0 ratings 0% found this document useful (0 votes) 7 views 21 pages Static Injection Timing
The document provides detailed instructions on adjusting injection timing for Cummins® engines, including the measurement of push tube travel and the use of camshaft gear keys to achieve desired timing. It emphasizes the importance of proper setup and verification of timing after adjustments, as well as safety precautions during the process. Additionally, it includes tables for determining the appropriate timing keys based on current specifications and offsets.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content,
claim it here .
Available Formats
Download as PDF or read online on Scribd
Go to previous items Go to next items
Trainings ~
General Information
The injection timing is the relative measurement of the
distance remaining between the injector plunger and the
injector cup when the piston is 5.16 mm [0.2032 in], or 19
degrees before top dead center on the compression stroke.
Injector timing is expressed by the amount of push tube travel
remaining
The injection timing code appears on the engine dataplate.
Codes are alphabetic letters that relate to a numerical
specification.
Specifications can be found in the Control Part List (CPL)
Manual, Bulletin 4021328.
The next six illustrations are a brief review of the injection
timing and how it can be adjusted.
Advanced timing means the fuel is injected earlier into the
cylinder during the compression stroke. Retarded timing
means the fuel injection occurs closer to top dead center in the
cylinder.
‘The amount of push rod travel determines the time of fuel
injection in relation to the piston position.
The high numerical value of push rod travel remaining
indicates a greater degree of retarded or slow timing.
The low numerical value of push rod travel remaining indicates
a greater degree of advanced or fast timing.Injection timing changes are accomplished by advancing or
retarding the camshaft follower action in relation to the piston
position,
This is accomplished by changing the orientation of the
camshaft lobe to the camshaft follower, using different
camshaft gear keys.
Gear train timing (index mark alignment) always remains the
same.
The camshaft key provides a means of indexing the camshaft
with the gear.
Offset keys allow the camshaft profile to be rotated slightly
while the gear train timing remains the same.
Acamshaft gear offset in the direction of normal camshaft
rotation (1 and 3) will result in retarded injection timing. The
push rod travel numerical value will increase.
A camshaft gear offset in the direction opposite of camshaft
normal rotation (2 and 4) will result in advanced injection
timing. The push rod travel numerical value will decrease.
Note : This applies to all Cummins® engines that have
injectors actuated by the rocker levers.
Note : The direction of normal rotation on a K38 or K50
engine crankshaft is clockwise as viewed from the
front.
Offset keys can be identified by measuring the offset and
referring to table "A’ in the injection timing key worksheet at the
end of this procedure.
Note : Each 0.025 mm [0.001 in] of offset will cause a
0.0127 mm [0.0005 in] change in the push rod travel
from a straight key.
AXCAUTION AL
Always re-check the engine timing when a camshaft key,
camshaft gear, or camshaft have been removed.Below is the list of recommended keys if the camshaft,
camshaft gear, camshaft key, or timing code has been
changed. For codes without a recommended key, start with a
straight key (S-302) and use the injection timing key worksheet
at the end of this procedure to determine the correct timing.
Also, use the injection timing key worksheet at the end of this
procedure if the timing is incorrect after a recommended key is,
used.
If checking or setting the injection timing, it is recommended to
use a testing gear. A testing gear is a camshaft gear that has
been modified to provide a slip-fit on the camshaft.
Testing gears are not available from Cummins Inc. They can be
made locally, using spare camshaft gears, by increasing the
camshaft gear inner diameter.
Measurements
mm in
Testing Gear 57.244 2254
Inside Diameter: °
Recommended | Direction of
Timing Code
ming Key Offset
AE 216782 Opposite
camshaft rotation
Ad $-302 None
Opposite
L 149:
A 3000493 camshaft rotation
AM 216782 Opposite
camshaft rotation
BL $-302 None
cL $-302 None
hi
ow n00704 With camshaft
rotation
Opposite
Gt 200709
a camshaft rotation
HE $-302 None
HR $-302 None
With camshaft
HQ 3000493
rotationTiming Code Recommended | Direction of
9 Key Offset
Ic $-302 None
1Q $-302 None
IR $-302 None
With camshaft
Vv 216782 ;
rotation
JE 200708 Opposite
camshaft rotation
JS None None
With camshaft
wT 200708 camshaft
rotation
With camshaft
Ju 200708
rotation
2 None None
kA 700708 With camshaft
rotation
KK None None
LK None None
LN None None
Install one camshaft follower on each bank.
AXWARNING A
When using solvents, acids, or alkaline materials for cleaning,
follow the manufacturer's recommendations for use. Wear
goggles and protective clothing to reduce the possibility of
personal injury.
AXCAUTION AL
The older camshaft follower mounting capscrews are special,
They have a slot that allows the oil to flow to the camshaft
follower assembly. The oil drilling intersects with the right
capscrew hole. The use of standard capscrews can result in
failure.Note : The reason for installing only one camshaft
follower assembly on each bank is to save time if the
camshaft must be removed to adjust the injection
timing.
Service replacement camshaft followers are covered with a
heavy preservative to prevent rust. This preservative must be
removed completely, using solvent, before the parts are
installed on the engine.
Install the Number 1 "RB" and Number 6 "LB" camshaft
followers on the K38.
Install the Number 1 “RB” and Number 1 "LB* camshaft
followers on the K50.
The shaft must fit correctly on both ring dowels. Install the
capscrews.
Camshaft Follower Capscrew Torque Value (Excluding
K2000E and K1800E)
nm ftlb
39 MIN 29
42 MAX 31
K2000E and K1800E Capscrews Torque
The camshaft follower shaft mounting capscrews were
changed to a 12 point, grade 12.9 flange head capscrew, and
do not have a slot.
Note : This capscrew is required to make sure the shaft
to cylinder block joint integrity is maintained, through
higher capscrew torque.
AXCAUTION AL
Do not use the original Grade 5 hex head capscrews. Use of
these parts with the increased torque can result in capscrew
failure and engine damage.
Note : Do not use a washer with the flange head
capscrew. The use of a washer will result in
interference between the head of the capscrew and the
camshaft follower cover.Torque Value: 65 n-m [48 ft-lb]
Measure
Note : In order to prevent incorrect readings the
camshaft thrust plates must be tightened prior to
taking measurements. Refer to Procedure 001-008 in
Section 1. (/qs3/pubsys2/xml/en/procedures/28/28-
[Link])
Note : The injection timing must be measured on at
least one cylinder on each engine bank.
Use the injection timing tool, Part Number 3824942. The
indicators (1) and (2) are identical.
Push tube travel indicator
. Piston travel indicator
Piston plunger support assembly
. Push rod plunger support assembly
Hold-down adapter
Extension assembly
. Indicator stem extension
Noaponea
A
bef
|
The push rod plunger support assembly alignment is critical.
Install the push rod plunger support (4) in the outer slot of the
piston plunger support (3).
Align the push rod plunger support with the mark. Tighten the
capscrew.
Install the indicators (1) and (2) on the posts. Turn the
indicators so they are not over the plungers.
Install the stem extension on the piston travel indicator.
Install the injector push rod (8) for cylinder Number 1 "RB"
Install the timing tool in the injector bore for Number 1 "RB".
Install the hold-down adapters.
Align the push rod plunger and the rod to be sure they are
straight.Tighten the support lock (9).
AXCAUTION AL
Use only the crankshaft to rotate the engine. The use of the
gears will result in false measurements. Gear lash must be
closed up in the direction of normal rotation (crankshaft
clockwise).
Note : The use of three guide bolts equally spaced in
front of the crankshaft will help to rotate the engine
when engine rotation is required prior to installation of
the flywheel housing and barring mechanism. Do not
use this method to rotate the engine against
compression (i.e. after injectors are installed).
Turn the crankshaft in the direction of normal rotation while
observing both of the timing tool plungers. Both plungers will
begin moving up when the cylinder is on the compression
stroke.
If both plungers are not moving up (one up and one down), the
engine is on the exhaust stroke. Rotate the crankshaft 1
revolution (360 degrees) to set it at the compression stroke.
Slowly rotate the crankshaft in the direction of normal rotation
while observing the piston plunger (10). The plunger will move
up, stop, and then begin to move down. The stop point of the
plunger is top dead center. Rotate the engine opposite the
direction of normal rotation until the plunger begins to move
down, The cylinder is now slightly before top dead center.
Note : In order to prevent incorrect readings the
camshaft thrust plates must be tightened prior to
taking measurements. Refer to Procedure 001-008 in
Section 1. (/qs3/pubsys2/xml/en/procedures/28/28-
[Link])Turn the indicator so that the stem is touching the plunger.
Carefully move the indicator down until the needle has turned a
minimum of five revolutions [0.500 in]. "LOCK' the indicator in
position,
Slowly turn the crankshaft in the direction of normal rotation
until the indicator needle stops turning clockwise (top dead
center). Move the indicator down until there is only one
revolution [0.100 in] of travel remaining until the indicator
bottoms. Lock the indicator into position.
Adjust the indicator to *0"
Slowly and carefully rotate the crankshaft clockwise and
counterclockwise checking that the indicator needle always
stops at "0" before reversing direction. Readjust the indicator to
"0" if required.
When rotating the crankshaft in the direction of normal
operation and the indicator needle starts to reverse direction
this indicates the piston is after top dead center.
Note : Always "0" at top dead center with the crankshaft
having just rotated in the direction of normal rotation.
ZERO "0" Setting of the Push Rod Indicator
With the piston at top dead center, turn the push rod indicator
so that the stem touches the plunger.
Carefully lower the indicator unit until it bottoms. Raise the
indicator until the needle has turned a minimum of 3
revolutions [0.300 in]. Lock the indicator in position.
‘Slowly turn the crankshaft in the direction of normal rotation.
The push rod indicator will turn in the clockwise direction.
Continue to turn the crankshaft in the direction of normal
rotation until the push rod indicator stops (1), momentarily
reverses direction (2) and stops again (3). The camshaft
follower is now on the outer base circle of the camshaft
Carefully lower the push rod travel indicator until it bottoms.
Raise the indicator approximately 1/2 of a revolution [0.050 in].
"LOCK’ the indicator in position.
Set the indicator at "0".Record the amount of travel remaining in the push rod travel
indicator for future reference.
Set the piston at [0.2032 in] before top dead center
Observe the piston travel indicator as you slowly rotate the
crankshaft opposite the direction of normal rotation.
‘Stop rotating the crankshaft when the piston travel indicator
indicates the piston is at top dead center.
The crankshaft must be turned slowly to accurately count the
indicator revolutions.
‘Turn the crankshaft opposite the direction of normal rotation
until the indicator needle moves 2 1/2-revolutions (0.250 in]
The piston is now [0.250 in] before top dead center.
Note : Only move the piston to [0.2032 in] before top
dead center by turning the crankshaft in the direction of
normal rotation. If you accidently turn the crankshaft
too far, you must turn the crankshaft opposite the
direction of normal rotation MORE than [0.2032 in]
before top dead center. Then very slowly turn the
crankshaft in the direction of normal rotation until the
indicator shows that the piston is [0.2032 in] before top
dead center.
Note : All K38 and K50 injection timing specifications
are more than 1 indicator revolution [0.100 in].
Read the push rod travel indictor counterclockwise from "0".
This is the injection timing measurement to compare to the
specification. An example of [0.118 in] is shown.
If you are not sure of the number of push rod indicator
revolutions, check by carefully raising the indicator stem until
the indicator has bottomed. Lower the stem the amount of
excess travel you set in the third preceding step. Lower the
stem to the plunger. Read the indicator.If the injection timing is within specification and you are using
a testing gear, install the standard gear. Refer to Procedure
001-012 in Section 1.
(/q83/pubsys2/xml/en/procedures/28/[Link])
Repeat the injection timing procedure after the camshaft gear
has cooled
If the injection timing is not within specification, repeat the
measurement procedure to check the tool set-up and the "0"
settings.
If the timing is still not within specification, the camshaft key
must be changed. Refer to Procedure 001-012 (Camshaft Gear
(Camshaft Installed)) in Section 1, for instructions to remove
the camshaft gear. (/qs3/pubsys2/xml/en/procedures/28/28-
[Link])
Record the orientation of any offset of the key. Use the
following worksheet to determine an alternate key.
Note : The timing measurement must be verified after
changing the key.
Note : When using a testing gear, the camshaft timing
will tend to drop by [0.002 in] after the standard gear is
installed. Target the camshaft timing upper limit to
prevent the need to repeat the process.
‘Answer each of the following questions in the spaces provided, The answers to the questions
and the use of Tables A, B, and C will determine the timing key required to correct the injection
timing.
Aworking example is attached for your review to illustrate the use of this worksheet.
1. What is the current timing?
2. What is the timing code?
What is the timing
3 specification for this code (+
0.002 in)?Is the current timing a larger
or smaller number than the
specification?
4 + Iflarger, advance the
timing.
+ If smaller, retard the
timing.
What is the difference
between the current timing
5. (answer to question 1) and
the specification (answer to
question 3)?
Does the offset of the current
key point in the same or
6.
opposite direction that the
camshaft normally rotates?
Use Table A to determine the
current key part number.
* What is the amount of
7 the offset of the current
key?
+ What is the part number
of the current key?
Table A
Offset
Timing Key Part Number
mm in
$302 None None
216294 0.09 0.004
200711 0.18 0.007
216782 0.28 0.011
200709 0.38 0.015
200704 0.51 0.020
200708 0.54 0.021
3000491 0.69 0.027
200706 0.83 0.033
3000492 0.91 0.036
200714 0.99 0.039Table A
Timing Key Part Number Offset =
mm in
3000493 1,09 0.043
3000494 1.10 0.047
3000495 1.30 0.081
Use Table B to determine how
8 to use Table C. Circle or
check the appropriate
answer.
Table B
‘Answer to Question | Answer to Question | Beginning Point on
4 6 Table C
Advance Same Top of column -
‘Advance Opposite Bottom of column
Retard Same Bottom of column
Retard Opposite Top of column -
Answer the following
questions BEFORE using
Table C to determine the new
timing key part number.
* Find the current key
5 part number listed at
the top of the column
on Table C
* Move up or down the
column (the answer to
question 8). Do not
pass 0.000 (zero).
Ifyou pass 0.000 (zero), you will be choosing a key that does the opposite of what you want it to
do.
Stop when you locate the number nearest (+ 0.002 in) to the required change in push rod travel
(answer to question 5). Remain in this row. Move you finger to the right. The result is the new key
part number and direction of offset the timing key must point.
+ What is the part number of the new key?
Note : Each column on Table C indicates the change in the push rod travel. The
change will result if the key at the top of the column is removed and the new keyindicated in the second column from the right is installed. The direction of offset will
be pointing as indicated in the last column to the right on Table C.
Table C
Dir
30 | 30 | 30 | 30 | 30 | P8 | ect
s | 20 | 20 | 20 | 20 | 20 | 20 Jar far |) to | oo foo 100 | | oon
30 | 07 | 07 | 07 | 07 | o7 | o7 | 62 67 | 1) | to | ae | aa | ae | MY | oe
2 04 06 08 09 11 14 | 94 | 82 m °
1 f2]3 |4 [5s off
ber
set
0.0 | 0.0} 0.0} 00} 0.0) 00] 00} 00} 00] 00} 00} 00 | 00 | 00 °o op
25 35 41 36 32 28 | 44 | 27 31 39 | 43 47 49 51 49 z
6 |1 |1 Je Je fo Jr fa Ja Ja Jo fa fa f2 s'
5 e
30 | Op
22|0|an]32| [22] o0| 2 |o0] a0] [ow [22] 22 |e [me
© 1] ]e ls le (21. 12137 16 1419 da] ft
4 fe
30 | Op
2° oo 8” [27| 2] |2”| a0] a0 |e [on [te] 2° | |e
s 131 e715 fs fe (4 Io [27195 15 [4 fy fy | 49 J st
3 [e
0.0 0.0 | 0.0 | 0.0 0.0 0.0 0.0 | 20 | ®
we 22] 22] 99 | 25 | 21 | 22] 29 | 22] 22 | a6 | 22492] aa | oy | Pe
28 | 34 37 24 | 32 40 | 42 sit
5 5 5 8 2 5 1 14 e
00} 22 42] 99] oo) 22] 29 | 20} 00] 00] foo 00 | oo eo op
ta | 27 | 33 | o| os | 27 | 36 | 19 | 23 | 3t | ge | 92 141 1 48 | oe | oe
5 [5 3 [5 |7 |s |s 5 |s |6
2 |e
0.0 0.0 | 0.0 | 0.0 0.0 0.0 0.0 | 20 Op
0.0 | 0.0 0.0 0.0 | 0.0 0.0 | 0.0 po
18 Jog | ar | 28 | 22 | 18 | aa | 17 for foo | 88 | 37 | a9 | 4 | O? | sit
5 5 |5 |8 2 5 1 | o6 | ®
30 | Op
S 0.0 | 0.0 oe te 0.0 ‘s 0.0 | 0.0 a 0.0 | 0.0 . 00 | po
23 29 32 19 27 35 37 49 sit
5 5s |5 |8 2 5 147 feTable C
001229] 49 foo | 29 | 29} 00} 0.0] 0.0 |, | 0.0 | 0.0 | 0.0 | 20 op
ty {22 | 28 | oo | ag | 14 | 29 | 12 | 18 | 24 | oe | 32 | 34 | a6 | 07 | Be
5 |5 3 {5 |7 Js Js 5s |5 |6 | o8 .
0.0 0.0 | 0.0} 00 0.0 0.0 0.0 | 20 | ®
0.0 | 00 0.0 0.0 | 0.0 0.0 | 0.0 po
09 1S fos [22 F 18 F 12 Jos | 11 | as 1 o3 | 27 | ar fas | 35 | 97 |e
5 5 |s |s 2 5 1 | 04 | *
e
0.0 | 0.0 0.0 | 00} 0.0 | 0.0 | 0.0 00} 00] 00] 20 | ®
0.0 0.0 | 0.0 0.0 po
oy | 18] 22 fag | aq | 12 | 25 | 98 | 12 20 | oF | 28 | 30 | 32 | o7 | Be
5 |5 3 [5 |7 |s [5 5 5 6 fos |e
© F990} 00]? | o? | 0.0] 00] °° foo foo) °°] 00 | 00 | 2°] 2%
0 | 0. po
05 16 | 12 07 23 31 | 67
5 15 21 5 5 09 24 2 VW 19 5 27 29 1 82 s
Op
9.0 | 0.0} 00] 00 00} 54/20] 44} 49] 0 | 00] 0.0 | 0.0 | 00 | 20 | F
03 | 12] 18 ] 14 J 10 | Oe] 21 | ge | og | 18 | 21 | 24 | 26 | 28 | o7 | Be
3 |e |s [3 |3 8 8/3 fe js jo fu |e
0.0 | 0.0 | 00} 0.0 f 0.0} 0.9] 00} 0.0} ,, | 0.0 | 00 | 0.9 | 0.0 | a0 | 21 oP
o1 | 11 f17 | 12 fos | os | 20 | os | 9,’ ] 15 | 19 | 23 | 25 | 27 | 62 | BP
7 |2 |2 |7 J}7 Ja Ja ja 2 ;7 ]2 J2 fa joa]?
0. 0 -
0] em eater eo es eo fe Pe es |
00 an 07 03 06 18 A
5 |5 5 |7 6 5 |s |e |2
0.0 foo ]oo]oofoo]ooloo] ,,foofoo]oo]oo]oo]oo] 21 |.
o1 | 11 17 Joa Jos | or J 16 | Oo} os J 11 | 16 | 19 | 21 | 2a | 62
7 |2 |2 |3 [3 Joe {8 a {s {3 {8 |s jo |oa}|™
0.0 | 0.0 | 0.0 | 0.0 | 0.0 0.0 | 0.0 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 20
0.0 0.0 Sa
03 | 06 | 12 | 07 | 03 o1 | o1 10 | 14 | 18 | 20 | 22 | o7
Oo 02 me
3 |2 |2 |7 |7 52 | 6 2 |7 |2 |2 |3 fu
te 0.0 | 00 te o 0.0 | 0.0 be 0.0 | 0.0 . 0.0 | 0.0 . a Sa
s [4] ]e |, |o2] 13] foo fos je | 16 | te | 2° | oo | me
0.0 0.0 | 0.0 00 | 0.0 0.0 | 0.0 | 0.0 | 0.0 | 0.0 0.0 0.0 | 0.0 | 0.0 | 20 s:
. a
07 [2 48 | oa || 08 | 11 | 95 fot foe Joy] 14 | 16 | 18 | o7 |
5 |5 7 |s {3 |s |s 5s |s5 [6 |o9Table C
0.0
0.0
0.0
0.0
0.0
0.0
0.0
20
09 0.0 | 0.0 01 02 06 0.0 07 0.0 | 0.0 08 0.0 | 0.0 16 07 Sa
4 1.
s fo [oe fe Jo fo fg )o4 foe fe ft2 [14 f° | of | me
a0 }29]°] oo foo | 2°] 20 f 09 [oo foo] |] oo foo] oo] 20 |.
ty {OT 14 | bo fog | 97 | 07 fo | a5 | oz | oP | 10 | 12 faa | o7 | Se
5 [5 715 [3 [5s |s 5 |s [6 | os
mos foo] et] fee [os estes] sles es |=
[or fos |e’ fer] o° fos |g” jos fos |e faz [ra f 1° | OF | me
a0 }29]°] oof o9| 2°] 2009 foo foo] |) oo foo] oo] 20 |.
ty {ot 14] 5° | og | 97 | 07 fos | os | oz | OP | 10 | 12 faa | o7 | Se
5 [5 7 15 [3 [5 |s 5 |s [6 |os
0.0 0.0 | 0.0 | 0.0 0.0 0.0 oo | %°
13 0.0 | 0.0 02 06 10 0.0 " 0.0 | 0.0 04 0.0 | 0.0 12 00 Sa
elm fo fe le le fle [fo Js | oe fro |] ® me
is 0.0 | 00 oe oe 0.0 | 00 S 0.0 | 0.0 ba 0.0 | 0.0 ‘. 7 sa
s fo fe Js {2 {93g |r foz Js | 95 foe | 3° | og | me
0.0 | 0.0 0.0 | 0.0 | 0.0 | 0.0 | 0.0 0.0 | 0.0 | 0.0 | %°
. 08 02 we oo 14 00 16 12 04 0° 03 05 | 07 * Sa
5 [5 7 |s {3 |s |s 5 js fe | )™
0.0 0.0 [oo | 00 0.0 0.0 0.0 | 20
18 . e o7 fat fs ° 16 . te 00 ne te 07 | 07 &
5 5 [5 [2 8 5 1 | 14
30
99 F 40 foo | 9? FOP] 40} 9} a0] 00} 2°] 00 foo} 2°} o0 | s
0 | 0. a
1 J 42 Jos | 1° | 14 | 18 Fos | 7 Jae | os | 23 | 00 |o2 | | 49 | me
5 5 |5 |2 8 5 143
0.0 0.0 | 0.0 | 0.0 0.0 0.0 0.0 30
0.0 | 0.0 0.0 0.0 | 0.0 0.0 | 0.0 00 | sa
23 Jaa Jos | 1? | 18 | 2° Jos | 2" fas fro | 2% | 02 | oo | ° | a9 | me
5 5 |5 |2 8 5 1
4
30
0.0] 00] ,,| 00/00} 00} 00] 00} 00) 00) 00] 00} 00] 5) o> | sq
25 | 16 | 40 | 14 | 18 | 22 | 07 | 23 | o2 | 12 J 07 | 04 J oz | oo] by | oe
6 |4 6 je |3 J1 Jo fo Ja fo Ja JaAnswer each of the following questions in the spaces provided, The answers to the questions
and the use of Tables A, B, and C will determine the timing key required to correct the injection
timing.
‘A working example is attached for your review to illustrate the use of this worksheet.
What is the current timing?
0.267.
What is the timing code?
JF.
What is the timing
specification for this code (+
0.002 in)?
0.279.
Is the current timing a larger
or smaller number than the
specification?
* Iflarger, advance the
timing
+ If smaller, retard the
timing
Smaller.
—Retard.
What is the difference
between the current timing
(answer to question 1) and
‘the specification (answer to
question 3)?
0.012.
Does the offset of the current
key point in the same or
opposite direction that the
camshaft normally rotates?
Same
Use Table A to determine the
current key part number.
+ What is the amount of
the offset of the current
key?
+ What is the part number
of the current key?
0.007.
—200711
Table A
Timing Key Part Number
Offset
mm
$302
None
None
216294
0.09
0.004
200711
0.18
0.007Table A
Timing Key Part Number Offset =
mm in
216782 0.28 0.011
200709 0.38 0.015
200704 0.51 0.020
200708 0.54 0.021
3000497 0.69 0.027
200706 0.83 0.033
3000492 0.91 0.036
200714 0.99) 0.039
3000493 1.09 0,043
3000494 1.10 0.047
3000495 1.30 0.051
Use Table B to determine how
8 to use Table C. Circle or
check the appropriate
answer.
Table B
Answer to Question | Answer to Question | Beginning Point on
4 6 Table C
Advance Same Top of column’
Advance Opposite Bottom of column
Retard ‘Same Bottom of column
Retard Opposite Top of column
‘Answer the following
questions BEFORE using
Table C to determine the new
timing key part number.
* Find the current key
5 part number listed at
the top of the column
on Table C
+ Move up or down the
column (the answer to
question 8). Do not
pass 0.000 (zero).If you pass 0.000 (zero), you will be choosing a key that does the opposite of what you want it to
do.
Stop when you locate the number nearest (# 0.002 in) to the required change in push rod travel
(answer to question 5). Remain in this row. Move you finger to the right. The result is the new key
part number and direction of offset the timing key must point.
* What is the part number of the new key? 200706
Note : Each column on Table C indicates the change in the push rod travel. The
change will result if the key at the top of the column is removed and the new key
indicated in the second column from the right is installed. The direction of offset will
be pointing as indicated in the last column to the right on Table C.
Table C
Dir
Pa
s- | 20 | 20 | 20 | 20 | 20 | 20 | 21 | 21 *o * o *. *o rt | oct
ion
ele leleelelela|s|a/s|a (sia /~|s
1 |2 |3 ja |s |™ | of
ber
set
0.0 | 0.0 | 0.0} 0.0 | 0.0] 00] 00} 00] 00] 00] 00] 00 | 00 | 00 °e op
25 | 35 | 41 | a6 | 32 | 28 | 44 | 27 | a1 | 99 | 4a | a7 faa | si | i | Be
6 |i |1 Joe fe fo Ja fs Ja fa Jo fa fa fo s!
5 [|e
30 | Op
ne 0.0 | 0.0 ue . te 0.0 oe 0.0 | 0.0 oe 0.0 o ° 00 | po
5 1) Js le [212 (213716 (419 fa | 4 ft
4 fe
30 | Op
0.0 0.0 | 0.0 | 0.0 0.0 0.0 0.0 | 0.0
0.0 | 0.0 0.0 0.0 | 0.0 0.0 00 | po
21 Jar | a7 | $2} 28 | 24 Fao | 23 | a7 | as | 3? | aa [4] 47 | a9 | sit
5 5s |5 |8 2 5 vf
3 |e
0.0 0.0 | 0.0 | 0.0 0.0 0.0 0.0 | 20 | ©
fox fon] a8] 3x | 85202] foe Jan] 21 |
5 5 |5 |8 2 5 1 |14 fe
30 | Op
0.0 | 0.0 0.0 | 0.0 | 0.0 | 0.0 | 0.0 0.0 | 0.0 | 0.0
‘. 27 | 33 oa oe 21 | 36 f 19 | 23 | 31 ae 39 | a1 | 43 * e
5 [5 3 [5 |7 |s |5 5s js fe jo |eTable C
29} 5 too | 22122] 2] 9} loo) 00/22} 0 | oo | 22} 2 ig
15 26 | 22 | 18 7” 33 41 | 07
s 1/31 ]e fs fe (24 }o [2712 4s | 37 199 7" Yo an
30 | Op
. 0.0 | 0.0 oe ~. e 0.0 %e 0.0 | 0.0 3° 0.0 | 0.9 . 00 | po
s 12/2 /)6 ls fe (22 ]o {19127 fs [35 [37 fy | 49 | sit
1 fe
0.0 | 0.0 0.0} 0.0 | 0.0 | 0.0} 00 00} 00] 00] 20 | ®
0.0 0.0 | 0.0 0.0 po
11 | 20 [26 | 95 Jag | 14 | 29 | 12 | 16 | 24 | oo | a2 | 34 | o6 | o7 | PP
5 |5 3 [5 |7 |s [5 5 5 [6 fos |e
Op
0.0 00100 0.0 | 0.0 | 0.0 0.0 0.0 0.0 | 0.0 0.0 00 | 00 0.0 | 20
09 J a5 Jas [22118 |72 Jog | Jas | 2s [27 far fas | 25) 7 | oe
5 5 |5 |8 2 5 1 | o4 |e
0.0 | 0.0 0.0 | 00 | 0.0 | 0.0 | 0.0 0.0 | 00] 00] 20 | %
ae 16 | 22 ° o 10 | 25 | o8 | 12 | 20 bo 2a | 30 | 32 | 07 |B
5 [5 3 [5 |7 |s |5 5 |s |e |oo |e
0.0 0.0 | 0.0 0.9 0.0 oof 21 |
os 12900] a6] 4, foo] 00] 5° | 0.0} 00} 2] 00 foo} s’| 6 | po
1 21 9 2 VW 19 2 29
s | s fs |° | Jo 5 [77 1 | 82 a
op
0.0 | 0.0 foo} 00 f00} 54] 90] 44} 49] 2 | 00] 0.0 | 0.0 | 00 | 20 |
03 12 18 14 10 06 21 05 09 16 21 24 | 26 28 07 e
3 fs fa |3 [3 8 8 js je je jo ju] e
0.0 | 0.0 | 00] 00 f0.0] 00] 00} 00} | 0.0 | 00] 00 | 00 | 00 | 21 op
01 11 7 12 | 08 05 20 03 02 15 19 23 25 | 27 62 e
7 |2 f2 |7 |7 | Jo fa 2 |7 J2 j2 Ja foal e
0.0] °°] ©] 00 }0.0] 00} | foo] %° | 00) 2° |29) 29) S | ny
co 2 | 78 | aa Jor | os | 8 | 2 | os | 73 Jae | 22 [28 | 25 | 30 |
5 [5 5 |7 6 5s |s |e [2
00 [o0]foofoo/oolooloo] | [oo]oo|oo]o0foofoo] 2 |.
o1 | 11 17 J 09 J 05 | or | 16 | 9} os | 11 | 16 | 19 J 21 | 23 | 62
7 |2 |2 |3 |3 Jo Ja e je |3 fs js |9 |o4]™Table C
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
20
0.0 0.0 sa
03 06 12 07 | 03 0 o1 o1 02 10 14 18 20 22 07 me
3 [2 |2 |7 [7 52 [6 2 [7 |2 [2 |3 iu
99 1 40 fo0 | f°} 00] 00} °°} 00] 00] 2°} 00 foo] 2°} 24 | s
. 0 | 0. a
05 05 | 01 03 12 20 | 67
s [04] I] 5 |g joz 1s fg | oo foe | <* |16 | re f° | O° | me
00 fee freon fools] see ee [se oe a [seco 2 |=
Ths is |“ |° [7 [s [a fs fs [" |s |s [6 joo | ™
20} 55] 90/2229] 45 /°] oo taol°?) a0 loo] °°] 2 Is,
09 | FL oe | or | oz] 25 | oo 197 | on | om | 2 boo faq | 18) 97 foe
5 5 [5 [2 8 5 1 | 04
50122122] oo} ao | 29] 22] eofeofao] ,, | oo }oo]oo] 20 |.
o1 04 07 07 09 05 02 10 12 14 07
" 00 | 04 07 me
5 [5 715 [3 [5s |s 5 |s |6 |os
0.0 0.0 [00 | 00 0.0 0.0 0.0 | 20
w | foe far [ors [oe [ar oe] z0 |e foe [en] te] [=
5 s [5 [2 8 5 1 | 04
095 FBS fas Jon] 2°] [ae | SF] |e [| IPT [a
1 4
Ths [Is |° |“ 17 [5 |s fs fs | 5s |s Jo jos | ™
0.0 0.0 | 0.0 | 0.0 0.0 0.0 oo | 2°
tg [22199] o> oe | a5 | 22] 4, | 22] 20] op foo foo | 1 | 00 | sa
4 12 1 49
s foto fe fe fo fea [2812 fe fos fre | | 49 | me
is 0.0 | 0.0 oe oo a 0.0 ‘S 0.0 | 0.0 bd 0.0 | 0.0 ‘. o sa
06 Jo 03 10 | 02 06 | 08 me
5 5 [5 [2 8 5 1 | 06
0.0 | 0.0 0.0 | 0.0 | 0.0 | 0.0 | 0.0 00 | 00} 00] 2
0.0 0.0 | 0.0 0.0 00 | sa
ta | 8 | 2 | oy | aa | 4 | 99 | 26 | 12 Jos ] go | 03 os | 07 | ty | me
5 5 7 5 3 5 5 5 5 6 2
rae fan 5 | fan |= ofan | 5 fos foo]
fos fos fe fe yo fo | ye J 1a fos | 2° | os fos | 17 | o7 | me
0.0 0.0 | 0.0 | 0.0 0.0 0.0 oo | 2°
m foo foo] to |5o | os | oo} 2° | 00] 00] 5° foo foo | 5? | 00 | sa
[12 fos | eo a fa | 03 |g? | re | oe] g° | 0 J oz | $* | 49 | meTable C
30
99 F 40 foo | 9? FO] 90 | O°} 0.0 J 00 | 9] 00} 00] 2°] 00 | sa
23 | ™ 12 | 16 | 20 | °°} a1 | 05 | 02
s (4 ]% 1s Js lo |e |t# | 12 Js | 92 | 90] 4° | 49 | me
4
0.0 | 0.0 0.0 | 0.0 | 0.0} 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 %0
25 | 16 . 14 | 18 | 22 | 07 | 23 | 02 | 12 | 07 | 04 | 02 oo. * Sa
6 |4 6 je |3 }1 Jo fo Ja Jo fa fa : |
Last Modified: 10-Jun-2021