See Master Control for controlled copy of this document.
REV ECO DATE DESCRIPTION APPD
A 16935 08/02/12 INITIAL RELEASE – SPLIT FROM 7207635MS/ 7213992MS [Link]
NOTES: THIS MATERIAL IS THE PROPERTY OF ASYMTEK.
NO RIGHTS ARE GRANTED TO USE SUCH MATERIAL
FOR ANY PURPOSE OTHER THAN FURNISHING OF
1. THIS OMS IS STRUCTURED TO THE DATAFLO BOM, 7241283. IF
SERVICE AND SUPPLIES TO ASYMTEK.
ASSEMBLED ITEMS ARE ADDED/DELETED TO THE DATAFLO
BOM, THOSE CHANGES SHOULD BE REFLECTED IN THIS OMS.
2762 LOKER AVENUE WEST
2. APPLY REMOVEABLE THREAD LOCKER, 40-0019 (LOCTITE- CARLSBAD, CA 92010
242) TO ALL THREADED FASTENERS UNLESS OTHERWISE
NOTED.
TITLE:
3. TORQUE EACH SCREW (NUT) USING A TORQUE WRENCH IN
ACCORDANCE WITH THE DATA SHOWN IN THE "TORQUE" OMS,S-9XXN “M3”
COLUMN OF THE PARTS LIST.
DRAWN: DATE:
[Link] 3/28/2012
4. THIS DOCUMENT IS AUTHORIZED FOR USE IN PRODUCTION
ON COLOR PRINTS OR COLOR MONITORS ONLY. USE OF ENGINEER: DATE:
MONOCHROME PRINTS OR A MONOCHROME MONITOR IN [Link] 3/28/2012
PRODUCTION IS NOT AUTHORIZED.
ELECTRONIC FILE: SHEET:
[Link] 1 OF 16
SIZE DWG. NO.: REV:
A 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
See Master Control for controlled copy of this document.
PART NO. QTY DESCRIPTION TORQUE COMMENTS
7211500 REF CABLE,38.0FT [Link] 1
49-6612 REF SCREW M6X1.0 BUTTON X 12 25 IN-LBS
1
MAGNET
CABLE
MARKING
3 WRAPS
7211500
VERIFY MARK AT MID-LENGTH
2X 49-6612
CUT 6” ± 1”
SHEET: DWG NO: REV:
2 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
See Master Control for controlled copy of this document.
PART NO. QTY DESCRIPTION TORQUE COMMENTS
49-6001 REF NUT, HEX M6 X 1.0 25 IN-LBS
3 WRAPS
2X 49-6001
SHEET: DWG NO: REV:
3 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
See Master Control for controlled copy of this document.
PART NO. QTY DESCRIPTION TORQUE COMMENTS
49-6612 REF SCREW M6X1.0 BUTTON X 12 25 IN-LBS
1 MAGNET
CABLE
MARKING 7211500
3 WRAPS
2X 49-6612
CUT 8” ± 1”
SHEET: DWG NO: REV:
4 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
See Master Control for controlled copy of this document.
PART NO. QTY DESCRIPTION TORQUE COMMENTS
49-6001 REF NUT, HEX M6 X 1.0 25 IN-LBS
1
2
3 WRAPS CCW
2X 49-6001
SHEET: DWG NO: REV:
5 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
See Master Control for controlled copy of this document.
PART NO. QTY DESCRIPTION TORQUE COMMENTS
49-6001 REF NUT, HEX M6 X 1.0 25 IN-LBS
7211500
2 3 WRAPS
TQC: ENSURE 1 GROOVE
CABLE GAP BETWEEN TWO
Y-CABLES.
3
2X 49-6001
SHEET: DWG NO: REV:
6 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
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PART NO. QTY DESCRIPTION TORQUE COMMENTS
49-6612 REF SCREW M6X1.0 BUTTON X 12 25 IN-LBS
2 3 WRAPS
2X 49-6612
CUT 8” ± 1”
SHEET: DWG NO: REV:
7 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
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PART NO. QTY DESCRIPTION TORQUE COMMENTS
49-6316 REF SCREW, M6 X 1.0 SOCKET X 16 87 IN-LBS FOR REFERENCE
LOOSEN 4X
49-6316 ON Y
CARRIAGE
PULLEY
LOOSEN TO
RELEASE BRACKET
TQC: PULL ON END OF
CABLE TO VERIFY THAT IT
IS SECURED BY NUT (3X)
RELEASE (3X) SPRING BRACKETS
TO TENSION CABLES.
MOVE X-BEAM THROUGH
3 ITS FULL TRAVEL (FRONT
TO BACK) 4X
RETIGHTEN 4X 49-6316
4 ON Y CARRIAGE PULLEY.
SHEET: DWG NO: REV:
8 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
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TQC: CONDUCT PULL TEST – PULL SLOWLY AND
SMOOTHLY
SEE ENGINEER IF PEAK FORCE IS GREATER THAN:
X AXIS: 6.5LB
Y-AXIS: 10LB
RECORD PEAK FORCE
FOR X-AXIS IN BUILD
TRACKING FORM
49-6312 (REF)
RECORD PEAK FORCE
FOR Y-AXIS IN BUILD
TRACKING FORM
SHEET: DWG NO: REV:
9 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
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PART NO. QTY DESCRIPTION TORQUE COMMENTS
49-6316 2 SCREW, M6 X 1.0 SOCKET X 16
7209920 AR APPLICATOR,ENCODER RG22
7214612 1 ENCODER,STRIP40um X 600mm
7209920
ASSEMBLE AS SHOWN 2X 49-6316
TO X-BEAM
7214612
PLUNGER DISENGAGED
NOTE ORIENTATION
CLEAN WITH IPA
MARK BEAM
115mm FROM END
! PUSH X-BEAM TO REAR OF MACHINE
! INSERT ENCODER STRIP (P/N) 7214612
! ALIGN ENCODER STRIP WITH MARK ON Y-BEAM
! ENGAGE PLUNGER
! MOVE X-BEAM FORWARD
SHEET: DWG NO: REV:
10 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
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PART NO. QTY DESCRIPTION TORQUE COMMENTS
57-1065 2 KIT,ENCODER CLAMPS (2 PCS.) 4 PCS. TOTAL
PULL TO REMOVE
57-1065 4 PLACES
SHEET: DWG NO: REV:
11 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
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PART NO. QTY DESCRIPTION TORQUE COMMENTS
48-0006 AR GREASE, LIT. MOLY-GRAPH GREY
7209595-1 1 CABLE,INTERLOCK
7209604-3 1 CABLE,Y HOME SENSOR
7209625-1 1 CABLE, SYSTEM LIGHT
TEMP BIND
7209625-1
(EXTEND 210MM
FROM BIND)
7209595-1
(EXTEND 210MM
FROM BIND)
7209604-3
48-0006
GREASE CABLES,
DO NOT GREASE
MOTOR PULLEYS
CLEAN GREASE
OFF FRAME
USE 2.8g – 3.0g OF GREASE TOTAL FOR ALL CABLES.
GREASE INNER CABLES THOROUGHLY W/ 48-0006.
WORK GREASE INTO CABLES, WIPE OFF EXCESS.
SHEET: DWG NO: REV:
12 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
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PART NO. QTY DESCRIPTION TORQUE COMMENTS
49-6310 4 M6 X 1.0 SOCKET X 10 50 IN-LBS
49-6316 4 SCREW, M6 X 1.0 SOCKET X 16 50 IN-LBS
49-6612 6 M6 X 1.0 SOCKET X 12 25 IN-LBS
7209400 2 COVER, X-BEAM CABLE
7209401 1 COVER, Y-BEAM CABLE, LEFT
7209402 1 COVER, Y-BEAM CABLE, RIGHT
3X 49-6612
3X 49-6612
7209401
7209402
2X 49-6310
2X 49-6310
2X 7209400
4X 49-6316
FRONT OF COVERS FLUSH WITH BEAM
SHEET: DWG NO: REV:
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TEMPLATE NO: DOC-157 REV D
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PART NO. QTY DESCRIPTION TORQUE COMMENTS
49-6310 3 SCREW, M6X10, SOCK CAP, SS 25 IN-LBS
7216047 1 ASSY, PANEL FRONT
7209596-1 REF CABLE,POWER CONTROLS PART OF FRONT PANEL
3X 49-6310
7216047
7209596-1
ROUTE TO REAR. WILL BE CONNECTED TO
POWER MANAGER AFTER IT IS INSTALLED.
REAR OF
TAB FLUSH
WITH
FRONT OF
CHANNEL.
SHEET: DWG NO: REV:
14 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
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PART NO. QTY DESCRIPTION TORQUE COMMENTS
7230530 AR STRIP,MOLDED GROMMET-T&B CUT TO 196MM
48-9745 1 CLAMP, CABLE, 1” DIA.
49-6001 1 NUT, HEX M6 12 INLBS
7230530
49-6001
48-9745
¼”DRILL BIT
SHEET: DWG NO: REV:
15 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]
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1. RECORD “TIME STOPPED” FOR M3
2. MOVE MACHINE TO M4
3. RECORD “TIME STARTED” FOR M4
SHEET: DWG NO: REV:
16 of 16 7241283MS A
TEMPLATE NO: DOC-157 REV D
Printed on: 26 Aug 2013, 07:07:48 pm; Printed by: [Link]