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A R T I C L E I N F O A B S T R A C T
Keywords: Biscuits are popular ready to eat, cheap and convenient food products that are consumed globally.
Soy okara Supplementation of wheat flour with inexpensive staples from other cereals, legumes, roots and
Whole wheat tubers will help in improving the nutritional quality of wheat products. Therefore, this study
Tigernut residue
investigated the sensory and physicochemical properties of biscuits produced from blends of
Composite flours
Biscuits
whole wheat, soy okara and tigernut residue flours. The sensory qualities of the twelve whole
wheat, soy okara and tigernut residue flour biscuits at p < 0.05 ranged from 5.36 to 7.68 (color),
5.60–7.64 (appearance), 4.48–7.96 (mouthfeel), 4.28–7.76 (aroma), 3.96–8.32 (taste), 3.64–8.20
(crunchiness), 3.56–7.56 (crispiness), and 5.08–8.36 (overall acceptability). Physical, proximate
and mineral analysis were carried out on the best five biscuit samples containing 100:0:0 (MVP),
60:20.98:19.02 (ISP), 50.75:39.25:10 (JAR), 53.79:22.57:23.64 (GEN) and 56.32:27.39:16.29
(XEC) whole wheat, soy okara and tigernut residue flours respectively. The physical analysis
showed that diameter (38.13–38.17 mm), height (37.73–37.76 mm) and thickness (6.10–6.17
mm) were not significantly different, but the weight (7.30–7.73 g), spread ratio (5.73–6.10 mm)
and breaking strength (600–643 g) significantly (p < 0.05) differed among the biscuit samples.
The proximate composition of the biscuits ranged from; ash (1.70–1.90%), moisture
(4.00–5.70%), fiber (7.00–11.30%), fat (16.20–17.30%), protein (6.50–12.00%), carbohydrate
(56.94–59.20%) while mineral content ranged from; magnesium (122.00–134.00 mg/100 g),
sodium (16.00–28.00 mg/100 g), calcium (12.00–24.00 mg/100 g), iron (2.30–3.50 mg/100 g)
and phosphorus (100.00–121.00 mg/100 g). The study showed that substitution of wheat flour
with soy okara and tigernut residue flour at a ratio of 60:20.98:19.02 yielded the most acceptable
biscuits in all the sensory attributes assessed. This implies that biscuits produced from this
composite blend contain sufficient amounts of protein, fat, fiber and carbohydrate. Hence, they
can serve as relief for malnutrition.
Practical application
This study demonstrates the possibility of producing biscuits from whole wheat, soy okara and tigernut residue flours, especially
where the conventional wheat flour is not financially feasible. The optimized process can be used for commercial production of biscuits
for nutritional, health benefits, food security, and economic impact.
* Corresponding author.
E-mail address: [Link]@[Link] (H.O. Agu).
[Link]
Received 5 December 2022; Received in revised form 26 March 2023; Accepted 3 April 2023
Available online 8 April 2023
2405-8440/© 2023 Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license
([Link]
H.O. Agu et al. Heliyon 9 (2023) e15318
1. Introduction
In recent years, nutritional modification of food products has gained attraction due to increased consumer interest in healthy foods.
Biscuit is one of the most important and widely consumed cereal-based staple foods worldwide. It is low in protein and other mac
ronutrients while high in carbohydrates, with a high glycemic index that can lead to obesity and susceptibility to diabetes and bile duct
cancer [1]. However, the consumption of biscuits in many countries, especially Nigeria, is increasing due to urbanization, but there is a
challenge to meeting the supply and demand of the product to meet the eating habits of consumers. Wheat flour, the main ingredient
used in biscuit making, is imported into the country, which involves huge foreign exchange spending, resulting in a high cost of baked
goods.
Protein-energy malnutrition (PEM) and micronutrient deficiencies are also one of the predominant problems in many developing
countries, including Nigeria. This has led to high costs and inadequacies in the production of protein-rich foods, affecting children, the
sick and the elderly who are in dire need of a balanced diet. Therefore, efforts are being made to improve the nutritional composition of
foods to meet the nutritional needs of consumers [2].
The strategy of converting waste into valuable material is also an innovative means of replacing wheat flour wholly/partly with
locally available nutrient-rich raw materials in baked goods. Such a replacement will significantly reduce the cost of raw materials and
provide consumers with alternatives. This research therefore aimed to determine the physicochemical and sensory properties of
biscuits made from whole wheat, soy and tigernut residue flours.
Soybeans are an important oilseed consumed worldwide [3]. Among plant-based protein ingredients, the soybean has high
nutritional value [4], but contains several anti-nutritional substances, such as phytic acid, protease inhibitors and saponins, which
often limit their dietary intake. Consumption of soy products is increasing worldwide, either as a whole or as an ingredient in soy
drinks and tofu. As a result, the food industry generates large amounts of by-products that are often discarded but can still be valuable
sources of nutrients and natural antioxidants in human nutrition and animals.
Soybean residue (okara) is a white-yellowish puree that remains after filtration of the crushed soybean seeds used to make soymilk
[5] and is produced in large quantities (about 1.1 kg per kilogram of soybeans processed into soy milk production) [6]. This by-product
has a high moisture content (70–80%), making it prone to spoilage and often discarded, but dried okara is still high in protein (about
30%), lipid (10–20%), and high in polyunsaturated fatty acids and dietary fiber content (20–50%). It also contains isoavone, minerals
and oligosaccharides (raffinose and starchyose) [7,8]. Under certain conditions, the nutritional value can even be increased [9].
In addition, and unlike soybeans, which have many anti-nutritional factors, the production of okara involves a thermal process that
reduces most anti-nutritional factors [5]. Several health benefits have been attributed to okara, including antioxidant capacity, pre
vention of obesity and liver fat accumulation, lowering of plasma cholesterol and prevention of cardiovascular disease [7,10,11].
These properties make it an inexpensive source of functional ingredients [6].
Tigernut (Cyperus esculentus) is a monocot belonging to the Cyperaceae family and is underutilized [12]. It is a tuber that grows
freely and is widespread in Nigeria, other parts of West Africa, East Africa, parts of Europe, especially Spain, and the Arabian Peninsula
[13]. Tigernut residues are a good source of carbohydrates, as shown by their high carbohydrate content. Researchers have reported
that tigernut residues, which are often considered waste, are rich in iron (for blood formation), calcium (for healthy bone and tooth
formation), magnesium and sodium, which improve human well-being [14].
The importance of vitamins in maintaining good health cannot be overstated and these residues can provide another source of
essential vitamins such as vitamin C, vitamin B1 and vitamin B2 [14]. The low content of antinutrients in these residues not only
represents an advantage in terms of use in feed production, but also points to possible health applications. Adejuyitan et al. [15] also
reported that tigernut tubers may help reduce the risk of colon cancer due to their high glucose composition. In addition, it is suitable
for people with diabetes and gluten allergy [16].
Soybean, tigernut tubers, whole wheat flour and other baking materials such as butter (King’s), Dangote granulated sugar, baking
powder (Double crown), full cream milk powder (Dano), vanilla flavor (Foster Clark) and Dangote salt were purchased from Eke Awka
market, Awka, Anambra State, Nigeria, in 2021. All reagents and equipment used were of analytical grade.
The experiment was a mixture design obtained using Design Expert 12. The experiment had a total of 12 runs. The design key is
Table 1
Design key.
Factor Name Unit Low High
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H.O. Agu et al. Heliyon 9 (2023) e15318
shown in Table 1. The mixture components, A (wheat flour), B (okara flour), C (tigernut residue flour) were summed up to 100 as
shown in Table 2. Analysis was carried out on the best five (5) samples from sensory evaluation.
The method described by Ndife et al. [17] was used to make whole wheat flour as shown in Fig. 1 and packaged in an airtight
container until needed for analysis.
A method for making soybean residual flour was developed by Mbaeyi-Nwaoha and Uchendu [18]. The method was used but with
slight modification as shown in Fig. 2 and packaged in an airtight container.
The method described by Senya et al. [19] was used to prepare tigernut residue flour as shown in Fig. 3 and stored in an airtight
container at room temperature for later use.
In the manufacturing of the whole wheat/soy okara-tigernut residue flour biscuits, the method given by Makanjuola and Adebo
wale [20] was used with slight modification as shown in Fig. 4.
A semi-trained panel of 25 judges made up of male and female staff and students of the Department of Food Science and Tech
nology, Nnamdi Azikiwe University, Awka was used. The average age of the panelists was 35 years. Participants evaluated the products
seated in individual booths under cool, natural, fluorescent lights. The panelists were educated on the respective descriptive terms of
the sensory scales and requested to evaluate the various biscuit samples for taste, appearance, texture, aroma, and overall acceptability
using a 9-point Hedonic scale, where 9 was equivalent to like extremely and 1 equivalent to dislike extremely. Presentation of coded
samples was done randomly and portable water was provided for rinsing of the mouth in between the respective evaluations [21].
The researchers applied the principle of voluntary participation confidentiality and anonymity in the study to ensure that the rights
of the panelists were respected. A letter of approval for the study was obtained from the Department of Food Science and Technology,
Nnamdi Azikiwe University, Awka, Anambra State, Nigeria and informed consent (verbal) was obtained from each of the panelists
before the sensory evaluation was conducted.
Physical characteristics of biscuit samples were evaluated by measuring the height, weight, diameter, thickness, break strength and
spread ratio as described in the study of Bunde-Tsegba et al. [22].
Table 2
Formulation of composite flour.
Run Component 1 Component 2 Component 3
A: whole wheat flour (g) B: soy okara flour (g) C: Tigernut residue flour (g)
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H.O. Agu et al. Heliyon 9 (2023) e15318
The proximate compositions (moisture, fat, protein, fiber, ash) of the biscuit samples were determined by the standard methods
described by the AOAC [23]. Carbohydrate content was determined by difference [100 - (% Moisture + % Protein + % Fat + % Ash +
% Fiber)] [24].
The mineral (Magnesium, Calcium, Iron, Phosphorus and Sodium) contents of the biscuit samples were determined using the
standard methods described by the AOAC [23].
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H.O. Agu et al. Heliyon 9 (2023) e15318
5
H.O. Agu et al. Heliyon 9 (2023) e15318
Data generated from the respective analysis was compiled appropriately and subjected to Analysis of Variance (ANOVA). The mean
of other data was separated by using the Duncan Multiple Range test (Statistical Package for Social Science, version 25.0).
3.1. The sensory evaluation of whole wheat, soy okara and tigernut residue biscuits
Table 3 depicts the sensory evaluation of biscuits produced from whole wheat, soy okara and tigernut residue flours (Fig. 5). The
result showed that sample MVP (100:0:0) significantly.
JAR: 50.75:39.25:10; VET: 44.08:40.0:15.92; ZKT: 43.64:34.42:21.94; IOI: 40.0:31.50:28.50; MVP: 100:0:0; XEC:
56.32:27.39:16.29; GEN: 53.79:22.57:23.64; XRP: 50:20:30; BCA: 57.05:32.95:10; XNL: 45.90:26.35:27.74; ISP: 60:20.98:19.02;
NBC: 50.02:29.47:20.51; whole wheat-soy okara-tigernut residue flour biscuits respectively.
Differed (p < 0.05) from the rest of the biscuit samples in all the quality attributes assessed. The mean scores for the sensory
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H.O. Agu et al.
Table 3
The sensory evaluation of whole wheat-soy okara-tigernut residue flour biscuits.
Samples MVP NBC GEN XNL BCA VET XEC XRP ISP IOI JAR ZKT
WH: SO:TR (%) 100: 0: 0 50.02:29.47: 53.79:22.57: 45.90:26.35:27.74 57.05:32.95: 44.08:40:15.92 56.32:27.39: 50:20:30 60:20.98:19.02 40:31.50:28.50 50.75:39.25:10 43.64:34.42:21.94
20.51 23.64 10 16.29
Color 7.68 ±1.14 7.68a±1.14
a
6.20cde ± 6.20cde ± 1.47 6.40bcd ± 5.64de ± 1.38 6.44bcd ± 0.9 5.36 ±1.29 7.16ab ± 1.28
e
5.68de ± 1.25 6.76bc±1.30 5.92cde ± 1.85
1.15 1.58
Appearance 7.64a±0.99 5.96c±1.24 6.20bc±1.26 6.24bc±1.42 6.16bc±1.49 5.72c±1.43 6.44bd ± 0.71 5.60c±1.61 6.92ab ± 1.38 5.76c±1.16 6.96ab ± 0.98 5.68c±1.95
Mouthfeel 7.96a±0.93 5.68bcd ± 6.12bc±1.72 5.56bcd ± 1.66 5.48bcde ± 4.80def±1.61 5.56bcd ± 4.48f±1.33 7.32a±1.60 4.60ef±1.38 6.36b ± 1.32 5.40cde ± 1.04
1.49 1.98 1.08
Aroma 7.76a±1.09 5.52c±1.23 5.68c±1.35 5.20cd ± 1.55 5.52c±1.71 4.24e±1.59 5.68c±1.14 4.52de ± 6.64b ± 1.58 4.28e±1.31 5.88bc±1.27 5.12cd ± 1.69
1.19
7
Sweetness 8.32a±0.90 5.56cde ± 6.16c±1.49 5.20de ± 1.47 5.80cde ± 4.32fg ± 1.63 6.12cd ± 1.33 4.16g ± 7.20b ± 1.35 3.96g ± 1.14 5.92cde ± 1.85 5.04ef±1.56
1.75 1.68 1.52
Crunchiness 8.20a±1.04 4.16de ± 1.46 5.60bc±1.53 5.44bc±1.83 3.80e±1.76 3.64e±1.50 4.84cd ± 1.34 3.80e±1.32 7.40a±1.47 4.24de ± 1.23 6.36b ± 1.70 5.36bc±1.35
Crispiness 7.56a±1.64 4.72cd ± 1.65 5.44bc±1.56 5.48bc±1.66 3.80e±1.66 3.56e±1.56 4.88cd ± 1.20 3.72e±1.17 7.12a±1.22 4.16de ± 1.25 6.04b ± 1.84 5.32bc±1.65
Overall Acceptability 8.36a±0.70 5.60de ± 1.63 6.08cd ± 1.29 5.44de ± 1.78 5.08efg±2.04 4.56fg ± 1.42 5.84cde ± 4.52g ± 7.52b ± 1.19 4.40g ± 1.32 6.64c±1.50 5.40def±1.66
1.11 1.29
*Values are means ± standard deviation. Means with different superscript in the same row are significantly different (p < 0.05). WH = Whole wheat flour, SO = Soy okara flour, TR = Tigernut residue
flour.
attributes of the samples ranged from 5.36 to 7.68 for color, 5.60–7.64 for appearance, 4.48–7.96 for mouthfeel, 4.24–7.76 for aroma,
3.96–8.32 for taste, 3.46–8.20 for crunchiness, 3.56–7.56 for crispiness and 5.08–8.36 for overall acceptability. The mean scores
(5.08–8.36) for the overall acceptability of the whole wheat/soy okara-tigernut residue biscuits were above the average (5), indicating
high acceptability of the samples. The control sample (MVP) had the highest value (8.36), closely followed by samples ISP
(60:20.98:19.02) (7.52), JAR (50.75:39.25:10) (6.54), GEN (53.79:22.57:23.64) (6.08) and XEC (56.23:27.39:16.29) (5.84) while
sample BCA (57.05:32.95:10) had the least value (5.08). According to Nwatum et al. [25], the baking conditions (temperature and
time variables); the state of the biscuit constituents, such as fiber, starch, protein (gluten), whether damaged or undamaged and the
amounts of absorbed water during dough mixing, all contribute to the outcome of the overall acceptability. It was based on the high
preference of the five samples that were selected for chemical and physical analysis.
Table 4
Physical properties (mm) of the whole wheat-soy okara-tigernut residue flour biscuits.
Samples WH:SO:TR Thickness Diameter Height Spread Ratio Weight (g) Break Strength
b a a a
MVP 100:0:0 6.10 ± 0.02 38.14 ±0.03 37.75 ±0.03 6.10 ±0.01 7.40b ± 0.10 600.00d ± 1.01
ISP 60:20.98:19.02 6.17a±0.03 38.16a±0.03 37.73a±0.03 6.07b ± 0.01 7.47b ± 0.06 643.00a±2.65
JAR 50.75:39.25:10 6.15ab ± 0.02 38.13a±0.03 37.76a±0.02 6.03c±0.01 7.73a±0.15 640.00ab ± 2.5
GEN 53.79:22.57:23.64 6.14ab ± 0.03 38.15a±0.03 37.74a±0.03 5.83d ± 0.01 7.30b ± 0.10 637.00b ± 2.65
XEC 56.32:27.39:16.29 6.12b ± 0.03 38.17a±0.03 37.77a±0.03 5.73e±0.03 7.50b ± 0.10 630.00c±2.65
*Values are means ± standard deviation of triplicate determinations. Means with different superscript in the same column are significantly different
(p < 0.05). WH = Whole wheat flour, SO = Soy okara flour, TR = Tigernut residue flour.
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H.O. Agu et al. Heliyon 9 (2023) e15318
3.2. Physical properties (mm) of whole wheat-soy okara-tigernut residue flour biscuits
Table 4 shows the physical properties of the most preferred whole wheat-soy okara-tigernut residue flour biscuits (Fig. 6). The
result revealed that incorporation of soy okara and tigernut residue significantly affected some of the physical properties of biscuit
samples although no definite trend was observed. There was no significant difference (p > 0.05) in the diameter and height of the
biscuit samples, which recorded values ranging from 38.13 mm to 38.17 mm and 37.73 mm–37.77 mm respectively. Some significant
differences (p < 0.05) however, existed in the thickness (6.10–6.17 mm), spread ratio (5.73–6.10 mm), weight (7.30–7.73 g) and
breaking strength (600–643 g).
The result of the physical properties of biscuits showed that supplementation of whole wheat flour with flours from soy okara and
tigernut residue gave no significant difference (p > 0.05) in the diameter (38.13–38.17 mm) and height (37.73–37.76 mm) of the
samples as they all compared favorably with the control, whereas this effect slightly affected the thickness of the supplemented biscuits
from 6.10 mm to 6.17 mm, although some significant differences (p < 0.05) were observed. Similar observations were reported for
cookies made with wheat, walnut, and carrot flour [26].
MVP: 100:0:0; ISP: 60:20.98:19.02; JAR: 50.75:39.25:10; GEN: 53.79:22.57:23.64; XEC: 56.32:27.39:16.29 whole wheat-soy
okara-tigernut residue flour biscuits respectively.
The spread ratio is an important characteristic for determining the quality of biscuits. Biscuits with higher spread ratios are the most
desirable [27]. It was observed that incorporation of wheat flour with soy okara and tigernut residue flour significantly (p < 0.05)
reduced the spread ratio from 6.10 mm in the control sample (100:0:0) to 5.73 mm in sample XEC (56.23:27.39:16.29). This is contrary
to the report of Porcel et al. [28] who reported that the inclusion of soy okara provoked an increase in the spread ratio of cookies. A
slightly higher spread ratio (6.73–7.32 mm) was also reported by Eke-Ejiofor and Deedam [29], for wheat-tigernut residue biscuits.
Processing methods adopted as well as differences in the raw materials used could be possible reasons for this variation in the spread
ratio of the samples.
Also, there was no significant difference (p > 0.05) in the weight of the biscuit samples except for sample JAR (50.75:39.25:10).
The values ranged from 7.30 g in sample GEN (53.79:22.57:23.64) to 7.73 g in sample JAR (50.75:39.25:10). The results revealed that
incorporation of soy okara and tigernut residue in the biscuit samples did not significantly affect the weight of the samples. The value of
the weight of the biscuit samples obtained in this was lower than 9.69–18.20 g reported for wheat-sorghum-defatted coconut cookies
as noted by Ref. [30]. This could be attributed to differences in the raw materials used.
The breaking strength of the cookie samples significantly differed (p < 0.05) from one another with values ranging from 600 to 643
g. The control sample (100:0:0) had the least breaking strength while sample ISP (60:20.98:19.02) had the highest breaking strength.
These values were lower compared to 1827–2164 g reported by Okpala and Ofoedu [31]. The varied results could be due to differences
in raw materials used as well as the formulation recipe used.
3.3. Proximate composition (%) of the whole wheat/soy okara-tigernut residue flourbiscuits
The proximate composition results of the most preferred biscuits (Fig. 6) are presented in Table 5. There were some significant
differences (p < 0.05) in the quality parameters of the biscuit samples. The ash content of the samples ranged from 1.70 to 1.90%,
moisture content ranged from 4.00 to 5.70%, fat ranged from 16.20 to 17.30%, fiber ranged from 7.00 to 11.30%, protein ranged from
6.50 to 12.00% and carbohydrate content ranged from 57.20 to 59.20%. As observed in Table 5, incorporation of soy okara and
tigernut residue flour in the biscuit samples slightly reduced their ash, moisture and protein content while the fat, fiber and carbo
hydrate content of the biscuit samples increased slightly.
Because ash is the inorganic residue left after the water and organic materials have been removed by heating in the presence of an
oxidizing agent, the ash content of a food material could be used as an indication of mineral elements of the food [26]. As shown in
Table 5, the ash contents of the supplemented biscuits were lower than that of the control biscuit product. Sample ISP had a value of
1.86% followed by sample JAR (50.75:39.25:10) (1.80%), sample GEN (53.79:22.57:23.64) (1.74%), sample XEC (56.23:27.39:16.29)
(1.70%) and the control (100:0:0) with the highest value of 1.90%. The result showed that incorporation of soy okara and tigernut
Fig. 6. Best five (5) biscuit samples from sensory evaluation result.
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H.O. Agu et al. Heliyon 9 (2023) e15318
Table 5
Proximate composition (%) of whole wheat-soy okara-tigernut residue flour
biscuits.
Samples WH:SO:TR Ash Moisture Fat Fiber Protein Carbohydrate
a a b c a
MVP 100:0:0 1.90 ±0.01 5.70 ±0.26 16.20 ± 0.26 7.00 ±2.65 12.00 ±1.00 57.20d ± 0.26
ISP 60:20.98:19.02 1.86b ± 0.01 5.50a±0.26 16.40ab ± 0.26 8.30bc±0.26 11.00a±1.00 56.94c±0.03
JAR 50.75:39.25:10 1.80c±0.01 5.00b ± 0.26 16.63ab ± 0.25 9.40ab ± 0.26 9.00b ± 1.00 58.20b ± 0.03
GEN 53.79:22.57:23.64 1.74d ± 0.01 4.70b ± 0.26 17.00ab ± 1.00 10.47ab ± 0.29 7.00c±1.00 59.06a±0.03
XEC 56.32:27.39:16.29 1.70e±0.01 4.00c±0.26 17.30a±0.26 11.30a±0.26 6.50c±0.10 59.20a±0.10
*Values are means ± standard deviation of triplicate determinations. Means with different superscript in the same column are significantly different
(p < 0.05). WH = Whole wheat flour, SR = Soy okara flour, TR = Tigernut residue flour.
residue flour slightly decreased the ash content of the product. Ilelaboye and Jesusina [32] reported a similar decrease (3.00–2.70%) in
the ash content of plantain-sorghum composite biscuits fortified with soy okara although their values were quite higher than the ones
obtained in this study.
In a related study by Eke-Ejiofor and Deedam [29], slightly lower ash content ranging from 1.34 to 1.84% was reported for
wheat-tigernut residue composite biscuits. The variations in these results could be due to differences in the raw materials used as well
as differences in the blending proportions.
There was no significant difference (p > 0.05) in the moisture content of samples MVP (100:0:0) (5.70%) and ISP (60:20.98:19.02)
(5.50%) and those of samples JAR (50.75:39.25:10) (5.00%) and GEN (53.79:22.57:23.64) (4.70%) but they varied significantly (p <
0.5) from that of Sample XEC (56.23:27.39:16.29) (4.00%). The influence of incorporation of soy okara and tigernut residue on the
moisture content of the biscuit samples was clear as all the composite samples had lower moisture compared to the control sample.
Similar values ranging from 3.70 to 4.60% was reported, as the moisture content of biscuits produced from blends of maize and
tigernut flours [33]. Alebiosu et al. [30] found that cookies made from composite flours of wheat, sorghum, and defatted coconut flour
had increased moisture content, ranging from 7.10 to 10.89%. Differences in the raw materials utilized, as well as environmental and
experimental conditions, can explain the variation in moisture content [34]. If the biscuits were protected from absorbing moisture by
adequate packaging, the low moisture content obtained in this study was beneficial for preventing microbiological activity and
extending the shelf-life of the biscuits.
There was a slight increase in the fat content of the fortified biscuits when compared to the control sample. The percentage fat
content of the biscuit samples ranged from 16.20% in sample MVP (100:0:0) to 17.30% in sample XEC (56.23:27.39:16.29). The fat
content of samples ISP (60:20.98:19.02), JAR (50.75:39.25:10) and GEN (53.79:22.57:23.64) were statistically the same (p < 0.05)
although they significantly differed (p < 0.05) from those of samples MVP (100:0:0) and XEC (56.23:27.39:16.29). The percentage fat
content obtained in this study was within range (9.95–20.45%) reported by Nwatum et al. (2020) for biscuits produced from wheat,
defatted peanut, and avocado flour blends but lower than 3.20–4.20% reported by Ilelaboye and Jesusina [32] for plantain-sorghum
composite biscuits fortified with soy okara. The variances in the basic materials utilized could be to blame for the varying results. It
could also be due to the function of the butter used in the biscuit making process [33]. Although fat increases absorption of fat-soluble
vitamins, offers vital fatty acids, and crucial volatile chemicals for flavor and sensory aspects, high-fat content in food, particularly
baked goods, might facilitate rancidity during storage [35].
As was expected, there was significant increase in the fiber content of the biscuit samples. The values increased from 7.00% in
sample MVP (100:0:0) to 11.30% in sample XEC (56.23:27.39:16.29). This agrees with the study of Eke-Ejiofor and Deedam [29] who
reported a similar increase (1.06–3.13%) in fiber content of biscuits produced from wheat-tigernut residue composite flour. Adeoye
et al. [36] also reported an increase in fiber content (0.48–1.03%) of wheat biscuit fortified with pineapple peel flour although their
values were lower than the ones obtained in this study. Crude fiber composition is a measure of the quality of indigestible cellulose,
pentose, lignin, and other indigestible materials [37]. Although crude fiber has minimal nutritional value, it aids in the increased
utilization of nitrogen and absorption of some other micronutrients, as well as providing bulk for peristaltic activity in the intestine
[33].
The protein content of the biscuit samples decreased significantly (p < 0.05) with inclusion of soy okara and tigernut residue flour.
Protein content was highest (12.00%) in the control sample and least (6.50%) in sample XEC (56.23:27.39:16.29). The decrease in the
protein content of all the fortified samples was expected as the protein fractions of soybean and tigernut were largely removed during
processing and the resulting residue composed of mainly roughages [38]. This observation was in line with the report of Porcel et al.
[28] who noted a similar decrease in the protein content of wheat biscuits fortified with dry tigernut residue. The values of protein
obtained in the present study appear less than the recommended daily requirement for protein (25–30 g/day) for ages 15 and 19 years
as recommended by WHO [39] cited in Kiin-Kabari et al. [26]. This indicates that the frequent eating of this snack may serve to
alleviate the problem of protein deficiencies in children, of which are the targets for production of this nutritionally improved product,
and for adults who may want to snack on healthy food products.
The carbohydrate content of the samples varied significantly (p < 0.05) from 56.94 to 96.20%. Sample XEC (56.23:27.39:16.29)
had the highest carbohydrate content, while Sample ISP (60:20.98:19.02) had the least. The carbohydrate content of the whole wheat-
soy okara-tigernut residue biscuit was like 55.52–66.27% reported for maize-tigernut flour [33] but lower than 74.70–80.80% re
ported for plantain-sorghum biscuits fortified with soy okara [32]. This may be attributed to the differences in the raw materials used.
According to Okache et al. [40], carbohydrate content contributes to the energy value of food formulations. The high carbohydrate in
10
H.O. Agu et al. Heliyon 9 (2023) e15318
these biscuits makes them ideal for all age groups, most especially infants, since they require energy for their rapid growth.
3.4. Mineral composition (mg/100 g) of whole wheat-soy okara-tigernut residue flour biscuits
The mineral composition of biscuits produced from composite flours of whole wheat-soy okara-tigernut residue flour is shown in
Table 6. Significant differences (p < 0.05) exist amongst the samples in their mineral content. The results revealed that inclusion of soy
okara and tigernut residue flour increased the magnesium, sodium and iron content of the biscuit samples from 122.00 mg/100 g to
134.00 mg/100 g, 16.00 mg/100 g to 28.00 mg/100 g and 2.30 mg/100 g to 3.50 mg/100 g respectively. However, the calcium and
phosphorus content of the samples decreased from 24.00 mg/100 g to12.00 mg/100 g and 121.00 mg/100 g to 100.00 mg/100 g
respectively.
There was significant difference (p < 0.05) in the magnesium content of the samples which ranged from 122.00 mg/100 g to 134.00
mg/100 g. The highest magnesium content was recorded for sample MVP (100:0:0) while sample XEC (56.23:27.39:16.29) had the
least value of magnesium. It was observed that inclusion of soy okara and tigernut residue flour in the biscuit formulation generally
improved the magnesium content of all the composite samples.
The values obtained for magnesium in this study are higher than the range of values (78.55–98.88 mg/100 g) reported for the
wheat-defatted peanut-avocado biscuit [25] although the study agreed to the fact that inclusion of byproducts improved the mag
nesium content of the biscuits. The varied results may be attributed to differences in the raw materials used. Magnesium has been
shown to be an activator of a variety of enzyme systems as well as a regulator of nerve electrical potential. Magnesium works with
calcium to help in muscular contraction, blood clotting, blood pressure management, and lung function [41]. Because the biscuits had
a large amount of the element, they could be an ideal snack for both men and women.
The sodium content of the biscuits ranged from 16.00 mg/100 g to 28.00 mg/100 g and there was significant difference (p < 0.05)
among the values obtained. These values do not meet the United State Department of Agriculture (USDA) recommendation for sodium
(1500 mg/g) [42]. The values were however, higher than 14.11–16.08 mg/100 g reported by Ilelaboye and Jesusina [32] for the
sodium content of cookies produced from flour blends of wheat, walnut, and carrots. Differences in the raw materials used could be the
reason for the varied results. Sodium is an electrolyte compound which helps in balancing fluids in the human body system. It is also
required for nerve and muscle functioning but over-consumption can lead to kidney damage and increased chances of high blood
pressure [43].
The Calcium content of the biscuits significantly decreased (p < 0.05) from 24.00 mg/100 g in the control sample (100:0:0) to
12.00 mg/100 g in sample XEC (56.23:27.39:16.29). Inclusion of soy okara and tigernut residue flour in the formulated biscuits
significantly reduced their calcium content. These values were lower than that (101.7–259.1 mg/100 g) reported by Ref. [30] for
cookies produced from wheat, sorghum and defatted coconut composite flours. The U.K. Department of Health recommended nutrient
intake of 1000 mg/day of calcium for adult and 550 mg/day for infants and children [44]. Thus, to meet the recommended reference
intake of calcium, the biscuits should be consumed in accompaniment with other calcium-rich or fortified beverages such as milk.
Calcium aids in the development of bones and provides skeletal bones with support and rigidity. It aids in the regulation of cardiac tone
and contractility, as well as acting as an antidote to potassium’s depressive effects [44].
There was an improvement in the iron content of biscuit products as all the supplemented samples had values higher than the
control and ranged from 2.30 mg/100 g to 3.50 mg/100 g with no significant difference (p > 0.05) among the samples except in
samples GEN (53.79:22.57:23.64) and XEC (56.23:27.39:16.29). Alebiosu et al. [30], also reported improvement in iron content (3.73
mg/100 g–6.50 mg/100 g) of cookies produced from Wheat-sorghum-defatted coconut composite flour. Iron is an essential trace
element which plays vital roles such as hemoglobin formation and oxidation of fats, protein, and carbohydrates [26]. The WHO [39]
daily recommended intake of iron for children (6–59 months) is 5.8 mg/100 g. Hence, children can get the required iron from
consuming samples together with other foods.
The phosphorus content of the formulated biscuits samples ranged from 100 to 121 mg/100 g. There were significant (p < 0.05)
differences among the samples with regards to phosphorus content. The highest value was observed in the control sample (100:0:0)
while the least value was observed in sample XEC (56.23:27.39:16.29). The results obtained were less than the values (176.37–221.36
mg/100 g) recorded for biscuits made from blends of wheat, defatted peanut, and avocado composite flour [25]. The variation in the
results could be attributed to the differences in the raw materials used. Phosphorus is a mineral that is necessary for the growth and
repair of body cells and tissues. Calcium and phosphorus work together to provide structure and strength. Phosphorus is also needed
for several metabolic processes, including energy production and control [45].
Table 6
Mineral composition (mg/100 g) of whole wheat-soy okara-tigernut residue flour biscuits.
Samples WH:SR:TR Magnesium Sodium Calcium Iron Phosphorus
d d a b
MVP 100:0:0 122.00 ± 2.65 16.00 ± 2.65 24.00 ±2.18 2.30 ± 0.26 121.00a±2.5
ISP 60:20.98:19.02 126.00cd ± 2.65 20.00cd ± 2.65 22.00ab ± 2.65 2.50b ± 0.26 118.00ab ± 2.65
JAR 50.75:39.25:10 128.00bc±2.65 22.00bc±2.65 18.00bc±2,65 2.70b ± 0.26 116.00ab ± 2.65
GEN 53.79:22.57:23.64 132.00ab ± 2.65 25.00ab ± 2.65 16.00cd ± 2.65 3.30a±0.26 113.00b ± 2.5
XEC 56.32:27.39:16.29 134.00a±2.65 28.00a±0.99 12.00d ± 3.12 3.50a±0.10 100.00c±2.64
*Values are means ± standard deviation of triplicate determinations. Means with different superscript in the same column are significantly different
(p < 0.05). WH = Whole wheat flour, SR = Soybean residue flour, TR = Tigernut residue flour.
11
H.O. Agu et al. Heliyon 9 (2023) e15318
4. Conclusion
The study showed that substitution of wheat flour with soy okara and tigernut residue flour at a ratio of 60:20.98:19.02 yielded the
most acceptable nutritious biscuit and compared favorably with a 100% whole wheat biscuit in all the sensory attributes assessed. The
biscuits produced from this composite blend contain sufficient amounts of protein, good fat, minimal carbohydrate, and sufficient
fiber, as well as magnesium, sodium and iron - hence can serve as relief for malnutrition. Also, the inclusion of these byproducts did not
adversely affect the physical properties of the formulated biscuits. Soy okara and tigernut residue are therefore viable substitutes for
wheat flour since a huge percentage of our foreign reserves is utilized in the importation of wheat. Additionally, these byproducts,
which are expected waste, can be turned to wealth and diversification in terms of usage. Thus, judicious incorporation of these
byproducts in suitable proportions into bakery products to enhance dietary quality should therefore be encouraged. This could serve as
a means of tackling and combating protein-energy malnutrition and improve the health status of vulnerable groups.
Helen Obioma Agu: Conceived and designed the experiments; Performed the experiments; Wrote the paper. Jennifer Chikamara
Ihionu: Performed the experiments; Contributed reagents, materials, analysis tools or data; Wrote the paper. Joy Chinenye Mba:
Conceived and designed the experiments; Analyzed and interpreted the data; Wrote the paper.
Funding statement
This research did not receive any specific grant from funding agencies in the public, commercial, or not-for-profit sectors.
Additional information
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to
influence the work reported in this paper.
Acknowledgements
The authors acknowledge the Department of Food Science and Technology, Nnamdi Azikiwe University Awka, Anambra State,
Nigeria and, Federal Ministry of Health, National Arbovirus and Vector Research centre, Enugu, Enugu State, Nigeria where the
research was carried out.
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