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Base Plate Design - SANS 10162 - 2005
Material Strength Properties
fcu : 25 MPa
Bolt Grade : 8.8
Bolt fy : 640 MPa
Bolt fu : 800 MPa
fy Baseplate : 355 MPa
fu Baseplate : 355 MPa
fy Column : 355 MPa
fu Column : 355 MPa
tu Weld : 500 MPa
Column Section
I1 305x165x40
Base Plate Design Data:
Plate Shape : Rectangular
Height : 415 mm
Breadth : 415 mm
Thickness : 30 mm
Weld Properties
Size :10 mm Fillet Weld
Bolt Properties
Diameter : 16 mm
Anchor Length : 150 mm
Compression not allowed in bolts
Bolt End Plate Properties
End Type : Square Plate
Dimension : 80 x 80 mm
Thickness : 10 mm
Bolt Resistance Forces
Bolt Net Cross Section [Link]
p
An = . (d - 0.938 . P )2
4
p
= ×(16 - 0.938 ×2 )2
4
= 156.677 mm2
Tension Resistance [Link]
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fb . An . fu
Tr =
1000
.67 ×156.68 ×800
=
1000
= 83.980 kN
[Link]
SANS 10100-1
[Link]
Tension Resistance Concrete [Link].3 (b)
0.28 . fcu . p . d . lb + 0.6 . fcu . (AnchorArea - BoltArea )
Trc =
1000
0.28 × 25 ×p ×16 ×150 + 0.6 ×25 ×(6400 - 201.06 )
=
1000
= 103.540 kN
Shear Resistance [Link]
0.6 . fb . 0.7 . An . fu
Vr =
1000
0.6 ×.67 ×0.7 ×156.68 ×800
=
1000
= 35.272 kN
Compression Resistance 13.3.1
0.9 . An . fu
Cr =
1000
0.9 ×156.68 ×516.13
=
1000
= 72.781 kN
Find Effective Compression Area
Calculate Zpl
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b . tp 2
Zpl =
4
1 ×30 2
=
4
= 225.000 mm3
Moment Resistance 13.5 (a)
f . Zpl . fy
Mr =
1000
.9 ×225 ×355
=
1000
= 71.888 Nm
Moment Ultimate equation
Mu = (c*b)*(c/2)*fcu
Through substitution cMax can be calculated
Effective Distance from Edge of Section
fy
Zpl . 2 . 0.9 .
1.15
cMax =
fcu
b.
1.5
355
225 ×2 ×0.9 ×
1.15
=
25
1×
1.5
= 86.610 mm
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Calculation Sheet for Load Case : LC1
Factored loads
P: 60 kN
Mz : 24 kNm
Vx : 60 kN
Mx : 120 kNm
Vz : 30 kN
Torsion : 12 kNm
Find Equilibruim
The actual number of Grid Point used for calculation is 1064
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Moment balancing
Sum Of Moments around X-axis = 37.7 kNm
Sum Of Moments around Y-axis = 7.0 kNm
Axial Force balancing
Sum Of Forces in Y-direction = 137.4 kN
The Shear Resistance in the Bolts Resists the Following Forces:
Forces in X-direction
Moments around Y-axis
Forces in Z-direction
Calculating Factors of Safety in Concrete
StrainMax
FOS =
Strain
.0035
=
.00214423
= 1.632
Calculating Factors of Safety in Critical Bolt
Tension in Bolts
Critical Bolt Tension
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Tr
FOS =
Tension
83.979
=
105.72
= 0.7944
Critical Bolt Pull-Out
Trc
FOS =
Tension
103.54
=
105.72
= 0.9794
Bolt Fails in Pull-Out
Shear in Bolts
Critical Bolt Shear
Vr
FOS =
Shear
35.271
=
29.078
= 1.213
Shear and Tension combined in Bolts
The factor should be less than 1.4 for bolts in shear and tension
The bolt number 4 has the critical shear and tension combination
The tension in the bolt is: 105.72 kN
The shear in the bolt is: 29.08 kN
[Link]
Tension and Shear Resistance combination 25.2.4
Shear Tension
combinedfactor = +
Vr Tr
29.078 105.72
= +
35.271 83.979
= 2.083
2.083 > 1.4
Bolt Fails in Shear and Tension
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Converted to Factor of Safety relevant to 1
1.4
FOS =
factor
1.4
=
2.0833
= 0.6720
Bolt BasePlate interaction
Resistance
FOS =
Force
205.72
=
105.72
= 1.946
Welds
Since unit values are used for the length and size of the weld, the capacity
of this layout is given in kN/mm
The capacity, Vr is the lesser of Vr1 and Vr2:
Resistance of parent material [Link] (a)
0.67 . fw . 0.707 . Size . fu
Vr1 =
1000
0.67 ×.67 ×0.707 ×10 ×355
=
1000
= 1.127 kN/mm
The angle of the axis of the weld conservatively taken as 0°
Resistance of weld material [Link] (b)
0.67 . fw . 0.707 . Size . xu . 1 + 0.5 . sin(q )1.5
Vr2 =
1000
0.67 ×.67 ×0.707 ×10 ×500 × 1 + 0.5 ×sin(0 )1.5
=
1000
= 1.587 kN/mm
Capacity of 10mm weld is 1.127kN/mm
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Resistance
FOS =
Force
1.1267
=
1.0245
= 1.100
Calculation Sheet for Load Case : LC2
Factored loads
P: 70 kN
Mx : 100 kNm
Find Equilibruim
The actual number of Grid Point used for calculation is 1064
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Moment balancing
Sum Of Moments around X-axis = 2.4 kNm
Sum Of Moments around Y-axis = 0.0 kNm
Axial Force balancing
Sum Of Forces in Y-direction = 152.0 kN
The Shear Resistance in the Bolts Resists the Following Forces:
Forces in X-direction
Moments around Y-axis
Forces in Z-direction
Calculating Factors of Safety in Concrete
StrainMax
FOS =
Strain
.0035
=
.0020635
= 1.696
Calculating Factors of Safety in Critical Bolt
Tension in Bolts
Critical Bolt Tension
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Tr
FOS =
Tension
83.979
=
104.58
= 0.8030
Critical Bolt Pull-Out
Trc
FOS =
Tension
103.54
=
104.58
= 0.9901
Bolt Fails in Pull-Out
Bolt BasePlate interaction
Resistance
FOS =
Force
205.72
=
104.58
= 1.967
Welds
Since unit values are used for the length and size of the weld, the capacity
of this layout is given in kN/mm
The capacity, Vr is the lesser of Vr1 and Vr2:
Resistance of parent material [Link] (a)
0.67 . fw . 0.707 . Size . fu
Vr1 =
1000
0.67 ×.67 ×0.707 ×10 ×355
=
1000
= 1.127 kN/mm
The angle of the axis of the weld conservatively taken as 0°
Resistance of weld material [Link] (b)
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0.67 . fw . 0.707 . Size . xu . 1 + 0.5 . sin(q )1.5
Vr2 =
1000
0.67 ×.67 ×0.707 ×10 ×500 × 1 + 0.5 ×sin(0 )1.5
=
1000
= 1.587 kN/mm
Capacity of 10mm weld is 1.127kN/mm
Resistance
FOS =
Force
1.1267
=
1.0245
= 1.100
Calculation Sheet for Load Case : LC3
Factored loads
P: 88 kN
Mx : 110 kNm
Find Equilibruim
The actual number of Grid Point used for calculation is 1064
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Moment balancing
Sum Of Moments around X-axis = 6.9 kNm
Sum Of Moments around Y-axis = 0.0 kNm
Axial Force balancing
Sum Of Forces in Y-direction = 189.2 kN
The Shear Resistance in the Bolts Resists the Following Forces:
Forces in X-direction
Moments around Y-axis
Forces in Z-direction
Calculating Factors of Safety in Concrete
StrainMax
FOS =
Strain
.0035
=
.00256193
= 1.366
Calculating Factors of Safety in Critical Bolt
Tension in Bolts
Critical Bolt Tension
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Tr
FOS =
Tension
83.979
=
106.89
= 0.7857
Critical Bolt Pull-Out
Trc
FOS =
Tension
103.54
=
106.89
= 0.9687
Bolt Fails in Pull-Out
Bolt BasePlate interaction
Resistance
FOS =
Force
205.72
=
106.89
= 1.925
Welds
Since unit values are used for the length and size of the weld, the capacity
of this layout is given in kN/mm
The capacity, Vr is the lesser of Vr1 and Vr2:
Resistance of parent material [Link] (a)
0.67 . fw . 0.707 . Size . fu
Vr1 =
1000
0.67 ×.67 ×0.707 ×10 ×355
=
1000
= 1.127 kN/mm
The angle of the axis of the weld conservatively taken as 0°
Resistance of weld material [Link] (b)
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0.67 . fw . 0.707 . Size . xu . 1 + 0.5 . sin(q )1.5
Vr2 =
1000
0.67 ×.67 ×0.707 ×10 ×500 × 1 + 0.5 ×sin(0 )1.5
=
1000
= 1.587 kN/mm
Capacity of 10mm weld is 1.127kN/mm
Resistance
FOS =
Force
1.1267
=
1.0245
= 1.100