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Power Quality Performance Module Overview

The Power Quality Performance Module by Schneider Electric aims to enhance power quality in industrial facilities, thereby improving reliability and efficiency. It provides tools for monitoring, analyzing, and addressing power quality issues, which can lead to significant cost savings and reduced downtime. The module includes features like a Power Quality Index, actionable insights, and comprehensive reporting to facilitate proactive maintenance and compliance with energy efficiency standards.

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0% found this document useful (0 votes)
9 views45 pages

Power Quality Performance Module Overview

The Power Quality Performance Module by Schneider Electric aims to enhance power quality in industrial facilities, thereby improving reliability and efficiency. It provides tools for monitoring, analyzing, and addressing power quality issues, which can lead to significant cost savings and reduced downtime. The module includes features like a Power Quality Index, actionable insights, and comprehensive reporting to facilitate proactive maintenance and compliance with energy efficiency standards.

Uploaded by

Youssef
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Power Quality Performance Module

Improve your power quality for greater plant reliability and efficiency

EcoBuilding – Power Solutions

Confidential Property of Schneider Electric |


We have an opportunity to co-create the future
as the new energy world becomes

More More More More


ELECTRIC DIGITIZED DECARBONIZED DECENTRALIZED

2X
faster growth of electricity
10X
more connected devices
82%
of untapped energy efficiency
70%
of new capacity additions
demand compared to than people by 2025 potential in buildings will be renewable forms
energy demand by 2040 (and more than 50% by 2040
in industry)
Source: IEA WEO 2014 Source: United Nations, IHS Source: World Energy Outlook 2012 Source: BNEF
How power distribution has changed

Traditional power distribution model

Generation Transmission Distribution Customer

New power distribution model Demand


response

Generation Transmission Smart Grid

Energy
efficiency

Distributed generation
Growing complexity in the model has its challenges

22% of fires in a facility are due to electrical failures, and 50% of


electrocutions occur within facilities

70% of Power Quality disturbances originate within facilities


leading to 30-40% of downtime incidents.

Power interruptions cost the US economy$110 billion per year

There is an average 10% potential reduction in energy cost in critical


facilities and an additional 15% savings in maintenance OPEX

There is a 15% potential reduction in project costs during the CAPEX


phase of a project

Compliance to energy efficiency standards can improve energy


intensity by up to 10% and add up to a 15% premium in building
price
EcoStruxureTM Power - Digitizing your electrical distribution system
with a future proof IoT Power Management platform

We deliver safe, reliable, efficient and compliant Power Management


systems for large & critical facilities

Data Centres Healthcare Industry

Infrastructure Buildings
Modular Edge Control Platforms
EcoStruxure Power Applications Enabler

Apps, Analytics
Safe Reliable
& Services
Power Advisor
Protect Optimize
PME/PSO People and Business
+ Assets continuity
Power Quality
Edge Control
Performance
Module
Efficient Compliant

IP Communications Backbone

Maximize Simplify
Connected Lifecycle Regulatory
Products Power Protective RTUs, Breakers,
Meters Relays PLCs Trip
FD
Breakers,
Variable UPSs PQ
Water, Efficiency Compliance
Speed Air,
Sensors, Correction
Units, Drives Gas,
Gateways Gateways Steam
Agenda 1 Intro

2 Module Details

3 Design and Quote Considerations

Confidential Property of Schneider Electric | Page 7


PQ Problems
$15 Billion annual cost of Power Quality

of manufacturing sales $ spent to


3 – 6% correct PQ problems

Down-time cost in lost revenue


$130,000 for facility
Real Cost of PQ
Problems Plants restart time after
17 Hours shutdown

8 PQ Per year is typical of what clients


Events experience

Most Electronics, controls and motors


Confidential Property of Schneider Electric | Page 8
Impacted
PQ Challenges
I can not easily share with my managers the impact of PQ in our
operations

I need a to have a simple continuous view of my facility’s power


supply quality

Is my investment in AccuSines and cap banks paying off? Are


they operating normally?
Facility
Manager
Power Quality is complex and I don’t have the time to investigate

I am aware we have PQ issues but not sure where, when and how
they are impacting my facility

PQ auditors provide complex reports that nobody understands, I need


something easy to read

Confidential Property of Schneider Electric | Page 9


Power Quality Performance Module

Simplification Increase production uptime Decrease costs

Turn raw data into related to


by understanding Power Quality
actionable intelligence
Power Quality issues (e.g.
impacts within your power factor
production context penalties)
& implementing
corrective actions

Baseline & monitor Monitor the grid impact on your Facilitate pro-active maintenance
evolution of system reliability facility activities
Help ensure reliable by creating a
& consistent grid pre-alarm status
power quality and remote
With the help of the
& alarming
Power Quality Index
negotiate with your
utility

Confidential Property of Schneider Electric | Page 10


Power Quality Performance Module
Features and Benefits

Confidential Property of Schneider Electric | Page 11


Power Quality Performance Brick
Comprehensive, modular, scalable & flexible to ensure plant reliability & efficiency
Power Quality Performance
Services
Audit, technical
support & application
services

Software
Demand generation Power Quality Performance
Software application
Directly from software Software Application
specific to PQ in
Industrial Plants
Modbus TCP / Ethernet IP

Metering / Comms / IEDs Power Factor Correction Harmonic Mitigation Voltage Sag Mitigation

Hardware
Modular & scalable to
fit customer needs &
plant size

Up to 300+ devices Up to 15 cap. banks 1-5 harmonic filters 1-5 Uninterruptible Power Supply

Plant Floor
From industrial loads
to main incomer

Confidential Property of Schneider Electric | Page 12


Power Quality Performance Module

• Base lining and monitoring power


quality in facilities, with an easy to
read power quality rating index!
• Understand the financial impact of
power quality related downtime or
outages
• Visualize the cost of power factor
penalties
• Identify the type, source (internal vs
external) and potential impact of power
quality events
• Drill down to a color based (red,
yellow, green) indication of power
quality conditions to better diagnose
the system

Confidential Property of Schneider Electric | Page 13


Power Quality Performance Module
Module Contents

The Power Quality Performance Module Enables the Module Requirements:


following Features:
• PME supported Power Quality meters with PQ
9 Gadgets: capture enabled
• Power Quality Rating ‒ ION 7350, 7550, 7650, 8600A/B, 8650A/B/C, 8800A/B/C,
• Power quality Rating Trend 9000, PM8000, PM870, CM3000, CM4000, CM4000T,
• Power Quality Impact TesysT, Micrologic 5.0/6.0/7.0 E/P/H (including IFE/IFM)
• Power Quality Impact Trend
• Hierarchy and rate configured for Power Factor
• Power Factor Impact penalty calculation
• Power Factor Impact Trend
• Power Quality Incident Breakdown • Process alarms and meter groups and downtime
• Power quality Incident Impact cost for impact calculation
• Power Quality Incident Location
• Please refer to the PME System Guide for full
2 Reports: details
• Power Quality Analysis Report
• Power Quality Impact Report

Pre-engineered library of Power Quality Indicators and


mitigation equipment Diagrams
Confidential Property of Schneider Electric | Page 14
1. Visual PQ KPIs and Analytics

Confidential Property of Schneider Electric | Page 15


Power Quality Impact KPIs
All of the power quality related business impact information in simple key performance indicators
Power
quality
rating
Power indicator
quality showing
related the current
downtime state of the
and cost factory’s
impact “electrical
health”
Impact of
power
factor
charges
on
energy
bill

Trending of key KPIs to monitor evolution following corrective action

Confidential Property of Schneider Electric | Page 16


Consolidated View of Power Quality in a Single Dashboard
Gain better insight to issues affecting your plant
Localization
of event
origin (grid
Simple or internal
breakdown to plant) +
of most potential
common impact on
power production
related
events
occurring
in the plant
Assessment
of the
potential
impact on
production
processes

Trending of key steady state disturbances that can contribute to accelerated equipment wear or failure

Confidential Property of Schneider Electric | Page 17


Power Quality Performance Analytics Interface
Saving time + effort to identify the key problem areas causing power related process downtime & decreased asset lifetime

Simple Same color


interface with coded
color coded indicators
status for PQ
indicators correction
(green, yellow, equipment
red) Grey = no
equipment
connected
Proactive
status
indicators help
identify issues Click on indicator
before they modules to drill
cause harm to down for more
your process details

Confidential Property of Schneider Electric | Page 18


Power Quality Performance Analytics Interface
Drill down for detailed analysis

Description
of the event
Analyze
and details
power quality
on how it
over different
could
time periods
impact a
production
facility

Click to generate a summary table of the events


Details per issue type with potential impacts to the plant

Confidential Property of Schneider Electric | Page 19


Power Quality Performance
Drill down for deep dive analysis
Gain understanding
on when and how
frequent issues are
impacting the plant

Click to link to
device diagram
to analyze in
more detail

Confidential Property of Schneider Electric | Page 20


Analyze events in detail
Waveform capture analysis

Confidential Property of Schneider Electric | Page 21


Power Quality Performance Analytics Interface
Drill down for detailed analysis

Link to
solution
advisory
content
related to the
specific issue

Confidential Property of Schneider Electric | Page 22


Digital Solution Advisory for your Power Quality Problems
One click gives you access to information related your problem directly from the software interface

Description of event
and typical
occurrence, causes,
consequences &
solutions

Consult with the


White papers, case experts in power
Info on SE portfolio to studies, videos to quality and get the
address their specific inform on applications right solution for
PQ issues of solutions your specific needs

Confidential Property of Schneider Electric | Page 23


2. Simple Interface for PQ Asset Management

Confidential Property of Schneider Electric | Page 24


Power Quality Asset Management
Improve asset lifetime with more actionable information to facilitate pro-active maintenance programs

Dedicated, out-
of-the-box asset
management
interfaces

(Capacitor
banks, harmonic
filters,
uninterruptible
power supply)

Confidential Property of Schneider Electric | Page 25


Power Quality Asset Management
Improve asset lifetime with more actionable information to facilitate pro-active maintenance programs

Quick overview of
equipment in your
system
Confidential Property of Schneider Electric | Page 26
Power Quality Asset Management
Improve asset lifetime with more actionable information to facilitate pro-active maintenance programs

Valuable
maintenance
indicators help to
plan pro-active
maintenance

Key electrical and


operational
parameter
monitoring

Confidential Property of Schneider Electric | Page 27


3. Easy to Understand PQ Reporting

Confidential Property of Schneider Electric | Page 28


Power Quality Analysis Report
I want to have a summary of PQ Events
and Disturbances in my system

What PQ events have


your facility experienced
the most?
PQ Events:
• Interruptions
• Over Voltage
• Sags Did your PQ events likely
• Swells impact your facility or
• Transients operation?
• Under Voltage

Should I talk to the utilities


about my power quality or
improve the power quality
inside my facility?

Confidential Property of Schneider Electric | Page 29


Power Quality Analysis Report
I want to have a summary of PQ Events
and Disturbances in my system

Do you need harmonic


mitigation, load balancing
PQ and PF correction for your
Disturbances: facility?
• Harmonics
• Unbalance
• Flicker
• Frequency Variation

Would these disturbances


affect your operation
and/or equipment lifespan?
Confidential Property of Schneider Electric | Page 30
Power Quality Impact Report How much downtime
has PQ events caused
I want to see the impact of PQ events to my operation?
my operation, such as downtime cost

Were the downtimes


caused by Utilities or
our own operations?

How much could


we have saved
with better Power
Quality?

Confidential Property of Schneider Electric | Page 31


To Summarize…
Power Quality Performance Module
• is a simple tool to understand easily the impact of power quality on your facility
• will guide your analysis and your actions to be able to
‒ Monitor the impact of power quality on my facility
‒ Increase my production uptime by reducing the power quality impacts on my production
‒ Implement the right corrective actions
‒ Monitor the evolution of system reliability
‒ Decrease costs due to production downtime linked to power quality issues originating from the grid and
internally from the facility
‒ Decrease costs from power factor surcharges from the utility
‒ Improve my energy efficiency
‒ Provide easy to understand reporting to management
Schneider Electric audits can assist you in taking the decision to implement Power Quality Performance in your
facility.
Confidential Property of Schneider Electric | Page 32
Appendix

Confidential Property of Schneider Electric | Page 34


Power System Audits

Confidential Property of Schneider Electric | Page 35


Power System Audits

Investigation of specific problems with


your power system

Complete audit including measurement,


analysis and reporting of power quality

Recommendations for power quality


improvement

Confidential Property of Schneider Electric | Page 36


Technical Support Contracts

Confidential Property of Schneider Electric | Page 37


Power Quality Standards Assessed

Confidential Property of Schneider Electric | Page 38


Power Quality Standards

Transient and Short Term Power Quality Disturbances (sags, interruptions, swells, transients)
> CBEMA-ITIC - single-phase 120V 60 Hz systems & general usage
CBEMA curve done in 1970. Replaced by ITIC Curve in 1994, revised in 2000
> SEMI F47 for Semiconductor Industry, for single, two and three phase manufacturing equipment
> IEC 61000-4-11 - less than 16A, for single, two and three phase manufacturing equipment, 50/60Hz
> IEC 61000-4-34 - greater than 16A, for single, two and three phase manufacturing equipment, 50/60Hz

Harmonics
> IEEE Standards 519-1992, IEEE Recommended Practices and Requirements for Harmonic Control in Electrical Power
System

Unbalance
> ANSI / NEMA Standard MG-1-2003, Revision 1-2004, Motors and Generators, Revision 1

Voltage Variations (Flicker)


> EC 61000-2-2 Electromagnetic compatibility (EMC), Part 2-2, Environment. Compatibility levels for low frequency conducted
disturbances and signaling in public low-voltage power supply systems

Confidential Property of Schneider Electric | Page 39


Power Quality Compliance and Analysis Reporting
Let Schneider Electric give you the intelligence to help ensure more reliable, efficient power to your plant

> Ensure you are in compliance with global


power quality standards
> EN50160, IEC 61000-4-34, Harmonic compliance…

> Gain visibility and receive information in hand


> Downtime and estimated costs to negotiate with utility
> Scheduled reporting makes for easy distribution

> Detailed analysis reporting makes it easy to


pinpoint focus areas for improving plant power
quality
Confidential Property of Schneider Electric | Page 40
Detailed Solution Architecture

Confidential Property of Schneider Electric | Page 41


Typical Industry Architecture

Confidential Property of Schneider Electric | Page 42


Power Quality Performance Detailed Architecture
Modular & Flexible Architecture Configurations

Plug and play


configurations are
interoperable and
modular to meet the
customer’s
specifications and
need for scalability
over time

Confidential Property of Schneider Electric | Page 43


Power Quality Performance
Single Summary Slide for Software Module

Confidential Property of Schneider Electric | Page 44


Power Quality Performance
Optional Subtitle Goes Here

➢Simple, meaningful power system analytics Key Features


➢Understand business impact of poor power quality
➢View cost impact from low power factor ➢Power Quality business impact dashboard for plant management
➢Monitor the evolution of electrical system health ➢Estimated downtime and cost associated to power quality events, power quality rating for the
plant, power factor penalty impact on energy bill, trending of key KPIs to monitor evolution over
time
➢Streamlined troubleshooting, analysis and digital ➢Power Quality Performance analysis engine and interface
actionable intelligence ➢Primary engine for troubleshooting and analysis of power quality state in the facility.
➢Analytics interface with simple actionable status indicators ➢Simple Green, Yellow and Red indicators highlight potential problems
➢Drill down analysis capability using logical workflow ➢Drill down analysis by type of event and disturbance (statistics, event logs, waveforms)
➢Solution advisory content enables informed decision making ➢Direct access to contextual solution advisory information to help make informed
➢Detailed power quality analysis reporting
decisions to improve power quality in the plant
Applications ➢Power quality asset management libraries
➢Diagram libraries to monitor key asset information and facilitate proactive maintenance
➢Analytics & trending dashboards
➢Power quality business impact and analysis reporting
➢Analytics engine and interface ➢Analysis reporting for planning and utility claim management
➢Asset management drivers and interface
➢Directly accessible, contextualized solution advisory content
➢Analysis and compliance reporting

Confidential Property of Schneider Electric | Page 45

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