Energy Analysis Modules

Energy Analysis Reports and Energy Analysis Dashboard Software Modules

EcoBuilding - Power Solutions

Confidential Property of Schneider Electric |

We have an opportunity to co-create the future
as the new energy world becomes

More More More More

ELECTRIC DIGITIZED DECARBONIZED DECENTRALIZED

2X
faster growth of electricity
10X
more connected devices
82%
of untapped energy efficiency
70%
of new capacity additions
demand compared to than people by 2025 potential in buildings will be renewable forms
energy demand by 2040 (and more than 50% by 2040
in industry)
Source: IEA WEO 2014 Source: United Nations, IHS Source: World Energy Outlook 2012 Source: BNEF
How power distribution has changed

Traditional power distribution model

Generation Transmission Distribution Customer

New power distribution model Demand

response

Generation Transmission Smart Grid

Energy
efficiency

Distributed generation
 Growing complexity in the model has its challenges

22% of fires in a facility are due to electrical failures, and 50% of

electrocutions occur within facilities

70% of Power Quality disturbances originate within facilities

leading to 30-40% of downtime incidents.

Power interruptions cost the US economy$110 billion per year

There is an average 10% potential reduction in energy cost in critical

facilities and an additional 15% savings in maintenance OPEX

There is a 15% potential reduction in project costs during the CAPEX

phase of a project

Compliance to energy efficiency standards can improve energy

intensity by up to 10% and add up to a 15% premium in building
price
EcoStruxureTM Power - Digitizing your electrical distribution system
with a future proof IoT Power Management platform

We deliver safe, reliable, efficient and compliant Power Management

systems for large & critical facilities

Data Centres Healthcare Industry

Infrastructure Buildings
Modular Edge Control Platforms
EcoStruxure Power Applications Enabler

Apps, Analytics
Safe Reliable
& Services
Power Advisor
Protect Optimize
PME/PSO People and Business
+ Assets continuity
Energy
Edge Control
Analysis
Modules
Efficient Compliant

IP Communications Backbone

Maximize Simplify
Connected Lifecycle Regulatory
Products Power Protective RTUs, Breakers,
Meters Relays PLCs Trip
FD
Breakers,
Variable UPSs PQ
Water, Efficiency Compliance
Speed Air,
Sensors, Correction
Units, Drives Gas,
Gateways Gateways Steam
Agenda 1 Intro

2 Energy Analysis Reports Details

3 Energy Analysis Dashboard Details

4 Design and Quote and Prerrequisites

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Power Monitoring
Energy
is a key component of a facility’s Monitoring
Energy Cost
Energy Management ecosystem Allocation

Energy Cost Energy

Management Performance

I would like to…

Collect information about how much energy is consumed and
where. I want to baseline our usage.
Hold groups accountable for costs related to their energy use, and
create general awareness on energy use in this facility.
Develop strategies & action plans to reduce energy or improve
Identifying Opportunities: how we use energy, in order to reduce our operating costs.
Managing energy costs.
Energy is a cost driver in our business. Energy reduction
strategies should be linked to key business indicators.
ROI:
Reduction of energy related costs.
Understand Energy Usage in the Context of Operations
Improve Operational Efficiency and Energy Performance

Energy Analysis tools to easily:

• Understand energy usage patterns and find energy waste
Efficient

• Analyze system capacity and capacity utilization as configurations change and loads
are added
Maximize
• Isolate factors contributing most to energy usage and help target efficiency initiatives Lifecycle
• Assess energy and power usage based on how equipment or processes are operating Efficiency
• Track energy performance indicators (EnPIs) such as Energy Intensity (kWh/unit),
Coefficient of Performance (COP), Power Usage Effectiveness (PUE), etc.
•
Compliant
Evaluate energy usage in context of environmental factors or production
• Create energy usage models and compare actual vs. expected
Simplify
• Track and report energy performance according to standards like ISO50001, Superior Regulatory
Energy Performance and others.
Compliance

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Energy Analysis Modules Details
Components of the two modules

Energy Analysis Reports Module: Energy Analysis Dashboard Module:

• Features Enabled (10 Reports): • Features Enabled (6 Dashboard Gadgets):
• Modelling: Create and Use Model Reports
• Sankey Diagram Gadget
• KPI Engine Report
• Heatmap/carpet plot Gadget
• Energy and Power Usage by State Reports
• Consumption Ranking and Aggregated
• Single and Multi-Equipment Operation Reports
Ranking gadgets
• Energy Regression Report
• Pareto and Aggregated chart gadget
• Power Usage Effectiveness (PUE) Report
• Duration Curve Report

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Energy Analysis Reports Module

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Applications and Features
1. Energy Performance Analysis and
Verification:

• Modelling Reports

2. Energy Usage and Performance Analysis

based on operational data:

• Energy Regression
• KPI Engine Report
• Energy and Power Usage by State Reports
• Single and Multi-Equipment Operation Reports
• PUE Report

3. Capacity Usage and Analysis:

• Duration Curve Report

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1. Energy Performance Analysis and Verification
Tools for Energy Modelling

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Energy Modelling
Why do we Need an Energy Model?

• Analyzing raw data can be tricky

• There is no way to know for sure if the value we read is meaningful or not
• Exceptions get forgotten and will not make sense a few months after the fact (e.g. Holiday Monday)
• Visually interlacing influencing factors is hard and inconclusive
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What Factors Influence Energy Usage?

• Weather (e.g. Outside temperature)

• Production volumes (# of units, tons, etc)
• Hours of Operation and operation schedules (work
hours, weekdays vs weekends, seasons, shifts, etc)
• Base loads
• Building occupancy

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How is an Energy Model Created?

2. Historical data
for influencing
factors

3. Scheduling

1. Historical data for

energy usage (including
base loads) 4. Track actual
usage vs expected
Confidential Property of Schneider Electric | Page 17 values from model
How is an Energy Model Created? (cont.)
Let’s consider just 1 influencing factor (outside temperature)

Energy vs Temp relationship can

be represented by a line (y = ax
+ b) as seen in the scattered plot

Energy = a*Temperature + b

Great ! But, is not that simple…What about the scheduling influence?

Is the energy vs temperature the same every time?
In this case we have 4 sub-models, to represent the energy vs
temperature relationship. The system takes care of all the statistical
analysis, the user just needs to tweak the parameters and select the
best model.

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I have an Energy Model, Now What?
The fun begins Quantify real savings or losses

Forecast
Track energy Energyagainst
performance Usage baseline

Get notified if usage is outside expected values

Energy Analysis Modelling Engine

Models are
stored
in database

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Modelling Engine Technical Details

Energy Modeling feature set includes:

web configuration tool
• Multi-Variable Linear Regression Engine
• Measured VS Modeled Graphics as well as Residual and
• Supports Sub-Models to use different models for different Cumulative Sum graphics
TOU or uses a Database driven approach
• May insert result back to Database for further use in
• Allows different regression and reporting aggregation Dashboard, Reports, Trends, VIP
intervals
• Hierarchy Support for the dependent variable
• Exception Period Table to “Discard” Period(s) or assign
• Ability to insert “Saving Coefficients” when using the Model
specific data to different a Sub-Model
to verify savings or set objectives
• Fully customizable Sub-Model and Exception Periods via

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2. Energy Usage and Performance Based on Operational Data
Energy Drivers, Performance Indicators and Operation Optimization

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Energy Regression Report

This report shows the relationship between two

variables to:
• Check correlation between variables for
example energy usage to drivers such as
production, weather or any other.
• Quickly identify drifts from expectations and
identify outliers.
Any variables stored in the database can be used
in the report.

Note: The modelling reports include same functionality

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How To Use the Report?
Case 1 – Use outliers to quickly identify anomalies

What occurred on weeks where the Energy

use is higher than expected ?
Outlier
• Did somebody changed a set point ?
• Did a technician forgot a damper in
forced open mode ?
• Was a large door left opened ?
• Is the motor suddenly failing ?
• Production Machine under performing

Detect! and solve the issue

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How To Use the Report?
Case 2 – Work on Regression Slopes

• The slope of the regression line BAD : The Heating System

Kicks in too early
represent how much the driver influence
the model.
• In this case, it represents how many GOOD : The
Heating System
additional kWh the HVAC unit would use Kicks in much
later
each week for each additional averaged
Degree Celsius : -352 kWh / °C avg
• Obviously, being able to monitor that
value trough time enable the user to see
if the building energy performance is
degrading or improving.

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How To Use the Report?
Case 3 – Work on Regression Break Point

• The break point represents how soon

(cold) an HVAC unit will kick in BAD : The Heating
System Kicks in too
early
• In the above case, it informs the user
that as soon as the avg weekly
temperature is below 12.6 °C, the GOOD : The avg
temperature has less
HVAC unit will start heating. influence over the
Heating system

• Obviously, being able to monitor that

value trough time enable the user to
see if it’s building is degrading or
improving.

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Energy Regression Report Details

Features enable the user to

• Scatter plot anything against anything
• Aggregate the data per day or per week
• X-Axis Aggregation methods : Avg, Sum, Delta, HDD, CDD
• Y-Axis Aggregation methods : Avg, Sum, Delta
• Calculate the correlation between the X and Y axis and express it as a
single line or broken line formula
• Draw the best fitting line(s) on top of the scatter plot
• Ordered by X-Axis Driver
• Ordered by Time
• Add simple data quality checks to remove days or week with incomplete
dataset
• Report unexpected days or weeks ( too far away from expected value )

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KPI Engine
Create Energy Performance Indicators

Energy and power monitoring data is more valuable

when “contextualized” with operational data. For
example:
• Energy per product is easy to understand for
management because it ties back into the high-level
cost per product that they track for profitability.
• This EnPI helps establish energy improvement
CapEx, as a dollar amount saved per product, which
allows comparisons against other cost reduction
measures.
• EnPIs allow comparison against the energy efficiency
of other products within the same facility, against the
energy performance of an existing facility and, even
against the energy performance of a competitor’s
facility or a competing production technology.
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KPI Engine (Cont.)

Process Data

Energy Analysis KPI Engine KPI examples:

• Production kWh / kg, €/ kg, kWh/Ton, kWh/Unit
• Carbon footprint: kg of CO2 / Ton, kg of CO2 / m3
• Pumps efficiency: kWh / m3 of water pumped
• Blowers efficiency: kWh / kNm3 of air forced

3rd party

Energy/WAGES Data

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KPI Engine Report

Simple web based engine to create relevant business EnPIs or

KPIs based on any logged or imported PME data.
• Combine multiple measurements from different sources to
create business relevant KPI's
• Automatic Source/Measurement creation as required
• Preview and complete back fill support as far as logged
data exists
• Steady State KPI calculation via normal report scheduling
• Support for Interval, Hourly, Daily, Weekly, Yearly KPI
calculations
• Extensive expression support: primary, power,
multiplicative & additive operator support
• (A+B)/C, A+B+C, C/(A+B), Pow(A+B+C+2), sqrt(A+B), etc

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KPI Engine Report (Cont.)

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PUE Report
Datacenter Specific KPI/EnPI

Power usage effectiveness (PUE) is a metric used to

determine the energy efficiency of a data center.
• PUE is determined by dividing the amount of power
entering a data center by the power used to run the
computer infrastructure with in it.
• Report is generally applied for level 1 and 2 PUE
Measurement. The difference is based on where
the IT Load is measured.
• Categories are based on the Green Grid’s standard
for measuring PUE

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PUE Report (Cont.)

Summary Table Displays

24 Hour, 7 Day, 30 Day,
and Last 12 Month PUE
Averages

Trend Displays Per

Week Roll Up PUE
Value for a Full Year
Stacked Bar Graph
Displays IT Load in Green
and Support Load in Blue

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Energy Usage by State

Analyze energy usage according to operational mode

or status of processes, systems or equipment:
• Baseline energy usage throughout the process lifecycle
• Understand which products use the most energy to make
• Determine if a process is using excessive or unexpected
energy
• Reduce energy usage without compromising production

Analyze Energy Usage by

Process States
EXAMPLE: • Idle
Bottling Plant • Change Over
• Cola
• Lemon-Lime
• Orange
• Grape
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Power Usage by State

Power usage can be tracked by operational mode

or status of processes, systems or equipment:
• Adjust operations and processes to lower peak demand
• Detect power anomalies and optimize equipment operation

Analyze Power Usage by Process States

• Idle
• Cola 2L
EXAMPLE: • Cola 500ml
• Lemon-Lime
Bottling Plant • Lemon-Lime 500ml
2L
• Orange 500ml
• Orange 2L
• Grape 500ml
• Grape 2L
• Strawberry 500ml
• Strawberry 2L
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Operational Status Reporting
Analyze how equipment is operating to find anomalies
and correct problems
• Hours of operation in each state/mode
• % hours in each state/mode
• Number of activations in each state/mode
• Average activation duration

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Operational Status Reporting

Analyze how systems operating to find anomalies

and correct problems
• Hours of operation in each state/mode
• % hours in each state/mode
• Number of activations in each state/mode
• Average activation duration

EXAMPLE: Water
Pumping System Analyze System Operation
• Off
• Low Speed
• Medium Speed
• High Speed

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3. Capacity Usage and Analysis
Demand and Loading Analysis

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System and load Capacity Analysis

Statistical analysis for

• Reducing peak demand or lowering
base load
• Validating performance characteristics
• Transformer capacity modelling

Duration Curve Direct Plot

• Configurable limit value for overlay in
chart and act as a filter in the data table
• Selectable % crossing indicator in
the chart

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System and load Capacity Analysis (Cont.)

Statistical analysis for

• Reducing peak demand or lowering
base load
• Validating performance characteristics
• Transformer capacity modelling

Duration Curve Direct Plot

• Configurable limit value for overlay in
chart and act as a filter in the data table
• Selectable % crossing indicator in
the chart

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Energy Analysis Dashboard Module

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Energy Analysis Dashboard Module
Easy to setup Energy Analysis Tools based on Dashboards

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 Consumption Ranking & Aggregated Consumption Ranking
Build energy awareness through normalization and ranking – easy to read and understand

- Create a competitive environment with dynamic rankings

- Normalization to facilitate fairer comparisons
- Relative visualization
- One-click export to excel
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 Pareto & Aggregated Pareto
The Pareto principle is also known as the 80–20 rule, quickly see where your biggest issues are

- Roughly 80% of the effects come from 20% of the causes

- Develop timely solutions to energy management/performance
- Powerful method of assessing your facility
- One-click export to excel
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 Heat Map/Carpet Plot
Intuitive graphical visualization of your energy use

- Quickly and easily identify anomalies

- Optionally exclude data gaps and spikes/outliers to focus on the true trends
- One-click export to excel
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 Sankey Diagram
Clearly visualize energy flows, distribution, and losses

- Automatically generated from hierarchies

- Meet ISO50001/2 requirements, full WAGES support
- Interactive gadget - hover over, move nodes, one-click export to excel

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Contextual Data Integration

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What is ETL?

• ETL is a flexible data import/export tool for PME/PSO

• It is most often used to bring operational context data into the PME database, or to share data from
PME database with other systems.
• It has a library of technologies that it can connect, to make configuration easier.

Source PME Target

ETL can be used to IMPORT historical ETL can be used to EXPORT historical
data directly INTO the PME database data directly FROM the PME database

ETL can also be used without PME to transfer data between other systems.

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ETL Data Integration
Open and Interoperable
PME ETL (v4.11)

Import into PME from:

• SQL or OLEDB database
• CSV file
• XML file / metadata file
• Wonderware Historian
• EGX300
• Another PME system
ETL
Export from PME to:
• CSV file
• HTML file
• Another PME system

3rd party

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OPC Data Integration

• Power Monitoring Expert has an OPC Server and OPC Client

• Enables interaction between other Schneider Electric and 3rd party systems
• Industry-standard real-time data interface (OPC DA 2.05a)

Power Monitoring OPC Server

Expert
OPC Server OPC Client
Power Monitoring
Expert

Wonderware OSIsoft kepware

Web Applications
Dashboards, Diagrams, Tables, Trends, Alarms,
Reports
OPC Client

• The OPC client mapping must be manually defined by the

engineer using the Modbus Device Importer and other tools.
• Once configured, the OPC client will read tags from other
OPC servers in the system.

Industry: Buildings: Utilities

• Lots of PLCs • Lonworks • DNP 3.0
• Wonderware • BACNet • IEC60870-5-
101/105
• Profibus Data Centers
• Survalent
• … • SNMP

NOTE: Device licenses and custom engineering is required for OPC Client functionality.

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Manual Data Entry

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