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Base Plate Design

The document outlines the base plate design calculations according to SANS 10162 - 2005, detailing material properties, load cases, and resistance calculations for bolts, concrete, and welds. It includes factors of safety for various components and assesses the structural integrity under different load scenarios. The calculations indicate critical points where bolts may fail in tension and shear, emphasizing the need for adequate safety measures.

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0% found this document useful (0 votes)
4 views14 pages

Base Plate Design

The document outlines the base plate design calculations according to SANS 10162 - 2005, detailing material properties, load cases, and resistance calculations for bolts, concrete, and welds. It includes factors of safety for various components and assesses the structural integrity under different load scenarios. The calculations indicate critical points where bolts may fail in tension and shear, emphasizing the need for adequate safety measures.

Uploaded by

zondoxolanie
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Job Number Sheet

Job Title
Client
Your details here
Calcs by Checked by Date

Base Plate Design - SANS 10162 - 2005


Material Strength Properties
fcu : 25 MPa
Bolt Grade : 8.8
Bolt fy : 640 MPa
Bolt fu : 800 MPa
fy Baseplate : 355 MPa
fu Baseplate : 355 MPa
fy Column : 355 MPa
fu Column : 355 MPa
tu Weld : 500 MPa

Column Section
I1 305x165x40

Base Plate Design Data:


Plate Shape : Rectangular
Height : 415 mm
Breadth : 415 mm
Thickness : 30 mm

Weld Properties
Size :10 mm Fillet Weld

Bolt Properties
Diameter : 16 mm
Anchor Length : 150 mm
Compression not allowed in bolts

Bolt End Plate Properties


End Type : Square Plate
Dimension : 80 x 80 mm
Thickness : 10 mm

Bolt Resistance Forces


Bolt Net Cross Section [Link]

p
An = . (d - 0.938 . P )2
4
p
= ×(16 - 0.938 ×2 )2
4
= 156.677 mm2

Tension Resistance [Link]


Job Number Sheet
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fb . An . fu
Tr =
1000
.67 ×156.68 ×800
=
1000
= 83.980 kN

[Link]
SANS 10100-1
[Link]
Tension Resistance Concrete [Link].3 (b)

0.28 . fcu . p . d . lb + 0.6 . fcu . (AnchorArea - BoltArea )


Trc =
1000
0.28 × 25 ×p ×16 ×150 + 0.6 ×25 ×(6400 - 201.06 )
=
1000
= 103.540 kN

Shear Resistance [Link]

0.6 . fb . 0.7 . An . fu
Vr =
1000
0.6 ×.67 ×0.7 ×156.68 ×800
=
1000
= 35.272 kN

Compression Resistance 13.3.1

0.9 . An . fu
Cr =
1000
0.9 ×156.68 ×516.13
=
1000
= 72.781 kN

Find Effective Compression Area


Calculate Zpl
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b . tp 2
Zpl =
4
1 ×30 2
=
4
= 225.000 mm3

Moment Resistance 13.5 (a)

f . Zpl . fy
Mr =
1000
.9 ×225 ×355
=
1000
= 71.888 Nm

Moment Ultimate equation


Mu = (c*b)*(c/2)*fcu

Through substitution cMax can be calculated

Effective Distance from Edge of Section

fy
Zpl . 2 . 0.9 .
1.15
cMax =
fcu
b.
1.5
355
225 ×2 ×0.9 ×
1.15
=
25

1.5
= 86.610 mm
Job Number Sheet
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Calculation Sheet for Load Case : LC1


Factored loads
P: 60 kN
Mz : 24 kNm
Vx : 60 kN
Mx : 120 kNm
Vz : 30 kN
Torsion : 12 kNm

Find Equilibruim
The actual number of Grid Point used for calculation is 1064
Job Number Sheet
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Moment balancing
Sum Of Moments around X-axis = 37.7 kNm
Sum Of Moments around Y-axis = 7.0 kNm

Axial Force balancing


Sum Of Forces in Y-direction = 137.4 kN

The Shear Resistance in the Bolts Resists the Following Forces:


Forces in X-direction
Moments around Y-axis
Forces in Z-direction

Calculating Factors of Safety in Concrete

StrainMax
FOS =
Strain
.0035
=
.00214423
= 1.632

Calculating Factors of Safety in Critical Bolt


Tension in Bolts
Critical Bolt Tension
Job Number Sheet
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Tr
FOS =
Tension
83.979
=
105.72
= 0.7944

Critical Bolt Pull-Out

Trc
FOS =
Tension
103.54
=
105.72
= 0.9794

Bolt Fails in Pull-Out

Shear in Bolts
Critical Bolt Shear

Vr
FOS =
Shear
35.271
=
29.078
= 1.213

Shear and Tension combined in Bolts


The factor should be less than 1.4 for bolts in shear and tension

The bolt number 4 has the critical shear and tension combination

The tension in the bolt is: 105.72 kN


The shear in the bolt is: 29.08 kN

[Link]
Tension and Shear Resistance combination 25.2.4

Shear Tension
combinedfactor = +
Vr Tr
29.078 105.72
= +
35.271 83.979
= 2.083

2.083 > 1.4


Bolt Fails in Shear and Tension
Job Number Sheet
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Converted to Factor of Safety relevant to 1

1.4
FOS =
factor
1.4
=
2.0833
= 0.6720

Bolt BasePlate interaction

Resistance
FOS =
Force
205.72
=
105.72
= 1.946

Welds
Since unit values are used for the length and size of the weld, the capacity
of this layout is given in kN/mm

The capacity, Vr is the lesser of Vr1 and Vr2:


Resistance of parent material [Link] (a)

0.67 . fw . 0.707 . Size . fu


Vr1 =
1000
0.67 ×.67 ×0.707 ×10 ×355
=
1000
= 1.127 kN/mm

The angle of the axis of the weld conservatively taken as 0°


Resistance of weld material [Link] (b)

0.67 . fw . 0.707 . Size . xu . 1 + 0.5 . sin(q )1.5


Vr2 =
1000
0.67 ×.67 ×0.707 ×10 ×500 × 1 + 0.5 ×sin(0 )1.5
=
1000
= 1.587 kN/mm

Capacity of 10mm weld is 1.127kN/mm


Job Number Sheet
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Resistance
FOS =
Force
1.1267
=
1.0245
= 1.100

Calculation Sheet for Load Case : LC2


Factored loads
P: 70 kN
Mx : 100 kNm

Find Equilibruim
The actual number of Grid Point used for calculation is 1064
Job Number Sheet
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Moment balancing
Sum Of Moments around X-axis = 2.4 kNm
Sum Of Moments around Y-axis = 0.0 kNm

Axial Force balancing


Sum Of Forces in Y-direction = 152.0 kN

The Shear Resistance in the Bolts Resists the Following Forces:


Forces in X-direction
Moments around Y-axis
Forces in Z-direction

Calculating Factors of Safety in Concrete

StrainMax
FOS =
Strain
.0035
=
.0020635
= 1.696

Calculating Factors of Safety in Critical Bolt


Tension in Bolts
Critical Bolt Tension
Job Number Sheet
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Tr
FOS =
Tension
83.979
=
104.58
= 0.8030

Critical Bolt Pull-Out

Trc
FOS =
Tension
103.54
=
104.58
= 0.9901

Bolt Fails in Pull-Out

Bolt BasePlate interaction


Resistance
FOS =
Force
205.72
=
104.58
= 1.967

Welds
Since unit values are used for the length and size of the weld, the capacity
of this layout is given in kN/mm

The capacity, Vr is the lesser of Vr1 and Vr2:


Resistance of parent material [Link] (a)

0.67 . fw . 0.707 . Size . fu


Vr1 =
1000
0.67 ×.67 ×0.707 ×10 ×355
=
1000
= 1.127 kN/mm

The angle of the axis of the weld conservatively taken as 0°


Resistance of weld material [Link] (b)
Job Number Sheet
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0.67 . fw . 0.707 . Size . xu . 1 + 0.5 . sin(q )1.5


Vr2 =
1000
0.67 ×.67 ×0.707 ×10 ×500 × 1 + 0.5 ×sin(0 )1.5
=
1000
= 1.587 kN/mm

Capacity of 10mm weld is 1.127kN/mm

Resistance
FOS =
Force
1.1267
=
1.0245
= 1.100

Calculation Sheet for Load Case : LC3


Factored loads
P: 88 kN
Mx : 110 kNm

Find Equilibruim
The actual number of Grid Point used for calculation is 1064
Job Number Sheet
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Client
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Moment balancing
Sum Of Moments around X-axis = 6.9 kNm
Sum Of Moments around Y-axis = 0.0 kNm

Axial Force balancing


Sum Of Forces in Y-direction = 189.2 kN

The Shear Resistance in the Bolts Resists the Following Forces:


Forces in X-direction
Moments around Y-axis
Forces in Z-direction

Calculating Factors of Safety in Concrete

StrainMax
FOS =
Strain
.0035
=
.00256193
= 1.366

Calculating Factors of Safety in Critical Bolt


Tension in Bolts
Critical Bolt Tension
Job Number Sheet
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Tr
FOS =
Tension
83.979
=
106.89
= 0.7857

Critical Bolt Pull-Out

Trc
FOS =
Tension
103.54
=
106.89
= 0.9687

Bolt Fails in Pull-Out

Bolt BasePlate interaction


Resistance
FOS =
Force
205.72
=
106.89
= 1.925

Welds
Since unit values are used for the length and size of the weld, the capacity
of this layout is given in kN/mm

The capacity, Vr is the lesser of Vr1 and Vr2:


Resistance of parent material [Link] (a)

0.67 . fw . 0.707 . Size . fu


Vr1 =
1000
0.67 ×.67 ×0.707 ×10 ×355
=
1000
= 1.127 kN/mm

The angle of the axis of the weld conservatively taken as 0°


Resistance of weld material [Link] (b)
Job Number Sheet
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0.67 . fw . 0.707 . Size . xu . 1 + 0.5 . sin(q )1.5


Vr2 =
1000
0.67 ×.67 ×0.707 ×10 ×500 × 1 + 0.5 ×sin(0 )1.5
=
1000
= 1.587 kN/mm

Capacity of 10mm weld is 1.127kN/mm

Resistance
FOS =
Force
1.1267
=
1.0245
= 1.100

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