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0040 System Installation - Cable Routing

This document is a system installation manual for routing cables in Allura Systems R7.6 to R8.1.x, detailing procedures for cable routing, isolation from building construction, and connecting cables. It includes necessary tools, cabling diagrams, and specific instructions for handling ground connections and erroneous ground alarm devices. The manual emphasizes the importance of following color codes for cables and proper installation techniques to ensure system reliability and safety.

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0% found this document useful (0 votes)
17 views25 pages

0040 System Installation - Cable Routing

This document is a system installation manual for routing cables in Allura Systems R7.6 to R8.1.x, detailing procedures for cable routing, isolation from building construction, and connecting cables. It includes necessary tools, cabling diagrams, and specific instructions for handling ground connections and erroneous ground alarm devices. The manual emphasizes the importance of following color codes for cables and proper installation techniques to ensure system reliability and safety.

Uploaded by

enchevpetko82
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Healthcare, Interventional X-Ray

System Installation Manual


Installation

Cable Routing Xper


For Allura Systems R7.6 thru R8.1.x

Contents

1 INTRODUCTION .............................................................................................................................. 3
1.1 Video ................................................................................................................................................. 3
1.2 Document History ............................................................................................................................. 3
1.3 Required Tools ................................................................................................................................. 3

2 CABLING AND EARTHING DIAGRAMS ........................................................................................ 4


2.1 Tracking Your Work .......................................................................................................................... 4
2.2 Using Color Codes with Cables ........................................................................................................ 5
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3 ISOLATION FROM BUILDING CONSTRUCTION .......................................................................... 6


3.1 Using Isolation Materials .................................................................................................................. 6
3.2 Connect the Erroneous Ground Alarm Device ................................................................................. 6

4 CONNECTING AND ROUTING CABLES ....................................................................................... 9


4.1 Connecting Ground Cables First ...................................................................................................... 9
4.2 Storing Superfluous Length ............................................................................................................ 11
4.3 Installing Cables in the M-cabinet and Cabinet Rear Cover .......................................................... 12
4.4 Connecting Video Cables to the Converters .................................................................................. 15
4.5 Installing Cables in Control Room Connection Box (CRCB) .......................................................... 19

5 ATTENSION POINTS .................................................................................................................... 21


5.1 EMC Instructions ............................................................................................................................ 24

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CSIP Level 1:
This document or digital media and the information contained in it is strictly reserved for current Philips Healthcare (“Philips”) personnel, Philips
licensed representatives and Philips customers who have purchased a valid service agreement for use by the customer’s designated in-house
service employee on equipment located at the customer’s designated site. Use of this document or digital media by unauthorized persons is
strictly prohibited. This document or digital media must be returned to Philips when the user is no longer licensed and in any event upon Philips’
first written request.
Proprietary Notice:
This document and the information contained in it is proprietary and confidential information of Philips Healthcare ("Philips") and may not be
reproduced, copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips
Legal Department. Use of this document and the information contained in it is strictly reserved for current Philips personnel and Philips customers
who have a current and valid license from Philips for use by the customer’s designated in-house service employee on equipment located at the
customer’s designated site. Use of this document by unauthorized persons is strictly prohibited. Report violation of these requirements to the
Philips Legal Department. This document must be returned to Philips when the user is no longer licensed and in any event upon Philips’ first
written request.
Warranty Disclaimer Language:
Philips provides this DOCUMENT without warranty of any kind, implied or expressed, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose.
Limitations of Liability Language:
Philips has taken care to ensure the accuracy of this document. However, Philips assumes no liability for errors or omissions and reserves the
right to make changes without further notice to any products herein to improve reliability, function, or design. Philips may make improvements or
changes in the product(s) or program(s) described in this document at any time.

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1 INTRODUCTION
This module gives the Installation procedure for routing system cables from the examination room to the
technical room.

1.1 Video
On several locations in this manual you will find icons with a hyperlink to video clips of the
mechanical installation training course.
0:33 To watch the video clip, click the icon and start at the indicated time.

1.2 Document History


Revision Reason of changes
Update Erroneous Ground Alarm Device (TC029) (Added new type device)
06 Delete special attention point Hemo UPS.
New Template
Updated EMC rules chapter 4.7.
Added Document History.
05
Added sub header that this document is for Allura release 7.6 thru R8.1.
Added ground bonding test after the PPCB was disconnected.
04 Update for rating sticker
03 Update for R8.1
02 Update for R7.6.2
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01 Update for R7.6.1


00 First issue

1.3 Required Tools


 Standard Toolkit (TC 129)
 Erroneous Ground Alarm Device (TC029)

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2 CABLING AND EARTHING DIAGRAMS
2.1 Tracking Your Work
0:00
1. Remove the cabling and earthing diagrams
from the SIM.
They are filed in the section Introduction.

2. Attach cable routing information to the wall


or on a table.
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3. Track your work with color marks when


cables are:
 pulled; (for example, use yellow)

 connected; (for example, use green)


 checked (for example, use blue)

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0:32
2.2 Using Color Codes with Cables
1. Cables are marked with colors.
2. Each cabinet has its own color.
3. The color is indicated on the cabling
and earthing diagrams.

4. Find the drawing of the technical room in the


project book.
5. Use this drawing to find the location of the
cabinets.
6. Write the cabinet color on the rear cover or on
the wall.
7. Route cables according their color coding.
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Some items are not and will not be color coded: HT cables, oil hoses, chiller hoses, and external
interfaces (DVD, Injector, Printer, and so on).
The subsequent color coding has been applied (refer also to upper part of cabling diagram).

Unit Coding System Part Color

ATY Auxiliary Connection Box Violet


CY Control Room Connection Box Orange
E Frontal Generator cabinet Red
2E Lateral Generator cabinet Red/Gray
HB Hemodynamic System Orange
B B-cabinet Brown
M Main cabinet Blue
R Peripheral cabinet Yellow
2R 2nd Peripheral cabinet (R7.6 – R8.1) Yellow/Gray
WM / CL Components in control room White

With some cable sets, labelling instructions are supplied (Page 165W). This labelling instruction
directly provides information on how to route the cabling.

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3 ISOLATION FROM BUILDING CONSTRUCTION
3.1 Using Isolation Materials
0:00
1. To prevent ground loops, the entire X-ray
system has to be isolated from building
construction parts.
2. Use isolation materials during installation.

3.2 Connect the Erroneous Ground Alarm Device


1. The ground connections are shown on the
grounding diagram.
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2. The ground connections between the Philips


Protective Conductor Bar (PPCB) and the M
and E cabinets are made in advance.

3. Find the Protective Conductor Bar (PCB)


and the Philips Protective Conductor Bar
(PPCB).

NOTE

How the bar looks like depends


on the local situation.

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4. Remove the connection between the PCB
and the PPCB.

5. One of the two kinds of erroneous ground


alarm devices can be used.

Erroneous ground alarm device (EGAD)


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Erroneous ground alarm


device (DUTEST)

6. Connect the erroneous ground alarm device


between the removed wire and the PPCB.
7. Check the erroneous ground alarm device.
8. The erroneous ground alarm device must
be connected during the installation work.
9. Leave the erroneous ground alarm device
ON during installation.

(Picture is indicative only)


10. Do not turn ON the power with the
erroneous ground alarm device still
connected.

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11. Remove the erroneous ground alarm device
and interconnect the PCB and the PPCB.
12. Do the ground bonding test.
13. Turn on the system.

(Picture is indicative only)


Copies are uncontrolled

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4 CONNECTING AND ROUTING CABLES
4.1 Connecting Ground Cables First
1. For systems in China:
1:13 Put the rating label nearby the hospital
mains connection
(the figure shows an example of the rating
label. The information on the label can vary)

NOTE

For China only:


The rating label can be found in
the collection box M cabinet.

2. Connect green/yellow ground cables to the


M- and E-cabinets
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3. Connect the green/yellow cables to the


cabinet rear covers.

4. Connect the remaining green/yellow cables


to the cabinets.

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5. For each unit, connect the green/yellow
cables first.

6. Connect the cables, according to their


labeling.
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7. When the erroneous ground alarm device


sounds, there is a short-circuit to the
building construction:
 Remove the connector that causes the
((( )))
short-circuit;
 Leave the connector unplugged until
the problem is solved.

(Picture is indicative only)

8. If the problem is not solved, put a mark on


this connector on the drawing.

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9. When all cables are plugged in and no
erroneous ground alarm device sounds,
remove the erroneous ground alarm device.
10. Install again the connection between the
PCB and the PPCB.
11. Do the ground bonding test.

4.2 Storing Superfluous Length


0:00

1. Cables are delivered in standard lengths.


Do not shorten the cables.
2. If cables are too long, do not coil them.
Copies are uncontrolled

3. Store superfluous length in cable ducts on


the ceiling or under the floor.

NOTE

Do not store superfluous length


in the M-cabinet rear cover.

4. Make sure to use bifilar windings and


bundle the cables using cable binders or
tape.

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NOTE

Prevent sharp bends in cables


and hoses.

5. Install cables and hoses as shown in the


figure.
Copies are uncontrolled

4.3 Installing Cables in the M-cabinet and Cabinet Rear Cover


0:00
1. For maintenance and repair access, use a
cable loop.
2. The cable loop must not touch the floor,
when the cabinet is positioned against the
rear cover.
3. Put the cabinet 1.6 meter from the rear
cover.

4. Remove the cables from the M-cabinet


brackets.

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5. Begin with the mains cables of the
M-cabinet.
6. For EMC reasons, use cable binders at a
distance of 20 cm

7. Connect the mains cables at the mains


block.

8. Install the mains cable with a noose to the


M-cabinet bracket.
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9. Install the other side to the bracket in the


cabinet rear cover in a provisional way.

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10. The cable height is about 65 cm above the
floor.
11. Complete the cable installation in the
cabinet rear cover.
12. Install the other cables in the same way as
the mains cable.

13. To install the cables:


 Separate mains, ground, and signal
cables.
 Attach the cables hanging downwards
from the cable binder in the rear cover
and in the cabinet.
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Systems up to R8.1

14. Install the cables for the SIB box unit and
the Flat detector unit through the M-
cabinet.

15. Connect the connectors at the SIB box unit


and the flat detector unit.

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4.4 Connecting Video Cables to the Converters
2:55
CAUTION

For EMC reasons each video cable, that is connected to a converter via RJ45 connector
(Display port dongle or DVI to RJ45 transmitter/ receiver converter), must have special EMC
material.
Display port to dongles can be found in the M-cabinet. DVI to RJ45 transmitter/ receiver
converters can be found in the M-cabinet, B-cabinet, MCS, Control Room Connection Box
(CRCB), Peripheral cabinet (R-cabinet), and the control room.

The figure shows the special EMC material.

1. Install each connector (RJ45 connector) of the


video cable with special EMC material. Install
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first the aluminum plate, then the electrical


guide material.

EMC plate and cushion on the single or dual-link RJ 45


connector

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2. Connect the cable including the EMC material
to the transmitter/receiver (single or dual DVI)
DVI converters or to the Display Port
converters.

 Additional EMC material is included in the


Service Kit V4.
 EMC material is also available as FRU set
RJ45 – EMC cushions 4598 005 2469x
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3. The Display Port converters are installed at


brackets at the side of the M-cabinet.

Rear side (M-cab) Rear side (M-cab)


Starlake PCs Nehalem PCs
(R 7.6 thru R8.1.3) (R7.6.3 thru R8.1.x)

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4. Install the cables on the inside of the lower
cable bracket on the left and right sides (refer
to the picture at step 5).

5. To relieve the cables, use cable binders. This


is necessary for all cables used in the M, R,
2R, and B-cabinets.
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6. After the installation is complete, install the air


channel.

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7. Be careful with the wiring when you install the
air channel. Do not damage the cables.

8. Complete the installation with a Velcro strap


(delivered in the collection box of the system)
to prevent cable damage when the M-cabinet
is closed
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9. Make sure that the cable depth in the cabinet


rear cover is less than 5 cm.

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10. If the cable depth in the cabinet rear cover is
more than 5 cm, install the cabinet rear cover
extender.
(Refer to SIM Cabinet Rear Cover for more
information about the cabinet rear cover
extender.)

11. Close the M-cabinet.


Copies are uncontrolled

4.5 Installing Cables in Control Room Connection Box (CRCB)

CAUTION

For EMC reasons the cables


must be bundled per
connection location.

1. Connect the ground cables.


2. Install and bundle the ground cables as
shown in the picture.

3. Connect the power cables.


4. Install and bundle the power cables as
shown in the picture.

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5. Connect the signal cables.
6. Install and bundle the signal cables as
shown in the picture.
7. Connect the Ethernet cables to the
switch.

8. Install the Ethernet cable bundle along


the metal housing of the CRCB and
cross the earth cable bundle diagonal
(refer to the figure).
9. Install the Ethernet cable bundle along
the metal housing of the CRCB and as
far away as possible from the other
cables until the point where the bundles
leave the CRCB.
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10. Install all cable bundles, including cables


from KM extender (mouse, keyboard,
and UTP), except the Ethernet cables
connected to the switch together as one
large bundle.
11. Bundle the Ethernet cables separately
from the other cable bundle to at least
50 cm outside the CRCB.

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5 ATTENSION POINTS
0:00
1. Use soapstone in cable hoses. The
soapstone is delivered in a plastic bottle.

2. Before you pull the cables into ducts, tape


the cabling to one composition.
Copies are uncontrolled

3. Use cable binders only when cable ducts


are easily accessible.

4. Do not use cable binders in inaccessible


cable ducts or other inaccessible
locations.

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5. Put high tension cables and X-ray cooling
hoses on top of other cables.

6. Do not use short curves in cooling hoses;


this obstructs the oil flow.

7. Install fiber optic cables last and handle


Copies are uncontrolled

them with extreme care!


8. Prevent sharp bends of fiber optic cables
where the cables leave the hose.

9. Do not touch the surface of the glass fiber


or clean the surface of the connector.

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10. Do not bind the cable binders too tight.

11. Do not connect unused Ethernet cables to


the Ethernet switches.
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12. In the cabling diagram, do a check of


which Ethernet connections are used.

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5.1 EMC Instructions

In Generator-cabinet:
1. The Stator cable has 2 ferrite cores
that are already installed in the factory
(for EMC reasons).
Be careful when you pull this cable
through the cable ducts.

4 4

3 3
2 2
1 1

In Generator-cabinet:
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2. For EMC reasons, the ferrite cores


must be added to the Surge Arrestor
and the Velara power cables.
Install ground cable correctly:
One bundle with power and
For instructions, refer to SIM modules: ground wires.

 UTM Cabinet Rear Cover

 Installation Velara cabinet

TMS on pedestal (examination room):

3. Route the cable once through the


ferrite core.

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Xper Module (Proscribe) installed on
the table OP-rail (examination room):

4. Route the cable twice (one winding)


through the ferrite core, as shown in
the pictures.

2
1

R-cabinet:

5. Put the cable SCC X13 three times


(two windings) through the first ferrite
core and also three times (two
windings) through the second core, as
shown in the pictures.
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3 3
2 2
1 1

6. You can find the ferrite cores at the


cover, as shown in the picture.

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