01-Rostami 2016
01-Rostami 2016
rostami@[Link]
1. Introduction
3. Tunneling applications,
Methods / Machines
6. Summary
Tunneling and Underground Space
3
surface
• Helsinki
In the UK
7
• Underground Parking
• Austria
Utilidor
9
• Underground Stadium
Caverns
Stormwater management and road
11
tunnel (Smart) Kuala lampur
APPLICATIONS
• Railroad Tunnels
APPLICATIONS
• Underground
Oil Storage
Difference between Tunneling and
14
other Construction Works
• In typical construction the structure is ON the
ground,
– Mostly dealing with foundations on soil or rock
• In tunneling, the structure is IN the ground for the
entire length
– Dealing with variations in geology/lithology
– Variability is given, but alignment is mostly unknown
except for locations where borings are available, often at
high intervals
• Critical to educate owners/public about this issue
Selection of tunneling method
15
TBMs
Shields
Closed
Face
Conventional Tunneling by
Drill and Blast
2.5-14.4
2.5-15.8
Machine selection as a function of rock mass
Two Pass
Pressure Exceed
Match
Compressed
Air
Earth
Slurry
Pressure
Pressure
Pressure Match
Match
Pressure Match
Closed Face Shield Selection
Function of Soil Type
Slurry
EPB EPB
Slurry TBM
EPB Machine
Case Histories
Sequential Excavation Method (SEM)
5 1 5
3 6 2 6 3
7 8 8 7
4
Challenges
38
Intersecting Station in
• North
• Middle
• South
Twin Peaks Tunnel, Colorado Spring, CO
40
• Earlier tunnel in
Queens by Shiavone –
Shea had a claim for
excessive cutter cost
Merguerian, Charles (primary); Ozdemir, Levent
RETC-2003
Symour Capilano Twin Tunnels in
Vancouver, BC
43
The Zagros tunnel is the largest water transfer project in western Iran
situated within the Zagros mountain range
The second lot of tunnel is approximately 26 km long and 6.73 m in
diameter, currently under construction using a double shield (DS) TBM
The tunnel passes through a variety of sedimentary rock formations with
frequent changes in rock mass qualities from poor to very good
The machine encountered many adverse geologic conditions, all of which
resulted in reduced TBM utilization
Machine diameter 6,730 mm
Number of cutters 42
Cutter diameter 432 mm (17”)
Average cutter spacing 90 mm
Cutterhead torque 4,747 kNm
Thrust force 29,038 kN
Rotational speed 0-9 rpm
Geology
50
Gas emission incident in Zagros long tunnel
51
The toxic hydrogen sulfide (H2S) and explosive methane (CH4) are the
gases mainly encountered along the tunnel route
The gas origin was existing sulfide minerals and in particular Pyrite and
also natural gas and oil bearing formations along the tunnel alignment which
are known as the typical host of oil reservoirs in western Iran
Seepage of black tarry liquids into tunnel is an indicator of existing oil
(gas)-bearing formations
The gas is highly soluble in water and is often brought into the tunnel by
seepage, where it is then released into the atmosphere
Gas emission incident in Zagros long tunnel
52
320 900
300
H2S discharge
280 800
260
700
240
220
600
200
180 500
160
140 400
120
300
100
80
200
60
40 100
20
0 0
87.07.01
87.07.11
87.07.21
87.08.01
87.08.11
87.08.21
87.09.1
87.09.11
87.09.21
87.10.1
87.10.11
87.10.21
87/11/01
87/11/11
87/11/21
Gas concentration changes with water inflow rate
53
H2S (ppm)
0.0
20.0
40.0
60.0
80.0
100.0
120.0
23-Jul-07
28-Jul-07
2-Aug-07
7-Aug-07
12-Aug-07
17-Aug-07
22-Aug-07
H2S gas (ppm)
27-Aug-07
1-Sep-07
6-Sep-07
11-Sep-07
16-Sep-07
Utilization (%)
21-Sep-07
26-Sep-07
1-Oct-07
6-Oct-07
25-Nov-07
0
10
20
30
40
50
60
70
Utilization (%)
Gas emission related problems
54
• Components:
– 2 dams
– 4 km transfer tunnel
– 15 km Headrace Tunnel
– Surge Shaft,
– Drop Shaft
– Powerhouse
– Access tunnels
– 4 km Tailrace tunnel
– Misc. Access or
maintenance facilities
Uma Oya Multipurpose Project
Powerhouse
• Underground Powerhouse/Transformer
- Excavation Finished:
January 4th, 2016
Headrace Tunnel - Outlet
Headrace Tunnel
• Disc cutter wear in hard abrasive rocks
Headrace Tunnel,
• Flooding and Water Issues
Escandida Project, Chile
61
Source: TunnelTalk
Seattle, SR-99 Alaskan Way Viaduct
66
Replacement
Damp Soil
(7-10% WC)
Dry Soil
Saturated Soil
Proposed Soil Abrasion Testing
System
Rostami, J., Alavi Gharahbagh, E., Palomino, A.M., Mosleh, M., 2012. Development of Soil Abrasivity Testing for Soft
74 Ground Tunneling Using Shield Machines, Tunneling and Underground Space Technology Journal, Volume 28, pp. 245-256.
The
A whole
unique testing
assembly deviceon was
is mounted a drill
designed
press with and built
a 5 hp specifically
drive for press
unit. The drill this
allows
study. for various rpm settings down to 60
rpm.
The chamber is constructed as a
The
pressurized chamber
proposed testhaving
devicetheconsists
capability 450 mm
of aperforming
of cylindricaltests under (14
chamber ambient
in
pressures and
of up 18
to 10
diameter inbar.
length, 350×450 350 mm
mm ) where the in-situ conditions of
the soil can be simulated.
75
In order to avoid severe wear on the blades and also allow for more
accurate measurement of the weight loss on the tools, the blades are
fitted with steel covers.
The propeller, which is intended
to create maximum contact forces 150 mm
2.F
T
.L.D
T Tensile Strength (psi)
F Failure Load (lbs.)
L Thickness of the disk (in.)
D Diameter of the disk (in.)
Effect of Foliation on Tensile Strength
Effect of Foliation/Bedding on Disc Cutting
Abrasivity Index (CAI) has proven to be fairly accurate and is commonly used for cutter life
estimation. A series of sharp 90 hardened pins of heat-treated alloy steel are pulled across a freshly
broken surface of the rock. The average dimensions of the resultant wear flats are related directly to
cutter life in field operation. The geometry of the planned excavation then allows calculation of the
expected cutter costs per unit volume of material.
10
CAI 0.0254 d i
i 1
Cerchar Index
NTNU
Classification CSM Classification
CAI (pin hardness CAI (pin hardness
Category 43) 56)
Not very abrasive or 0.3 - 0.5 < 1.0
Non-Abrasive “ ”
Slightly abrasive 0.5 - 1.0 1.0 - 2.0
Medium Abrasiveness 1.0 - 2.0 2.0 - 4.0
to Abrasive “ “
Very abrasive 2.0 - 4.0 4.0 - 5.0
Extremely abrasive 4.0 - 6.0 5.0 - 6.0
Quartzitic 6.0 - 7.0
• Notice Elongation
Acoustic Velocity (ASTM D2845-95)
•The velocities of compressive and shear ultrasonic waves through the core sample
are measured and used to calculate the elastic modulus and Possion’s ratio. This
method indicates the compentecy of the rock.
E
VS2 3VP2 4VS2
VP2 VS2
VP2 2VS2
2 VP2 VS2
VS = Shear wave velocity (in./s or m/s)
VP = Compressive wave velocity (in./s or m/s)
E = Elastic modulus (psi or Pa)
Acoustic Velocity Test Set-up
= Poisson’s ratio
= Density (lb/in3 or kg/m3)
Point Load Index (ASTM D5731)
Where
F
IS 2 IS Point load index (psi)
F Failure load (lbs.)
De De Distance between platen tips (in.)
De2 = D2 for diametrical test
= 4A/ for axial, block and lump test
A = W.D = minimum cross-sectional area of a
plane through the platen contact
points
Punch Penetration Test
•In the Punch Penetration Index test, a standard indentor is pressed into a rock
sample that has been cast in a confining ring. The load and displacement of
the indentor are recorded with a computer system. The slope of the force-
penetration curve indicates the excavatibility of the rock, i.e., the energy
needed for efficient chipping.
SINTEF / Norwegian Boreability
Test Procedures and Apparatus
1. Brittleness Test 2. The Sievers' Miniature Drill Test
S20 SJ
3. Abrasion Test
AV (or ASV)
SINTEF / Norwegian Boreability
96
Geotechnical Reports
&
QUESTIONS