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AC Cable Sizing (String Inverter) - R1

This document outlines the AC and LT cable sizing calculations for the 250MW/375MWp CSP Solar Power Plant in Jodhpur, Rajasthan. It includes detailed methodologies for determining cable cross-sections based on various factors such as current rating, voltage drop, and power loss. The calculations ensure compliance with safety standards and operational efficiency for the project's electrical infrastructure.

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maninder.singh
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© All Rights Reserved
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0% found this document useful (0 votes)
41 views44 pages

AC Cable Sizing (String Inverter) - R1

This document outlines the AC and LT cable sizing calculations for the 250MW/375MWp CSP Solar Power Plant in Jodhpur, Rajasthan. It includes detailed methodologies for determining cable cross-sections based on various factors such as current rating, voltage drop, and power loss. The calculations ensure compliance with safety standards and operational efficiency for the project's electrical infrastructure.

Uploaded by

maninder.singh
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

This document is the property of Hero Future Energies Pvt.

Ltd, and must not be passed on to any third person or firm not authorized by us, nor be copied/made use of in full or part by s

TCE.11845A-HARTEK-EL-VDT-135 27.05.2022

Rohit Balakrishnan 27.05.2022

21-05-2022 1 Second Submission JP TN KA


30-10-2021 0 First Submission SB TN KA
DATE REV. NO. DESCRIPTION Prepared Checked Approved
REVISIONS
CONTRACTOR:

HARTEK POWER PRIVATE LIMITED


person or firm without our prior permission writing

CLIENT: CONSULTANT:

Clean Solar Power (Jodhpur) Pvt. Ltd. TATA CONSULTING ENGINEERS LIMITED

Project Name: 250MW/375MWp CSP (JODHPUR) SOLAR POWER PLANT (ISTS) AT VILL-DEDASARI, THE-BAP, DIST-JODHPUR, RAJASTHAN

WORK ORDER NO. : ______

TITLE:
NAME SIGN DATE
PRED SB 30-10-2021 AC Cable Sizing (String Inverter)
CHKD TN 30-10-2021

APPD KA 30-10-2021

CSP JODHPUR DOCUMENT NUMBER: CONTRACTOR DOCUMENT NUMBER: SIZE REV.


CSP(JODHPUR)-CDE-ELE-A&D-033B U51-1168-CAL-EE-045A
A4 1

RELEASED FOR PRELIMINARY TENDER INFORMATION  APPROVAL CONSTRUCTION


AC Cables - Sizing Calculations

1.0 OBJECTIVE

The Purpose of this Calculation is to be determine the Cross Sections of the HT-AC Cables to be installed in PV plant

2.0 REFERENCES :

2.1 AC Single Line Diagram (Inverter to 33 kV Switchgear) ([Link] : CSP(JODHPUR)-CDE-ELE-A&D-011)


2.2 Cable Catalogue ( Havells cable )
2.3 IS 1554/7098 -2.
2.4 Short Circuit Study ([Link] : CSP(JODHPUR)-CDE-ELE-A&D-072)
2.5 AC Cable Route for MV Cable (String Inverter) (Doc. No: CSP(JODHPUR)-CDE-ELE-A&D-071B)
2.6 Inverter Block Equipment Layout (with Sub Pooling Panel) (Doc .no:CSP(JODHPUR)-CDE-ELE-A&D-013)
2.7 Inverter Block Equipment Layout (with ICOG) (Doc .no:CSP(JODHPUR)-CDE-ELE-A&D-012)

3.0 BASIS OF CALCULATION :

3.1 Continuous Current Rating


3.2 Short circuit current withstand(Minimum cross section area)
3.3 Voltage Drop
3.4 Power Loss
3.5 Grouping Factors
3.6 Maximum Ambient air Temperature of 50 deg c.
3.7 Maximum Average Ground Temperature of 45 deg c.

4.0 GENERAL :

4.1 Current carrying capacities of the cables have been taken from cable supplier catalogue.
4.2 XLPE insulated cables has been considered for all MV& LV feeders.
4.3 Refer annexure-A for different temperature conditions .

PG 1 of 12
AC Cables - Sizing Calculations

A Load Current Calculation :

P = 1.732 x I x V x Cos(Ø) (for 3 phase load)


P = I x V x Cos(Ø) (for 1 phase load)

Where
P = Power in watts. 1

I = Load Current
V = Supply Voltage
Cos(Ø) = Power factor
L = Length of the cable

B Minimum cross-section of conductor

I / S = k /t

S= Cross sectional area in sq. millimetres


I= Value of Fault current in Amperes
t= time of current flow in seconds
k= factor depending on the material of protective conductor, the initial and final temperatures.

C Voltage Drop of Cable Conductors in 3 Phase System

%Vd =  x I x (R cosq + X sinq) x L x 100


NxV

D Voltage Drop of Cable Conductors in 1 Phase System

%Vd = 2 x I x (R cosq + X sinq) x L x 100


NxV

Where
N = No. Runs
V = System Voltage in Volts
R = Resistance of the Cable in Ohm/Km
X= Reactance of the Cable in Ohm/Km
L = Length of the cable in Km
cosq =Full Load Power Factor

E %Power loss = Power loss x 100 = 3 x IFL x IFL x R x L x 100


Power rating of equipment N x P

PG 2 of 12

1
LT Cables - Sizing Calculations ( INVERTER TO LT Panel)

TYPICAL CALCULATION FOR ALL INVERTERS TO LT PANEL CABLE

1.0 Cable from Inverter to LT Panel :

Inverter Rating in KW (P) = 200 KW (From Inverter Catalogue)

Maximum AC current as per inverter manufacturer (IFL) = 144.34 Amps (From Inverter Catalogue)
(@ Unity PF & 800Volts, as per Inveretr Datasheet)

Length of the Cable = 320 M (Maximum length)

Cable size Selected = 3C x 300 Sq mm.

Continous Current Rating of the selected cable (In Ground (30 ⁰C)) = 354 Amps ( as per Approved havells Catalogue)

Derating Factor (As per IS 7098-2 - De-Rating )

Due To Ground Temperature (45 Deg C) = 0.87


Due To Depth Of Cable Laying (900 mm) = 1
Due To Grouping (3 Nos. Cables laid direct in ground with touching ) = 0.69
The cable sizing shall
Derating factor due to soil thermal resistivity @ 150°C cm/W (Assumed) = 1.00 be done for maximum
Overall Derating Factor = = 0.600 current rating of
Derated cable current = 0.6003x354 = 212.5 Amps
Number of run = 1.0 Inverter at STC
Derated cable current for 1 Nos of runs = 1x212.5062 = 212.5 Amps
Resistance of the selected Cable ( R ) = 0.13 Ohm/Km
Reactance of the selected Cable (X) = 0.0720 Ohm/Km

%Vd =  x IFL x (R cosq + X sinq) x L x 100


NxV

%Power loss = Power loss x 100 = 3 x IFL x IFL x R x L x 100


Power rating of inverter N x P

IFL = Full Lod Current = 144.342 Amps


N = No. Runs /phase = 1 Nos
V = System Voltage in Volts = 800.00 volts
R = Resistance of the Cable in Ohm/Km = 0.130 Ohm/Km
X= Reactance of the Cable in Ohm/Km = 0.0720 Ohm/Km
L = Length of the Calbe in Km. = 0.320 Km
cosq =Full Load Power Factor = 1.00
sinq =Full Load Power Factor = 0.00

%Vd =  x 144.34 x ( 0.130 x 1.00 + 0.072 x 0.00 ) x 0.320 x 100


1 x 800.00

%Vd = 1.3000 %
1.33 %

%Power loss = 3 x 144 x 144 x 0.130 x 0.320 x 100


x x 1000

%Power loss = 1.3001 %

1.33 %

Hence 1Runs/phase Selected of XLPE Aluminium "Ar" Cable Size of 3C x 300 Sq. mm is adequate.

PG 3 of 12
LT Cables - Sizing Calculations ( LT PANEL TO IDT)

TYPICAL CALCULATION FOR ALL LT PANEL TO INVERTER TRANSFORMER CABLE

2.0 Cable from LT Panel to Inverter transformer :

Nos of Inverter per LT panel = 3 Nos As per AC SLD

Total LT panel Load in kW = 600 kW (Each String Inverter rating 200kW)

Full load current at LT panel = 433.03 Amps


(@ Unity PF & 800Volts)

Length of the Cable = 20 M

Cable size Selected = 1C x 500 Sq mm.

Continous Current Rating of the selected cable (in Air 40 Deg) = 680 Amps ( as per Approved havells Catalogue)

Derating Factor (As per IS 7098-2 - De-Rating )

Due to Ambient Air Temperature (50 Deg C) for XLPE = 0.89


Due to Grouping (4 nos Ckt (In trefoil) on two tier tray arrangement with spacing of 2D) 1
restricted air circulation. = 0.90
Overall Derating Factor = = 0.801
Derated cable current = 0.801x680 = 544.7 Amps
Number of run = 1.0
Derated cable current for 1Nos of runs = 1x544.68 = 544.7 Amps
Resistance of the selected Cable ( R ) = 0.0808 Ohm/Km
Reactance of the selected Cable (X) = 0.0910 Ohm/Km

%Vd =  x IFL x (R cosq + X sinq) x L x 100


NxV

%Power loss = Power loss x 100 = 3 x IFL x IFL x R x L x 100


Power rating of inverter N x P

IFL = Full Lod Current = 433.025 Amps


N = No. Runs /phase = 1 Nos
V = System Voltage in Volts = 800.00 volts
R = Resistance of the Cable in Ohm/Km = 0.081 Ohm/Km
X= Reactance of the Cable in Ohm/Km = 0.0910 Ohm/Km
L = Length of the Calbe in Km. = 0.020 Km
cosq =Full Load Power Factor = 1.00
sinq =Full Load Power Factor = 0.00

%Vd =  x 433.03 x ( 0.081 x 1.00 + 0.091 x 0.00 ) x 0.020 x 100


1 x 800.00

%Vd = 0.1515 %

Voltage drop is with in permissible limit.

%Power loss = 3 x 433 x 433 x 0.081 x 0.020 x 100


1 x 600 x 1000

%Power loss = 0.1515 %

Hence 1Runs/phase Selected of XLPE Aluminium "Ar" Cable Size of 1C x 500 Sq. mm is adequate.

PG 4 of 12
HT Cables - Sizing Calculations (IDT to ICOG Panel at ICR)

3.0 IDT to 33kV ICOG Panel at INV Station

Connected load = 9600 kW

Full load current at HT side of transformer = 167.96 Amps


(@ 33KV HT Voltage)

Length of the Cable (Maximum length as per layout) = 20 Mtrs

Cable size Selected = 3Cx240 [Link]

Continous Current Rating of the selected cable in ground(In Ground (30⁰C))


= 312 Amps ( as per Approved havells Catalogue)

HT Cables - Sizing Calculations


Derating Factor (As per IS 7098-2 - De-Rating )
Due To Ground Temperature (45 Deg C) = 0.87
Due To Depth Of Cable Laying (1050mm) = 1.00
Due to Grouping (1 nos of Cables laid direct in ground per trench ) = 1.00
Derating factor
IN ANANTAPUR
due to soil thermal
DISTRICT
resistivity
OF AP @ 1.5
(ATKm/W
PLOT - P5) = 1.00
Overall Derating Factor = = 0.870
Derated cable current = 0.87x312 = 271.4 Amps
Resistance of the selected Cable (R) at 90 degC = 0.162 Ohm/Km
Reactance of the selected Cable (X) at 50Hz = 0.113 Ohm/Km

A. %Vd =  x IFL x (R cosq + X sinq) x L x 100


NxV

IFL = Full Lod Current = 167.96


N = No. Runs = 1
V = System Voltage in Volts = 33000.00 volts
R = Resistance of the Cable in Ohm/Km = 0.1620 Ohm/Km
X= Reactance of the Cable in Ohm/Km = 0.1130 Ohm/Km
L = Length of the cable in Km = 0.02 Km
cosq =Full Load Power Factor = 0.95
sinq =Full Load Power Factor = 0.31

%Vd =  x 167.96 x ( 0.95 x 0.1620 + 0.113 x 0.31 ) x 0.02 x 100


1 x 33000.00

%Vd = 0.0033 %

Voltage drop is with in permissible limit.

B. Hence , over all Voltage drop for 9.6MW is 0.0033 %

C. % Power Loss = Power loss x 100 = 3 x IFL x IFL x R x L x 100


Power rating of equipment N x P

%Power Loss = 3 x 167.96 x 167.96 x 0.162 x 0.020 x 100


1 x 9600 x 1000

Hence, %Power Loss = 0.0029 %

Hence , over all power loss for IDT to ICOG is 0.003 %

D. Sizing on the basis of mimum X-section of condutor

I/S =k/ t
Where
S= Cross sectional area in sq. millimetres
I= Value of Fault current in kA = 25
t= time of current flow in seconds = 0.8
k= factor depending on the material of protective conductor. = 94.1 Al. cond.

S= Cross sectional area in sq. millimetres = 237.62 mm


R1
Select Cable Size = 1R x 3C x 240 Sq. mm

Hence 33kV(HT), 1 Runs of 3C Selected of XLPE Aluminium "Ar" Cable Size of 3C x 240Sq. mm is adequate.

PG 5 of 12
HT Cables - Sizing Calculations (ICOG Panel at 9.6 MW Block to HT Panel at 19.2MW Block)

4.0 ICOG Panel at 9.6 MW Block to HT Panel at 19.2MW Block

Connected load = 9600 kW

Full load current at HT side of transformer = 167.96 Amps


(@ 33KV HT Voltage)
check the maximum length
Length of the Cable (Maximum length as per layout) = 400 Mtrs (Maximum length) again as per latest layout

Cable size Selected = 3Cx240 [Link]

Continous Current Rating of the selected cable in ground (In Ground (30⁰C))
= 312 Amps ( as per Approvred Havells Catalogue)

HT Cables - Sizing Calculations


Derating Factor (As per IS 7098-2 - De-Rating )
Due To Ground Temperature (45 Deg C) = 0.87
Due To Depth Of Cable Laying (1050mm) = 1.00
Due to Grouping (1 nos of Cables laid direct in ground per trench ) = 1.00
Derating factor
IN ANANTAPUR
due to soil thermal
DISTRICT
resistivity
OF AP @ 1.5
(ATKm/W
PLOT - P5) = 1.00
Overall Derating Factor = = 0.870
Derated cable current = 0.87x312 = 271.4 Amps
Resistance of the selected Cable (R) at 90 degC = 0.162 Ohm/Km
Reactance of the selected Cable (X) at 50Hz = 0.113 Ohm/Km

A. %Vd =  x IFL x (R cosq + X sinq) x L x 100


NxV

IFL = Full Lod Current = 167.96


N = No. Runs = 1
V = System Voltage in Volts = 33000.00 volts
R = Resistance of the Cable in Ohm/Km = 0.1620 Ohm/Km
X= Reactance of the Cable in Ohm/Km = 0.1130 Ohm/Km
L = Length of the cable in Km = 0.40 Km
cosq =Full Load Power Factor = 0.95
sinq =Full Load Power Factor = 0.31

%Vd =  x 167.96 x ( 0.95 x 0.1620 + 0.113 x 0.31 ) x 0.40 x 100


1 x 33000.00

%Vd = 0.0667 %

Voltage drop is with in permissible limit.

B. Hence , over all Voltage drop for 9.6MW is 0.0667 %

C. % Power Loss = Power loss x 100 = 3 x IFL x IFL x R x L x 100


Power rating of equipment N x P

%Power Loss = 3 x 167.96 x 167.96 x 0.162 x 0.400 x 100


1 x 9600 x 1000

Hence, %Power Loss = 0.0571 %

Hence , over all power loss for 9.6MW block is 0.057 %

D. Sizing on the basis of mimum X-section of condutor

I/S =k/ t
Where
S= Cross sectional area in sq. millimetres
I= Value of Fault current in kA = 25
t= time of current flow in seconds = 0.8
k= factor depending on the material of protective conductor. = 94.1 Al. cond.

S= Cross sectional area in sq. millimetres = 237.62 mm


R1
Select Cable Size = 1R x 3C x 240 Sq. mm

Hence 33kV(HT), 1 Runs of 3C Selected of XLPE Aluminium "Ar" Cable Size of 3C x 240Sq. mm is adequate.

PG 6 of 12
HT Cables - Sizing Calculations (HT Panel at 19.2 MW Block to HT Panel at 38.4MW Block)

5.0 HT Panel at 19.2 MW Block to HT Panel at 38.4MW Block

Connected load = 19200 kW

Full load current at HT side of transformer = 335.92 Amps


(@ 33KV HT Voltage)
check the maximum length
Length of the Cable (Maximum length as per layout) = 900 Mtrs (Maximum length) again as per latest layout

Cable size Selected = 3Cx240 [Link]

Continous Current Rating of the selected cable in ground (In Ground (30⁰C))
= 312 Amps ( as per Havells Catalogue)

HT Cables - Sizing Calculations


Derating Factor (As per IS 7098-2 - De-Rating )
Due To Ground Temperature (45 Deg C) = 0.87
Due To Depth Of Cable Laying (1050mm) = 1.00
Due to Grouping (3 nos of Cables laid direct in ground per trench @ spacing 200mm ) = 0.77
Derating factor
IN ANANTAPUR
due to soil thermal
DISTRICT
resistivity
OF AP @ 1.5
(ATKm/W
PLOT - P5) = 1.00
Overall Derating Factor = = 0.670
Derated cable current = 0.6699x312 = 209.0 Amps
Resistance of the selected Cable (R) at 90 degC = 0.162 Ohm/Km
Reactance of the selected Cable (X) at 50Hz = 0.113 Ohm/Km

A. %Vd =  x IFL x (R cosq + X sinq) x L x 100


NxV

IFL = Full Lod Current = 335.92


N = No. Runs = 2
V = System Voltage in Volts = 33000.00 volts
R = Resistance of the Cable in Ohm/Km = 0.1620 Ohm/Km
X= Reactance of the Cable in Ohm/Km = 0.1130 Ohm/Km
L = Length of the cable in Km = 0.90 Km
cosq =Full Load Power Factor = 0.95
sinq =Full Load Power Factor = 0.31

%Vd =  x 335.92 x ( 0.95 x 0.1620 + 0.113 x 0.31 ) x 0.90 x 100


2 x 33000.00

%Vd = 0.1501 %

Voltage drop is with in permissible limit.

B. Hence , over all Voltage drop for 19.2MW is 0.1501 %

C. % Power Loss = Power loss x 100 = 3 x IFL x IFL x R x L x 100


Power rating of equipment N x P

%Power Loss = 3 x 335.92 x 335.92 x 0.162 x 0.900 x 100


2 x 19200 x 1000

Hence, %Power Loss = 0.1285 %

Hence , over all power loss for 19.2MW is 0.129 %

D. Sizing on the basis of mimum X-section of condutor

I/S =k/ t
Where
S= Cross sectional area in sq. millimetres
I= Value of Fault current in kA = 25
t= time of current flow in seconds = 0.8
k= factor depending on the material of protective conductor. = 94.1 Al. cond.

S= Cross sectional area in sq. millimetres = 237.62 mm


R1
Select Cable Size = 2R x 3C x 240 Sq. mm

Hence 33kV(HT), 2 Runs of 3C Selected of XLPE Aluminium "Ar" Cable Size of 3C x 240Sq. mm is adequate.

PG 7 of 12
HT Cables - Sizing Calculations ( HT Panel at 38.4MW Block to 33kV Main HT panel at MCR)

6.0 HT Panel at 38.4MW Block to 33kV Main HT panel at MCR

Connected load = 38400 kW

Full load current at HT side of transformer = 671.85 Amps


(@ 33KV HT Voltage)
1
check the maximum length
Length of the Cable (Maximum length as per layout) = 1800 Mtrs (Maximum length) again as per latest layout

Cable size Selected = 1Cx500

Continous Current Rating of the selected cable in ground (In Ground (30⁰C))
= 447 Amps ( as per IS 7098-2)

HT Cables - Sizing Calculations


Derating Factor (As per IS 7098-2 - De-Rating )
Due To Ground Temperature (45 Deg C) = 0.87
Due To Depth Of Cable Laying (1050mm) = 1.00
Due To Grouping (18 Nos. Cables in trafoil ( maximum two Ckt.) laid direct in ground with touching ) = 0.73
Derating factor
IN ANANTAPUR
due to soil thermal
DISTRICT
resistivity
OF AP @ 1.5
(ATKm/W
PLOT - P5) = 1.00
Overall Derating Factor = = 0.635
Derated cable current = 0.6351x447 = 283.9 Amps
Resistance of the selected Cable (R) at 90 degC = 0.0808 Ohm/Km
Reactance of the selected Cable (X) at 50Hz = 0.113 Ohm/Km

A. %Vd =  x IFL x (R cosq + X sinq) x L x 100


NxV

IFL = Full Lod Current = 671.85


N = No. Runs = 3
V = System Voltage in Volts = 33000.00 volts
R = Resistance of the Cable in Ohm/Km = 0.0808 Ohm/Km
X= Reactance of the Cable in Ohm/Km = 0.1130 Ohm/Km
L = Length of the cable in Km = 1.80 Km
cosq =Full Load Power Factor = 0.95
sinq =Full Load Power Factor = 0.31

%Vd =  x 671.85 x ( 0.95 x 0.0808 + 0.113 x 0.31 ) x 1.80 x 100


3 x 33000.00

%Vd = 0.2371 %

Voltage drop is with in permissible limit.

B. Hence , over all Voltage drop for 38.4MW is 0.2371 %

C. % Power Loss = Power loss x 100 = 3 x IFL x IFL x R x L x 100


Power rating of equipment N x P

%Power Loss = 3 x 671.85 x 671.85 x 0.081 x 1.800 x 100


3 x 38400 x 1000

Hence, %Power Loss = 0.171 %

Hence , Hence , over all power loss for 38.4MW Block is 0.17 %

D. Sizing on the basis of mimum X-section of condutor

I/S =k/ t
Where
S= Cross sectional area in sq. millimetres
I= Value of Fault current in kA = 25
t= time of current flow in seconds = 0.8
k= factor depending on the material of protective conductor. = 94.1 Al. cond.

S= Cross sectional area in sq. millimetres = 237.62 mm


R1
Select Cable Size = 3R/ph x 1C x 500 Sq. mm

Hence 33kV(HT), 9 Runs of 1C Selected of XLPE Aluminium "Ar" Cable Size of 1C x 500Sq. mm is adequate.

PG 8 of 12
Annexture-1 ,
Short Circuit calculation For Inverter Transformer

Short Circuit Calculation for Inverter transformers as per IS-2026

Reference: IS 2026(Part-1), 1977, Clause No. 9.1.2


Formula
[Link] = U kA
√3 x [Zt + Zs]
Where,
U = rated voltage of the winding under consideration in kV REMOVE THIS PAGE
Zt = in Ohms per phase for Transformer = uz x Un²
100 x Sn
uz = % Impedance of Transformer
Un = rated voltage of the winding under consideration in kV
Sn = Rated power of the Transformer in MVA

Zs = short circuit impedance of system = Us²


S
Us = rated voltage of the system in kV
S = Short circuit apparent power of the system in MVA

9600kVA Inveter Trafo, 33/0.800 kV %Z= 8%

FOR LV SIDE FOR HV SIDE

Un 0.8 kV Un 33 kV
U 0.8 kV U 33 kV
Sn 4.8 MVA Each winding Sn 9.6 MVA
uz 8 % uz 8 %

Zt = Z x (kV)² Ω Zt = Z x (kV)² Ω
100 x MVA 100 x MVA

Zt = 0.01067 Zt = 9.075

Us 0.8 kV Us 33 kV
S 500 MVA (As per Table 4, IS: 2026-1) S 1000 MVA (As per Table 4, IS: 2026-1)

Zs = Us² Ω Zs = Us² Ω
S S
Zs = 0.00128 Zs = 1.089

S.C. Current = U kA S.C. Current = U kA


√3 x [Zt+Zs] √3 x [Zt+Zs]

S.C. Current = 38.6618 kA S.C. Current = 1.87451 kA

Max. rating of Aux Trafo 200kVA , 0.800/0.433 kV %Z= 4.5%

FOR LV SIDE FOR HV SIDE

Un 0.433 kV Un 0.8 kV
U 0.433 kV U 0.8 kV
Sn 0.2 MVA Sn 0.2 MVA
uz 4 uz 4

Zt = Z x (kV)² Ω Zt = Z x (kV)² Ω
100 x MVA 100 x MVA

Zt = 0.0375 Zt = 0.128

Us 0.433 kV Us 0.8 kV
S 500 MVA (As per Table 4, IS: 2026-1) S 500 MVA (As per Table 4, IS: 2026-1)

Zs = Us² Ω Zs = Us² Ω
S S
Zs = 0.000375 Zs = 0.00128

S.C. Current = U kA S.C. Current = U kA


√3 x [Zt+Zs] √3 x [Zt+Zs]

S.C. Current = 6.60085 kA S.C. Current = 3.57271 kA

Max. rating of Aux Trafo 10kVA , 0.800/0.433 kV %Z= 4.5%

FOR LV SIDE FOR HV SIDE

Un 0.433 kV Un 0.8 kV
U 0.433 kV U 0.8 kV
Sn 0.01 MVA Sn 0.01 MVA
uz 4 uz 4

Zt = Z x (kV)² Ω Zt = Z x (kV)² Ω
100 x MVA 100 x MVA

Zt = 0.74996 Zt = 2.56

Us 0.433 kV Us 0.8 kV
S 500 MVA (As per Table 4, IS: 2026-1) S 500 MVA (As per Table 4, IS: 2026-1)

Zs = Us² Ω Zs = Us² Ω
S S
Zs = 0.000375 Zs = 0.00128

S.C. Current = U kA S.C. Current = U kA


√3 x [Zt+Zs] √3 x [Zt+Zs]

S.C. Current = 0.33318 kA S.C. Current = 0.18033 kA

PG 9 of 12
LT Cables - Sizing Calculations (800V LV Panel to Aux transformer)

7.0 Cable from Inverter transformer to Aux transformer

Aux Transformer Rating in kVA = 200 KVA

Maximum rated AC current = 144.34 Amps


check the maximum length 1
Length of the Cable again as per latest layout = 70 M (Maximum length)

Cable size Selected = 3C x 95 Sq mm.

Continous Current Rating of the selected cable = 195 Amps (As per IS 7098-2)
The cable sizing shall
be done for maximum
Derating Factor (As per IS 7098-2 - De-Rating )

Due to Ambient Ground Temperature (45 Deg C) for XLPE = 0.87 current rating of
Depth of Laying (750 mm)
Due to Grouping (1 nos of Cables laid direct in ground per trench )
=
=
1
1.00
Inverter at STC
Derating factor due to soil thermal resistivity @ 1.5 Km/W = 1
Overall Derating Factor = = 0.870
Derated cable current = 0.87x195 = 169.7 Amps

Resistance of the selected Cable ( R ) = 0.41 Ohm/Km


Reactance of the selected Cable (X) = 0.0810 Ohm/Km

%Vd =  x IFL x (R cosq + X sinq) x L x 100


NxV

%Power loss = Power loss x 100 = 3 x IFL x IFL x R x L x 100


Power rating of inverter N x P

IFL = Full Lod Current = 144.342 Amps


N = No. Runs /phase = 1 Nos
V = System Voltage in Volts = 800.00 volts
R = Resistance of the Cable in Ohm/Km = 0.410 Ohm/Km
X= Reactance of the Cable in Ohm/Km = 0.0810 Ohm/Km
L = Length of the Calbe in Km. = 0.070 Km
cosq =Full Load Power Factor = 1.00
sinq =Full Load Power Factor = 0.00

%Vd =  x 144.34 x ( 0.410 x 1.00 + 0.081 x 0.00 ) x 0.070 x 100


1 x 800.00

%Vd = 0.8969 %

Voltage drop is with in permissible limit.

%Power loss = 3 x 144 x 144 x 0.410 x 0.070 x 100


1 x 200 x 1000

%Power loss = 0.8969 %

Hence Selected of XLPE Aluminium "Ar" Cable Size of 3C x 95 Sq. mm is adequate.

PG. 10 OF 12
LT Cables - Sizing Calculations (800V LV Panel to Aux transformer)

8.0 Cable from Inverter transformer to Aux transformer

Aux Transformer Rating in kVA = 10 KVA

Maximum rated AC current = 7.22 Amps


1
Length of the Cable = 35 M (Maximum length)

Cable size Selected = 3C x 16 Sq mm.

Continous Current Rating of the selected cable = 78 Amps (As per Havells Catalogs)

Derating Factor (As per IS 7098-2 - De-Rating )

Due to Ambient Ground Temperature (45 Deg C) for XLPE = 0.87


Depth of Laying (750 mm) = 1
Due to Grouping (1 nos of Cables laid direct in ground per trench ) = 1.00
Derating factor due to soil thermal resistivity @ 1.5 Km/W = 1
Overall Derating Factor = = 0.870
Derated cable current = 0.87x78 = 67.9 Amps

Resistance of the selected Cable ( R ) = 2.44 Ohm/Km


Reactance of the selected Cable (X) = 0.0800 Ohm/Km

%Vd =  x IFL x (R cosq + X sinq) x L x 100


NxV

%Power loss = Power loss x 100 = 3 x IFL x IFL x R x L x 100


Power rating of inverter N x P

IFL = Full Lod Current = 7.217 Amps


N = No. Runs /phase = 1 Nos
V = System Voltage in Volts = 800.00 volts
R = Resistance of the Cable in Ohm/Km = 2.440 Ohm/Km
X= Reactance of the Cable in Ohm/Km = 0.0800 Ohm/Km
L = Length of the Calbe in Km. = 0.035 Km
cosq =Full Load Power Factor = 1.00
sinq =Full Load Power Factor = 0.00

%Vd =  x 7.22 x ( 2.440 x 1.00 + 0.080 x 0.00 ) x 0.035 x 100


1 x 800.00

%Vd = 0.1334 %

Voltage drop is with in permissible limit.

%Power loss = 3 x 7 x 7 x 2.440 x 0.035 x 100


1 x 10 x 1000

%Power loss = 0.1334 %

Hence Selected of XLPE Aluminium "Ar" Cable Size of 3C x 16 Sq. mm is adequate.

PG. 11 OF 12
LT Cables - Sizing Calculations (Aux transformer to ACDB)

9.0 Cable from Aux transformer to SBD-INV

Aux Transformer Rating in kVA = 10 KVA

Maximum rated AC current = 13.33 Amps

Length of the Cable = 15 M

Cable size Selected = 4C x 16 Sq mm.

Continous Current Rating of the selected cable = 78 Amps (Havells Catalogue)

Derating Factor (As per IS 7098-2 - De-Rating )

Due to Ambient Ground Temperature (45 Deg C) for XLPE = 0.87


Depth of Laying at 750 mm = 1
Due to Grouping (1 nos of Cables laid direct in ground per trench ) = 1.00
Derating factor due to soil thermal resistivity @ 1.5 Km/W = 1.00
Overall Derating Factor = = 0.870
Derated cable current = 0.87x78 = 67.9 Amps

Resistance of the selected Cable ( R ) = 2.44 Ohm/Km


Reactance of the selected Cable (X) = 0.0800 Ohm/Km

%Vd =  x IFL x (R cosq + X sinq) x L x 100


NxV

%Power loss = Power loss x 100 = 3 x IFL x IFL x R x L x 100


Power rating of inverter N x P

IFL = Full Lod Current = 13.334 Amps


N = No. Runs /phase = 1 Nos
V = System Voltage in Volts = 433.00 volts
R = Resistance of the Cable in Ohm/Km = 2.440 Ohm/Km
X= Reactance of the Cable in Ohm/Km = 0.0800 Ohm/Km
L = Length of the Calbe in Km. = 0.015 Km
cosq =Full Load Power Factor = 1.00
sinq =Full Load Power Factor = 0.00

%Vd =  x 13.33 x ( 2.440 x 1.00 + 0.080 x 0.00 ) x 0.015 x 100


1 x 433.00

%Vd = 0.1952 %

Voltage drop is with in permissible limit.

%Power loss = 3 x 13 x 13 x 2.440 x 0.015 x 100


1 x 10 x 1000

%Power loss = 0.1952 %

Hence Selected of XLPE Aluminium "Ar" Cable Size of 4C x 16 Sq. mm is adequate.

PG. 12 OF 12
Annexure-A

20% Margin 20% Margin 5% Margin on


Cable No. of runs Cable No. of runs Cable current Selected
Rating @ 50 Rating @ 40 Rating @ 30 Fault Clearing Minium Cross O/P Amp @ on Inverter K factor @ 50 Cable Ampacity No. of runs O/P Amp @ on Inverter K factor @ O/P Amp @ Inverter K factor @ 30 Voltage Cable current Total AC Resis. at Power Power
No. From To o o o Voltage Fault Level Ampacity required @ 40 Ampacity required @ 30 Length Laying Cable Selected capacity in direct Number of
C C C time sectional area 50 oC Current @ 50 "C after derating required @ 50 "C 40 oC Current @ 40 40"C 30 oC Current @ 30 "C Grade capacity in Air Quantity 90 oC Loss Loss
after derating "C after derating "C buried Runs
oC oC oC
1. Due To Ground Temperature (45 Deg C) 0.87
1 2. Due To Ground Temperature (35 Deg C) 0.96
3. Due To Ground Temperature (30 Deg C) 1
4. Due To Depth Of Cable Laying (900 mm) 1
1 String Inverter-1 LV Panel 200 225 250 0.8 37.8 0.4 260.1 144 173 0.60 212.51 0.82 162 195 0.66 234.49 0.83 180 189 0.69 244.26 0.78 320 Underground in Trench 5. Due To Grouping (3 Nos. Cables laid direct in ground 1.9/3.3 3C x 300 Sqmm NA 354 1 239 0.13 1.94199 0.97
with touching ) 0.69
6. Derating factor due to soil thermal resistivity @
150°C cm/W (Assumed) 1

1. Due to Ambient Air Temperature (50 Deg C) for XLPE


1 0.89
2. Due to Ambient Air Temperature (40 Deg C) for XLPE
1
3.2. Due to Ambient Air Temperature (30 Deg C) for
2 LV Panel IDT 600 675 750 0.8 37.8 0.4 260.1 433 520 0.80 562.84 0.92 487 585 0.93 632.40 0.924 541 568 1.02 696 0.82 20 Above Ground on Cable Tray XLPE 1.1 1.9/3.3 1Cx500sqmm 680 NA 1 30 0.0808 1.36358 0.23
4. Due to Grouping (4 nos Ckt (In trefoil) on two tier
tray arrangement with spacing of 2D) 0.90

[Link] To Ground Temperature (45 Deg C) 0.87


1 2. Due To Ground Temperature (35 Deg C) 0.96
3. Due To Ground Temperature (30 Deg C) 1
4. Due To Depth Of Cable Laying (1050mm) 1
5. Due to Grouping (1 nos of Cables laid direct in
3 IDT VCB 9600 10800 12000 33 25 0.5 188 168 202 0.87 271.44 0.74 189 227 0.96 300 0.757 210 220 1.00 312 0.71 20 Underground in Trench ground per trench ) = 1 19/33 3CX240 [Link] NA 312 1 30 0.162 0.41132 0.004
3. Derating factor due to soil thermal resistivity @
150°C cm/W (Assumed) 1

1. Due To Ground Temperature (45 Deg C) 0.87


2. Due To Ground Temperature (35 Deg C) 0.96
3. Due To Ground Temperature (30 Deg C) 1
4 ICOG Panel at 9.6 MW Block HT Panel at 19.2MW Block 9600 10800 12000 33 25 0.5 188 168 202 0.87 271.44 0.74 189 227 0.96 300 0.757 210 220 1.00 312 0.71 400 Underground in Trench 4. Due To Depth Of Cable Laying (1050mm) 1 19/33 3CX240 [Link] 312 1 393 0.162 5.38825 0.056
5. Due to Grouping (1 nos of Cables laid direct in
ground per trench ) = 1
6. Due to Grouping (3 nos of Cables laid direct in
ground per trench @ spacing 200mm ) = 0.77 NA
5 HT Panel at 19.2 MW Block HT Panel at 38.4MW Block 19200 21600 24000 33 25 0.5 188 336 403 0.67 209.01 1.93 378 453 0.74 231 1.966 420 441 0.77 240 1.84 900 Underground in Trench 7. Derating factor due to soil thermal resistivity @ 19/33 3CX240 [Link] 312 2 1496 0.162 20.511 0.107
150°C cm/W (Assumed) 1
1 [Link] To Grouping (18 Nos. Cables in trafoil ( maximum
two Ckt.) laid direct in ground with touching ) = 0.73
6 HT Panel at 38.4MW Block MCR 38400 43200 48000 33 25 0.5 188 672 806 0.64 283.90 2.84 756 907 0.70 313 2.90 840 882 0.73 326 2.70 1800 Underground in Trench 19/33 1Cx500 447 3 22752 0.0808 92.1992 0.240

Conclusion :

Inverter to LT panel 1.9/3.3kV ,1Rx3Cx300 [Link] Al ,XLPE Cable shall be used.


LT Panel to IDT 1.9/3.3kV ,1R/phx1Cx500 [Link] Al ,XLPE Cable shall be used.
IDT to VCB 19/33kV ,1Rx3Cx240 [Link] Al ,XLPE Cable shall be used.
ICOG Panel to 19.2MW Sub Pooling Panel 19/33kV ,1Rx3Cx240 [Link] Al ,XLPE Cable shall be used.
19.2MW Sub Pooling Panel to 38.4MW Sub Pooling Panel 19/33kV ,2Rx3Cx240 [Link] Al ,XLPE Cable shall be used.
38.4MW Sub Pooling Panel to 33kV HT Panel(Placed in MCR) 19/33kV ,3R/Phx1Cx500 [Link] Al ,XLPE Cable shall be used.

Note:-
Kindly Refer the AC Cable schedule documents for actual cable length and losses details.
Remove derating factors attachments and Cable GT
attachment.
share these as separate "supporting documents"

Table 13 Rating factors for variation in ambient air temperature


for cables in free air

Maximum conductor Ambient air temperature


temperature °C
°C 25 30 35 40 45 50 55 60
90 1.14 1.10 1.05 1.00 0.95 0.89 0.84 0.77

Table 14 Rating factors for variation in ground temperature


for direct buried cables

Maximum conductor Ground temperature


temperature °C
°C 15 20 25 30 35 40 45 50
90 1.12 1.08 1.04 1.00 0.96 0.91 0.87 0.82

Table 15 Rating factors for variation in ground temperature


for cables in ducts

Maximum conductor Ground temperature


temperature °C
°C 15 20 25 30 35 40 45 50
90 1.12 1.08 1.04 1.00 0.96 0.91 0.87 0.82

17
Table 16 Rating factors for depths of laying
for direct buried cables

3.3 kV, 6.6 kV and 11 kV Cables 22 kV and 33 kV Cables


Depth Single-core Single-core
of
laying Nominal conductor Three- Nominal conductor Three-
size mm² core size mm² core
mm
<185 mm² >185 mm² <185 mm² >185 mm²
900 1.00 1.00 1.00 - - -
1050 0.99 0.98 0.98 1.00 1.00 1.00
1200 0.97 0.96 0.97 0.99 0.98 0.99

1500 0.95 0.94 0.95 0.97 0.96 0.97


1800 0.93 0.92 0.94 0.95 0.94 0.95
2000 0.92 0.91 0.93 0.94 0.93 0.94

2500 0.91 0.89 0.91 0.92 0.91 0.92


3000 0.89 0.87 0.90 0.90 0.89 0.91

Table 17 Rating factors for depths of laying


for cables in ducts

3.3 kV, 6.6 kV and 11 kV Cables 22 kV and 33 kV Cables


Depth Single-core Single-core
of
Nominal conductor Three- Nominal conductor Three-
laying
mm size mm² core size mm² core
<185 mm² >185 mm² <185 mm² >185 mm²
900 1.00 1.00 1.00 - - -
1050 0.98 0.98 0.99 1.00 1.00 1.00
1200 0.97 0.97 0.98 0.99 0.98 0.99

1500 0.95 0.94 0.96 0.96 0.96 0.97


1800 0.93 0.92 0.95 0.95 0.94 0.96
2000 0.92 0.91 0.94 0.94 0.93 0.95

2500 0.90 0.89 0.93 0.92 0.90 0.94


3000 0.89 0.88 0.91 0.91 0.89 0.92

18
Table 18 Rating factors for variations in soil thermal resistivities
for single-core 3.3 kV, 6.6 kV and 11 kV cables
laid direct in ground

Nominal Values of soil thermal resistivity


area of K.m/W
conductor
mm² 1.0 1.2 1.5 2.0 2.5 3.0
25 1.17 1.09 1.00 0.89 0.80 0.74
35 1.18 1.10 1.00 0.89 0.80 0.74
50 1.18 1.10 1.00 0.88 0.80 0.74

70 1.19 1.10 1.00 0.88 0.80 0.73


95 1.19 1.10 1.00 0.88 0.79 0.73
120 1.19 1.10 1.00 0.88 0.79 0.73

150 1.19 1.10 1.00 0.88 0.79 0.73


185 1.19 1.11 1.00 0.88 0.79 0.73
240 1.19 1.11 1.00 0.88 0.79 0.73

300 1.20 1.11 1.00 0.88 0.79 0.72


400 1.20 1.11 1.00 0.87 0.79 0.72
500 1.20 1.11 1.00 0.87 0.79 0.72

630 1.20 1.11 1.00 0.87 0.79 0.72


800 1.20 1.11 1.00 0.87 0.78 0.72
1000 1.21 1.11 1.00 0.87 0.78 0.72

19
Table 19 Rating factors for variations in soil thermal resistivities
for single-core 3.3 kV, 6.6 kV and 11 kV cables
laid in buried duct

Nominal Values of soil thermal resistivity


area of K.m/W
conductor
mm² 1.0 1.2 1.5 2.0 2.5 3.0
25 1.11 1.06 1.00 0.92 0.86 0.81
35 1.11 1.06 1.00 0.92 0.86 0.81
50 1.11 1.06 1.00 0.92 0.85 0.80

70 1.11 1.07 1.00 0.92 0.85 0.80


95 1.11 1.07 1.00 0.91 0.85 0.79
120 1.12 1.07 1.00 0.91 0.84 0.79

150 1.12 1.07 1.00 0.91 0.84 0.79


185 1.12 1.07 1.00 0.91 0.84 0.78
240 1.13 1.07 1.00 0.91 0.84 0.78

300 1.13 1.07 1.00 0.91 0.83 0.78


400 1.13 1.07 1.00 0.90 0.83 0.77
500 1.14 1.08 1.00 0.90 0.83 0.77

630 1.14 1.08 1.00 0.90 0.83 0.77


800 1.14 1.08 1.00 0.90 0.82 0.76
1000 1.15 1.08 1.00 0.90 0.82 0.76

20
Table 20 Rating factors for variations in soil thermal resistivities
for single-core 22 kV and 33 kV cables
laid direct in ground

Nominal Values of soil thermal resistivity


area of K.m/W
conductor
mm² 1.0 1.2 1.5 2.0 2.5 3.0
35 1.17 1.09 1.00 0.89 0.81 0.74
50 1.17 1.09 1.00 0.89 0.81 0.74

70 1.17 1.09 1.00 0.89 0.80 0.74


95 1.17 1.09 1.00 0.89 0.80 0.74
120 1.18 1.10 1.00 0.89 0.80 0.74

150 1.18 1.10 1.00 0.88 0.80 0.74


185 1.18 1.10 1.00 0.88 0.80 0.74
240 1.18 1.10 1.00 0.88 0.80 0.73

300 1.19 1.10 1.00 0.88 0.79 0.73


400 1.19 1.10 1.00 0.88 0.79 0.73
500 1.19 1.10 1.00 0.88 0.79 0.73

630 1.19 1.10 1.00 0.88 0.79 0.73


800 1.20 1.10 1.00 0.88 0.79 0.72
1000 1.20 1.11 1.00 0.88 0.79 0.72

21
Table 21 Rating factors for variations in soil thermal resistivities
for single-core 22 kV and 33 kV cables
laid in buried duct

Nominal Values of soil thermal resistivity


area of K.m/W
conductor
mm² 1.0 1.2 1.5 2.0 2.5 3.0
35 1.11 1.06 1.00 0.92 0.85 0.80
50 1.11 1.06 1.00 0.92 0.85 0.80

70 1.11 1.06 1.00 0.91 0.84 0.79


95 1.12 1.06 1.00 0.91 0.84 0.79
120 1.12 1.07 1.00 0.91 0.84 0.79

150 1.12 1.07 1.00 0.91 0.84 0.79


185 1.13 1.07 1.00 0.91 0.84 0.78
240 1.13 1.07 1.00 0.91 0.83 0.78

300 1.13 1.07 1.00 0.90 0.83 0.77


400 1.14 1.08 1.00 0.90 0.83 0.77
500 1.14 1.08 1.00 0.90 0.83 0.77

630 1.14 1.08 1.00 0.90 0.82 0.77


800 1.14 1.08 1.00 0.90 0.82 0.77
1000 1.15 1.08 1.00 0.90 0.82 0.76

22
Table 22 Rating factors for variations in soil thermal resistivities
for three-core 3.3 kV, 6.6 kV and 11 kV cables
laid direct in ground

Nominal Values of soil thermal resistivity


area of K.m/W
conductor
mm² 1.0 1.2 1.5 2.0 2.5 3.0
25 1.15 1.08 1.00 0.90 0.82 0.76
35 1.15 1.08 1.00 0.90 0.82 0.76
50 1.15 1.08 1.00 0.90 0.82 0.76

70 1.15 1.08 1.00 0.89 0.82 0.76


95 1.15 1.09 1.00 0.89 0.82 0.76
120 1.15 1.09 1.00 0.89 0.82 0.76

150 1.15 1.09 1.00 0.89 0.81 0.75


185 1.16 1.09 1.00 0.89 0.81 0.75
240 1.16 1.09 1.00 0.89 0.81 0.75

300 1.16 1.09 1.00 0.89 0.81 0.75


400 1.16 1.09 1.00 0.89 0.81 0.75
500 1.16 1.09 1.00 0.89 0.81 0.75

23
Table 23 Rating factors for variations in soil thermal resistivities
for three-core 3.3 kV, 6.6 kV and 11 kV cables
laid in buried duct

Nominal Values of soil thermal resistivity


area of K.m/W
conductor
mm² 1.0 1.2 1.5 2.0 2.5 3.0
25 1.08 1.04 1.00 0.94 0.89 0.84
35 1.08 1.04 1.00 0.94 0.88 0.84
50 1.08 1.04 1.00 0.94 0.88 0.84

70 1.08 1.04 1.00 0.93 0.88 0.83


95 1.08 1.05 1.00 0.93 0.88 0.83
120 1.09 1.05 1.00 0.93 0.88 0.83

150 1.09 1.05 1.00 0.93 0.87 0.83


185 1.09 1.05 1.00 0.93 0.87 0.83
240 1.09 1.05 1.00 0.93 0.87 0.82

300 1.09 1.05 1.00 0.93 0.87 0.82


400 1.09 1.05 1.00 0.93 0.87 0.82
500 1.10 1.06 1.00 0.92 0.86 0.81

24
Table 24 Rating factors for variations in soil thermal resistivities
for three-core 22 kV and 33 kV cables
laid direct in ground

Nominal Values of soil thermal resistivity


area of K.m/W
conductor
mm² 1.0 1.2 1.5 2.0 2.5 3.0
35 1.14 1.08 1.00 0.90 0.83 0.77
50 1.14 1.08 1.00 0.90 0.83 0.77

70 1.14 1.08 1.00 0.90 0.83 0.77


95 1.14 1.08 1.00 0.90 0.83 0.77
120 1.14 1.08 1.00 0.90 0.82 0.76

150 1.15 1.08 1.00 0.90 0.82 0.76


185 1.15 1.08 1.00 0.90 0.82 0.76
240 1.15 1.08 1.00 0.90 0.82 0.76

300 1.15 1.08 1.00 0.90 0.82 0.76


400 1.16 1.09 1.00 0.89 0.82 0.76
500 1.16 1.09 1.00 0.89 0.82 0.75

25
Table 25 Rating factors for variations in soil thermal resistivities
for three-core 22 kV and 33 kV cables
laid in buried duct

Nominal Values of soil thermal resistivity


area of K.m/W
conductor
mm² 1.0 1.2 1.5 2.0 2.5 3.0
35 1.08 1.05 1.00 0.94 0.88 0.83
50 1.08 1.05 1.00 0.93 0.88 0.83

70 1.08 1.05 1.00 0.93 0.87 0.83


95 1.09 1.05 1.00 0.93 0.87 0.83
120 1.09 1.05 1.00 0.93 0.87 0.83

150 1.09 1.05 1.00 0.93 0.87 0.82


185 1.09 1.05 1.00 0.93 0.87 0.82
240 1.09 1.05 1.00 0.93 0.87 0.82

300 1.09 1.05 1.00 0.93 0.87 0.82


400 1.10 1.06 1.00 0.92 0.86 0.81
500 1.10 1.06 1.00 0.92 0.86 0.81

26
Table 26 Group rating factors for circuits of three
single-core cables laid direct in the ground

Spacing between group centres


Number of mm
circuits
Touching 200 400 600 800
2 0.73 0.83 0.88 0.90 0.92
3 0.60 0.73 0.79 0.83 0.86
4 0.54 0.68 0.75 0.80 0.84

5 0.49 0.63 0.72 0.78 0.82


6 0.46 0.61 0.70 0.76 0.81
7 0.43 0.58 0.68 0.75 0.80

8 0.41 0.57 0.67 0.74 -


9 0.39 0.55 0.66 0.73 -
10 0.37 0.54 0.65 - -

11 0.36 0.53 0.64 - -


12 0.35 0.52 0.64 - -

27
Table 27 Group rating factors for circuits of three
single-core cables in single-way ducts

Spacing between duct group centres


Number mm
of circuits
Touching 200 400 600 800
2 0.78 0.85 0.89 0.91 0.93
3 0.66 0.75 0.81 0.85 0.88
4 0.59 0.70 0.77 0.82 0.86

5 0.55 0.66 0.74 0.80 0.84


6 0.51 0.64 0.72 0.78 0.83
7 0.48 0.61 0.71 0.77 0.82

8 0.46 0.60 0.70 0.76 -


9 0.44 0.58 0.69 0.76 -
10 0.43 0.57 0.68 - -

11 0.42 0.56 0.67 - -


12 0.40 0.55 0.67 - -

28
Table 28 Group rating factors for three-core cables in
horizontal formation laid direct in the ground

Spacing between cable centres


Number mm
of cables
Touching 200 400 600 800
2 0.80 0.86 0.90 0.92 0.94
3 0.69 0.77 0.82 0.86 0.89
4 0.62 0.72 0.79 0.83 0.87

5 0.57 0.68 0.76 0.81 0.85


6 0.54 0.65 0.74 0.80 0.84
7 0.51 0.63 0.72 0.78 0.83

8 0.49 0.61 0.71 0.78 -


9 0.47 0.60 0.70 0.77 -
10 0.46 0.59 0.69 - -

11 0.45 0.57 0.69 - -


12 0.43 0.56 0.68 - -

29
Table 29 Group rating factors for three-core cables in
single way ducts in horizontal formation

Spacing between duct centres


Number mm
of cables
Touching 200 400 600 800
2 0.85 0.88 0.92 0.94 0.95
3 0.75 0.80 0.85 0.88 0.91
4 0.69 0.75 0.82 0.86 0.89

5 0.65 0.72 0.79 0.84 0.87


6 0.62 0.69 0.77 0.83 0.87
7 0.59 0.67 0.76 0.82 0.86

8 0.57 0.65 0.75 0.81 -


9 0.55 0.64 0.74 0.80 -
10 0.54 0.63 0.73 - -

11 0.52 0.62 0.73 - -


12 0.51 0.61 0.72 - -

30
Table 30 Group rating factors for three-core cables in air on perforated trays

Number Number of Cables


of trays 1 2 3 4 6 9
Touching
1 1.00 0.88 0.82 0.79 0.76 0.73

· ·· ·· · · 2 1.00 0.87 0.80 0.77 0.73 0.68


··>· 20··mm·· · · · ·
· · 3 1.00 0.86 0.79 0.76 0.71 0.66
· · ··· ··· · · · ·
· · ·
· · · · · · · · · ·Spaced · ·
De

· · · 1 1.00 1.00 0.98 0.95 0.91 -


· · ··· ··· · · · ·
·· · · ·· 2 1.00 0.99 0.96 0.92 0.87 -
· ·
·· · · ·· · ·
· · · · ·· ··
· · ·
· · ·>20· mm
· · ·· · · · ·· 3 1.00 0.98 0.95 0.91 0.85 -
· · · · · ·
· · ·
· ·
NOTE: 1 Factors apply· ·to single·layer· groups of cables as shown above. Factors for
· · ·
cables installed in more than one layer touching each other will be significantly
· be determined
lower and· must · · · ·an appropriate method.
· · by ·
· · · · · ·
· · ·
· ·
NOTE: 2 Factors · for vertical
are ·given · · spacings between trays of 300 mm and at
least 20 mm between trays and wall. For closer spacing , the factors should be
reduced.

31
Table 31 Group rating factors for three-core cables in air on vertical
perforated trays

Number Number of Cables


of trays 1 2 3 4 6 9
>
225mm
1 1.00 0.88 0.82 0.78 0.73 0.72

2 1.00 0.88 0.81 0.76 0.71 0.70

Touching

>
1 1.00 0.91 0.89 0.88 0.87 -
225mm

De

2 1.00 0.91 0.88 0.87 0.85 -

Spaced

NOTE: 1 Factors are given for horizontal spacing between trays of 225 mm with
trays mounted back to back. For closer spacing the factors should be reduced.

32
Table 32 Group rating factors for three-core cables in air on ladder
supports, cleats, etc

Number Number of Cables


of trays 1 2 3 4 6 9
Touching
1 1.00 0.87 0.82 0.80 0.79 0.78

· · · · ·
·· · ·· · ·· · ·· · ·· · 2 1.00 0.86 0.80 0.78 0.76 0.73

· · · ·
· mm
>· ·20 · · · · 3 1.00 0.85 0.79 0.76 0.73 0.70
· · · ·
· · · · e· ·
D
· · · · · ·
Spaced
· · · 1 1.00 1.00 1.00 1.00 1.00 -
· · ··· ··· · · · ·
· · ·
· ·
· · · · · · · · · ··
· · 2 1.00 0.99 0.98 0.97 0.96 -
·· ·· ·· · · ··· ·· · · · ···· ··
· mm · · 3 1.00 0.98 0.97 0.96 0.93 -
>· ·20 · · ·
·
NOTE: 1 Factors · · apply to· single
· ·
layer ·
groups of cables as shown above. Factors for
cables installed· in more than · one layer · touching each other will be significantly lower
· · ·by· an appropriate
· ·
·
and must be determined · · method.
· · · · · ·
· · ·
· · · · ·
NOTE: 2 Factors are given for vertical spacing · between trays of 300 mm and at least 20
mm between trays and wall. For closer spacing, the factors should be reduced.

33
Table 33 Group rating factors to be applied for circuits of three single core
cables in air flat touching

Cables on perforated trays Number Number of three-phase circuits


of trays 1 2 3
1 0.98 0.91 0.87

2 0.96 0.87 0.81

> 20 mm
3 0.95 0.85 0.78

Cables on ladder supports, cleats, etc


1 1.00 0.97 0.96

2 0.98 0.93 0.89

3 0.97 0.90 0.86


> 20 mm
NOTE: 1Factors are given for single layers of cables as shown above. Factors for
cables installed in more than one layer touching each other will be significantly
lower and must be determined by an appropriate method.

NOTE: 2 Factors are given for vertical spacing between trays of 300 mm and at
least 20 mm between trays and wall. For closer spacing, the factors should be
reduced.

NOTE: 3 For circuits having more than one cable in parallel per phase, each
three phase set of conductors should be considered as a circuit for the purpose
of this table.

34
Table 34 Group rating factors to be applied for circuits of three single
core cables in air on perforated trays and ladder supports
in trefoil formation

Number of three-phase
Number
Cables on perforated trays circuits
of trays
1 2 3

> 2De De 1 1.00 0.98 0.96

2 0.97 0.93 0.89

> 20 mm
3 0.96 0.92 0.86

Cables on ladder supports,


cleats, etc 1 1.00 1.00 1.00

De
>2De 2 0.97 0.95 0.93

3 0.96 0.94 0.90


> 20 mm
NOTE: 1 Factors are given for single layers of trefoil groups as shown above.
Factors for trefoil groups installed in more than one layer touching each
other will be significantly lower and must be determined by an appropriate
method.

NOTE: 2 Factors are given for vertical spacing between trays of 300 mm and
at least 20 mm between trays and wall. For closer spacing, the factors should
be reduced.

NOTE: 3 For circuits having more than one cable in parallel per phase, each
three phase set of conductors should be considered as a circuit for the
purpose of this table.

35
Table 35 Group rating factors to be applied for circuits of three single
core cables in air on vertical perforated trays in trefoil formation

Number of three-phase
Number
circuits
of trays
1 2 3

1 1.00 0.91 0.89

> 225 mm >2De

2 1.00 0.90 0.86

De

NOTE: 1 Factors are given for single layers of trefoil groups as shown above.
Factors for trefoil groups installed in more than one layer touching each
other will be significantly lower and must be determined by an appropriate
method.

NOTE: 2 Factors are given for horizontal spacing between vertical trays of
225 mm with trays mounted back to back. For clsoser spacing the factors
should be reduced.

NOTE: 3 For circuits having more than one cable in parallel per phase, each
three phase set of conductors should be considered as a circuit for the
purpose of this table.

36
LT/HT Power & Control Cables LT/HT Power & Control Cables

Table - 21 Table - 22
TECHNICAL DETAILS FOR HAVELLS 1.1 KV, THREE & HALF CORE TECHNICAL DETAILS FOR HAVELLS 1.1 KV
ALUMINIUM/COPPER CONDUCTOR, XLPE INSULATED, ARMOURED CABLES FOUR CORE, ALUMINIUM/COPPER CONDUCTOR, XLPE INSULATED, ARMOURED CABLES
Ref Specification : IS 7098 Part-1 Ref Specification : IS 7098 Part-1
Physical Parameters Cable Code : A2XFY/2XFY, A2XWY/2XWY Physical Parameters Cable Code : A2XFY/2XFY, A2XWY/2XWY
Flat Strip Armoured (A2XFY/2XFY) Round Wire Armoured (A2XWY/2XWY) Flat Strip Armoured (A2XFY/2XFY) Round Wire Armoured (A2XWY/2XWY)
Minimum Minimum Approx. Weight of Cable Approx. Weight of Cable Approx. Weight of Cable Approx. Weight of Cable
Size Minimum No. of Nominal Nominal Approx. Nominal Minimum Approx. Size Minimum No. of Nominal Minimum Nominal Minimum Approx. Nominal Minimum Approx.
Inner Outer
(Cross Strand in Conductor Insulation Armour Overall With Al'm With Cu Dia of Outer Overall With Al'm With Cu (Cross Strand in Conductor Insulation Inner Armour Outer Overall With Al'm With Cu Dia of Outer Overall With Al'm With Cu
Sheath Sheath Cond. Cond. Cond. Cond. Cond. Cond. Cond. Cond.
Sectional Thickness Strip Dia of Armor Sheath Dia of Sectional Thickness Sheath Strip Sheath Dia of Armor Sheath Dia of
Thick- Thick-
Area) Dimension Cable Wire Thickness Cable Area) Aluminium Copper Thickness Dimension Thickness Cable A2XFY 2XFY Wire Thickness Cable A2XWY 2XWY
Aluminium Copper ness ness A2XFY 2XFY A2XWY 2XWY
Sqmm No's No's mm mm mm mm mm Kg/Km Kg/Km mm mm mm Kg/Km Kg/Km Sqmm No's No's mm mm mm mm mm Kg/Km Kg/Km mm mm mm Kg/Km Kg/Km
3X25+16 6/6 6/6 0.90/0.70 0.30 4 x 0.80 1.40 22 850 1400 1.60 1.40 24 1050 1600 4 1/3 1/3 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.24 17 550 600
6 1/3 1/3 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.24 18 580 700
3X35+16 6/6 6/6 0.90/0.70 0.30 4 x 0.80 1.40 24 1000 1700 1.60 1.40 26 1200 1950
10 1/7 6 0.70 0.30 N/A N/A N/A N/A N/A 1.40 1.40 21 720 950
3X50+25 6/6 6/6 1.00/0.90 0.30 4 x 0.80 1.40 27 1200 2200 1.60 1.56 29 1500 2500 16 6 6 0.70 0.30 4 x 0.80 1.40 20 700 1100 1.60 1.40 22 900 1250
3X70+35 12/6 12/6 1.10/0.90 0.40 4 x 0.80 1.56 31 1550 2950 2.00 1.56 33 2050 3500 25 6 6 0.90 0.30 4 x 0.80 1.40 23 900 1500 1.60 1.40 25 1150 1700
3X95+50 15/6 15/6 1.10/1.00 0.40 4 x 0.80 1.56 35 1900 3900 2.00 1.56 37 2500 4450 35 6 6 0.90 0.30 4 x 0.80 1.40 25 1100 1900 1.60 1.40 27 1300 2150
50 6 6 1.00 0.30 4 x 0.80 1.56 28 1300 2400 1.60 1.56 30 1600 2750
3X120+70 15/12 18/12 1.20/1.10 0.40 4 x 0.80 1.72 38 2300 4850 2.00 1.72 41 3000 5500
70 12 12 1.10 0.40 4 x 0.80 1.56 32 1700 3300 2.00 1.56 34 2200 3850
3X150+70 15/12 18/12 1.40/1.10 0.50 4 x 0.80 1.72 42 2700 5750 2.00 1.88 45 3450 6500 95 15 15 1.10 0.40 4 x 0.80 1.56 36 2100 4350 2.00 1.72 38 2700 5000
3X185+95 30/15 30/15 1.60/1.10 0.50 4 x 0.80 1.88 47 3300 7150 2.50 2.04 50 4500 8400 120 15 18 1.20 0.50 4 x 0.80 1.72 40 2500 5350 2.00 1.88 42 3250 6100
3X240+120 30/15 34/18 1.70/1.20 0.60 4 x 0.80 2.04 53 4100 9150 2.50 2.20 56 5450 10500 150 15 18 1.40 0.50 4 x 0.80 1.88 44 3050 6550 2.50 2.04 47 4150 7700
185 30 30 1.60 0.50 4 x 0.80 2.04 49 3650 8050 2.50 2.20 52 4900 9300
3X300+150 30/15 34/18 1.80/1.40 0.60 4 x 0.80 2.20 58 4900 11250 2.50 2.36 61 6400 12750
240 30 34 1.70 0.60 4 x 0.80 2.20 55 4550 10400 2.50 2.36 58 6000 11800
3X400+185 53/30 53/30 2.00/1.60 0.70 4 x 0.80 2.52 66 6150 14250 3.15 2.68 71 8550 16600 300 30 34 1.80 0.70 4 x 0.80 2.36 60 5650 12800 3.15 2.52 65 7700 15000
3X500+240 53/30 53/34 2.20/1.70 0.70 4 x 0.80 2.68 73 7600 18000 3.15 2.84 78 10250 20700 400 53 53 2.00 0.70 4 x 0.80 2.68 69 6900 16200 3.15 2.84 73 9400 18600
3X630+300 53/30 53/34 2.40/1.80 0.70 4 x 0.80 3.00 82 9500 22900 4.00 3.00 88 13500 26900 500 53 53 2.20 0.70 4 x 0.80 2.84 76 8550 20400 4.00 3.00 82 12300 24200
* Tabulated Approx. Weight of Cable are only for the purpose of guideline for transportation, loading & unloading purpose.
630 53 53 2.40 0.70 4 x 0.80 3.00 85 10600 26000 4.00 3.00 91 14800 30100
** Refer page no. 55 for normal delivery lengths & packing details. * Tabulated Approx. Weight of Cable are only for the purpose of guideline for transportation, loading & unloading purpose.
** Refer page no. 55 for normal delivery lengths & packing details.
Cross-sectional view
Cross-sectional view
Conductor Material : Aluminium / Copper as per Class-2 of IS: 8130
Shape of Conductor : For Al'm Cond. - 4, 6 & 10 [Link] Solid / Stranded Non Compacted Circular, Conductor Material : Aluminium / Copper as per Class-2 of IS: 8130
16 [Link] and above - Stranded Compacted Shaped Shape of Conductor : For Al'm Cond. - 4, 6 & 10 [Link] Solid / Stranded Non Compacted Circular,
For Cu Cond. - 4 & 6 [Link] Solid / Stranded Non Compacted Circular, 10 [Link] - Stranded Compacted Circular, 16 [Link] and above - Stranded Compacted Shaped
16 [Link] and above - Stranded Compacted Shaped For Cu Cond. - 4 & 6 [Link] Solid / Stranded Non Compacted Circular, 10 [Link] - Stranded Compacted Circular,
Insulation Material : XLPE (Cross linked polyethylene); Colour : Red, Yellow, Blue & Black 16 [Link] and above - Stranded Compacted Shaped
Inner Sheath : PVC Type ST-2 as per IS: 5831; Options : FR Type/FRLS Type Insulation Material : XLPE (Cross linked polyethylene); Colour : Red,Yellow, Blue & Black
Armouring : Single Layer of Galvanized Steel Round Wire / Flat Strip Inner Sheath : PVC Type ST-2 as per IS: 5831; Options : FR Type/FRLS Type
Outer Sheath : PVC Type ST-2 as per IS: 5831; Options : FR Type/FRLS Type Armouring : Single Layer of Galvanized Steel Round Wire / Flat Strip
Colour of Outer Sheath : Black or any other Colour as per requirement Outer Sheath : PVC Type ST-2 as per IS: 5831; Options : FR Type/FRLS Type
Colour of Outer Sheath : Black or any other Colour as per requirement

Electrical Parameters Electrical Parameters


Max. Conductor Approx. Conductor Short Circuit Current Max. Conductor Approx. Conductor Short Circuit Current
Size Reactance Normal Current Rating Size Reactance Normal Current Rating
[Link] at 20 °C [Link] at 90 °C Capacitance Rating for 1 Second [Link] at 20 °C [Link] at 90 °C Rating for 1 Second
(Cross of Cable (Cross of Cable Capacitance of
of Cable For Aluminium Conductor For Copper Conductor Duration Duration
Sectional at 50 Hz Sectional at 50 Hz Cable (Approx.) For Aluminium Conductor For Copper Conductor
Aluminium Copper Aluminium Copper (Approx.) Aluminium Copper Aluminium Copper
Area) (Approx.) Ground Duct Air Ground Duct Air Aluminium Copper Area) (Approx.) Ground Duct Air Ground Duct Air Aluminium Copper
Sqmm Ohm/Km Ohm/Km Ohm/Km Ohm/Km Ohm/Km μF/Km Amps Amps Amps Amps Amps Amps [Link] [Link] Sqmm Ohm/Km Ohm/Km Ohm/Km Ohm/Km Ohm/Km μF/Km Amps Amps Amps Amps Amps Amps [Link] [Link]
3X25+16 1.20 0.727 1.54 0.931 0.080 0.20 95 80 99 120 100 125 2.35 3.58 4 7.41 4.61 9.48 5.90 0.098 0.11 34 28 30 44 37 39 0.376 0.572
3X35+16 0.868 0.524 1.11 0.671 0.080 0.23 116 94 117 145 120 155 3.29 5.01 6 4.61 3.08 5.90 3.94 0.090 0.13 43 37 40 55 47 50 0.564 0.858
10 3.08 1.83 3.94 2.34 0.084 0.16 57 48 53 74 61 67 0.940 1.43
3X50+25 0.641 0.387 0.820 0.495 0.078 0.24 140 110 140 170 145 190 4.70 7.15
16 1.91 1.15 2.44 1.47 0.080 0.18 78 61 70 94 78 85 1.50 2.29
3X70+35 0.443 0.268 0.567 0.343 0.077 0.26 170 140 176 210 175 235 6.58 10.01 25 1.20 0.727 1.54 0.931 0.080 0.20 95 80 99 120 100 125 2.35 3.58
3X95+50 0.320 0.193 0.411 0.248 0.074 0.29 200 165 221 250 210 290 8.93 13.59 35 0.868 0.524 1.11 0.671 0.080 0.23 116 94 117 145 120 155 3.29 5.01
3X120+70 0.253 0.153 0.325 0.197 0.072 0.29 225 185 258 285 240 330 11.28 17.16 50 0.641 0.387 0.820 0.495 0.078 0.24 140 110 140 170 145 190 4.70 7.15
70 0.443 0.268 0.567 0.343 0.077 0.26 170 140 176 210 175 235 6.58 10.01
3X150+70 0.206 0.1240 0.265 0.159 0.072 0.29 255 210 294 315 270 375 14.10 21.45
95 0.320 0.193 0.411 0.248 0.074 0.29 200 165 221 250 210 290 8.93 13.59
3X185+95 0.164 0.0991 0.211 0.127 0.072 0.29 285 235 339 355 300 435 17.39 26.46 120 0.253 0.153 0.325 0.197 0.072 0.29 225 185 258 285 240 330 11.28 17.16
3X240+120 0.125 0.0754 0.162 0.0976 0.072 0.31 325 270 402 410 350 510 22.56 34.32 150 0.206 0.1240 0.265 0.159 0.072 0.29 255 210 294 315 270 375 14.10 21.45
3X300+150 0.100 0.0601 0.130 0.0778 0.071 0.33 370 305 461 460 390 590 28.20 42.90 185 0.164 0.0991 0.211 0.127 0.072 0.29 285 235 339 355 300 435 17.39 26.46
240 0.125 0.0754 0.162 0.0976 0.072 0.31 325 270 402 410 350 510 22.56 34.32
3X400+185 0.0778 0.0470 0.1023 0.0618 0.070 0.33 435 350 542 520 440 670 37.60 57.20
300 0.100 0.0601 0.130 0.0778 0.071 0.33 370 305 460 460 390 590 28.20 42.90
3X500+240 0.0605 0.0366 0.0808 0.0489 0.070 0.34 481 405 624 580 480 750 47.00 71.50 400 0.0778 0.0470 0.1023 0.0618 0.070 0.33 435 350 542 520 440 670 37.60 57.20
3X630+300 0.0469 0.0283 0.0648 0.0391 0.069 0.36 537 470 723 680 575 875 59.22 90.09 500 0.0605 0.0366 0.0808 0.0489 0.070 0.34 481 405 624 580 480 750 47.00 71.50
Note: Normal current ratings are given in standard conditions (as given in page no 52, 53), if site conditions are different, current rating should be multiplied by
630 0.0469 0.0283 0.0648 0.0391 0.069 0.36 537 470 723 680 575 875 59.22 90.09
rating factor as given in page no. 52 - 54 Note: Normal current ratings are given in standard conditions (as given in page no 52, 53), if site conditions are different, current rating should be multiplied by
rating factor as given in page no. 52 - 54

32 33
All the comments marked in R0
revision are not adhered to. Kindly
revise the document as per the
HAVELLS INDIA LTD. (CABLE DIVISION) - ALWAR comments.
Technical Particulars
Client Name: Clean Solar Power (Jodhpur) Pvt. Ltd.
Consultant: Tata Consulting Engineers Limited Bangalore.
Project: 250MW/375MWp CSP (JODHPUR) SOLAR POWER PLANT (ISTS) AT VILL-DEDASARI, THE-BAP,DIST-JODHPUR, RAJASTHAN.
EPC : Hartek Power Private Limited
Our Ref. No . HIL/GTP/SR/2800/3425/2021, Dated -30.07.2021 R1-
1.9/3.3 KV XLPE INSULATED ALUMINIUM POWER CABLE
06.08.2021
3 Technical Data Sheet
3.1 1.9/3.3 (3.63) kV, 3C x 300 mm² LV Power cable (3C X 300 A2XFY )
Sl. No Description Unit Bidder’s Data 3C X 300 mm 2 Bidder’s Data 3C X 300 mm 2
1. Manufacturer’s Name & Place - * HAVELLS INDIA LIMITED (ALWAR)
2. Voltage Grade kV 1.9 / 3.3 (3.63) 1.9/3.3 kV_A2XFY
3. Type of Cable As per IS:7098 IS: 7098 Part-2, 2011 With up to date amendment
4. Cable Size mm 2 300 300
5. No. of cores Nos. 3 Core 3 Core
As per Project Requirement and to meet Losses defined in
6. Quantity m -
PAP
IEC 60502-2 / IS: 7098, IS:8130, IS:5831, IEC 60502-2 / IS: 7098, IS:8130, IS:5831,
7. Reference Standard
IS:3975 latest versions IS:3975 latest versions
8. Current Rating - * As per IS:3961
a. In Ground (30 ⁰C) Amps * 354 We consider current
b. In Ground (40 ⁰C) Amps * 322 rating as per IS 3961-7

c. In Duct (30 ⁰C) Amps * 312


Reference doc attached
d. In Air (40 ⁰C) Amps * 440 for current rating
e. In Air (50 ⁰C) Amps * 392

Current rating at Depth laying shall be mentioned 900 mm

Voltage Variation---±10%
Permissible voltage and frequency
9. - ±10% Frequency Variation---±5%
variation
Voltage & Frequency Combined Variation---±10%
10. Short circuit current for 1 sec kA 40 kA for 1 Sec. 40 kA for 1 Sec. (confirmed for system )
Temperature Range
11.
(as per IEC 60502-2) / IS 7098
Maximum operating temperature at rated
a. ⁰C 90 90
current
b. Short Circuit Temperature for 1 sec. ⁰C 250 250
Max. allowable conductor temperature during
c. ⁰C 130 130
overload
12. Type of cable
a. Armoured / Unarmoured - Armoured Armoured
b. Earthed / Unearthed - Earthed Earthed
13. Conductor
a. Material - Aluminium H2/H4 grade as per IS:8130 Aluminium H2/H4 grade as per IS:8130
b. Flexibility class - Class 2 as per IS:8130 Class 2 as per IS:8130
c. Shape of conductor - Stranded & Compacted as per IS:8130 Stranded Compacted sector shaped as per IS:8130
d. No. of strands Nos. *
37 no's & 3.24 dia. (Approx.) before stranding
e. Wire (strands) diameter mm *
Max. Conductor Resistance AC
f. Ohms/km * 0.13
(90⁰C@50Hz)
g. Max. DC Resistance at 20°C Ohms/Km * 0.100
h. Approx. AC Resistance at 90°C Ohms/Km * 0.13
i. Approx. Reactance at 50 Hz Ohms/Km * 0.072
j. Approx. Capacitance at 50 Hz uF/km * 0.73
k. Approximate impedance at 50 Hz Ω/Km * 0.149
14. Conductor Screen
a. Material - NA NA
b. Minimum thickness mm NA NA
c. Resistivity of Conductor Screen at 90 deg C Not Applicable,cable is unscreen
15. Insulation
a. Material - XLPE As per IS:7098 XLPE As per IS:7098
b. Nominal thickness as per IS 7098 mm * 2.2 shall be as per IS:7098

c. Tolerance on thickness mm * 0.1+0.1*t where t= nominal thickness of insulation


d. Volume Resistivity at 27°C Ohm-cm * 1 X 10^14 at 27 Deg. C
e. Volume Resistivity at 90°C Ohm-cm * 1 X 10^12 at 90 Deg. C
16. Core Identification - By red, yellow & blue colored insulation By red, yellow & blue colored insulation
17. Insulation Screen
a. Material ‐ NA NA
b. Minimum thickness mm NA NA
18. Metallic Screen ‐ NA NA

Resistivity of insulation at 90 deg C /Core screen Not Applicable,cable is unscreen

Filler Material Not Applicable ,cable is sector shaped


19. Inner sheath
a. Material ‐ PVC COMPOUND ST2 As Per IS:5831 PVC COMPOUND ST2 As Per IS:5831
HAVELLS INDIA LTD. (CABLE DIVISION) - ALWAR
Technical Particulars
Client Name: Clean Solar Power (Jodhpur) Pvt. Ltd.
Consultant: Tata Consulting Engineers Limited Bangalore.
Project: 250MW/375MWp CSP (JODHPUR) SOLAR POWER PLANT (ISTS) AT VILL-DEDASARI, THE-BAP,DIST-JODHPUR, RAJASTHAN.
EPC : Hartek Power Private Limited
Our Ref. No . HIL/GTP/SR/2800/3425/2021, Dated -30.07.2021 R2-11.08.2021 LV 1.1KV XLPE INSULATED COPPER CABLE
S. No. Descriptions Unit 3CX16
1 Name of Manufacturer. HAVELLS INDIA LTD.
2 Type of cable( Cable code) 2XFY
3 Applicable Standard. IS : 7098 Part-I, 1988 with up to date amendments
4 Voltage Grade. Volts 1100

Please mention the cable is suitable for both Earthed & Unearthed system Both Sys.

5 CONSTRUCTIONAL DETAIL
a) Conductor :
~ Material Plain Annealed Copper
2
~ Nominal Size. mm 16

Min. Size shall be corresponding to meet the requirements of conductor Resistance as


per relevant clause of I.S. -8130/2013
~ Minimum Number of wires in each conductor No 6
~ Shape of conductor Stranded compacted shaped as per class-2 of IS 8130/2013
b) Insulation :
~ Material. XLPE

~ Type. Conforming to IS -7098 Part 1, 1988


~ Nominal Thickness. mm 0.70

~ Cores identification By providing colour coding as per IS -7098 Pt-1/1988


~ Calculated diameter over insulation mm 5.9
~ Calculated diameter over laidup cores mm 12.744
c) Inner Sheath :
~ Material. PVC
~ Type. Type ST-2 of IS : 5831, 1984
~ Application BY - EXTRUSION
~ Minimum Thickness mm 0.30
~ Calculated diameter over inner sheath mm 13.344
d) Armour :
~ Material. Galvanized steel flat strip
~ Type. Conforming to IS -3975
~ Nominal dimensions of armour strip mm 4 X 0.8 ± 10%

~ Calculated diameter over armour mm 14.944


~ Short circuit rating of armour for 1 Sec. (Approx.) KA/Sec. 1.18
e) Outer Sheath :
~ Material. PVC
~ Type. Type ST-2 of IS : 5831, 1984

~ Application BY - EXTRUSION

~ Minimum Thickness mm 1.24


~ Color BLACK
6 ELECTRICAL CHARACTERISTICS
a) [Link] DC Resistance at 20°C. Ohm/km 1.15
b) Max. Conductor AC Resistance at Max. 90°[Link] temprature Ohm/km 1.47
c) Approx. Reactance at 50 Hz(at 90°C.) Ohm/km 0.080
d) Approx. Capacitance of cable ( Core to core) at 50 Hz. micro F/Km 0.18
e) Appropriate Impedance 50 Hz(at 90°C.) Ohm/km 1.47
f) Minimum Volume resistivity of insulation Ohm-cm 1 X 10 14 at 27 Deg. C & 1 X 10 12 at 90 Deg. C
g) Continuous Current Rating for Standard IS Condition when Laid.
~ In [Link] 30°c Amps 95

~ In [Link] 50°c Amps 78


~ In Duct. Amps 79

~ In Air. At 40°c Amps 89

~ In Air. At 50°c Amps 78


h) Allowable max. Conductor temp. When carrying rated current Deg. C 90
i) Short Circuit Rating for 1 Sec. Duration KA 2.29

j) Conductor Temperature allowed for the short circuit condition ( Max.) °C 250

PACKING DETAIL
~ Standard drum length Mts 1000 / 500 ± 5%

~ Non Standard drum length Max. 5 % of ordered quantity

~ Overall Quantity Tolerance ±2%


7 GENERAL
~Overall diameter of cable ( Approx.) MM 18

~ Net weight of cable (approx.). Kgs/km 850

~Recommended min. Bending radius of cable mm 12 X D ( where D is overall diameter of cable in mm)
~ Recommended Max. Safe pulling force
i) When cond. Pulled by pulling eye N 50 x T( where T is total cross sectional area of cond . In sqmm)
ii)When cable pulled by stocking N 9 X D 2 ( where D is overall diameter of cable in mm)
~ Sequential marking of length Shall be printed at every meter of length on outer sheath

~Marking Detail (by embossing/printing) HAVELLS 1100V XLPE ELECTRIC CABLE (SIZE IN [Link])
~Packing Material Non Returnable wooden drums
Additional Data

1 Include the following in data sheet


a) Voltage Variation ±10%
b) Frequency Variation ±5%
c) Voltage Frequency Combined Variation ±10%
2 Include Copper Grade & Flexibility class as per IS 8130 Untinned Copper
3 Add Annexure for Cable Code. EC grade
4 Mention Colour of Inner sheath. Black
5 Outer Sheath shall have FR Properties. N/A
6 Mention FR Properties. N/A
7 Mention Value of Electrostatic Capacitance at 50 Hz. Above mentioned
8 Mention Appropriate Impedance. Above mentioned
Mention all the conditions at which continuous current rating is
9 Above mentioned
defined.

10 Mention calculated diameter over Insulation, Inner sheath & Armour. Above mentioned

* Values indicated as " Approx." are for guidelines only


* In case of any Typographical Error / Discrepancy , relevant standards shall be prevailed.
HAVELLS INDIA LTD. (CABLE DIVISION) - ALWAR
Technical Particulars
Client Name: Clean Solar Power (Jodhpur) Pvt. Ltd.
Consultant: Tata Consulting Engineers Limited Bangalore.
Project: 250MW/375MWp CSP (JODHPUR) SOLAR POWER PLANT (ISTS) AT VILL-DEDASARI, THE-BAP,DIST-JODHPUR, RAJASTHAN.
EPC : Hartek Power Private Limited
Our Ref. No . HIL/GTP/SR/2800/3425/2021, Dated -30.07.2021 1.9/3.3 KV XLPE INSULATED ALUMINIUM POWER CABLE

3.2 1.9/3.3 (3.63) kV, 1C x 300 & 1C x 400 & 500 mm² LV Power cable (A2XFAY)
Bidder’s Data 1C X Bidder’s Data 1C X Bidder’s Data 1C X
Sl. No Description Unit Bidder’s Data 30.07.2021
300 mm2 400 mm2 500 mm2

1. Manufacturer’s Name & Place - * * * HAVELLS INDIA LIMITED (ALWAR)

2. Voltage Grade kV 1.9/3.3 (3.63) 1.9/3.3 (3.63) 1.9/3.3 (3.63) '1.9/3.3 Kv_A2XFAY

3. Type of Cable - As per IS:7098 IS: 7098 Part-2, 2011 With up to date amendment
Not Applicable
4. Cable Size mm 2 300 400 500 300 400 500

5. No. of cores Nos. 1 Core 1 Core 1 Core 1 Core 1 Core 1 Core

As per Project As per Project As per Project


Requirement and Requirement and Requirement and
Why has this not
6. Quantity m - - -
to meet Losses to meet Losses to meet Losses been removed?
defined in PAP defined in PAP defined in PAP
IEC 60502-2 / IS: 7098, IS:8130, IS:5831, IEC 60502-2 / IS: 7098, IS:8130, IS:5831,
7. Reference Standard
IS:3975 latest versions IS:3975 latest versions

8. Current Rating - * * * As per IS:3961 P-7 (for AC application),In Trefoil condition

a. In Ground (30 ⁰C) Amps * * * 365 412 461 We consider current rating
as per IS 3961-7
b. In Ground (40 ⁰C) Amps * * * 332 375 420

c. In Duct (30 ⁰C) Amps * * * 319 359 401


Reference doc attached for
d. In Air (40 ⁰C) Amps * * * 511 593 680 current rating
e. In Air (50 ⁰C) Amps * * * 455 528 605

Current Rating - * * * As per IS:3961 P-7 (for AC application),In Flat touching condition

a. In Ground (30 ⁰C) Amps * * * 357 397 436 We consider current rating
as per IS 3961-7
b. In Ground (40 ⁰C) Amps * * * 325 361 397

c. In Duct (30 ⁰C) Amps * * * 298 329 360


Reference doc attached for
d. In Air (40 ⁰C) Amps * * * 502 574 647 current rating
e. In Air (50 ⁰C) Amps * * * 447 511 576
Voltage Variation---±10%
9. Permissible voltage and frequency variation - ±10% ±10% ±10% Frequency Variation---±5%
Voltage & Frequency Combined Variation---±10%

10. Short circuit current for 1 sec kA 40 kA for 1 Sec. 40 kA for 1 Sec. 40 kA for 1 Sec. 40 kA for 1 Sec. (confirmed for system )

Temperature Range
11.
(as per IEC 60502) / IS 7098

a. Maximum operating temperature at rated current ⁰C 90 90 90 90 90 90

b. Short Circuit Temperature for 1 sec. ⁰C 250 250 250 250 250 250

12. Type of cable

a. Armoured / Unarmoured - Armoured Armoured Armoured Armoured Armoured Armoured

b. Earthed / Unearthed - Earthed Earthed Earthed Earthed Earthed Earthed

13. Conductor

a. Material - Aluminium H2/H4 grade as per IS:8130 Aluminium H2/H4 grade as per IS:8130

b. Flexibility class - Class 2 as per IS:8130 Class 2 as per IS:8130

c. Shape of conductor - Stranded & Compacted as per IS:8130 Stranded & Compacted circular as per IS:8130

d. No. of strands Nos. * * * 36 no's & 3.45 dia. 59 no's & 3.05 dia. 59 no's & 3.45 dia.
(Approx.) before (Approx.) before (Approx.) before
e. Wire (strands) diameter mm * * * stranding stranding stranding
Max. Conductor Resistance AC
f. Ohms/km * * * 0.13 0.1023 0.0808
(90⁰C@50Hz)

g. Max. DC Resistance at 20°C Ohms/Km * * * 0.100 0.078 0.0605

h. Approx. AC Resistance at 90°C Ohms/Km * * * 0.13 0.1023 0.0808

i. Approx. Reactance at 50 Hz Ohms/Km * * * 0.095 0.093 0.091

j. Approx. Capacitance at 50 Hz uF/km * * * 0.73 0.84 0.86

k. Approximate impedance at 50 Hz Ohms/Km * * * 0.161 0.138 0.122

14. Conductor Screen

a. Material - NA NA NA NA NA NA

b. Minimum thickness mm NA NA NA NA NA NA

15. Insulation

a. Material - XLPE XLPE XLPE Extruded XLPE /Natural colour

b. Nominal thickness as per IS 7098 mm * * * 2.5 2.6 2.8 shall be as per IS:7098
c. Tolerance on Thickness mm * * * 0.1+0.1*t where t= nominal thickness of insulation

d. Volume Resistivity at 27°C Ohm-cm * * * 1 X 10^14 at 27 Deg. C

e. Volume Resistivity at 90°C Ohm-cm * * * 1 X 10^12 at 90 Deg. C

16. Armour

a. Material - Non-magnetic material (Aluminium) as per IS:7098 Single layer of Aluminium Flat strip & conforming to IS -7098 Is IS:7098 allows double
Layer also ?
b. Material dimensions mm * * * 4X0.80 ± 10%

c. Short Circuit Rating for 1sec kA * * * 4.52 KA/sec. 5.03 KA/sec. 5.53 KA/sec.

d. Shape - As per IS:7098 As per IS:7098 As per IS:7098 As per IS:7098

e. Approx diameter over armour - mm mm mm 28 31 35

17. Inner Sheath

a. Material - PVC compound ST2 as per IS:5831 PVC compound ST2 as per IS:5831

b. Minimum thickness of sheath (with tolerance) mm * * * 0.3 0.4 0.4

c. Colour - Black Black Black Black

d. Extruded or Wrapped - * * * Extruded

e. Approx diameter over Inner sheath - mm mm mm 27 30 34

18. Outer Sheath

Extruded PVC Type ST2 with Anti-Rodent,Anti termite Protected &


a. Material - Extruded PVC Type ST2 with Anti-Rodent & UV Protected
UV Protected

b. Minimum thickness of sheath (with tolerance) mm * * * 1.56 1.56 1.56

c. Colour - Black Black Black Black

19. Nominal Overall Diameter (with tolerance) mm * * * 32 ± 2 mm 35 ± 2 mm 39 ± 2 mm

20. Mechanical Properties

a. Min. Bending Radius times OD 15D 15D 15D 15 X D ( where D is overall diameter of cable in mm)

b. Approx. Net Wt. of Cable kg/km * * * 1400 1650 2000

c. Tensile strength kN * * * 12.5 N/[Link],Min.

d. Elongation % 200%,Min.

21. Color Coding - As per applicable codes and standards Natural Colour

Marking Detail (by embossing/printing);-------HAVELLS 1.9/3.3 KV XLPE


Manufacturer’s name, Voltage grade, Size of cable, Type of
22. Sequential Marking on the cable - ELECTRIC CABLE (SIZE IN SQ MM)(Year of mfg)-Sequential marking of
cable and Year of manufacture at every one-meter interval
length by printing

23. Type of end sealing - * * * Non hygroscopic PVC End cap

24. Packing

a. Standard Packing Length m 500 ±5% 500 ±5% 500 ±5% 1000 ±5%

b. Type of Drum - Steel Drum Steel Drum Steel Drum Non Returnable STEEL drums

Additional Points
1 Provide short Circuit Calculation of Armour. Yes we check & revised ref. document attached

Include Cable Type Code & its Annexure for 1CX300 1CX400 1CX500
2
Abbreviations as Reference. A2XFaY_1.9/3.3KV A2XFaY_1.9/3.3KV A2XFaY_1.9/3.3KV

Include Resistivity of Conductor Screen & Insulation at


3 Not Applicable for Unscreen cable
90 deg C.

Mention Value of short Circuit Current with duration


4 28.2 kA for 1 Sec. 37.6 kA for 1 Sec. 47.0 kA for 1 Sec.
for Cable Conductor.

Sequential marking of length of the cable in meters at


5 By printing
every one meter. -To be embossed / printed.

6 Include the Drawing of Drum & Packing Instructions. ref. document Havells Catalogue attached.

7 Approx. diameter over the Inner sheath & Armour. Sr. no. 17('e) & 16('e)
HAVELLS INDIA LTD. (CABLE DIVISION) - ALWAR
Technical Particulars
Client Name: Clean Solar Power (Jodhpur) Pvt. Ltd.

Consultant: Tata Consulting Engineers Limited Bangalore.


Project: 250MW/375MWp CSP (JODHPUR) SOLAR POWER PLANT (ISTS) AT VILL-DEDASARI, THE-BAP,DIST-JODHPUR, RAJASTHAN.

EPC : Hartek Power Private Limited

Our Ref. No . HIL/GTP/SR/2800/3425/2021, Dated -30.07.2021 HV 19/33 KV XLPE INSULATED ALUMINIUM POWER CABLE

3.1 19/33 (36.3) kV, 240mm² MV Power cable_(A2XWY)

Sl. No. Item Unit Technical Requirement Bidder’s Data


GENERAL

1. Manufacturer & Place - * HAVELLS INDIA LIMITED (ALWAR)

2. Voltage grade, Uo / U (Um) kV 19/33 (36.3) 19/33 KV_A2XWY


a. 185
b. 240
3. Cable Size mm 2 240
c. 300
d. 400
a) No. of cores Nos. 3 3
4. b) Colour of Core - * As per IS:7098 P-2/2011

c) Extrusion method - Triple extrusion Confirm

IEC 60502-2 / IS: 7098 IEC 60502-2 / IS: 7098


5. Reference Standard of cable - (Part 2), IS:8130, IS:5831, IS:3975 latest (Part 2), IS:8130, IS:5831, IS:3975 latest
versions versions

Current Rating

a) In Ground (30⁰C) Amps * 312 We consider current


b) In Ground (40⁰C) Amps 284 rating as per IS 3961-7
6.
c) In Duct (30⁰C) Amps * 282
Reference doc attached
d) In Air (40⁰C) Amps 393
for current rating
e) In Air (50⁰C) Amps * 350

Current rating at Depth laying shall be mentioned 1050 mm

Voltage Variation---±10%
7. Permissible voltage & frequency variation % ±10% Frequency Variation---±5%
Voltage & Frequency Combined Variation---±10%
8. Short circuit current for 1 sec kA 25kA for 1 sec 25 kA for 1 Sec. (confirmed for system )
Temperature Range
(as per IEC 60502-2 / IS: 7098 (Part 2))

a) Max. Operating Temperature at rated current ⁰C 90 Confirm


9.
b) Short Circuit Temperature for 1 sec ⁰C 250 Confirm
c) Max. allowable conductor temperature during
⁰C 130 Confirm
overload
Type of cable

10. a) Armoured / Unarmoured - Armoured Confirm

b) Earthed / Unearthed - Earthed Confirm


Conductor
High conductivity grade Aluminium H2/H4 as
a) Material - High conductivity grade Aluminium H2/H4 as per IS 8130
per IS 8130
b) Flexibility class - Class 2 Class-2 as per IS:8130/2013

c) Shape of conductor - Stranded,Compacted Circular Conductor Confirm

d) No. of strands Nos. *


36 no's & 3.05 dia. (Approx.) before stranding
11. e) Wire (strands) diameter mm *
f) Max. Conductor Resistance AC (90⁰C,
Ω/km * 0.162
@50Hz)
g) Max. DC Resistance at 20°C Ω/Km * 0.125
h) Approx. Reactance at 90⁰C,
Ω/Km * 0.113
@50Hz)
i) Approx. Capacitance at 50 Hz uF/km * 0.21

Approximate impedance at 50 Hz Ω/Km * 0.198

12. Conductor Screen

a) Material - Extruded semi- conducting XLPE compound Confirm


As per IS 7098-2/2011 ,
b) Minimum thickness mm As per the Standard 0.30
no critria have defined for
Resistivity of Conductor Screen at 90 deg C 1000 ohm. m, Max (As per IS:7098 P-2/2011)
Insulation

a) Material - XLPE X.L.P.E. conforming to IS: 7098 Pt.- 2 /2011

b) Nominal thickness mm As per the Standard 8.8(Nom.)

Resistivity of insulation at 90 deg C /Core screen 500 ohm. m, Max (As per IS:7098 P-2/2011)
13.
c) Tolerance on Thickness - * 0.1+0.1*t where t= nominal thickness of insulation

d) Insulation Shield Bonded or Strippable Bonded


13.

e) Standard IS:7098(Part-II) IS:7098(Part-II)

f) Volume Resistivity at 27⁰C Ω‐cm IS:7098(Part-II) 1 × 10^14 [Link], Min

g) Volume Resistivity at 90⁰C Ω‐cm IS:7098(Part-II) 1 × 10^12 [Link], Min


Insulation Screen

a) Material - Extruded semi- conducting compound Confirm

14. As per IS 7098-2/2011 ,


b) Minimum thickness mm * 0.3(Min.) no critria have defined for
semicon thickness
c) Laying up - Red Yellow & Blue shall be laid Together cores laid up with PVC fillers
Metallic Screen

a) Copper tape - * Copper tape shall be wrapped helically with Min. 20% overlap
15.
b) Nominal thickness mm * 0.04(Approx.)

c) Earth fault level of copper screen kA/Sec. * 0.771 kA for 1 Sec. (All cores combined)

Filler Material Non hygroscopic PVC Filler


Inner sheath

a) Material - PVC COMPOUND ST2 as per IS:5831 Confirm


16. b) Minimum thickness mm * 0.7

c) Colour - Black Confirm

d) Extruded or Wrapped - Extruded Confirm

Approx diameter over Inner sheath - mm 83


Armour

Hot Dip Galvanized Flat Steel Strips (non-


a) Material - Galvanized Steel Round wire & Conforming to IS : 3975(As per TS)
17. magnetic)
b) Material dimensions mm * 4.0 (Nominal)

c) Short Circuit for 1sec kA * 22 kA for 1 Sec.(by cumulative metalic & armour)

d) Shape - As per IS:7098-2 Confirm

Approx diameter over armour - mm 91


Outer Sheath

Extruded PVC Type ST2 with Anti-


a) Material &Type - Extruded PVC Type ST2 with Anti-Rodent & UV Protected
Rodent & UV Protected
18.
b) Minimum thickness of sheath (with tolerance) mm * 3.0

c) Colour - Black Confirm

d) Standard IS 5831 Confirm

Nominal Overall
19. mm * 97 ± 3 mm
Diameter (with tolerance)
Mechanical Properties

a) Min. Bending Radius(installation) times OD 15 D 15 X D ( where D is overall diameter of cable in mm)


20. b) Approx. Net wt. of Cable kg/km * 13500

c) Tensile strength and elongation kN * 12.5 N/[Link] & 200 % ,Min.

d) Safe pulling force N/mm 2 * 30 x T( where T is total cross sectional area of cond . In sqmm)

21. Colour Coding As per applicable codes and standards By providing identification tape of Red, Yellow & Blue colours

22. Drum

a) Type - Wooden / Steel Non Returnable STEEL drums

b) Approx. Wt. of Cable drum with Cables - * AS per Manufacturer Std.

c) Drum length (along with tolerance) M As mentioned in scope of supply 750 ± 5%

d) Standard IS 10418 Confirm

Manufacturer’s name, Voltage grade, Size Marking Detail (by embossing);------HAVELLS 19/33 KV XLPE ELECTRIC
23. Sequential Marking on the cable - of cable, Type of cable and Year of manufacture CABLE (SIZE IN [Link])(Year of mfg.)-SCREEN FAULT CURRENT 22 KA FOR
at every one-meter interval 1 SEC.,Sequential marking of meter at every meter by printing Embossing

24. Type of end sealing - * Heat shrinkable

IS:7098(Part-II), IS 3975-
25. Dimension of steel strip/wire 4.0 (Nominal)
1988

Additional Points
1 Provide short Circuit Calculation of Armour. ref. document attached

Include Cable Type Code & its Annexure for


2 3CX240 A2XWY_33KV
Abbreviations as Reference.

Include Resistivity of Conductor Screen &


3 Above mentioned
Insulation at 90 deg C.
Mention Value of short Circuit Current with
4 22.56 kA for 1 Sec.
duration for Cable Conductor.
Screen Fault current _ _ _KA for _ _ _ Sec. (Value
5 Above mentioned
of current & time shall be indicated)
Sequential marking of length of the cable in
6 meters at every one meter. -To be embossed / Ok confirm by embossing
printed.
Include the Drawing of Drum & Packing
7 ref. document Havells Catalogue attached.
Instructions.

8 Approx. diameter over the Inner sheath & Armour. Above mentioned
HAVELLS INDIA LTD. (CABLE DIVISION) - ALWAR
Technical Particulars
Client Name: Clean Solar Power (Jodhpur) Pvt. Ltd.
Consultant: Tata Consulting Engineers Limited Bangalore.
Project: 250MW/375MWp CSP (JODHPUR) SOLAR POWER PLANT (ISTS) AT VILL-DEDASARI, THE-BAP,DIST-JODHPUR, RAJASTHAN.

EPC : Hartek Power Private Limited

Our Ref. No . HIL/GTP/SR/2800/3425/2021, Dated -30.07.2021 R1-06.08.2021 HV 19/33 KV XLPE INSULATED ALUMINIUM POWER CABLE

3.1 19/33 (36.3) kV, 500mm² MV Power cable_(A2XWaY)

Sl. No. Item Unit Technical Requirement Bidder’s Data


GENERAL

1. Manufacturer & Place - * HAVELLS INDIA LIMITED (ALWAR)


2. Voltage grade, Uo / U (Um) kV 19/33 (36.3) 19/33 KV_A2XWAY
a. 185
b. 240
3. Cable Size mm 2 500
c. 300
d. 400
a) No. of cores Nos. 3 1
4. b) Colour of Core - * As per IS:7098 P-2/2011
c) Extrusion method - Triple extrusion Confirm

IEC 60502-2 / IS: 7098 IEC 60502-2 / IS: 7098


5. Reference Standard of cable - (Part 2), IS:8130, IS:5831, IS:3975 latest (Part 2), IS:8130, IS:5831, IS:3975 latest
versions versions

Current Rating

Current rating in Flat toching as per IS:3961


a) In Ground (30⁰C) Amps * 417 We consider current
6. b) In Ground (40⁰C) Amps 379 rating as per IS 3961-7

c) In Duct (30⁰C) Amps * 340


Reference doc attached
d) In Air (40⁰C) Amps 641
for current rating
e) In Air (50⁰C) Amps * 570
Current rating in Trefoil as per IS:3961
a) In Ground (30⁰C) Amps * 447 We consider current
b) In Ground (40⁰C) Amps 407 rating as per IS 3961-7

c) In Duct (30⁰C) Amps * 384


Reference doc attached
d) In Air (40⁰C) Amps 678
for current rating
e) In Air (50⁰C) Amps * 603

Current rating at Depth laying shall be mentioned 1050 mm

Voltage Variation---±10%
7. Permissible voltage & frequency variation % ±10% Frequency Variation---±5%
Voltage & Frequency Combined Variation---±10%
8. Short circuit current for 1 sec kA 25kA for 1 sec 25 kA for 1 Sec. (confirmed for system )
Temperature Range
(as per IEC 60502-2 / IS: 7098 (Part 2))

a) Max. Operating Temperature at rated current ⁰C 90 Confirm


9.
b) Short Circuit Temperature for 1 sec ⁰C 250 Confirm
c) Max. allowable conductor temperature during
⁰C 130 Confirm
overload
Type of cable
10. a) Armoured / Unarmoured - Armoured Confirm
b) Earthed / Unearthed - Earthed Confirm
Conductor
High conductivity grade Aluminium H2/H4 as
a) Material - High conductivity grade Aluminium H2/H4 as per IS 8130
per IS 8130
b) Flexibility class - Class 2 Class-2 as per IS:8130/2013
c) Shape of conductor - Stranded,Compacted Circular Conductor Confirm
d) No. of strands Nos. *
11. 59 no's & 3.45 dia. (Approx.) before stranding
e) Wire (strands) diameter mm *
f) Max. Conductor Resistance AC (90⁰C,
Ω/km * 0.0808
@50Hz)
g) Max. DC Resistance at 20°C Ω/Km * 0.0605
h) Approx. Reactance at 90⁰C,
Ω/Km * 0.113
@50Hz)
i) Approx. Capacitance at 50 Hz uF/km * 0.27
Approximate impedance at 50 Hz Ω/Km * 0.139
12. Conductor Screen

a) Material - Extruded semi- conducting XLPE compound Confirm

As per IS 7098-2/2011 ,
b) Minimum thickness mm As per the Standard 0.30 no critria have defined for
semicon thickness
Resistivity of Conductor Screen at 90 deg C 1000 ohm. m, Max (As per IS:7098 P-2/2011)
Insulation

13.
a) Material - XLPE X.L.P.E. conforming to IS: 7098 Pt.- 2 /2011
b) Nominal thickness mm As per the Standard 8.8 (Nom.)

Resistivity of insulation at 90 deg C /Core screen 500 ohm. m, Max (As per IS:7098 P-2/2011)
13.
c) Tolerance on Thickness - * 0.1+0.1*t where t= nominal thickness of insulation
d) Insulation Shield Bonded or Strippable Bonded
e) Standard IS:7098(Part-II) IS:7098(Part-II)
f) Volume Resistivity at 27⁰C Ω‐cm IS:7098(Part-II) 1 × 10^14 [Link], Min
g) Volume Resistivity at 90⁰C Ω‐cm IS:7098(Part-II) 1 × 10^12 [Link], Min
Insulation Screen
14. a) Material - Extruded semi- conducting compound Extruded semi- conducting compound Minimum Thickness
c) Laying up - Red Yellow & Blue shall be laid Together Not Applicable for single core
Metallic Screen

a) Copper tape (Metallic Screen) - * Copper tape shall be wrapped helically with Min. 20% overlap
15.
b) Nominal thickness mm * 0.04 (Approx.)
c) Earth fault level of copper screen kA/Sec. * 0.257 kA for 1 Sec.
Filler Material Not Applicable for single core
Inner sheath

a) Material - PVC COMPOUND ST2 as per IS:5831 Confirm


16. b) Minimum thickness mm * 0.6
c) Colour - Black Confirm
d) Extruded or Wrapped - Extruded Confirm
Approx diameter over Inner sheath - mm 49
Armour

Hot Dip Galvanized Flat Steel Strips (non- Single layer of Hard Drawn Aluminium Round Wire &
a) Material -
17. magnetic) Conforming to IS : 7098 PT-2
b) Material dimensions mm * 2.5 (Nominal)
c) Short Circuit for 1sec kA * 22 kA for 1 Sec.(by cumulative metalic & armour)
d) Shape - As per IS:7098-2 Confirm
Approx diameter over armour - mm 54
Outer Sheath
Extruded PVC Type ST2 with Anti-
a) Material &Type - Extruded PVC Type ST2 with Anti-Rodent & UV Protected Anti-termide
Rodent & UV Protected
18.
b) Minimum thickness of sheath (with tolerance) mm * 2.2

c) Colour - Black Confirm


d) Standard IS 5831 Confirm
Nominal Overall
19. mm * 59 ± 3 mm
Diameter (with tolerance)
Mechanical Properties

a) Min. Bending Radius(installation) times OD 15 D 20 X D ( where D is overall diameter of cable in mm)


20. b) Approx. Net wt. of Cable kg/km * 4050
c) Tensile strength and elongation kN * 12.5 N/[Link] & 200 % ,Min.
d) Safe pulling force N/mm 2 * 30 x T( where T is total cross sectional area of cond . In sqmm)
21. Colour Coding As per applicable codes and standards Not applicable
22. Drum

a) Type - Wooden / Steel Non Returnable STEEL drums


b) Approx. Wt. of Cable drum with Cables - * AS per Manufacturer Std.
c) Drum length (along with tolerance) M As mentioned in scope of supply 1000 ± 5%
d) Standard IS 10418 Confirm

Manufacturer’s name, Voltage grade, Size Marking Detail (by embossing);------HAVELLS 19/33 KV XLPE ELECTRIC
23. Sequential Marking on the cable - of cable, Type of cable and Year of CABLE (SIZE IN [Link])(Year of mfg.)-SCREEN FAULT CURRENT 22 KA FOR
manufacture at every one-meter interval 1 SEC.,Sequential marking of meter at every meter by printing
Embossing
24. Type of end sealing - * Heat shrinkable
IS:7098(Part-II), IS 3975-
25. Dimension of steel strip/wire 2.5 (Nominal)
1988
Additional Points
1 Provide short Circuit Calculation of Armour. ref. document attached
Include Cable Type Code & its Annexure for
2 1CX500 A2XWAY_33KV
Abbreviations as Reference.
Include Resistivity of Conductor Screen &
3 Above mentioned
Insulation at 90 deg C.
Mention Value of short Circuit Current with
4 47.0 kA for 1 Sec.
duration for Cable Conductor.

Screen Fault current _ _ _KA for _ _ _ Sec. (Value


5 Above mentioned
of current & time shall be indicated)
Sequential marking of length of the cable in
6 meters at every one meter. -To be embossed / Ok confirm by embossing
printed.
Include the Drawing of Drum & Packing
7 ref. document Havells Catalogue attached.
Instructions.
Approx. diameter over the Inner sheath &
8 Above mentioned
Armour.

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