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Pre-Alignment - Check

The document outlines the procedures for performing wheel alignment, including pre-alignment checks, inspection of caster, camber, toe, and turning angle, as well as adjustment steps for front and rear components. It emphasizes the importance of using computerized alignment equipment and following manufacturer specifications for measurements and adjustments. Additionally, it highlights the need to memorize the VSA sensor neutral position after completing the alignment process.

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0% found this document useful (0 votes)
5 views6 pages

Pre-Alignment - Check

The document outlines the procedures for performing wheel alignment, including pre-alignment checks, inspection of caster, camber, toe, and turning angle, as well as adjustment steps for front and rear components. It emphasizes the importance of using computerized alignment equipment and following manufacturer specifications for measurements and adjustments. Additionally, it highlights the need to memorize the VSA sensor neutral position after completing the alignment process.

Uploaded by

mupambwaegrone8
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Wheel Alignment

1. Pre-Alignment - Check

For proper inspection and adjustment of the wheel alignment,


do these checks:

1. Release the parking brake to avoid an incorrect


measurement.

2. Make sure the suspension is not modified.

3. Make sure the fuel tank is full and the spare tire or tire
repair kit, jack, and tools are in place inside the vehicle.

4. Check the tire size and tire pressure according to the tire
information.

5. Set the steering column to the middle tilt position and


telescopic position (if equipped).

6. Check the runout of the wheels and tires.

7. Check the suspension ball joints (Raise and support the


vehicle. Hold a tire with your hands, and move it up and
down and right and left to check for movement).

8. Before doing alignment inspections, be sure to remove all


extra weight from the vehicle, and no one should be inside
the vehicle (driver or passengers).

9. Lower the vehicle to the ground. Bounce the vehicle up and


down several times to stabilize the suspension.

Use a commercially available computerized four wheel alignment equipment to measure wheel alignment (caster, camber, toe,
and turning angle). Follow the equipment manufacturer's instructions.

1. Neutral Position Holding Mode - Enter

2. Caster - Inspect

1. Check the caster angle.

Caster angle: 5 ° 21 ’±30 ’


If the measurement is within specifications, measure
the camber angle.
If the measurement is not within specifications, check
for bent or damaged suspension components.

3. Camber - Inspect

1. Check the camber angle.

Camber angle:
Front: -0 ° 20 ’±30 ’
Rear: -1 ° 20 ’±45 ’
(Maximum difference between the right and left
side: 0 ° 45 ′)

If the measurement is within specification, measure the


toe-in.
If the measurement for the front camber is not within
specification, go to front camber adjustment.
If the measurement for the rear camber is not within
specification, check for bent or damaged suspension
components.

4. Rear Toe - Inspect

NOTE: Do the rear toe inspection before the front toe


inspection.

1. Release the parking brake to avoid an incorrect


measurement.

2. Check the toe.

Rear total toe-in: 2+2-1 mm (0.08+0.08-0.04 in)

If adjustment is required, go to rear toe adjustment.


If no adjustment is required, go to front toe inspection.

5. Front Toe - Inspect

NOTE: Do the rear toe inspection before the front toe


inspection.

1. Set the steering column to the middle tilt position and


telescopic position (if equipped).

2. Center the steering wheel spokes, and hold it.

3. Check the toe with the wheels pointed straight ahead.

Front total toe-in: 0 ± 2 mm (0.00 ± 0.08 in)


If adjustment is required, go to front toe adjustment.
If no adjustment is required, remove the alignment
equipment.

6. Turning Angle - Inspect

1. Turn the wheel right and left while applying the brake, and
measure the turning angle of both wheels.

Turning angle:
Inward: 39 ° 51 ’±2 °
Outward (reference): 32 ° 53 ’±1 °

If the measurement is not within specifications, even up


both sides of the tie-rod threaded section length while
adjusting the front toe.
If it is correct, but the turning angle is not within the
specifications, check for bent or damaged suspension
components.

The suspension can be adjusted for front camber, front toe, and rear toe. However, each of these adjustments are related to
each other. For example, when you adjust camber, the toe will change.

NOTE:
How to read the torque specifications.
After adjusting the wheel alignment, do the VSA sensor neutral position memorization.

1. Vehicle - Lift

2. Front Camber - Adjust


B 1. Replace the flange nuts (A) with new ones, and lightly
tighten them.

C
A 2. If the guide pin (B) is equipped, use a wrench to rock the
guide pin left and right while pulling it out from the damper
mounting base (C).

NOTE: The guide pin is for factory assembly use only and
can be discarded after removal.

3. Adjust the camber angle by moving the upper part of the


damper (A).
A

NOTE: The camber angle can be adjusted 16 ’.

4. Tighten the flange nuts (B) to the specified torque.

5. Lower the vehicle to the ground, and bounce the front of


the vehicle up and down several times to stabilize the
suspension.

6. Measure the camber angle. If the camber angle is not


within specification, readjust the camber angle. If the
camber measurement is correct, measure toe-in, and
B B
adjust it if necessary.
75 (7.6, 55) 75 (7.6, 55)

7. Install the hole seal (A) after the guide pin is removed.
NOTE: Refer to the Parts Catalog for the hole seal.
A

3. Rear Toe - Adjust

NOTE: Do the rear toe adjustment before the front toe


adjustment.

1. Hold the adjusting bolt (A) on lower arm B, and remove the
self-locking nut (C).

2. Replace the self-locking nut with a new one, and lightly


tighten it.

NOTE:
Always use a new self-locking nut whenever it has
been loosened.
B
Reassemble the adjusting bolt and the adjusting cam
plate with the eccentric facing up.

C 3. Adjust the rear toe by turning the adjusting bolt until the toe
93 (9.5, 69) is correct.

A
4. Tighten the self-locking nut to the specified torque while
holding the adjusting bolt.

4. Front Toe - Adjust


C NOTE: Do the rear toe adjustment before the front toe
adjustment.

B
1. Loosen the tie-rod end locknuts (A) while holding the flat
surface sections (B) of the tie-rod end with a wrench, and
turn both tie-rods (C) until the front toe is within
specifications.

2. After adjusting, tighten the tie-rod end locknuts to the


specified torque. Reposition the rack-end boot if it is twisted
or displaced.

A
44 (4.5, 32)

5. VSA Sensor Neutral Position - Memorize

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