETER
HARNESS ADAPTER (Part No. HD-46601).
b. Mate black pin housing on Breakout Box with speed- 1. Terminal 1: spare-EFI models (Lt GN/R)
ometer harness connector [39B] using SPEEDOM- 2. Terminal 2: ground (BK)
ETER HARNESS ADAPTER (Part No. HD-46601. 3. Terminal 3: serial data (Lt GN/V)
c. Mate gray socket housing on Breakout Box with 4. Terminal 4: power (GY)
TSM/TSSM connector [30A]. 5. Protective cap
d. Mate gray pin housing on Breakout Box with har- Figure 2-27. Data Link Connector
ness connector [30B].
d0700c8x
BK
12V
Accessory LtGN/V
O/W
LtGN/V
BN/GY
BK
GY
BN/GY
LtGN/V
[30B] 1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 [39B] 1 2 3 4 5 6 7 8 9 10 11 12
12V [30A]
Battery 1 2 3 4 5 6 7 8 9 10 11 12 [39A]
TSM/TSSM
Speedometer
12V
instrument
Data link
connector
1
BK 2
3
GY 4
[91A]
12V
Ignition
LtGN/V
LtGN/R
[78B] 1 5
[78A] ECM
Serial data
Spare
Figure 2-28. Serial Data Circuit: EFI Models
[30] turn signal/security module 12-place Deutsch electrical panel behind fender extension
[39] speedometer 12-place Packard back of speedometer
electronic control module (ECM):
[78] 36-place Packard under seat
EFI models
[91] data link connector 4-place Deutsch under seat
d0721c8x
BK
12V
Accessory LtGN/V
O
BK
O/W
LtGN/V
BN/GY
GY
BN/GY
[30B] 1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 [39B] 1 2 3 4 5 6 7 8 9 10 11 12
12V [30A]
Battery 1 2 3 4 5 6 7 8 9 10 11 12 [39A]
TSM/TSSM
Speedometer
12V
instrument
Data link
connector
1
BK 2
LtGN/V 3
GY 4
[91A]
LtGN/V
12V
ignition
ICM
[10B]
12
[10A]
Serial data
Figure 2-29. Serial Data Circuit: Carbureted Models
NO or “No Rsp”
YES
YES
YES NO NO
GENERAL
7774
2
Serial Data Low or Serial Data Open/High
U1300 Serial data low Figure 2-30. Data Link Connector [91A]
DIAGNOSTICS
Diagnostic Tips
Diagnostic Notes
NOTES