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Simulation Lab

The document outlines a simulation laboratory exercise focused on 1-dimensional structural analysis of steel and aluminum rods using NX-CAD and CAE. It details the methodology for analyzing various cross-sections, including bar and hollow shapes, to determine stress and deformation values. The exercise includes assumptions, calculations, and observations for each cross-section analyzed.

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arunchandhragiri
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0% found this document useful (0 votes)
2 views11 pages

Simulation Lab

The document outlines a simulation laboratory exercise focused on 1-dimensional structural analysis of steel and aluminum rods using NX-CAD and CAE. It details the methodology for analyzing various cross-sections, including bar and hollow shapes, to determine stress and deformation values. The exercise includes assumptions, calculations, and observations for each cross-section analyzed.

Uploaded by

arunchandhragiri
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

SIMULATION LABORATORY [2023]

1-DIMENSIONAL ANALYSIS

Exercise -1:

Question : A one dimensional (1-D) steel rod as shown in Figure below, perform
the 1-D structural analysis on this component and find out the stress and
deformation value. (all linear dimensions are in mm)

Aim: To analyse the given structure by varying different cross sections using
one dimensional link element using NX- CAD and CAE.

Assumptions:

1. Material considered as steel (Use software materials library)


2. Uniform cross section of [Link] is considered
3. The following cross sections are analysed.
Bar, circular, hollow, I, C, T or other sections cross section,

Cross-section Calculated parameter Section modulus “ I ”


values
BAR s = 10mm I = s4/12 = 833.33
(Since cross sectional mm4
area is 100 [Link])

[[Link] 6th Semester ] Page 116


SIMULATION LABORATORY [2023]

Consider R/r ratio = 2

Hollow cross section with


inner radius “r” and Outer
radius “R”

[[Link] 6th Semester ] Page 117


SIMULATION LABORATORY [2023]

Method :

1. Determine the preliminary calculations


2. Solve the problem manually and obtain the stress
3. Analyse the problem using NX- CAD & CAE

Cross-section Observations
BAR Theoretical Stress
Theoretical deflection
Max. deflection at which node :
Max. deflection (mm):
Max. stress at which node :
Max. stress value (N/mm2 :

Theoretical Stress
Theoretical deflection
Max. deflection at which node :
Max. deflection (mm):
Max. stress at which node :
Max. stress value (N/mm2 :

[[Link] 6th Semester ] Page 118


SIMULATION LABORATORY [2023]

Theoretical Stress
Theoretical deflection
Max. deflection at which node :
Max. deflection (mm):
Max. stress at which node :
Max. stress value (N/mm2 :
Hollow cross section with
inner radius “r” and Outer
radius “R”
Theoretical Stress
Theoretical deflection
Max. deflection at which node :
Max. deflection (mm):
Max. stress at which node :
Max. stress value (N/mm2 :

Theoretical Stress
Theoretical deflection
Max. deflection at which node :
Max. deflection (mm):
Max. stress at which node :
Max. stress value (N/mm2 :

Theoretical Stress
Theoretical deflection
Max. deflection at which node :
Max. deflection (mm):
Max. stress at which node :
Max. stress value (N/mm2 :

[[Link] 6th Semester ] Page 119


SIMULATION LABORATORY [2023]

Theoretical Stress
Theoretical deflection
Max. deflection at which node :
Max. deflection (mm):
Max. stress at which node :
Max. stress value (N/mm2 :

Theoretical Stress
Theoretical deflection
Max. deflection at which node :
Max. deflection (mm):
Max. stress at which node :
Max. stress value (N/mm2 :

Inference & Results:

[[Link] 6th Semester ] Page 120


SIMULATION LABORATORY [2023]

[[Link] 6th Semester ] Page 121


SIMULATION LABORATORY [2023]

Exercise -2: A 1-D Aluminium_6061 rod as shown in Figure, Perform the 1-D
structural analysis on this component and find out the stress and deformation
value.

Aim: To analyse the given structure by varying different cross sections using
one dimensional link element using NX- CAD and CAE.

Assumptions:

4. Material considered as steel (using software materials library)


5. Uniform cross section of [Link] is considered
6. The following cross sections are analysed.
Bar, circular, hollow, I, C, T or other sections cross section,

Cross-section Calculated parameter Section modulus “ I ”


values
BAR s = 10mm I = s4/12 = 833.33
(Since cross sectional mm4
area is 100 [Link])

[[Link] 6th Semester ] Page 122


SIMULATION LABORATORY [2023]

Consider R/r ratio = 2

Hollow cross section with


inner radius “r” and Outer
radius “R”

[[Link] 6th Semester ] Page 123


SIMULATION LABORATORY [2023]

Method :

4. Determine the preliminary calculations


5. Solve the problem manually and obtain the stress
6. Analyse the problem using NX- CAD & CAE

Cross-section Observations
BAR Max. deflection at which node :
Max. deflection (mm):

Max. stress at which node :


Max. stress value (N/mm2 :

Max. deflection at which node :


Max. deflection (mm):

Max. stress at which node :


Max. stress value (N/mm2 :

Max. deflection at which node :


Max. deflection (mm):

Max. stress at which node :


Max. stress value (N/mm2 :

[[Link] 6th Semester ] Page 124


SIMULATION LABORATORY [2023]

Hollow cross section with


inner radius “r” and Outer
radius “R”
Max. deflection at which node :
Max. deflection (mm):

Max. stress at which node :


Max. stress value (N/mm2 :

Max. deflection at which node :


Max. deflection (mm):

Max. stress at which node :


Max. stress value (N/mm2 :

Max. deflection at which node :


Max. deflection (mm):

Max. stress at which node :


Max. stress value (N/mm2 :

Max. deflection at which node :


Max. deflection (mm):

Max. stress at which node :


Max. stress value (N/mm2 :

[[Link] 6th Semester ] Page 125


SIMULATION LABORATORY [2023]

Max. deflection at which node :


Max. deflection (mm):

Max. stress at which node :


Max. stress value (N/mm2 :

Inference & Results:

[[Link] 6th Semester ] Page 126

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