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ACCELERATOR CONTROL, FUEL &
EXHAUST SYSTEMS GI
SECTION FE MA
EM
LC
EC
CONTENTS
PREPARATION ...............................................................2 FUEL SYSTEM ................................................................4
AT
Special Service Tool ....................................................2 Removal and Installation .............................................4
Commercial Service Tools ...........................................2 FUEL TANK ...............................................................5 TF
ACCELERATOR CONTROL SYSTEM ...........................3 FUEL PUMP AND GAUGE .........................................6
Removal and Installation .............................................3 EXHAUST SYSTEM ........................................................8
Adjusting Accelerator Wire ..........................................3 Removal and Installation .............................................8 PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PREPARATION
极限汽车专业维修资料中心
Special Service Tool [Link]
Special Service Tool NBFE0001
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
KV10114400 (J38365) Loosening or tightening rear heated oxy-
Heated oxygen sensor gen sensor (For right bank)
wrench a: 22 mm (0.87 in)
NT636
Commercial Service Tools NBFE0007
Tool number
(Kent-Moore No.) Description
Tool name
Oxygen sensor thread Reconditioning the exhaust system
cleaner threads before installing a new oxygen
(J-43897-18) sensor. Use with anti-seize lubricant
(J-43897-12) shown below.
a: J-43897-18 (18 mm dia.) for Zirconia
Oxygen Sensor
b: J-43897-12 (12 mm dia.) for Titania
Oxygen Sensor
NT778
Anti-seize lubricant (Per- Lubricating oxygen sensor thread cleaning
matexTM 133AR or tool when reconditioning exhaust system
equivalent meeting MIL threads.
specification MIL-A-907)
NT779
FE-2
ACCELERATOR CONTROL SYSTEM
极限汽车专业维修资料中心 [Link]
Removal and Installation
Removal and Installation NBFE0002
CAUTION:
I When removing accelerator wire, make a mark to indicate lock nut’s initial position. GI
I Check that throttle valve opens fully when accelerator pedal is fully depressed. Also check that it
returns to idle position when pedal is released.
MA
I Check accelerator control parts for improper contact with any adjacent parts.
I When connecting accelerator wire, be careful not to twist or scratch its inner wire.
I Refer to EL-240, “AUTOMATIC SPEED CONTROL DEVICE” for ASCD wire adjustment. EM
LC
EC
AT
TF
PD
SFE635A AX
SU
BR
Adjusting Accelerator Wire NBFE0003 ST
1. Remove the vacuum hose connected to the throttle opener.
2. Connect suitable vacuum hose to vacuum pump as shown left.
3. Apply vacuum [more than −40.0 kPa (−300 mmHg, −11.81 RS
inHg)] until the throttle drum becomes free from the rod of the
throttle opener.
Make sure that there is clearance between the throttle BT
drum and rod.
If NG, refer to EC-99, “Basic Inspection”.
If OK, go to following step. HA
SEF793W 4. Loosen lock nut.
5. Tighten accelerator adjusting nut until throttle drum starts to SC
move.
6. From that position, turn back adjusting nut 1.5 to 2 turns, and
secure lock nut. EL
7. Release vacuum from the throttle opener.
8. Remove vacuum pump and vacuum hose from the throttle
opener. IDX
9. Reinstall the original vacuum hose to the throttle opener
securely.
SFE249AE
FE-3
FUEL SYSTEM
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Removal and Installation [Link]
Removal and Installation NBFE0004
WARNING:
When replacing fuel line parts, be sure to observe the follow-
ing:
I Put a “CAUTION: INFLAMMABLE” sign in workshop.
I Do not smoke while servicing fuel system. Keep open
flames and sparks away from work area.
I Be sure to furnish the workshop with a CO2 fire extin-
guisher.
CAUTION:
I Before removing fuel line parts, carry out the following
procedures:
a) Put drained fuel in an explosion-proof container and put
lid on securely.
b) Release fuel pressure from fuel line. Refer to MA-16,
“Changing Fuel Filter”.
c) Disconnect battery ground cable.
I Always replace O-ring with new ones.
I Do not kink or twist hose and tube when they are installed.
I Do not tighten hose clamps excessively to avoid damag-
ing hoses.
I When installing fuel check valve, be careful of its desig-
nated direction. Refer to EC-32, “EVAPORATIVE EMIS-
SION SYSTEM”.
I After installation, run engine and check for fuel leaks at
connections.
FE-4
FUEL SYSTEM
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Removal and Installation (Cont’d)
GI
MA
EM
LC
EC
AT
TF
PD
AX
SFE419AA
SU
BR
FUEL TANK
1. Release fuel pressure from fuel line.
NBFE0004S01 ST
Refer to MA-16, “Changing Fuel Filter”.
2. Remove inspection hole cover located behind the rear seat. RS
3. Disconnect harness connectors under inspection hole cover.
4. Disconnect fuel hoses.
I Put mating marks on hoses for correct installation. BT
HA
SFE420A
5. Disconnect filler hose, vent hose and evaporation hose at fuel SC
tank side.
EL
IDX
SFE468A
FE-5
FUEL SYSTEM
极限汽车专业维修资料中心
Removal and Installation (Cont’d) [Link]
6. Remove parking brake wire from fuel tank protector.
7. Remove fuel tank protector.
SFE422A
8. Remove fuel tank band mounting bolts while supporting fuel
tank.
9. Remove fuel tank.
Installation procedure is the reverse order of removal.
SFE469A
FUEL PUMP AND GAUGE NBFE0004S02
SFE541A
1. Release fuel pressure from fuel line.
Refer to MA-16, “Changing Fuel Filter”.
2. Remove inspection hole cover located behind the rear seat.
3. Disconnect harness connectors and fuel tubes from upper
plate of fuel gauge.
I Put mating marks on tubes for correct installation.
4. Remove fuel gauge retainer and fuel gauge.
FE-6
FUEL SYSTEM
极限汽车专业维修资料中心 [Link]
Removal and Installation (Cont’d)
5. Disconnect the quick connectors as follows.
1) Put mating marks on tubes and connectors for correct instal-
lation. GI
2) Hold the sides of the connector, push in tabs, and pull out the
tube inserted in the retainer.
CAUTION:
MA
I The tube can be removed when the push in tabs are com-
pletely depressed. Do not twist it more than necessary.
EM
I Do not use any tools to remove the quick connector.
I Keep the connecting portion of the tubes and quick con-
SFE544A nectors clean. LC
6. Remove fuel pump with bracket while lifting the pawl of the fuel
pump bracket upward.
EC
AT
SFE425A
TF
7. To install, reverse the removal procedure. Connect the quick
connectors as follows. PD
I Be sure that the connecting portion is clean and smooth.
I Align mating marks.
I Insert tube into the center of the connector until you hear a AX
click.
SU
BR
AFE113
After connecting quick connectors, make sure the connection is
firmly made using the following method. ST
I Pull on the fuel tube and connector to make sure they are firmly
connected.
RS
I Start the engine, increase engine speed and verify that there
are no leaks.
BT
HA
AFE114
I Install fuel gauge as shown. SC
EL
IDX
SFE428A
FE-7
EXHAUST SYSTEM
极限汽车专业维修资料中心
Removal and Installation [Link]
Removal and Installation NBFE0005
CAUTION:
I Always replace exhaust gaskets with new ones when reassembling.
I With engine running, check all tube connections for exhaust gas leaks, and entire system for
unusual noises.
I Check to ensure that mounting brackets and mounting insulators are installed properly and free
from undue stress. Improper installation could result in excessive noise or vibration.
I Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
I Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 of J-43897-12 and approved anti-seize lubricant.
I Do not overtorque the oxygen sensor. Doing so may cause damage to the oxygen sensor, result-
ing in the MIL coming on.
FE-8
EXHAUST SYSTEM
极限汽车专业维修资料中心 [Link]
Removal and Installation (Cont’d)
GI
MA
EM
LC
EC
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SFE636A
EL
1. Heated oxygen sensor 2 (rear) 4. Dynamic damper 8. Mounting rubber
(bank 1) 5. Mounting rubber 9. Main muffler IDX
2. Front tube 6. Clamp 10. Post muffler
3. Heated oxygen sensor 2 (rear) 7. Mounting bracket 11. TWC (under floor)
(bank 2)
FE-9
EXHAUST SYSTEM
极限汽车专业维修资料中心
Removal and Installation (Cont’d) [Link]
SFE652A
1. Heated oxygen sensor 2 (rear) 4. Mounting bracket 7. Post muffler
(bank 1) 5. Mounting rubber 8. Dynamic damper
2. Front tube 6. Main muffler 9. TWC (under floor)
3. Heated oxygen sensor 2 (rear)
(bank 2)
FE-10