Applied Costing and Control 3
Applied Costing and Control 3
b) Costing: Techniques and processes used to ascertain cost. • Helps management planning – Provides vital cost
information.
c) Cost Accountancy: Application of costing principles for cost
control and managerial decision-making. • Improves efficiency – Identifies losses, waste, and
inefficiency.
d) Cost Centre: A location or department where costs are
collected (e.g., production unit). • Assists in fixing selling price – Determines cost-based
pricing.
e) Cost Unit: Unit of product or service for which cost is
measured (e.g., per kg, per litre, per service). • Facilitates comparison – Compares cost trends and
performance over time.
f) Elements of Cost: Materials, Labour, Expenses.
• Aids government decisions – Useful for price fixation,
g) Direct and Indirect Costs tariff setting, and taxation.
• Direct: Traceable to product; • Useful for investors and creditors – Shows profitability
• Indirect: Not directly traceable (overheads). and cost structure.
h) Fixed, Variable, Semi-variable Costs: Behaviour of cost based Limitations of Cost Accounting
on output level. • Costly to implement – Requires skilled staff and
Objectives of Cost Accounting detailed records.
Cost of human effort used in production. Raw material used in Consumables, storage
Material
product materials
Types
Labour Production workers Supervisors, helpers
a) Direct Labour
• Labour that can be directly traced to specific products. Factory, admin, selling
Overheads —
Example: machine operators, carpenters. expenses
• Used when output is expressed in multiple • Meaning – A centre responsible not only for profit but
dimensions. also for the efficient use of assets invested.
• Meaning – Any item for which cost information is • Performance measure – Return on Capital Employed
required. (ROCE) or ROI.
• Meaning – A segment of the business responsible for • Used in manufacturing and service industries to
both revenue and cost, thus profit. analyse and control costs.
• Examples – A branch office, a product line, a sales • Ascertain cost per unit – Helps determine the exact
division. cost of production.
• Fix selling price – Provides a basis for pricing decisions. • Customised production – Each job is different (e.g.,
printing, furniture making).
• Cost control – Identifies areas of wastage or
inefficiency. • Cost accumulation – Costs are collected job-wise.
• Comparison – Compare actual cost with estimates or • Cost unit – Each individual job is the cost unit.
previous periods.
• Direct and indirect costs – Material/labour traced
• Budgeting & planning – Helps in forecasting future directly to job; overheads allocated on a suitable basis.
costs.
Accounting Procedure (Steps)
• Decision making – Useful for decisions like make-or-
Step 1: Job Order Received
buy, tender pricing, and profitability analysis.
• Customer places an order → Job number assigned.
Format of Cost Sheet
Step 2: Material Cost
• Summarise:
o Direct materials
o Direct labour
o Direct expenses
o Factory overheads
Total Job Cost / Cost per job
MODULE 2-SPECIFIC ORDER COSTING Step 6: Completion and Transfer
JOB COSTING • On completion, cost transferred to Finished Goods.
Job Costing – A costing method used to determine the cost of a • If sold, transferred to Cost of Sales.
specific job or work order, where each job is distinct and
production is not continuous. BATCH COSTING
• Job – A specific order or assignment requested by a • Batch Costing – A costing method used when identical
customer. units are produced in batches.
• Job Cost Sheet – A document that records all costs • The batch is treated as one cost unit, not each
related to a job. individual item.
Concepts in Batch Costing • Used in batch production industries to determine the
most economical number of units to produce in one
• Batch – A group of identical units produced together.
batch.
• Batch Number – Assigned for identification.
Purpose of EBQ
• Batch size – Number of units in a batch, determined by
• Minimise total cost – Balances setup cost and inventory
production efficiency.
carrying cost.
• Economies of scale – Costs spread over many units,
• Ensure efficient production – Reduces frequent setups
lowering cost per unit.
and idle time.
• Cost per unit – Total batch cost ÷ Number of units in
• Avoid overproduction – Prevents unnecessary storage
the batch.
and holding costs.
Accounting Procedure (Steps)
• Improve inventory control – Helps decide how much to
Step 1: Identify Batch produce in each batch.
Step 5: Prepare Batch Cost Sheet If production rate (P) is very high, EBQ simplifies to:
• Summarise costs:
o Direct materials
o Direct labour
Step 6: Compute Cost per Unit • Carrying Cost – Cost of storing each unit (rent,
insurance, deterioration).
• Divide total batch cost by number of units in the batch.
• Production Rate – Speed at which goods are produced.
Meaning of Economic Batch Quantity (EBQ)
• Demand Rate – Required consumption or sale of goods.
• EBQ – The optimum batch size that minimises the total
cost of production, including setup (or ordering) cost Factors Affecting EBQ
and carrying (holding) cost. • Setup cost – Higher setup costs increase EBQ.
• Carrying cost – Higher holding costs decrease EBQ. • Separate account maintained for each contract,
showing all materials, labour, overheads, and plant
• Demand – Higher demand requires larger batches.
used.
• Production capacity – Limitations of machinery affect
c) Work Certified
batch size.
• Portion of work completed and certified by an architect
• Storage space – Insufficient space reduces EBQ.
or engineer.
Assumptions of EBQ
d) Work Uncertified
• Demand is known and constant.
• Work completed but not yet certified; valued at cost.
• Production rate is higher than demand.
e) Retention Money
• Setup cost per batch is fixed.
• Amount withheld by the contractee (client) as security
• Carrying cost per unit is constant. for performance; paid after full completion.
• Ignores fluctuations in production capacity. Case 2: Contract sufficiently complete (work certified ≥ 25%
but < 50%)
• Requires accurate estimation of setup and carrying
costs. • Transfer 1/3 × (Notional Profit × Cash Received / Work
Certified) to P&L.
Contract Costing
Case 3: Contract more than 50% complete but not finished
• Contract Costing – A costing method used for large,
• Transfer 2/3 × (Notional Profit × Cash Received / Work
long-term, site-based projects such as construction of
Certified) to P&L.
buildings, roads, bridges, etc.
Case 4: Contract nearing completion
• Each contract is treated as a separate cost unit, and
costs are collected contract-wise. • Estimate total cost and compute Estimated Profit:
Concepts in Contract Costing
a) Contract
Cost-Plus Contracts
Meaning MODULE 3-PROCESS COSTING
A contract where the contractor is reimbursed for the actual Process Costing – A costing method used where production is
cost incurred plus an agreed percentage of profit or fee. continuous, units are identical, and output passes through
Features several processes (e.g., oil refining, paper, chemicals).
• Used when costs are uncertain (government defence Features of Process Costing
contracts, custom machinery). • Continuous production – Products flow through
• Protects contractor from rising costs. multiple stages or departments.
• Ensures transparency; client can inspect cost records. • Homogeneous output – Units produced are identical.
Purpose
o Shown separately as a loss in Costing P&L • Transfer cost of units completed to the next process or
Account. finished goods, as applicable.
By-Products
• Treatment in accounts – • By-Products – Products that are incidental or
o Credited to Costing P&L Account (gain). secondary to joint production; they have relatively low
economic value.
o Scrap value of avoided loss → debited (as
company saves the loss). • Examples – Molasses from sugar industry; sawdust
from timber processing.
Computation in Process Costing
Difference Between Joint Products and By-Products
General steps for preparing a Process Account:
Joint
Step 1: Collect Costs Basis By-Products
Products
• Direct materials
Value High Low
• Direct labour
Main
• Direct expenses Importance Secondary outputs
outputs
• Factory overheads
Share joint Often credited to process cost or
Treatment
All charged to the Process Account. costs treated as other income
• Allocates joint costs so that each product has the same Step 5: Value WIP and completed units
gross profit percentage. • Multiply equivalent units by cost per equivalent unit.
• Helps maintain consistent profitability across products. Methods of Equivalent Production Calculation
5. By-Product Accounting Methods 1. FIFO Method
A. Non-cost Methods • Considers only current period work.
• By-product value treated as other income. • Opening WIP treated separately.
• Deduct by-product revenue from total process cost. 2. Weighted Average Method
B. Cost Methods • Combines opening WIP + current costs; averages them.
• By-product credited at NRV, estimated sales value, or Service Costing – Meaning
opportunity cost.
• Service Costing (Operating Costing) – A method of
• Helps reduce cost of main products. costing used to determine the cost of providing
Equivalent Production services rather than producing goods.
• Equivalent Production – The process of converting • Applied in industries like transportation, hospitals,
partially completed units (WIP) into equivalent fully hotels, power supply, canteens, etc.
completed units.
Service Costing
• Used when units in production are at different stages of
• Costs are collected and analysed for service units
completion.
instead of goods.
Purpose of Equivalent Production
• Main objective: determine cost per unit of service
• To calculate cost per equivalent unit. (e.g., per km, per bed-day, per meal).
• To value work-in-progress, normal loss, and completed • Cost classification is often divided into fixed, variable,
output accurately. and semi-variable costs.
Features of Service Costing • Vehicle tax
• Repairs
Composite Cost Unit
• Meaning – A cost unit that combines more than one C. Semi-variable Costs
measure to express service output. • Supervision cost
• Used in service industries where a single unit is • Office expenses
insufficient.
Step 3: Compute Total Operating Cost
Examples in Transport:
Step 1: Identify Cost Units • Assists in controlling fuel and maintenance costs.
o Favourable variance: Actual < Standard Time Usually set for short periods Used for long-term
period (e.g., monthly/quarterly) predictions
o Unfavourable variance: Actual > Standard
Normative (what cost Predictive (what
• Purpose – To measure efficiency, detect wastages, and Nature
should be) cost may be)
help management take corrective actions.
Types of Budget
Uses
Revised Standard Quantity (RSQ):
• Helps in performance evaluation.
Material Yield Variance (MYV) A comprehensive budget that consolidates all functional
budgets of an organisation.
• Meaning – Difference due to actual output being
higher or lower than expected from given inputs. Presents the overall financial plan for the entire business.
• Formula: Components
Benefits
• Improves accountability.
Features
Advantages
Limitations