Basic Manufacturing Process
Important master
Pre-Manufacturing Process
Manufacturing Production
Sales Order
Clearance Order
Item BOM will MC will be Production
be attached based on S/O Order based on
with Sales Order Cumulative MC the MC.
can't be grater Quanitity can be
the S/O quantity less the Equal to
MC quantity.
Every sales order contains separate BOM for the item with all sub process. As example let’s assume our FG name is
FG0001, we have two of the order of same item from two different party. In this case item may same but BOM can
be deferent.
Example of BOM given bellow:
BOM for Order 1
FG Item Name :FG0001 Order No: SO/WB/26/00053
Process Input Item UM Qty Output Item UM Qty
Process 1 RM001 MT 5 SFG001 KM 3
SFG001 MT 3
Process 2 SFG002 KM 3
RM002 MT 2
SFG002 KM 3
Process 3 FG0001 KM 3
RM002 MT 1
BOM for Order 2
FG Item Name :FG0001 Order No: SO/WB/26/00053
Process Input Item UM Qty Output Item UM Qty
Process 1 RM001 MT 4.5 SFG001 KM 3
SFG001 MT 3
Process 2 SFG002 KM 3
RM002 MT 1.75
SFG002 KM 3
Process 3 FG0001 KM 3
RM002 MT 1
Above both case Finish goods and quantity is same but required raw material is different.
Production Process
Material Flow
Main
Location
FG/SFG
RM Issue
receved to
to WIP
WIP
Production
Detail Production flow
Production Order
Production order will
be divided into
daywise production
plan
Daily Production plan
will devided into
process-wise
production shedule
Each Process Need
Machine wise,
Employee data with
Date & Time stamp
Finish Goods may
required Batch wise
codeing
Production Plaining:
Production order will breakdown by day wise and process wise production planning.
Example:
Production Order Details
Item Order date UM Qty End Date
FG0001 12-02-2026 KM 3 15-02-2026
BOM Details
Process Input Item UM Qty Output Item UM Qty
Process 1 RM001 MT 4.5 SFG001 KM 3
SFG001 MT 3
Process 2 SFG002 KM 3
RM002 MT 1.5
SFG002 KM 3
Process 3 FG0001 KM 3
RM002 MT 1.2
Production Planning
Proce Prod. In Machine Input Outpu U Qt
Start date Start Time End Date End Time UM Qty
ss charge No. Item t Item M y
13-02- 10:11:00 13-02- SFG00
10:11:00PM Ravi MAC-001 RM001 MT 1.5 MT 1
2026 AM 2026 1
Proces 14-02- 1:11:00 14-02- 0.7 SFG00
11:35:00PM Ravi MAC-002 RM001 MT MT 0.5
s1 2026 PM 2026 5 1
15-02- 2:11:00 16-02- 2.2 SFG00
01:15:00PM Sunil MAC-001 RM001 MT MT 1.5
2026 PM 2026 5 1
15-02- 10:11:00 16-02- MAC-001 SFG001 MT 2 SFG00
10:11:00PM Jatin MT 2
2026 AM 2026 MAC-001 RM002 MT 1 2
Proces
s2 MAC-002 SFG001 MT 1
17-02- 1:11:00 17-02- SFG00
11:35:00PM Lalit 0.1 MT 1
2026 PM 2026 MAC-002 RM002 MT 2
5
10:11:00PM MAC-001 SFG001 MT 3
Proces 18-02- 2:11:00 19-02- SFG00
s2 2026 PM 2026 10:11:00P Nitin MAC- RM00 3
MT 3
MT 1
M 001 2
Production planning vs original production data may differ, we have to keep both data, so Gap can be calculated.
Production Plan can be partial also. As example: In above table inventory of any process can be available in stock or
came from Job work. In this scenario only required process will be entered.
Packaging material
Packing Slip
At the end of final process packing slip need to publish along with sales invoice.
Packing slip will be by furcation details of main item such as packet no. Item break-down details etc.