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Method Statement - Food Processing Factory Building

The document outlines the method statement for the construction of the Green Industrial Park in Kampong Spue Province, Cambodia, detailing the scope of work including earthwork, sub-structure, super-structure, finishing, and wall painting. It includes preparation work, equipment usage, work processes, and safety measures to be followed during construction. The contractor is responsible for ensuring quality control through regular inspections and testing, particularly for concrete work and material handling.

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sullams
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0% found this document useful (0 votes)
6 views50 pages

Method Statement - Food Processing Factory Building

The document outlines the method statement for the construction of the Green Industrial Park in Kampong Spue Province, Cambodia, detailing the scope of work including earthwork, sub-structure, super-structure, finishing, and wall painting. It includes preparation work, equipment usage, work processes, and safety measures to be followed during construction. The contractor is responsible for ensuring quality control through regular inspections and testing, particularly for concrete work and material handling.

Uploaded by

sullams
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

METHOD STATEMENT FOR

CONSTRUCTION WORK

GREEN INDUSTRIAL PARK


National Road 51, Kampong Spue Province, Cambodia
BASIC CONCEPT FOR METHOD STATEMENT

Project Name : GREEN INDUSTRIAL PARK


Location : National Road 51, Kampong Spue Province, Cambodia

Page 01
PROJECT INFORMATION
PROJECT INFORMATION

 Project : Green Industrial Park

 Employer : Green Industrial Park Investment Co., Ltd

 Location : National Road 51, Kampong Spue Province, Cambodia

 Contractor : Nemesia Builders Co., Ltd.

Page 02
 Scope of Work
 Earth Work
 Sub-Structure Work
 Super-Structure Work
 Finishing Work
 Wall Painting Works

 Preparation Work
 Safety and PPE
 Temporary Office
 Fencing Work
 Warehouse
 House for Worker
 Temporary Road

Page 03
PROJECT INFORMATION
The Project Site location is at National Road 51, Kampong Spue Province, Cambodia.

Page 04
 Preparation Work
 Safety and PPE

Page 05
 Preparation Work
 Temporary Office , Fencing , Storage, Waste Storage & Temporary Worker House

Page 06
 Earth Work
 Setting Out and Benchmarking
 Tools and Equipment

Nº Name of Equipment Unit Picture Usage

1 Total Station Machine pcs

2 Surveying Tripod pcs

pcs
3 Prism Poles

pcs
4 Prism

Page 07
Nº Name of Equipment Unit Picture Usage

pcs
5 Marking Paint

pcs
6 Gammon Reels

pcs
7 Measurement Tapes

pcs
8 Surveyor Safety Vest

Page 08
 Work Process
Step 1
1
Identify the Points of Deployment

Page 09
 Work Process
Step 2
2
Set Measurable Goals

Step 3
3
Determine the Required Sample Size

Page 10
 Earth Work
 Pile Cap Work
• Footing Layout

Page 15
 Material Using

Nº Name of Equipment Unit Picture Remark

1 Pump Concrete Truck pcs

2 Concrete Mixer truck pcs

Contractor will conduct


trial mix test.
3 Concrete m3

m2
4 Formwork

Contractor will provide


steel testing once per
5 Steel Bar Ton size.

Page 16
 Material Using

Nº Name of Equipment Unit Picture Usage

5 Excavator pcs

6 Aluminium Steel pcs

Page 17
 Work Process
Step 1
1
Excavation Work

Step 2
2
Pile Cut-off Level

Page 18
Step 3
3
Checking Level and Compacting Process

Step 4
4
Lean Concrete and Marking

Note:
Contractor will inform in telegram group for inspection request
before casting lean concrete. IR documents will be compiled and
submitted once per week for reference record.

Page 19
Step 5
5
Formwork and Rebar Installation

Note:
Contractor will inform in
telegram group for inspection
request of formwork and
rebar before casting concrete.
IR documents will be compiled
and submitted once per week
for reference record.

Page 20
Step 6
6
Concrete Casting

 Slump Test
A concrete slump test measures the consistency of a concrete batch to see how easily the concrete will flow. The test
not only observes consistency between batches, but it also identifies defects in a mix, giving the operator a chance to
amend the mix before it is poured on site.
+ Slump Test has 6step to do as below

Note:
Contractor to regularly conduct slump test of
concrete.
Any batch that has slump exceeding or less
than 12±2.5cm shall be rejected.
Contractor to prepare concrete samples in
case of random testing later on.

Page 21
Step 6
6
Concrete Casting

Casting concrete work Polishing concrete after casting work

Page 22
 Earth Work
 Stump Column
Stump column the part of the column that remains fixed in place while the upper portion has been removed or damaged.
Column stumps are commonly found in archaeological sites or historical buildings where columns have been partially destroyed
or decayed over time.

Page 23
 Material Using

Nº Name of Equipment Unit Picture Remarks

1 Pump Concrete Truck pcs

2 Concrete Mixer truck pcs

Contractor will
conduct
3 Concrete m3 trial mix test.

4 Formwork m2

Contractor will
provide steel testing
5 Steel Bar Ton once per size.

Page 24
 Work Process
Step 1
1
Setting Point Center of the Column

Page 25
Step 2
2
Installing Formwork

Page 26
Step 3
3
Concrete Casting Work

 Slump Test
A concrete slump test measures the consistency of a concrete batch to see how easily the concrete will flow. The test
not only observes consistency between batches, but it also identifies defects in a mix, giving the operator a chance to
amend the mix before it is poured on site.
+ Slump Test has 6step to do as below

Note:
Contractor to regularly conduct slump test of
concrete.
Any batch that has slump exceeding or less
than 12±2.5cm shall be rejected.
Contractor to prepare concrete samples in
case of random testing later on.

Page 27
Step 3
3
Concrete Casting Work

Note:
Contractor will inform in
telegram group for inspection
request of formwork and
rebar before casting concrete.
IR documents will be compiled
and submitted once per week
for reference record.

Step 4
4
Checking and Verify

Page 28
 Anti-termite Treatment By Using Pre-construction Soil Treatment Method
Pre Construction Anti Termite treatment is performed prior to the completion of the building. The soil, building pillars, and
other joints are treated with chemicals to prevent termites in this anti-termite treatment.
The most effective technique to avoid termite attack in buildings or residences is to apply anti-termite treatment before to
construction. Chemicals are used to treat the soil beneath the foundation. To keep termites out of the structure, a chemical
barrier is created between the ground and the foundation brickwork.

Step 1
1
• Preparation the surface of ground should be dry and
clean
• Soil treatment for anti termite should begin when
foundation trenches and pits are ready
• When it is raining or the soil is wet with rain or sub-soil
water, treatment should be avoided
• The above rules also apply to the treatment of the filled
earth surface inside the plinth area prior to installing the
floor subgrade

Page 33
Step 2
1
• The chemical should be injected three times in a certain
order into the ground 2meter around column/perimeter.

Page 33
Step 3
1
• The chemical should be administered at a rate of 2-3
liters per square meter.

Page 33
 Ground Slab
 Definition
Ground slabs are those slabs that are poured directly into excavated trenches in the ground. They rely entirely on the
existing ground for support. The ground must be strong enough to support the concrete slab.

Step 1
1
Preparation Landscape Level work

Compacting Sub-Base work Compacting Sub-Base work

Page 33
Step 2
3
MEP Service Work
+ Laying underground pipe

Underground Work at Site field

Page 33
Step 3
4
Plastic and Rebar Installation Work

Step 4
5
Casting Concrete Work

Page 33
Step 5
6
Applying Floor Hardener

+ Wait until surface bleed water has disappeared and concrete is stiff enough to support foot traffic
without deformation (usually when fingerprints are only slightly visible).
+ Apply floor hardener evenly over the surface.
+ Allow it to absorb surface moisture, then work the surface using trowel as the concrete stiffens.
+ Finish to the desired texture (smooth or non-slip).

Page 33
 Super-Structure Work
 Column Work
 Definition
Columns are defined as vertical load-bearing members supporting axial compressive loads chiefly. This structural member is
used to transmit the load of the structure to the foundation. In reinforced concrete buildings beams, floors, and columns
are cast monolithically

Page 37
 Work Process
Step 1
1
Marking Center of the column

Page 38
Step 2
2
Rebar and Formwork Installation

Page 39
Step 3
3
Casting Concrete Work

Note:
Contractor will inform in telegram group for inspection request of formwork and rebar before casting
concrete. IR documents can be compiled and submitted once per week for reference record.

Page 40
 Finish Work
 AAC Block Works
 Definition
AAC (Autoclaved Aerated Concrete) blocks are lightweight, durable, and eco-friendly building materials. AAC blocks have
been gaining popularity as a sustainable and cost-effective building material in recent times. The blocks are lightweight,
easy to handle and have good insulation properties.

Page 41
 AAC Block Installation
 Preparation of foundation:
The foundation must be level and stable, and the walls must be straight and plumb. The AAC blocks must be supported by a solid concrete
footing or a reinforced masonry bond beam.
 Laying the blocks:
The AAC blocks are laid on top of a bed of mortar and are spaced apart to allow for the application of mortar to the vertical joints. The blocks
are then tapped gently into place to ensure a tight fit using rubber mallet. Seismic Gaps: Put 15mm - 20mm seismic gap between the AAC blocks
and beams and columns.

AAC Block Installation Method

Page 42
 Material Using
Nº Name of Equipment Unit Picture Usage

1 AAC Blocks pcs

2 Cement Ton

3 Right Angle Scale pcs

4 Brick Towel pcs

Page 43
 Material Using

5 Plumb Bob pcs

6 Gauging Towel pcs

7 Line Dory pcs

8 Aluminium Channel Pcs

9 Measuring Tape pcs

Page 44
 Mortar Mixing Process

Page 45
 Work Process
Step 1
1
Preparing the Foundation

It is necessary to prepare a solid base/foundation before laying the AAC blocks. You have to
follow these steps to do so:

• Clear the area of any debris, vegetation, or obstructions.


• Excavate the soil to the required depth, ensuring proper drainage.
• Use a plate compactor to create a stable base of soil.
• Install a layer of geotextile fabric to prevent soil erosion and provide additional stability.
• Finally, pour a layer of concrete to create a leveled foundation for your AAC block.

Step 2
2
Plan the Layout

Next, you have to plan the layout of your wall. Measure the
dimensions of your wall. Mark them on the foundation. Use a
chalk line or a string to create reference lines for accurate
alignment. Consider door and window openings, corners, and
the position of electrical and plumbing fixtures.

Page 46
Step 3
3
Preparing the Mortar

AAC blocks are usually laid using thin-bed mortar. The mortar
mix consists of cement, sand, and water in the ratio of 1:6:1.
This should be mixed well until it reaches a uniform consistency.
Apply a layer of mortar on the foundation, following the
reference lines. Use a trowel to spread the mortar evenly,
creating a bed for the AAC blocks. Leave spaces for vertical and
horizontal reinforcement, such as steel bars or mesh, as
specified by the structural engineer.

Step 4
4
Placing the AAC Block, Filling the Joints & Reinforce

1. Carefully place the AAC blocks on the mortar bed, starting at one corner.
2. Apply a thin layer of mortar on the top surface of each block before laying the next
one.
3. Use a spirit-level tool to ensure that the blocks are level and plumb.
4. For corners and edges, cut the AAC blocks using a handsaw or a specialized AAC
block cutter.
5. Continue placing the blocks, maintaining proper alignment, and ensuring that the
joints are filled with mortar.
6. Once the AAC blocks are in place, fill the vertical and horizontal joints with mortar
with the help of a pointing trowel. Ensure that the mortar is evenly distributed and
tightly packed.
7. Install vertical and horizontal reinforcement, such as steel bars or mesh. This
reinforcement provides additional strength to the AAC block wall/structure,
especially in areas susceptible to seismic activity or high wind loads.

Page 47
Step 5
5
Finishing the Surface

Once the mortar dries up, use a wire brush to remove excess mortar. Clean the surface of the AAC block wall. Apply a coat of
water-based paint or a render finish to protect the blocks from moisture and enhance their appearance (optional). If you wish,
you can also apply plaster or render to achieve a smooth finish. Allow the finish to dry completely before proceeding with
further construction or interior finishes.

Page 49
 Wall Painting Works
 Scope
The method for painting works on interior or exterior walls, including surface preparation, priming, and final finishing.

Page 41
 Material Using
Nº Name of Equipment Unit Picture Remarks

1 Wall Putty (if needed) kg

2 Primer Ton

3 Approved Paint pcs

4 Thinner or hardener pcs


(follows paint manufacturer’s instruction)

5 Sandpaper / Abrasive Pads pcs

Page 43
 Tools Using
Nº Name of Equipment Unit Picture Usage

1 Paint Rollers & brushes Pcs

2 Paint Trays / Buckets Pcs

3 Ladders / Scaffolding Pcs

4 Scrapers and Putty Knives pcs

5 PPE (gloves, goggles, masks) pcs

Page 43
 Work Process
Step 1
1
Surface Preparation

• Inspect walls for cracks, holes, grease, or loose material.


• Clean surfaces with dry cloth or water (if needed).
• Repair any damaged plaster, holes or cracks using putty or filler.
• Allow surfaces to dry completely.
• Sand the surface for a smooth finish and remove dust with a
clean cloth.

Step 2
2
Priming

• Apply one coat of primer using a brush or roller.


• Allow primer to dry (as per manufacturer’s drying time,
usually 6–8 hours).
• Light sanding may be done after drying for a smooth base.
• Wipe off dust before paint application.

Page 46
Step 3
3
Painting Application

• Mix paint thoroughly before application.


• Apply the first coat of paint using brush, roller, or spray.
• Allow it to dry for 4–6 hours (as per paint specifications).
• Light sanding may be done if surface is uneven.
• Apply the second coat for a uniform finish.
• Additional coats may be applied if necessary for opacity and
color depth.

Step 4
4
Curing and Clean Up

• Let the painted surface dry for 24–48 hours.


• Avoid touching or staining surfaces during curing.
• Clean all tools and equipment with water or thinner.
• Remove masking tape and coverings carefully.
• Dispose of leftover material and waste responsibly.

Page 46
THANK YOU

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