Hydraulic overload protection system senses
an overload condition in mechanical presses
and releases hydraulic pressure in a collapsible
cylinder, thereby allowing the slide to be
pushed upward by the overload force. The
primary purpose of the system is to prevent
damage to the press in the event of an overload.
It is a standard feature on many presses. In
addition to protecting the press, it can at times:
1. Help to protect a die.
2. Stop operation in a dangerous condition.
3. Release a press that is stuck on bottom.
4. Sense a die that needs sharpening.
5. Reduce connection clearances.
6. Sense extreme off-centre loads.
OVERLOAD PROTECTOR
THE CHOICE OF MODEL
MODEL – OP03
500 1:50
1 RATIO 700 1:70
900 1:90
WITHOUT ACCESSORIES T
2 TANK
WITH ACCESSORIES TA
5 – 5 LITRES
3 CAPACITY
8 – 8 LITRES
MODELS AND DETAILS
MODEL ORIFICE RATIO PRESSURE AIR SUPPLY
OP03-500 1.1 CM2 1:50 150 – 250 Kg/Cm2 3 – 5 Kg/Cm2
OP03-700 1.1 CM2 1:70 210 – 350 Kg/Cm2 3 – 5 Kg/Cm2
OP03-900 1.1 CM2 1:90 270 – 450 Kg/Cm2 3 – 5 Kg/Cm2
1
Hydraulic Tank with Accessories for Overload Protector like Air Regulator, Directional Valve,
Hydraulic Gauge, Pneumatic Gauge, fitting AND complete pipe line.
MODEL A B C D E CAPACITY
OP03-***-T-5 285 310 80 150 375 5 LITRES
OP03-***-TA-5 340 365 80 150 375 5 LITRES
OP03-***-T-8 285 310 130 200 425 8 LITRES
OP03-***-TA-8 340 365 130 200 425 8 LITRES
2
Hydraulic overload protection system senses
an overload condition in mechanical presses
and releases hydraulic pressure in a collapsible
cylinder, thereby allowing the slide to be
pushed upward by the overload force. The
primary purpose of the system is to prevent
damage to the press in the event of an overload.
It is a standard feature on many presses. In
addition to protecting the press, it can at times:
1. Help to protect a die.
2. Stop operation in a dangerous condition.
3. Release a press that is stuck on bottom.
4. Sense a die that needs sharpening.
5. Reduce connection clearances.
6. Sense extreme off-centre loads.
OVERLOAD PROTECTOR
THE CHOICE OF MODEL
MODEL – OP04
500 1:50
1 RATIO 700 1:70
900 1:90
WITHOUT ACCESSORIES T
2 TANK
WITH ACCESSORIES TA
5 – 5 LITRES
3 CAPACITY
8 – 8 LITRES
MODELS AND DETAILS
MODEL ORIFICE RATIO PRESSURE AIR SUPPLY
OP04-500 2.0 CM2 1:50 150 – 250 Kg/Cm2 3 – 5 Kg/Cm2
OP04-700 2.0 CM2 1:70 210 – 350 Kg/Cm2 3 – 5 Kg/Cm2
OP04-900 2.0 CM2 1:90 270 – 450 Kg/Cm2 3 – 5 Kg/Cm2
3
OVERLOAD PROTECTOR
THE CHOICE OF MODEL
MODEL – OP06
500 1:50
1 RATIO 700 1:70
900 1:90
WITHOUT ACCESSORIES T
2 TANK
WITH ACCESSORIES TA
5 – 5 LITRES
3 CAPACITY 8 – 8 LITRES
30 – 30 LITRES
MODELS AND DETAILS
MODEL ORIFICE RATIO PRESSURE AIR SUPPLY
OP06-500 2.5 CM2 1:50 150 – 250 Kg/Cm2 3 – 5 Kg/Cm2
OP06-700 2.5 CM2 1:70 210 – 350 Kg/Cm2 3 – 5 Kg/Cm2
OP06-900 2.5 CM2 1:90 270 – 450 Kg/Cm2 3 – 5 Kg/Cm2
4
Hydraulic Tank with Accessories for Overload Protector like Air Regulator, Directional Valve,
Hydraulic Gauge, Pneumatic Gauge, fitting AND complete pipe line.
MODEL A B C D E CAPACITY
OP06-***-T-5 285 310 80 150 395 5 LITRES
OP06-***-TA-5 340 365 80 150 395 5 LITRES
OP06-***-T-8 285 310 130 200 445 8 LITRES
OP06-***-TA-8 340 365 130 200 445 8 LITRES
5
OVERLOAD PROTECTOR
THE CHOICE OF MODEL
MODEL – OP10
500 1:50
1 RATIO 700 1:70
900 1:90
MANUAL -
2 DRAIN
VALVE V
WITHOUT ACCESSORIES T
2 TANK
WITH ACCESSORIES TA
80 – 80 LITRES
3 CAPACITY
100 – 100 LITRES
MODELS AND DETAILS
MODEL ORIFICE RATIO PRESSURE AIR SUPPLY
OP10-500 7 CM2 1:50 150 – 250 Kg/Cm2 3 – 5 Kg/Cm2
OP10-700 7 CM2 1:70 210 – 350 Kg/Cm2 3 – 5 Kg/Cm2
OP10-900 7 CM2 1:90 270 – 450 Kg/Cm2 3 – 5 Kg/Cm2
OVERLOAD SELECTION
REFERENCE REQUIRED DETAILS EXAMPLE
F – PRESS CAPACITY (TONS) PRESS – 160 TON
S – SLIDE STROKE (MM)
N- STROKE PER MINUTE (SPM) F-160 TON S – 200 MM N – 40 SPM
H – RATED TONNAGE POINT (MM) H – 6 MM D – 26 CM n – 1 PC
D – CYLINDER DIAMETER (CM) h – 1 CM K – 5 KG/CM2
n – NO OF CYLINDERS (PC)
h – CYLINDER STROKE (CM)
K – AIR PRESSURE AVAILABLE KG/CM2)
A – (π/4 x 26 x 26) x 1 = 531 Cm2
FORMULAS
P – (160 x 1000/531) x 1.1 = 332 Kg/Cm2
A – Cylinder Area – (π/4 x D x D) x n (Cm2)
N – 332/5 = 66.4 ( Near to 70)
P – Overload pressure – (F x 1000/A) x 1.1 (Kg/Cm2)
N – Intensification Ratio – P/K ( See the Table) V - √200 6 − 6 6/87.5 = 15.6 Cm/Sec
O – 531 x 15.6/20000 = 0.41 Cm2
V – Slide Speed - N√ − /87.5 (Cm/Sec)
L – (4 x 531 x 1)/1000 = 2.1 Litres
O – Orifice Area – A x V /20000 (Cm2)
L – Tank Capacity – (4 x A x h )/ 1000 ( Litres)
MODEL SELECTED : OP03-700
6
7
MODEL FU6307 FU6308 FU6310 FU6312 FU6316
PRESSURE
400 280 180 125 80
(Kg/Cm2)
FLOW (LPM) 0.75 1.1 1.6 2.2 3.0
MODEL FU1012 FU1014 FU1016 FU1020 FU1024
PRESSURE
400 280 180 125 80
(Kg/Cm2)
FLOW (LPM) 1.8 2.5 3.2 4.5 6.0
8
9
10
OMSON HYDRO SOLUTIONS
WORKS: PLOT NO. I - 134, SECTOR - 2,
BAWANA INDUSTRIAL AREA,
NEW DELHI - 110039
TEL : 08178727315
MOBILE- 09999934353
E-mail- omsonindia@[Link],
URL: [Link]
11