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Swaged Rope Single 1

Usha Martin is a leading manufacturer of high-performance steel wire ropes tailored for the logging industry, utilizing a unique swaging process to enhance strength and flexibility. Their ropes are rigorously tested for quality and are used globally in critical applications, supported by extensive manufacturing and distribution facilities. The company aims to provide comprehensive wire rope solutions, ensuring safety and efficiency in forestry operations.

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0% found this document useful (0 votes)
3 views15 pages

Swaged Rope Single 1

Usha Martin is a leading manufacturer of high-performance steel wire ropes tailored for the logging industry, utilizing a unique swaging process to enhance strength and flexibility. Their ropes are rigorously tested for quality and are used globally in critical applications, supported by extensive manufacturing and distribution facilities. The company aims to provide comprehensive wire rope solutions, ensuring safety and efficiency in forestry operations.

Uploaded by

mukeshgoyal.in
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

HIGH-PERFORMANCE

SWAGED
ROPE
FOR FORESTRY
02 | SWAGED ROPE
OUR
WORLD
Usha Martin is one of the world’s largest manufacturers of wire ropes. Our journey of more than
six decades has been focused on manufacturing excellence, product innovation, technology
improvements, and customer satisfaction, which has resulted in establishing Usha Martin
ropes as one of the most preferred and trusted brands in the world.

Usha Martin manufactures the most advanced high-performance steel wire ropes, which are
specially designed to meet the stringent requirements of the logging industry to the highest
international standards and ensure the utmost safety in critical operations. The forestry
ropes are subjected to a unique swaging process, which gives a compact rope structure, and
increased strength without compromising flexibility. Swaging improves the rope’s service
life and increases its load-carrying capacity. Usha Martin’s custom-made and precisely
engineered forestry ropes are ideal for logging applications to be used as hauling ropes in
tractor & skidder winches, and carrying & haul back rope in skyline tower yarder systems.

Usha Martin wire ropes undergo rigorous testing procedures to ensure superior quality
to meet the requirement of demanding operating conditions. No matter how critical your
application is, Usha Martin’s expertise is always there to offer one-stop wire rope solutions
for all your forestry needs.

Global companies, renowned for their critical applications, extensively use our high-
performance ropes worldwide. Our desire to excel is manifested through our group dynamics
having manufacturing facilities in India, Thailand, Dubai & United Kingdom, distribution
centres spread over all continents, Global Development Centre in Italy and service centres in
India, Netherlands, Scotland, Singapore, Dubai and Saudi Arabia. Our service-focused model
has elevated Usha Martin from being a wire rope supplier to a one-stop solutions provider in
collaboration with our customers.

SWAGED ROPE | 03
GLOBAL
FOOTPRINT

60 + 75 +
PRESENCE ACROSS
YEARS OF
LEADERSHIP
COUNTRIES

06 MANUFACTURING
FACILITIES
02 R&D
CENTRES

250+ GROUP DISTRIBUTION CENTRES


AND CHANNEL PARTNERS

04 | SWAGED ROPE
SPECIAL WIRE ROPE
FOR FORESTRY

FEATURES APPLICATIONS
• Swaged cross section. • Traction winches.
• High breaking load. • Skidder winches.
• Better fatigue performance. • Carrying and hauling lines.
• Maximum structural stability. • Haul back lines.
• Improved wear resistance for hard terrains. • Tower yarder skylines.
• Resilience to crushing makes it ideal for multi-layer winding.
• Less pressure on drums.
• Resistance to vibration.
• Ideal for small diameter pulleys.

APPLICATION SPECIFIC TO
8 STRANDED ROPES
• Hauling and traction lines with dynamic loading.
• Carrying lines with dynamic loading.

SWAGED ROPE | 05
06 | SWAGED ROPE
PRECISELY
ENGINEERED
SWAGED ROPES
Swaging improves the rope’s service life and
increases its load-carrying capacity

SWAGED ROPE | 07
SWAGE 6

NOMINAL ROPE APPROX. MINIMUM BREAKING STRENGTH


DIAMETER MASS
1770 1960 EIP 2160
mm in kg/100m kN kN kN kN
8 31.3 56.2 58.2 60.7 61.7

9 39.6 71.2 73.7 76.8 78.1

9.53 3
/8 44.4 79.8 82.6 86.1 87.5

10 48.9 87.9 91 94.8 96.4

11 59.1 106 110 115 117

11.11 7
/16 60.3 108 112 117 119

12 70.3 127 131 137 139

12.7 1
/2 78.8 142 147 153 155

13 82.6 148 154 160 163

14 95.7 172 178 186 189

14.3 9
/16 99.9 180 186 194 197

15 110 198 205 213 217

15.9 5
/8 123.5 222 230 239 244

16 125.1 225 233 243 247

18 158.3 285 295 307 312

19 3
/4 176.3 317 328 342 348

20 195.4 351 364 379 385

22 236.4 425 440 459 466

22.2 7
/8 241.4 434 450 468 476

24 281.4 506 524 546 555

25 305.3 549 569 593 602

25.4 1 315.2 567 587 612 622

26 330.2 594 615 641 651

28 383 689 713 743 756

28.58 1 1/ 8 399 718 743 774 787

30 439.7 791 819 853 867

31.75 1 /4 1
492.4 885 917 956 972

32 500.2 900 932 971 987

33 532 957 991 1032 1049

34 564.7 1016 1052 1096 1114

34.93 1 /8 3
596 1072 1110 1157 1176

35 598.4 1076 1115 1161 1181

36 633.1 1139 1179 1229 1249

38.1 1 1/2 709.1 1275 1321 1376 1399

NOTE:
Diameter tolerance: 0.00% to +3.00%
Recommended Construction : 6x26WS with Steel Core / Other Construction : 6x19S,
6x19F(6x25F), 6x31WS with Steel Core.
Approx. Mass of 6x19F(6x25F) will be 3.0% higher than given values.
Rope sizes, breaking load, and construction not shown in the standard table may be
available on request and prior confirmation.

08 | SWAGED ROPE
SWAGE PRO 6

NOMINAL ROPE APPROX. MINIMUM BREAKING STRENGTH


DIAMETER MASS
1770 1960 EIP 2160
mm in kg/100m kN kN kN kN
8 33.6 58.5 67.4 68.5 69.7

9 42.5 74 85.3 86.7 88.2

9.53 3
/8 47.7 83 95.6 97.2 98.9

10 52.5 91.4 105 107 109

11 63.5 111 127 129 132

11.11 7
/16 64.8 113 130 132 134

12 75.6 132 152 154 157

12.7 1
/2 84.7 147 170 173 176

13 88.7 154 178 181 184

14 102.9 179 206 210 213

14.29 9
/16 107.2 187 215 218 222

15 118.1 206 237 241 245

15.88 5
/8 132.4 230 266 270 275

16 134.4 234 270 274 279

18 170.1 296 341 347 353

19 3
/4 189.5 330 380 386 393

20 210 365 421 428 436

22 254.1 442 510 518 527

22.2 7
/8 258.7 450 519 529 537

24 302.4 526 607 616 627

25 328.1 571 658 669 681

25.4 1.00 338.7 589 679 690 703

26 354.9 618 712 723 736

NOTE:
Diameter tolerance: 0.00% to +3.00%
Recommended Construction : 6x26WS with Steel Core / Other Construction : 6x19S,
6x19F(6x25F), 6x31WS with Steel Core.
Approx. Mass of 6x19F(6x25F) will be 3.0% higher than given values.
Rope sizes, breaking load, and construction not shown in the standard table may be
available on request and prior confirmation.

SWAGED ROPE | 09
COMPACTED SWAGE 6

MINIMUM BREAKING STRENGTH


NOMINAL ROPE APPROX.
DIAMETER MASS
1770 1960 EIP

mm in kg/100m kN kN kN

8 34.5 66.7 68.6 70.2

9 43.7 84.4 86.9 88.9

9.53 3
/8 49 94.6 97.4 99.6

10 54 104 107 110

11 65.3 126 130 133

11.11 7
/16 66.6 129 132 135

12 77.7 150 154 158

12.7 1
/2 87 168 173 177

13 91.2 176 181 185

14 105.7 204 210 215

15 121.4 234 241 247

15.88 5
/8 136 263 270 277

16 138.1 267 275 281

18 174.8 337 347 355

19 3
/4 194.8 376 387 396

20 215.8 417 429 439

22 261.1 504 519 531

22.23 7
/8 266.6 515 530 542

24 310.8 600 618 632

25 337.2 651 670 686

25.4 1 348.1 672 692 708

26 364.7 704 725 742

NOTE:
Diameter tolerance: 1.0% to 3.50%
Recommended Construction: 6×26WS with Steel Core / Other Constructions: 6×19S,
6×19F(6x 25F), 6×31WS with Steel Core.
Approx. Mass of 6×19F(6x25F) will be 3.0% higher than given values.
Rope sizes, construction, and min. breaking strength not shown in the table may be
available on request and prior confirmation.

10 | SWAGED ROPE
SWAGE 8

NOMINAL ROPE APPROX. MINIMUM BREAKING STRENGTH


DIAMETER MASS
1770 1960 EIP 2160
mm in kg/100m kN kN kN kN
8 31.8 56.9 58.9 61.4 62.6

9 40.2 72.1 74.6 77.7 79.3

9.53 3
/8 45.2 80.8 83.6 87.1 88.8

10 49.7 89 92.1 95.9 97.8

11 60.1 107 111 116 119

11.11 7
/16 61.3 110 113 118 121

12 71.4 129 133 139 141

12.7 1
/2 80.1 144 149 155 157

13 84 150 156 156 165

14 97.2 174 180 188 192

14.3 9
/16 101.6 182 188 196 200

15 111.8 201 208 216 220

15.9 5
/8 125.5 225 233 242 248

16 127.1 228 236 246 251

18 161 289 299 311 317

19 3
/4 179.2 321 332 346 353

20 198.6 356 369 384 391

22 240.3 431 446 465 473

22.2 7
/8 245.4 440 456 474 483

24 286.1 513 531 553 563

25 310.4 556 576 600 611

25.4 1.00 320.4 574 594 619 631

26 335.7 602 623 649 661

28 389.4 698 722 752 767

28.58 1 1/ 8 405.6 727 752 783 799

30 447 801 829 863 880

31.75 1 /4 1
500.5 897 928 967 987

32 508.5 912 944 983 1002

33 540.7 969 1003 1044 1065

34 574 1029 1065 1109 1131

34.93 1 /8 3
605.8 1086 1124 1171 1194

35 608.3 1090 1129 1175 1199

36 643.5 1154 1194 1244 1268

38.1 1 1/2 720.8 1292 1338 1393 1420

NOTE:
Diameter tolerance: 0.00% to +3.00%
Recommended Construction : 8x26WS with Steel Core / Other Construction : 8x19S,
8x19F(8x25F), 8x31WS with Steel Core.
Approx. Mass of 8x19F(8x25F) will be 3.0% higher than given values.
Rope sizes, breaking load, and construction not shown in the standard table may be
available on request and prior confirmation.

SWAGED ROPE | 11
SWAGE PRO 8

NOMINAL ROPE APPROX. MINIMUM BREAKING STRENGTH


DIAMETER MASS
1770 1960 EIP 2160
mm in kg/100m kN kN kN kN
8 34.7 59.2 68.2 69.3 70.7

9 44 74.9 86.3 87.7 89.5

9.53 3
/8 49.3 84 96.7 98.4 100

10 54.3 92.5 106 108 111

11 65.6 112 129 131 134

11.11 7
/16 66.9 114 132 134 136

12 78.1 134 154 156 159

12.7 1
/2 87.5 149 172 175 179

13 91.7 156 180 183 187

14 106.3 181 208 213 216

14.29 9
/16 110.8 189 218 221 225

15 122 208 240 244 249

15.88 5
/8 136.8 233 269 273 279

16 138.8 237 273 277 283

18 175.8 300 345 351 358

19 3
/4 195.9 334 385 391 399

20 217 369 426 433 443

22 262.6 447 516 524 535

22.2 7
/8 267.4 455 525 535 545

24 312.5 532 614 623 636

25 339.1 578 666 677 691

25.4 1 350 596 687 698 714

26 366.7 625 721 732 747

NOTE:
Diameter tolerance: 0.00% to +3.00%
Recommended Construction : 8x26WS with Steel Core / Other Construction : 8x19S,
8x19F(8x25F), 8x31WS with Steel Core.
Approx. Mass of 8x19F(8x25F) will be 3.0% higher than given values.
Rope sizes, breaking load, and construction not shown in the standard table may be
available on request and prior confirmation.

12 | SWAGED ROPE
COMPACTED SWAGE 8

MINIMUM BREAKING STRENGTH


NOMINAL ROPE APPROX.
DIAMETER MASS
1770 1960 EIP

mm in kg/100m kN kN kN

8 35 67.5 69.5 71.1

9 44.3 85.4 87.9 89.9

9.53 3
/8 49.6 95.7 98.6 100.8

10 54.7 105 109 111

11 66.1 128 131 134

11.11 7
/16 67.5 130 134 137

12 78.7 152 156 160

12.7 1
/2 88.1 170 175 179

13 92.4 178 183 188

14 107.1 207 213 218

15 123 237 244 250

15.88 5
/8 137.8 266 274 280

16 139.9 270 278 284

18 177.1 341 352 360

19 3
/4 197.3 380 392 401

20 218.6 422 434 444

22 264.5 510 525 537

22.23 7
/8 270.1 521 536 549

24 314.8 607 625 639

25 341.6 659 678 694

25.4 1 352.6 680 700 716

26 369.4 713 734 750

NOTE:
Diameter tolerance: 1.00% to +3.50%
Recommended Construction : 8x26WS with Steel Core / Other Construction : 8x19S,
8x31WS 8x36WS with Steel Core.
Rope sizes , Construction and Min. Breaking Strength not shown in the table may be
available on request and prior conformation.

SWAGED ROPE | 13
SAFETY
INFORMATION

Any performance specifications are conditional on proper rope diameter, construction & grade of rope tensile; on
proper design & maintenance of mechanical eqquipment on which the wire rope is used and on proper storage,
handling, maintenance and periodic inspection of such products during the period of use.

Inspect wire rope and consult industry and equipment manufacturer recommendations before each use. The UML
wire rope may not perform as expected if it is damaged, abused, overused or improperly maintained.

Disclaimer
All statements, technical information and recommendations contained herein are believed to be reliable, but no
guarantee is given as to their accuracy and/or completeness. The user must determine the suitability of the product
for his own particular purpose, either alone or in combination with other products and shall assume all risk and liability
in connection therewith.

Whilst every attempt has been made to ensure accuracy in the content of the tables, the information contained in this
catalogue does not form any part of a contract.

10 | SWAGED ROPE
CORPORATE OFFICE

USHA MARTIN LIMITED


2A, Shakespeare Sarani ‘Mangal Kalash’
Kolkata-700 071
Phone: +91 33 71006300 / +91 33 71006492
Email: contact@[Link]

INDIA OFFICES

NORTH REGIONAL OFFICE SOUTH REGIONAL OFFICE

USHA MARTIN LIMITED USHA MARTIN LIMITED


825 & 826, 8th Floor, VKR Tower, No. 14, First Avenue, Ground Floor,
World Trade Tower Ashok Nagar, Chennai - 600083
Plot-1, Block- B, Sector-16, Noida, U.P. - 201301 Phone: +91 44 47885020
Phone: +91 120 6286129 Email: marketing-south@[Link]
Email: marketing-north@[Link]

EAST REGIONAL OFFICE WEST REGIONAL OFFICE

USHA MARTIN LIMITED USHA MARTIN LIMITED


2A, Shakespeare Sarani ‘Mangal Kalash’ Office No. 1001/1002, Chandak Chambers,
Kolkata - 700071 Near WEH Metro Station, Andheri Kurla Road,
Phone: +91 33 71006492 Andheri (E), Mumbai - 400 069
Email: marketing-east@[Link] Phone: +91 22 6239 0290
Email: marketing-west@[Link]

INTERNATIONAL OFFICES

USHA MARTIN AMERICAS, INC EMM CORP SAUDI ARABIA USHA MARTIN VIETNAM CO. LTD
1301 Hays Street Brunton Wire Ropes Industrial Company Limited 18A, D2 Street, Ward 25,
Houston, TX 77009 P3511 Al Ameer Sultan - Al Jawharah Dist. Binh Thanh District, Ho Chi Minh City,
Phone: +1 713 676 1800 Unit No. 15, Al Khobar 34434-9497, S.R Vietnam
Email: sales@[Link] Kingdom of Saudi Arabia Phone: +84 28 3512 2209
Phone: +966 138126266 Email: qui@[Link]
EMM CORP Email: rahat@[Link]
Howe Moss Place, PT. USHA MARTIN INDONESIA
Kirkhill Industrial Estate Dyce, USHA SIAM STEEL INDUSTRIES Konica Building 3A Floor Jl.
Aberdeen AB 21 OGS, Scotland, UK PUBLIC COMPANY LIMITED
Gunung Sahari Raya 78 Jakarta 10610,
Phone: +44 1224 77 5151 66 Q House Asoke Building, Indonesia
Email: info@[Link] 12th Floor, Unit 1207 Sukhumvit 21 road, Phone: +62 21 42870794
North Klongtoey, Wattana, Bangkok 10110 Email: marketing-indonesia@[Link]
BRUNTON SHAW UK Phone: +662 261 7361- 4
Sandy Lane, Worksop, S80 3ES, UK E-mail: info@[Link] USHA MARTIN ITALIA S.R.L
Phone: + 44 1909 537 600 Via Antonio Segni 6
Email: info@[Link] USHA MARTIN SINGAPORE PTE LIMITED
25062 Concesio (BS), Italy.
91 Tuas Bay Drive, Usha Martin Building, Phone: +39 030 7741330
DE RUITER STAALKABEL B.V. Singapore - 637307 Email: info@[Link]
Kerkeplaat 10, 3313 LC Dordrecht Phone: +65 6265 7756
The Netherlands Email: sales@[Link]
Phone: +31 (0) 78 - 8200600
Email: info@[Link] USHA MARTIN AUSTRALIA PTY LTD
Sydney Office: Unit 2, 7 Tarlington Pl,
BRUNTON WIRE ROPES FZCO. Smithfield NSW 2164
P.O. Box 17491, M00301 Phone: +61 411 095 983
Jebel Ali Free Zone, Dubai U.A.E Perth Office: 31 Colin Jamieson Drive,
Phone: + 971 50 4503717 Welshpool WA 6106 Phone: +61 419 939 567
Email: sm@[Link] Email: marketing-australia@[Link]

Follow us on: [Link]

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