DESIGN SPEED GEARBOX

STEP 1: Determine the standard spindle speed values of the lathe (refer to the
standard table table)
n1 6 rpm n10 132 rpm
n2 8.5 rpm n11 190 rpm
n3 11.8 rpm n12 265 rpm
n4 17 rpm n13 375 rpm
n5 23.6 rpm n14 530 rpm
n6 33.5 rpm n15 750 rpm
n7 47.5 rpm n16 1060 rpm
n8 67 rpm n17 1500 rpm
n9 95 rpm n18 2120 rpm
STEP 2:
a/ Simple-structure spindle drive: Z= 3 x 3 x 2
PATT I - II - III [1] [3] [9]
Check Ri : Ri = φ xi(pi-1) = 1,419(2-1) = 1,4199 > [Ri] = 8
b/ Combined-structure spindle drive: Z=2x2(1+1x2x2)
Number of high-speed steps: Z0Z’ = 2 x 2 x 1 = 4
PATT I - II - III [1] [2] [0]
Number of low-speed steps: Z0Z’’ = 2 x 2 x 1 x 2 x 2 = 16
PATT I - II - III - IV - V [1] [2] [0] [4] [8]
Ri is OK
Reduce the characteristic of the last transmission group:
xi = 8 => xi = 6. Thus Z0Z’’ 2[1] x 2[2] x 1[0] x 2[4] x 2[6] = 14
Check Ri : Ri = φ xi(pi-1) = 1,416(2-1) = 1,4196 < [Ri] = 8
STEP 3:
Constructing the structural diagram Z0Z’= 2[1] x 2[2] x 1[0]= 4
Changing version 1: Z= 2 x 2 (1+1 x 2 x 2)

Z0Z’’= 2[1] x 2[2] x1[0] x 2[4] x 2[6]= 14

STEP 4:
Constructing the speed chart
Z0Z’= 2[1] x 2[2] x 1[0]= 4
Changing version 1: Z=2 x 2 (1+1 x 2 x 2)
Z0Z’’= 2[1] x 2[2] x1[0] x 2[4] x 2[6]= 14
Choose n0 = n16 = 1060 rpm

i1 = i7 = i4 = 1
1 1
i2 = = = i4
φ 1,41
1 1 1
i3 = 2 = 2 =
φ 1,41 2
1 1 1
i5 = i6 = i8 = 4 = 4 =
φ 1,41 4

i9 = i10 = φ 2 = 1,412 = 2
STEP 5:
Constructing the kinematic diagram
Z0Z’= 2[1] x 2[2] x 1[0] = 4
Changing version 1:Z=2 x 2 (1+1 x 2 x 2)
Z0Z’’= 2[1] x 2[2] x1[0] x 2[4] x 2[6] = 14

STEP 6:
Constructing the force lines diagram
STEP 7:
The number of teeths on the gear:
Group A: Z = 46 Group C: Z = 84
Z1 23 Z6 17 1
i1 = = =1 i6 = = =
Z1 ' 23 Z6 ' 67 4
Z2 1 19 1 Z7 42
i2 = = = = i7 = = =1
Z2 ' φ 27 1,41 Z7 ' 42

Group B: Z = 54 Group D: Z = 84
Z3 18 1 Z8 17 1
i3 = = = i8 = = =
Z3 ' 36 2 Z8 ' 67 4
Z4 27 Z9 56
i4 = = =1 i9 = = =2
Z4 ' 27 Z9 ' 28

Z5 17 1
i5 = = =
Z5 ' 68 4
Z10 36
i10 = = =2
Z10 ' 18

STEP 8:
Actual values of spindle speeds:
Dđ n0 1060 106
id = = = =
D' đ n đc 1450 145

n tt1 = n đc .
( )
Dđ
. i . i . i . i . i = 1450.
D' đ 2 3 5 6 8
106 19 18 17 17 17
. . . . .
145 27 36 68 67 67
=6

n tt2 = n đc .
( Dđ
). i . i . i . i . i = 1450.
D' đ 1 3 5 6 8
106 23 18 17 17 17
. . . . .
145 23 36 68 67 67
= 8,53

n tt3 = n đc .
( Dđ
D' đ )
. i 2 . i 4 . i 5 . i 6 . i 8 = 1450.
106 19 27 17 17 17
. . . . .
145 27 27 68 67 67
= 12,01

n tt4 = n đc .
(Dđ
D' đ )
. i 1 . i 4 . i 5 . i 6 . i 8 = 1450.
106 23 27 17 17 17
. . . . .
145 23 27 68 67 67
= 17,06

n tt5 = n đc .
(Dđ
D'đ )
. i 2 . i 3 . i 5 . i 7 . i 8 = 1450.
106 19 18 17 42 17
. . . . .
145 27 36 68 42 67
= 23,66

n tt6 = n đc .
( Dđ
D' đ )
. i 1 . i 3 . i 5 . i 7 . i 8 = 1450.
106 23 18 17 42 17
. . . . .
145 23 36 68 42 67
= 33,62
 n tt7 = n đc .
( Dđ
D' đ). i 2 . i 3 . i 5 . i 6 . i 9 = 1450.
106 19 18 17 17 56
. . . . .
145 27 36 68 67 28
= 47,32

n tt8 = n đc .
( Dđ
D'đ). i 1 . i 3 . i 5 . i 6 . i 9 = 1450.
106 23 18 17 17 56
. . . . .
145 23 36 68 67 28
= 67,24

n tt9 = n đc .
( Dđ
D' đ). i 2 . i 4 . i 5 . i 6 . i 9 = 1450.
106 19 27 17 17 56
. . . . .
145 27 27 68 67 28
= 94,63

n tt10 = n đc .
(Dđ
D' đ )
. i 1 . i 4 . i 5 . i 6 . i 9 = 1450.
106 23 27 17 17 56
. . . . .
145 23 27 68 67 28
= 134,48

n tt11 = n đc .
(Dđ
D' đ )
. i 2 . i 3 . i 5 . i 7 . i 9 = 1450.
106 19 18 17 42 56
. . . . .
145 27 36 68 42 28
= 186,48

n tt12 = n đc .
( )
Dđ
D' đ
. i 1 . i 3 . i 5 . i 7 . i 9 = 1450.
106 23 18 17 42 56
. . . . .
145 23 36 68 42 28
= 265

n tt13 = nđc .
( )
Dđ
D' đ
. i 2 . i 4 . i 5 . i 7 . i 9 = 1450.
106 19 27 17 42 56
. . . . .
145 27 27 68 42 28
= 372,96

n tt14 = n đc .
( ) Dđ
D'đ
. i 1 . i 4 . i 5 . i 7 . i 9 = 1450.
106 23 27 17 42 56
. . . . .
145 23 27 68 42 28
= 530

n tt15 = nđc .
( ) Dđ
D' đ
. i 2 . i 3 . i 10 = 1450.
106 19 18 36
. . .
145 27 36 18
= 745,93

( )
n tt16 = n đc .
Dđ
D' đ
. i 1 . i 3 . i 10 = 1450.
106 23 18 36
. . .
145 23 36 18
= 1060

( )
n tt17 = n đc .
Dđ
D' đ
. i 2 . i 4 . i 10 = 1450.
106 19 27 36
. . .
145 27 27 18
= 1491,85

n tt18 = nđc .
( ) Dđ
D'đ
. i 1 . i 4 . i 10 =1450.
106 23 27 36
. . .
145 23 27 18
= 2120
Table of spindle speed errors Δ n
n tt - n tc
Δn = 100%
n tc

n1 n2 n3 n4 n5 n6

n tt [ rpm ] 6 8,53 12,01 17,06 23,66 33,62

n tc [ rpm ] 6 8,5 11,8 17 23,6 33,5

Δn [ % ] 0 0,35 1,78 0,35 0,25 0,36
n7 n8 n9 n 10 n 11 n 12

n tt [ rpm ] 47,32 67,24 94,63 134,48 186,48 265

n tc [ rpm ] 47,5 67 95 132 190 265

Δn [ % ] -0,38 -0,68 -0,39 1,8 -1,85 0
n 13 n 14 n 15 n 16 n 17 n 18

n tt [ rpm ] 372,96 530 745,93 1060 1491,85 2120

n tc [ rpm ] 375 530 750 1060 1500 2120

Δn [ % ] -0,54 0 -0,54 0 -0,54 0

Spindle speed errors Δ n Δn ≤ [ Δn ]

[ Δ n ] - Acceptable speed error, [ Δ n ] = ± 10 ( φ-1 )% = ± 10 ( 1,41- 1)%